From the Sector

UK’s Optima 3D is delivering its weaving technology to the USA, for installation at the University of Maine’s Advanced Structures and Composites Center (ASCC).

The 3D weaving system consists of an Optima 3D Series 600 shuttle weaving machine with an integrated 2,688-hook Stäubli SX jacquard and harness. It is also complemented by Optima’s compact warp delivery creel and an associated pirn winder for shuttle bobbins and a spool winder for creel spools.

Optima’s looms offer many advanced features over conventional weaving machines, particularly in terms of versatility, as a result of the comprehensive use of digital control systems allowing rapid parameter and sequence changes, coupled with an innovative shuttle system.

The ASCC is certainly no stranger to advanced technology, or indeed ambitious composite projects – in 2019 it received no less than three Guinness World Records, for the world’s largest prototype polymer 3D printer, the largest solid 3D-printed object, and the largest 3D-printed boat. In its latest project it has further introduced BioHome3D – the first 3D-printed house made entirely with bio-based materials developed in a partnership with Oak Ridge National Laboratory. The 182-square-metre prototype features 3D-printed floors, walls and roof which are fully recyclable and highly insulated with 100% wood insulation and customisable R-values. Construction waste was nearly eliminated due to the precision of the printing process.

The Danish Ministry of Defence Acquisition and Logistics Organisation (DALO) Industry Days event is scheduled to take place from 23^rd to 24^th August in Denmark. Carrington Textiles and their main manufacturing facility in the UK, Pincroft, will showcase their latest innovations in military textiles.

Carrington Textiles - after recently announcing the launch of the new stretch military ripstop fabric, Spartan HT Flex Lite, and strategically appointing the new Head of Defence and Security Fabrics -  at the event represents the commercial focus on building on an over 90 years of heritage of manufacturing military fabrics.

Likewise, Pincroft’s latest technology in non-skin contact vector protection for defence textiles and the recent involvement in printing the new Dutch Ministry of Defence’s camouflage pattern as part of their army’s uniform programme, are just a few of the textile services that will be presented at the event.

Im letzten Jahr hat sich das Angebot an Bekleidung in Deutschland, das in 2020 und 2021 wegen der Corona-Einschränkungen deutlich geschrumpft war, wieder dem Vor-Corona-Niveau angenähert. Das zeigen die kürzlich veröffentlichten (vorläufigen) Produktions-, Import- und Exportstatistiken für 2022. So lag die sog. Inlandsverfügbarkeit (Produktion plus Import minus Export) nach BTE-Berechnungen im letzten Jahr bei insgesamt 4,42 Mrd. Bekleidungsteilen. Zum Vergleich: 2018 lag dieser Wert bei 4,40 Mrd. Teilen und in 2019 bei rund 4,15 Mrd. Bekleidungsstücken.
 
Dabei ist zu berücksichtigen, dass die Bevölkerungszahl in den letzten Jahren stetig gestiegen ist. Lebten Ende 2018 noch 83,0 Millionen Menschen in Deutschland, so ist diese Zahl bis Ende 2022 vor allem durch Zuwanderung auf fast 84,4 Millionen angewachsen. Speziell im letzten Jahr gab es zudem einen Nachholeffekt vor allem bei Anlassbekleidung, da während der Corona-Pandemie viele Festivitäten ausfallen mussten, die in 2022 nachgeholt wurden.
 
Rein statistisch entfiel damit im letzten Jahr auf jeden der rund 84,4 Mio. Einwohner Deutschlands ein Angebot von 52 neuen Bekleidungsstücken, und zwar inkl. Sport- und Berufsbekleidung, aber ohne Schuhe, Lederbekleidung und Haustextilien. 2018 lag dieser Wert noch bei rund 53 Teilen. Bei dieser Rechnung unberücksichtigt bleiben die Millionen ausländischer Touristen und (Shopping)Grenzgänger, die zu einem nicht unerheblichen Prozentsatz in Deutschland Bekleidung kaufen.
 
Aber auch 52 Bekleidungsteile muten auf den ersten Blick sehr viel an, so dass sich die Modebranche immer wieder dem Vorwurf der Überproduktion oder Verschwendung von Ressourcen stellen muss. Bei der Bewertung ist aber zu beachten, dass ein Großteil des Angebots auf Kleinteile wie Strumpfwaren/Strumpfhosen, Wäsche/Dessous, Handschuhe, Schals, Mützen sowie T-Shirts/Unterhemden entfällt. In diese Kategorie fielen in 2022 insgesamt 2,75 Mrd. Bekleidungsstücke, also rund 33 Teile pro Person bzw. 62 Prozent des Marktangebots. In diesem Sortimentsbereich sind die Kaufzyklen vergleichsweise hoch, da viele dieser Artikel einem schnellen Verschleiß unterliegen und/oder aus hygienischen Gründen regelmäßig gewaschen bzw. erneuert werden.
 
Auf Großteile entfällt dagegen mit 19 Artikeln pro Person und Jahr mit 38 Prozent nur ein deutlich kleinerer Teil des Bekleidungsangebots. Bei Mänteln, Anoraks und Jacken lag 2022 die Inlandsverfügbarkeit für Damen, Herren und Kindern z.B. bei knapp 170 Mio. Teilen, so dass jeder Einwohner statistisch betrachtet zwei neue Teile kaufen konnte. Bei Pullovern/Strickjacken waren es 364 Mio. Teile (4,3 Teile pro Person) und bei Blusen/Hemden 205 Mio. Teile (2,4 Teile pro Person). Auch bei diesen Artikeln kommt es zu Verschleiß oder - vor allem bei Kinderbekleidung - zu Größenveränderungen beim Träger, die einen regelmäßigen Neukauf erforderlich machen.
 
Nach Ansicht des BTE ist das Bekleidungsangebot in Deutschland derzeit daher grundsätzlich nicht überdimensioniert. Realistischerweise muss man aber einräumen, dass es in der Modebranche mit seinen vielfachen Unsicherheiten und besonderen Gegebenheiten (Akzeptanz der Mode, Größenproblematik/Passform, Wetter, langer Vorlauf zwischen Bestellung und Auslieferung) kaum zu einer vollständigen Deckung von Angebot und Nachfrage kommen kann.

The Sustainability Report 2022, which is now digitally available summarizes key ecological, economic, and social developments.
The report shows that the CHT Group has defined and anchored sustainability as an integral part of its corporate strategy.
 

• The group of companies is pursuing the goal of becoming climate-neutral by 2045
• At the end of 2021, the CHT Group subscribed to the Science Based Targets initiative (SBTi) to meet the targets of the Paris Climate Agreement and committed to the 1.5 °C target
• 77 % of sales were achieved with sustainably classified products

The issue of sustainability has been anchored in the DNA of the internationally active foundation-owned group of companies for 70 years. No less an aspiration is derived from this than to support all customers with the most innovative, most sustainable products and solutions and thus to become the leading supplier of sustainable chemical products and solutions in all target markets.

"Climate neutrality" and comprehensive social responsibility  
In the implementation of the sustainability strategy of the CHT Group, the field of action "climate neutrality" takes a central role. The CHT Group has set itself the goal of being climate neutral both in its own production and in the supply chain from the year 2045. The path to climate neutrality by 2045 is illustrated in the report as part of the strategic goal.

In addition to climate protection, social responsibility is also a top priority for the CHT Group. The continuous improvement of health protection and occupational safety is a top priority for the company.

From CHT's point of view, qualified and committed employees make a significant contribution to the company's future success. For this reason, the CHT Group promotes the professional and personal development of its workforce to a high degree and invests in future-oriented and targeted training and further education of its workforce.

For the CHT Group, the respect for human rights is an indispensable pillar of the corporate culture and an essential part of the group-wide Code of Conduct. In 2022, the Human Rights Compliance Policy Statement was developed, and compliance processes and measures were put in place to prevent any violations and identify and mitigate human rights related risks.

Indorama Ventures Public Company Limited, one of the world’s largest producers of recycled Polyethylene Terephthalate (PET) resin, announced the completion of the expansion of its recycling facility in Brazil, supported by a ‘Blue Loan’ from the International Finance Corporation (IFC), a member of the World Bank.

The recycling facility, located in Juiz de Fora, Minas Gerais, Brazil, is increasing its production capacity from 9 thousand tons to 25 thousand tons per year of PET made from post-consumer recycled (PET-PCR) material. The project is part of Indorama Ventures’ Vision 2030 ambition to continue building a sustainable global company, including spending $1.5 billion to increase its recycling capacity to 50 billion PET bottles per year by 2025.

PET is a unique and widely used plastic for water and soda bottles and the most recycled plastic in the world. Indorama Ventures, the world’s largest provider of recycled PET resin used to make beverage bottles, invested US$20 million to optimize its Brazil facility’s processes and acquire new equipment such as washing machines to help remove labels, grind bottles in water and reduce water consumption by 70%.

In November 2020, the IFC provided $300 million in Blue Loan funding to Indorama Ventures with the objective of increasing recycling capacity and diverting plastic waste from landfills and oceans in Thailand, Indonesia, Philippines, India, and Brazil—countries which are grappling with mismanaged waste and serious plastic waste in the environment. Blue Loan funds are certified and tracked for projects that support sustainable use of ocean resources for economic growth, improved livelihoods and jobs, and ocean ecosystem health. Indorama Ventures has secured a total US$2.4 billion in long-term sustainable financing from various financial institutions between 2018–2022 to support sustainability projects.

The Munich-based startup Sizekick launches a new technology and attracts well-known brands and retailers to reduce size-related returns in e-commerce. With the apparel technology know-how of the strategic partner and investor Hohenstein and the AI-based technology of Sizekick, more sustainable shopping in e-commerce with less CO₂ emissions will be made possible. The technology company is now celebrating a successful market entry: The newly developed sizing AI is now available for fashion e-commerce stores and is pleased about the first successfully acquired customers. The first customers to join the company include the Swiss multi-brand store for sustainable fashion, Rrrevolve, the premium outdoor brand Black Diamond from the USA, and Marc Cain, a global brand with German roots in the premium sector.

The solution promises to add value for both brands and consumers when shopping online by taking individual body measurements into account when recommending the right clothing size. The AI-based technology always offers two options to help arrive at the appropriate size recommendation. With BodyFinder, the AI suggests realistic body shapes to choose from. Alternatively, the video-based BodyScanner option enables a body scan via the smartphone's video function. All it takes to do this is to turn around in front of the phone's camera. Fashion brands and fashion retailers now have easy access to the new technology, as integration in the e-commerce store takes just a few minutes.

Hohenstein's expertise helped the Sizekick team to link accurate body measurements with the right product properties. Hohenstein is considered a leader in the field of size & fit and has been advising companies in the textile industry for over 75 years. The Sizekick fit analysis not only supports the brands' product teams, but is also used as direct input for Sizekick AI.

Inspired by an elegant alpine express that carries its passengers through vibrant cities and breathtaking mountain landscapes, BOGNER presents its Fall/Winter 2023 collection, where modern, technical materials meet elegant, iconic silhouettes for a winter season full of activity, luxury and positivity.

BOGNER interprets the winter look with tailored pieces for sporty as well as relaxed activities for the journey to the mountain, on the mountain and after the mountain with light, natural fabrics like flannel, cashmere and various luxurious yarns like lambswool and jacquard knits.

Overall the BOGNER Fall/Winter 2023 collection offers a wide range of elegant and active styles - for sporty skiing and relaxed après ski adventures.

• Currency-neutral revenues flat versus the prior-year level
• Top-line development reflects improved sell-out trends and conservative sell-in strategy
• Gross margin up 0.6pp to 50.9%; strong improvement compared to Q1 reflecting better sell-through and less discounting
• Operating profit of € 176 million includes extraordinary expenses of around € 160 million related to one-off costs, donations and accruals for future donations
• Inventory position improves substantially versus Q1 level to € 5.5 billion; now up only 1% year-over-year

In the second quarter of 2023, currency-neutral revenues were flat versus the prior-year level. The top-line development continued to be impacted by the company’s conservative sell-in approach in order to reduce high inventory levels, particularly in North America and Greater China. At the same time, adidas second quarter revenues benefited from the first sale of some of its Yeezy inventory. The initial product drop in June generated revenues of around € 400 million in Q2, which is largely in line with the Yeezy sales generated in the prior year’s quarter.

Footwear revenues grew 1% during the quarter, reflecting strong growth in football, basketball, tennis and US sports. Apparel sales declined 3% in the second quarter. As the apparel market continues to be particularly overstocked, the company continued its conservative sell-in strategy to improve sell-through and margins in the medium term. Accessories grew 8% during the quarter driven by growth in football.  

Lifestyle revenues were down during the quarter despite extraordinary demand for the company’s Samba, Gazelle and Campus franchises. While adidas slowly started to scale its offering for these product families during the second quarter, the total volume still only represents a small portion of the company’s overall business. Sales in the adidas Performance categories continued to show positive momentum. This reflects strong demand for new product introductions such as the latest iterations of its Predator, X and Copa football boots, as well as jerseys for both the FIFA Women’s World Cup 2023 and the company’s unique portfolio of football teams ahead of the start of the European club season. In addition, the Adizero product family in running continued to gain a lot of attention around marathon races across the world, translating into higher demand. At the same time, the brand’s Barricade tennis franchise grew strongly, leveraging the excitement around major tournaments.

In euro terms, the company’s revenues declined 5% to € 5.343 billion in the second quarter (2022: € 5.596 billion).

Stronger sell-out trends and conservative sell-in
As a result of the company’s initiatives to reduce high inventory levels, currency-neutral sales in wholesale declined 10% despite double-digit growth in Greater China and Latin America. At the same time, direct-to-consumer (DTC) revenues grew 16% versus the prior year. This development was driven by strong growth in both the company’s e-commerce business (+14%) as well as own retail stores (+19%), reflecting continued strong sell-out trends across most regions. The outperformance of the company’s DTC channel versus the wholesale business was also related to the first sale of the Yeezy inventory, which was done exclusively through adidas’ own e-commerce channel.

Double-digit growth in Greater China and Latin America
Currency-neutral sales in North America declined 16% during the quarter. The region is particularly affected by elevated inventory levels in the market and – in response to this – the company’s significantly reduced sell-in. Revenues in Greater China grew 16% in Q2, reflecting double-digit sell-out growth in both wholesale and own retail. Sales in EMEA were down slightly (-1%) despite double-digit DTC growth. While the company’s initiatives to reduce inventory levels and discounting weighed on the overall top-line development in the region, adidas recorded significantly improving full-price trends during the quarter. Revenues in Asia-Pacific increased 7% during the quarter, driven by strong double-digit growth in DTC. Latin America continued to increase at a double-digit rate (+30%), reflecting strong growth in both wholesale and DTC.

Gross margin improves to 50.9%
The company’s second quarter gross margin increased 0.6 percentage points to 50.9% (2022: 50.3%). This improvement was mainly driven by price increases the company has implemented as well as by an improved channel mix. At the same time, higher supply chain costs and unfavorable currency movements continued to strongly weigh on the gross margin development. While still adversely impacting the company’s gross margin in the quarter, discounting levels significantly improved compared to the first quarter of the year.  

Operating profit of € 176 million, resulting in an operating margin of 3.3%
Other operating expenses were up 3% to € 2.582 billion (2022: € 2.501 billion). As a percentage of sales, other operating expenses increased 3.6 percentage points to 48.3% (2022: 44.7%). Marketing and point-of-sale expenses decreased 7% to € 617 million (2022: € 663 million). As a percentage of sales, marketing and point-of-sale expenses slightly decreased by 0.3 percentage points to 11.5% (2022: 11.8%). Operating overhead expenses were up 7% to € 1.965 billion (2022: € 1.838 billion), reflecting higher logistics expenses. In addition, the company recorded one-off costs of around € 50 million related to the strategic review the company is currently conducting as well as donations and accruals for further donations in an amount of around € 110 million. As a percentage of sales, operating overhead expenses increased 3.9 percentage points to 36.8% (2022: 32.8%). The company’s operating profit amounted to € 176 million (2022: € 392 million) in the quarter. This amount includes the extraordinary expenses of in total around € 160 million reflecting the one-off costs related to the strategic review as well as the donations and accruals for further donations. The sale of the Yeezy product positively impacted adidas’ operating profit by an incremental amount of around € 150 million in Q2. The operating margin reached 3.3% in the quarter (2022: 7.0%).

Net income from continuing operations of € 96 million
After taxes, the company’s net income from continuing operations amounted to € 96 million (2022: € 360 million), while basic EPS from continuing operations decreased to € 0.48 (2022: € 1.88).

Outlook

adidas expects revenues to decline at a mid-single-digit rate
On July 24, adidas had adjusted its full year financial guidance to reflect the positive impact of the first sale of some of its Yeezy inventory and a slightly better-than-expected development of the adidas business in the first half of the year. At the same time, macroeconomic challenges and geopolitical tensions persist. Elevated recession risks in North America and Europe as well as uncertainty around the recovery in Greater China continue to exist. In addition, the company’s revenue development will continue to be impacted by the initiatives to significantly reduce high inventory levels. As a result, adidas now expects currency-neutral revenues to decline at a mid-single-digit rate in 2023 (previously: decline at a high-single-digit rate).

Underlying operating profit anticipated to be around the break-even level
The company’s underlying operating profit – excluding any one-offs related to Yeezy and the ongoing strategic review – is still anticipated to be around the break-even level. Including the positive impact from the first Yeezy drop of around € 150 million, the potential write-off of the remaining Yeezy inventory of now € 400 million (previously: € 500 million) and one-off costs related to the strategic review of up to € 200 million (unchanged), the company now expects to report an operating loss of € 450 million in 2023 (previously: loss of € 700 million).

On August 2, the company launched a second drop of Yeezy inventory. Throughout the month of August, adidas is making a range of existing products available through both its own e-commerce channel as well as the digital platforms of selected wholesale partners. If successful, this second drop would further improve the company’s results. However, as the results of this drop are yet unknown, it is not accounted for in the company’s current top- and bottom-line outlook for 2023.

The priority of sweater manufacturers has always been to select ingredients and fibers that are soft, hypoallergenic, and of the finest quality to meet consumer expectations that their sweaters are comfortable yet durable and easy to care for. According to the recent Eastman consumer study of sweater lovers, the sweaters consumers want to add to their wardrobes are soft, comfortable, stylish, and versatile. However, consumers are very disappointed when their sweaters look and feel differently after wearing and washing. Choosing fibers and materials that deliver comfort, quality and ease of care is essential to win with consumers. Today, these are compounded by the ever-present consumer demand for a sustainable paradigm. The promise of Naia™ from Eastman is exactly to make sustainable style accessible to brands and inclusive for everyone through a portfolio of fibers that doesn’t compromise on quality, comfort, or garment care.

The results of soft and cozy blends between the versatile Naia™ fibers and other materials can be appreciated in the collections of Naadam and The Gap, which this year presented its third collection of men's sweaters blended with Naia™ and cotton. By using Naia™ blended knits in their collections, brands are not just choosing a sustainable ingredient, but also a certified and circular supply chain: all Naia™ cellulosic fiber is produced in a safe, closed-loop process where solvents are recycled back into the system for reuse. Eastman Naia™ partners with Textiles Genesis to provide track and trace solutions for brands. All Naia™ fibers are OEKO-TEX™ STANDARD 100 certified, ensuring no use of hazardous chemicals, and certified by TÜV AUSTRIA as biodegradable and compostable, also in the ocean, as supported by a recently published ocean degradation study conducted by Woods Hole Oceanographic Institution (WHOI).

Naia™ fibers are designed to create unlimited possibilities for uncompromising, sustainable style: among these, Naia™ Renew staple fiber permits to create eco-conscious blends that are supremely soft, quick-drying and consistently reduce pilling which are ideal for T-shirts, casual wear, sweaters, comfy pants and home textiles. Produced from 60% sustainably sourced wood pulp and 40% certified* recycled waste materials, Naia™ Renew creates the same top-quality fabrics as traditional Naia™ fibers, but with a reduced carbon footprint of around 35% — and it’s available at scale. The innovative cellulosic acetate materials can be blended with cotton, modal, merino wool, recycled polyester, or multiple content fancy yarns. Naia™ blended yarns deliver super softness for supreme wearing comfort in knitwear, and sweaters made with Naia™ Renew can have good dimensional stability and shape retention even after multiple washes. Versatile Naia™ denier sizes can be used in different yarn spinning processes, giving the yarn spinners freedom of creativity for trendy yarn designs perfect for year-round basic sweaters with good quality and a durable look. The unique cross section of Naia™ staple fibers enables designs that accommodate four seasons of wearing comfort.

Erema Group und die Lindner Holding gründen gemeinsam die Holding BLUEONE Solutions, um die Expertise aus beiden Unternehmen zu bündeln und durch gemeinsame Forschungsprojekte Branchenstandards im Kunststoffrecycling zu schaffen.

Vom Abfall bis hin zum recycelten Granulat durchlaufen potentielle neue Rohstoffe mehrere unterschiedliche Recyclingprozesse. Diese reichen vom Sortieren, dem Zerkleinern, Waschen und Trocknen bis hin zur Extrusion inkl. Filtrierung, Compoundierung sowie Geruchsoptimierung.

In der optimalen Feinabstimmung der einzelnen Recyclingschritte liegt die Herausforderung der Branche – insbesondere, wenn Energieeffizienz und hohe Rezyklatqualitäten erreicht werden sollen. Mit der Gründung von BLUEONE Solutions, einem Unternehmen an dem die Erema Group und die Lindner Holding jeweils 50 % halten und in die Anteile der Lindner Washtech eingebracht wurden, soll da angesetzt werden. Durch Abstimmungs- und Optimierungsprozesse sowie durch neue gemeinsame Forschungsprojekte, wird die Wertschöpfungstiefe deutlich erhöht und neue Branchenstandards gesetzt.

Die Erema Group ist seit 40 Jahren im Kunststoffrecycling tätig und gilt als der Marktführer im Bereich der Extrusion. Lindner, seit 75 Jahren Qualitätshersteller von Schreddern und Recyclinganlagen für die Abfallwirtschaft, ist mit der Marke Lindner Washtech seit 10 Jahren als Waschanlagen-Spezialist weltweit präsent. Gemeinsame Forschungsprojekte, wie beispielsweise die Versuchsanlagen in der LIT Factory an der Johannes-Kepler-Universität (JKU) Linz, haben die Firmen bereits vor Jahren in einen intensiven fachlichen Austausch treten lassen.

Optimierung der Recyclingprozesse
Mit der Gründung von BLUEONE Solutions liegt der Fokus auf der Weiterentwicklung des Kunststoffrecyclings. Lindner bringt die Erfahrung im Aufbereiten von Abfallströmen und die Expertise im Waschen und Erema das Know-how im Bereich Extrudieren und Filtrieren mit ein. Synergien sollen genutzt und die Optimierungen des Gesamtkreislaufes ermöglicht werden.
„Essenziell für eine funktionierende Recyclingwirtschaft wird sein, dass die gesamte Prozess- bzw. Wertschöpfungskette – von der Abfallsammlung und Aufbereitung über das Recycling bis hin zum Kunststoff-Endprodukt – im Fokus der agierenden Unternehmen steht. Durch diesen Firmenzusammenschluss schaffen Erema und Lindner ein besseres Gesamtverständnis, um dadurch speziell im Polyolefinebereich die erforderliche Weiterentwicklung gemeinsam zu prägen“, erklärt Manfred Hackl, CEO der EREMA Group. „Im Detail betrachtet, können der Recyclingextruder, die vorgeschaltete Waschanlage sowie Materialhandling optimal aufeinander abgestimmt werden, so dass Qualitätsstandards bestmöglich erfüllt und Energiekosten optimiert werden können – dank prozessübergreifender Steuerung & Monitoring, gestützt durch digitale Lösungen. In Zukunft werden wir perfekt abgestimmte All-in-one-Lösungen anbieten, die es unseren Kunden ermöglichen, ein Gesamtpaket zu kaufen, das exakt auf ihre Anwendungen abgestimmt ist.“