From the Sector

Supported by the European Commission, EURATEX and industriAll Europe have launched Stitch Together: a new Europe-wide two-year project to promote social partnerships in the European textiles and clothing Industry.

Stitch Together recognises the industry's need to adapt to global competition, eco-friendly practices, and technological advancements, while ensuring decent working conditions and quality social dialogue. The project will foster constructive dialogue between employer and trade unions in seven countries: Belgium, France, Italy, Poland, Portugal, Spain and Türkiye. Through seminars and capacity-building workshops, the project aims to enhance the capacity of social partners and empower them to engage in national and European-level social dialogues. Furthermore, the project seeks to increase social partner involvement in EU policy-making contributing to the development of sustainable and circular practices in the industry.

Breaking new ground in plastics recycling means assessing the value chain from end to end. The big opportunities for the future are in fine-tuning the individual process steps; from the collection of recyclable materials to the recycling process and the end product. This is where the cooperation of Lindner and the EREMA Group comes in, officially launched following the 50/50 founding of the holding BLUEONE Solutions in August 2023 to which shares of Lindner Washtech were contributed. The expertise of EREMA, a manufacturer of extruders and filtration solutions for plastics recycling and the largest company within the EREMA Group, has now been combined with the expert know-how from Lindner Washtech, a leading provider of all-in-one solutions for shredding, sorting and washing plastic feed materials.

Data transfer ensures more efficient recycling processes
Process control is an especially important aspect of plastics recycling, which is why standardising the process control system was what the two companies focused on first. "Together, we have developed a platform that allows data to be exchanged between the extruder and the washing system," says Manfred Hackl, CEO of the EREMA Group at IFAT in Munich. "This enables us to analyse the data more precisely so that effective improvement measures can be deduced." All key parameters are taken into account and monitored via a digital interface. For example, it is possible to use information relating to the current throughput of the EREMA Pre Conditioning Unit to optimise the washing process as soon as possible so that it can compensate for fluctuations in capacity and achieve a significant increase in output. This data transfer represents a new step on the roadmap to digitalization.

High efficiency due to smart energy management
"To ensure sustainable recycling, it is necessary to find the right process for each application and to make sure that the individual process steps are perfectly coordinated," emphasizes Michael Lackner, Managing Director of Lindner. Coordinating the process steps has already achieved initial success in energy management, and a clear example of this is heat recovery. "We use the latent heat generated during the extrusion process as an energy source for the washing and drying process," explains Lackner. "This enables our customers to sustainably reduce their energy costs and carbon emissions".

Making the most of synergies along the value chain
Synergies need to be used to establish the quality standards specified for each end application. "The key question is how we can improve the end product and increase the overall efficiency of the recycling process at the same time," agree Manfred Hackl and Michael Lackner. This will only work if companies work together along the value chain. The industry leaders can already point to several examples where together they have improved recycling processes and made it possible to move away from downcycling. "An example of this is the recycling loop of HDPE starting material, which is processed into high-quality, food-safe rHDPE pellets using our two technologies," says Lackner. Lindner Washtech and EREMA continue to work intensively together to develop strategies for upcycling plastics and increase recycling rates.

The countdown has started for HIGHTEX 2024 International Technical Textiles and Nonwovens Exhibition, Turkey's first and only exhibition in this field. HIGHTEX 2024, which will be held between 4-8 June 2024 at Tüyap Fair and Congress Center (Istanbul), will host nonwoven products, raw materials used in production and the latest technologies in the field of technical textiles.

Technical textiles and nonwovens will be integrated into more industries and living spaces in the future. HIGHTEX 2024 Exhibition wants to be an important platform for those who are going to accelerate this integration process and shape the future of the industry. A wide range of products will be exhibited - from medical textiles produced with advanced technology to high-performance materials used in the aviation and automotive industry, from hygiene products to innovative solutions developed for the agriculture and food industry. Especially the products to be presented in innovative areas such as smart textiles and geotextiles will be among the most remarkable elements. Thanks to the B2B meetings organised at the exhibition, companies can establish new and permanent commercial connections.

The new M line Allergen Spray, powered by patented HeiQ Synbio technology, eliminates allergens that are commonly found in our homes, and which affect a large percentage of people. These allergens include dust mite matters and allergens on pet hair which are found on our beds, sofas, carpets, curtains, and other household items. By applying the Allergen Spray, you can harness the powers of active probiotics, which break down common allergens, making bedroom and living spaces more comfortable and fresher.

Allergies are typically triggered by allergenic proteins. The active probiotics (beneficial bacteria) in the spray generate enzymes that break down proteins, removing these allergy triggers. A study by BMA Laboratories (Bochum, Germany), an accredited and independent laboratory, observed a 60% house dust mite allergens reduction, over 75% pet allergen reduction, and a close to 90% pollen allergen reduction, after the initial treatment.

The future of allergen reduction with the M line Allergen Spray, where innovation meets everyday convenience, is now available at Beter Bed stores in The Netherlands and the Belgian Flemish region. The continuous misting spray bottle ensures an even application, making it suitable to apply in home textiles such as mattress toppers, bed linen, pillow covers, comforters, carpets, rugs, and upholstered furniture, or any other items in reach of dust mites and pets. In the first week, the spray should be applied every day, and thereafter twice per week. The probiotics keep working for days, helping to maintain a balanced microbiome on treated surfaces

ITM, to be held in Istanbul at the beginning of June, will once again see a strong participation of VDMA member companies. Almost 90 exhibitors from Germany will exhibit at the trade fair, most of whom are members of the VDMA. In addition to the VDMA member companies exhibiting with their own booth, numerous VDMA members will be represented in Istanbul via agents. They cover nearly all different machinery chapters with a focus on spinning, nonwovens, weaving, knitting, warp knitting and finishing.

In Istanbul, the VDMA members will show their latest innovations. In technological terms, significant trends are digitalisation and automation. These themes have been present for some time but will continue to play a central role in meeting the challenges for many years to come. Another trend that has also been around for a while is sustainability. Today it is much more than a buzzword: Efficiency in energy, raw materials or water as well as recycling are not feel-good issues but have a real economic and social background.

For the textile machinery manufacturers organised in the VDMA, Turkey is a major trading partner. In 2023, textile machinery and accessories worth approximately 350 million euros were exported from Germany to Turkey, which made Turkey the second biggest sales market for German companies. After three years in which China was the most important supplier of textile machinery to Turkey, Germany has now regained this top position.

Turkey is at the doorstep of Europe, which gives Turkish textile producers a powerful geographic advantage over Asian sourcing destinations. The textile companies in the region have a deep experience and know-how in making the highest quality textile and apparel for leading markets of Europe and employs a young, dynamic, and well-educated workforce.

But ITM is not just a place for visitors from Turkey, as Dr. Harald Weber, Managing Director of the VDMA Textile Machinery Association explains: “It should not be forgotten that ITM not only attracts visitors from Turkey, but also from the Middle East, Central Asia and North Africa. Turkey's proximity to the European Union and its fully integrated textile value chain also make it interesting in terms of the EU's strategy for sustainable and circular textiles and the increasing importance of recycling in the future.”

INDA, the Association of the Nonwoven Fabrics Industry, announced the three finalists for the World of Wipes Innovation Award®. The Award will be presented at the annual World of Wipes® (WOW) International Conference, June 17-20, at the Hyatt Regency Minneapolis in Minneapolis, Minnesota.

The three products vying for this Award are multi-purpose cleaning wipes from Kimberly-Clark Professional, a bio-binder technology from OrganoClick, and facial care wipes from Rockline Industries. The winner will be announced on Thursday morning, June 20th.

The three companies competing for the Award are:

• Scott® Xtreme Multi-Purpose Cleaning Wipes by Kimberly-Clark Professional:
  Scott® Xtreme Multi-Purpose Cleaning Wipes are great for tackling extreme cleaning tasks, like removing oil, grease, grime, paint, adhesives, caulk, and more, yet are gentle enough to clean hands.  Featuring a patented citrus cleaning solution, the dual-action cleaning fabric incorporates a textured side to increase scrubbing action for cleaning tough soils and a smooth side for wiping surfaces clean.  Scott® Xtreme Multi-Purpose Cleaning Wipes are truly a must-have for any DIY job and cleaning on-the-go.
• OC-Biobinder® Lily1450 by OrganoClick:
  OC-Biobinder® represents a series of bio-based and biodegradable binders intended for the nonwoven and paper industry. They are produced from renewable raw materials and residual streams from the food industry and replace traditional fossil-based plastic binders. OC-Biobinder® is available with many different properties adapted to the production of home compostable nonwoven materials such as premium napkins, table cloths and wet wipes.
• Facial Care Wipe with Glycine Amino Acid Complex by Rockline Industries:
  Rockline’s development of a facial wipe product containing a unique multifunctional complex of two glycines, a phospholipid compound and a blend of glycols allows for a multitude of skincare benefits as well as providing a self-preserving system for cellulosic nonwovens. Believed to be the first application of glycines in a wet wipe formulation, the product offers improved skin smoothness, elasticity, and hydration alongside an anti-aging claim.

INDA’s Technical Advisory Board selected the finalists based on the creativity, uniqueness, and technical sophistication employed in finding novel ways to expand the utilization of nonwovens. Categories considered for the award were wipes-related raw materials, roll goods, converting, packaging, active ingredients, binders, additives, and end-use products.

The 2023 World of Wipes Innovation Award winner was Indorama Ventures and Polymateria for their Nonwoven Wipe Using Biotransformation Technology. This innovative spunlace wipe utilized advanced biotransformation technology developed jointly by Indorama Ventures and Polymateria. Meeting the BSI PAS 9017 specification, this wipe in the event it becomes fugitive, and exposed to heat, sunlight, air and moisture will transform into a harmless, bioavailable wax at its end-of-life, eliminating microplastic pollution. Compatible with mechanical recycling and combatting 'fugitive' waste, this wipe represents a significant leap towards eco-friendly, sustainable nonwoven hygiene products.

Trützschler Nonwovens will participate in the ANEX 2024 exhibition (May 22 to 24, 2024 in Taipei, Taiwan). Attendees will be able to explore sustainable nonwoven solutions tailored for flushable wipes with the pulp-based CP and WLS lines, as well as other cutting-edge offerings such as the needle-punched line T-SUPREMA for technical nonwovens.

The Dibella sales team continues to grow. Since the first of May, Thomas Kmoch has been supporting customers from South Tyrol, Austria and Switzerland.

Dibella welcomes Thomas Kmoch, an experienced member of staff, to the team. Due to his previous twenty years as an authorised signatory and sales director at Damino GmbH, the sales specialist brings with him in-depth knowldge of flat linen for contract business and comprehensive industry expertise.

At Dibella, Thomas Kmoch is primarily responsible for supporting existing customers and building new customer relationships in South Tyrol, Austria and Switzerland. The company is thus further strengthening ist focus on these three regions.

Vision and technology are the key ingredients of a ground-breaking school blazer that is showing how businesses can move to a circular textiles economy.  
 
While many brands are grappling with the complexities of inevitable legislation and engrained business models, leading school uniform producer, David Luke, has launched a fully recyclable ‘circular’ school blazer that is designed to be recycled through Project Re:claim, the world’s first commercial-scale polyester recycling plant.
 
Project Re:claim is a joint venture between the UK’s largest charity textile collector, The Salvation Army, and leading circularity specialists Project Plan B. The plant opened in the UK in January 2024, and presents huge opportunities for brands to transition to textile-to-textile manufacturing models.
 
David Luke’s circular blazer has been introduced to the brand’s successful Eco-uniform range which has sold over 1.7 million Eco-blazers in the last decade. Up until 2023, David Luke’s Eco-blazer, like many recycled garments, has been made from recycled plastic bottles. But the company has been working with Tim Cross, CEO of Project Plan B and the Circular Textiles Foundation, to bring the 100% recyclable blazer to market.
 
Tim Cross said: “David Luke has grasped the opportunity to embed 100% recyclable and 100% recycled garments into their range, starting with the school blazer. We now have the technology to enable their blazers to be recycled without any separation of the garment, making it an efficient recycling process. The team at David Luke has worked tirelessly with their manufacturers to create a blazer that does not compromise on design or quality, and yet is much kinder to the environment.”
 
Every detail from the lining, buttons and zips to the inter-linings and adhesives, has been re-thought and re-designed to meet the demands of an everyday school blazer and to recycle the garment once it reaches its end-of-life. Up until now, when the blazers have eventually been handed down to siblings, or given to the local charity shop, there had been no end-of-life solution for polyester garments apart from incineration. Now, Project Re:claim can recycle the blazer to produce polyester pellets, which are then spun into yarn to be used for future David Luke circular blazers.
 
Cross continues: “David Luke has the vision to create a fully circular range, and we have the potential to supply recycled content. The possibilities are infinite in terms of the future of garment design and manufacturing.”
 
Kathryn Shuttleworth, Chief Executive of David Luke, said: “It is a natural next step for us to transition to a textile-to-textile model. We have been producing garments using recycled plastic bottles for 15 years, but we have always had an eye on developments in textile recycling and solutions for end-of-life garments.”
 
In 2020, David Luke was awarded the Queen’s award for Enterprise for Sustainable Development and in January 2023 the David Luke circular blazer achieved Circular Foundation Textile certification.
 
Shuttleworth added: “Our focus will always be on those essential ingredients for parents and children - style, durability and affordability. But we have a responsibility to change our business model to better protect children’s future and the environment. It has become our obsession to make uniforms that meet our customers’ demands. We are really excited about the future as we continue to develop our range.”
 
Majonne Frost, Head of Environment and Sustainability for Salvation Army Trading Company, said: “Our vision is to enable companies to produce uniforms, corporate wear, fashion garments and textile ranges using recycled polyester.  We have the infrastructure to collect donations at scale and we now need companies to step up. This is an opportunity for companies to make a commitment to significantly reduce their environmental impact, and David Luke are showing us how that is possible.”

The Trevira CS brand is celebrating its debut at Clerkenwell Design Week (CDW), which takes place in London from May 21-23 2024. The brand is particularly targeting interior architects, interior designers, and contract furnishers to present its innovations on sustainability. Trevira CS stands for flame retardant fabrics that have been tested for fire safety. They also offer numerous sustainable properties.

The London borough of Clerkenwell is home to more creative businesses and architects per square mile than anywhere else in the world, making it one of the most important design hubs in the world. To celebrate this rich and diverse community, Clerkenwell Design Week has created a unique opportunity to showcase the world's leading interior design brands. With more than 600 events in over 160 showrooms, more than 11 curated exhibitions, stunning installations, talks and a supporting program, CDW has established itself as the UK's leading design festival. The Trevira CS stand is part of the "German Collection - home to German Contemporary Design", which brings together a leading selection of renowned German brands.
 
The product range of flame-retardant Trevira® filament yarns now also includes 30 spun-dyed, UV-stable yarns, which are particularly suitable for outdoor use in fabrics in the hospitality sector and on cruise ships due to their high light fastness and UV resistance. They also score points for their sustainable properties, as the fabrics made from them can be produced in a more environmentally friendly way than textiles made from conventional yarns.

Trevira CS fabrics are also available in recycled versions. They consist of fiber and filament yarns that are obtained in various recycling processes. Fabrics made from these yarns can obtain the Trevira CS eco trademark. The prerequisite for this is a recycled content of at least 50%.