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(c) Swissmem
14.02.2022

Swiss textile machinery going digital: Innovative technology for new business models

Digitalization is a big story in the world of business. It’s all about change, making use of technology to transform attitudes and create new opportunities to grow revenue. At its heart is innovation, with new systems and intelligent use of data. In textiles, the entire value chain is going digital, as evidenced by the commitment of Swiss Textile Machinery Association member firms. Their story – presented here in six ‘chapters’ – spans industry sectors through spinning, weaving, finishing and nonwovens.

Digitalization is a big story in the world of business. It’s all about change, making use of technology to transform attitudes and create new opportunities to grow revenue. At its heart is innovation, with new systems and intelligent use of data. In textiles, the entire value chain is going digital, as evidenced by the commitment of Swiss Textile Machinery Association member firms. Their story – presented here in six ‘chapters’ – spans industry sectors through spinning, weaving, finishing and nonwovens.

Cost savings and more
The process of digitalization in the textile industry today is continuous – faster in some segments than others – but noticeable everywhere. Automation is promising in many areas of finishing and making-up, where initial investments are being made. An example is folding of finished goods, previously a slow manual operation. Now, high-performance automatic folding machines from Swiss company Espritech deliver the potential for cost savings, unlocking new options for positive change at this most labor-intensive stage of production. For manufacturers in low-cost areas, the benefit results from its volume and is a simple financial one. In higher-cost segments, the application of this technology can be part of a completely new business model, taking production closer to the end customer.

Better process, better workplace
Pioneering in the field of digitalization embraces social responsibility along with the introduction of bold new technological innovation. That’s a commitment made by Uster, as it aims to shape future working practices in the textile industry in areas where its systems are applied. In fabric inspection, that means combining the strengths of human capabilities with the performance of Artificial Intelligence. Automatic defect classification with machine learning technology is the next leap in digitalization for fabric manufacturers, following on from automated detection of fabric faults, which is already well established in weaving and finishing mills. This will bring benefits in profitability for the manufacturer – as well as an improved working environment for their operatives, freed from repetitive tasks.

Information, flexible and fast
Access to data is critical in the digitalized world of textiles. It must be flexible, fast and secure, and available to all levels of the company – worldwide. Jakob Muller serves the narrow fabrics industry ideally with a digitalization portal, perfectly developed to provide essential production information. The portal is a browser-based production data acquisition system, with direct access to the machine controls. The system offers unique data monitoring and communication on a global framework. Digitized weave rooms present information 24/7 on desktops at the customer’s plant, as well as on tablets and smartphones remotely.

Making the most of it
Rieter takes advantage of latest digital technology to offer customers a unique experience. Their digital spinning suite helps spinners overcome their daily challenges and manage costs and efficiency more effectively. This all-in-one mill management system connects all the machinery, giving quick access to the right information and a holistic view, from bale to yarn. Users profit from full transparency, and are presented with recommendations based on long-standing experience and know-how. This is digitalization at its most practical, applied to allow spinners to make the most of their installed machinery.

Production, service, training – digital everything
As a solutions provider, Saurer puts digitalization at the core of business, integral to its technology offering to customers. Some latest examples include self-optimization of spinning machines, and a fully automated transport of cylindrical or conical cross-wound packages. These are automatically stored in an internal buffer system, for later feeding to subsequent processes. Of course after-sales service is also digital: the e-shop and machine information hub, together with the web-based training centre, ensure that knowledge is transferred to customers – turning employees into experts.

See the future system today
Autefa Solutions uses the concept of digital twinning, visualizing any real-world concept of a nonwovens line to make it easier for potential customers to grasp the idea. It’s also a big help for training and servicing needs. Most of all they digitalize important parts e.g. of a baling press line with perfectly interconnecting software tools. This is an excellent method for reducing commissioning times. Ordered bale presses reach technical readiness in the form of a digital twin, before they are commissioned in the real world. This typically halves the total time to get the line up and running.
Speaking on behalf of Swiss Textile Machinery Association members, André Imhof, CEO of Autefa Solutions Switzerland AG, says: “Making digitalization our friend opens doors for business model innovations, which is essential for our industry competitiveness. The approach is to digitalize everything that can be digitalized. We won’t stop.”

More information:
Swissmem digital Swiss companies
Source:

Swissmem

04.02.2022

NCTO welcomes House Passage of America COMPETES Act

The National Council of Textile Organizations (NCTO), representing the full spectrum of U.S. textiles from fiber through finished sewn products, issued a statement welcoming House passage of the America COMPETES Act, a legislative package that will help close the de minimis loophole on duty-free imports from China and also renew the Miscellaneous Tariff Bill (MTB), both important provisions to U.S. textile manufacturers.

“We commend the House for passing this sweeping legislation, which contains several critical trade provisions beneficial to American manufacturers,” said NCTO President and CEO Kim Glas. “This legislation contains a provision that would effectively prohibit China from exploiting the Section 321 de minimis mechanism in U.S. trade law, a win for U.S. textile producers and workers.

The National Council of Textile Organizations (NCTO), representing the full spectrum of U.S. textiles from fiber through finished sewn products, issued a statement welcoming House passage of the America COMPETES Act, a legislative package that will help close the de minimis loophole on duty-free imports from China and also renew the Miscellaneous Tariff Bill (MTB), both important provisions to U.S. textile manufacturers.

“We commend the House for passing this sweeping legislation, which contains several critical trade provisions beneficial to American manufacturers,” said NCTO President and CEO Kim Glas. “This legislation contains a provision that would effectively prohibit China from exploiting the Section 321 de minimis mechanism in U.S. trade law, a win for U.S. textile producers and workers.

“We sincerely thank Congressman Earl Blumenauer (D-Ore.) for working diligently to include and preserve his Import Security Fairness Act in the underlying U.S. competitiveness bill. This bill would help close the de minimis loophole, which allows imports valued under $800 to come into the United States without paying duties and taxes, bypassing inspections by U.S. Customs and providing a backdoor to Chinese goods produced with forced labor. The loophole has not only fueled the rise of imports from foreign e-commerce companies and mass distributors, but it has also put our domestic manufacturers and workers at a competitive disadvantage.”

Another important provision in the legislation renews the MTB for two years, which would extend limited tariff relief on a range of manufacturing inputs used by U.S. textile producers.

In closing, NCTO’s Glas stated: “NCTO worked closely with our allies in the House on these provisions in the underlying bill and we commend their hard work and support. We will continue to push for these critical provisions that benefit the U.S. textile industry in Senate-House conference negotiations in the coming days.”

31.01.2022

NCTO: Coalition are urging Support for De Minimis Provision in House America COMPETES Act

A broad coalition of industry and labor groups has sent a letter to House and Senate leadership urging support for the Import Security and Fairness Act (included in the broader House America COMPETES Act), which aims to stop China from exploiting the de minimis threshold that allows imports valued under $800 to come into the United States without paying duties and taxes, bypassing U.S. Customs inspections and providing a backdoor to Chinese goods produced with forced labor.

The coalition sent the letter to Senate Majority Leader Charles Schumer (D-NY), Senate Minority Leader Mitch McConnell (R-KY), Speaker of the House Nancy Pelosi (D-CA) and House Minority Leader Kevin McCarthy (R-CA), urging the leaders to strongly support and prioritize the provision in the underlying China bill.

The letter was signed by the following organizations:

A broad coalition of industry and labor groups has sent a letter to House and Senate leadership urging support for the Import Security and Fairness Act (included in the broader House America COMPETES Act), which aims to stop China from exploiting the de minimis threshold that allows imports valued under $800 to come into the United States without paying duties and taxes, bypassing U.S. Customs inspections and providing a backdoor to Chinese goods produced with forced labor.

The coalition sent the letter to Senate Majority Leader Charles Schumer (D-NY), Senate Minority Leader Mitch McConnell (R-KY), Speaker of the House Nancy Pelosi (D-CA) and House Minority Leader Kevin McCarthy (R-CA), urging the leaders to strongly support and prioritize the provision in the underlying China bill.

The letter was signed by the following organizations:

  • AFL-CIO
  • Alliance for American Manufacturing
  • Coalition for a Prosperous America
  • International Brotherhood of Teamsters
  • Narrow Fabrics Institute
  • National Council of Textile Organizations
  • Service Employees International Union
  • U.S. Footwear Manufacturers Association
  • U.S. Industrial Fabrics Institute
  • United Steelworkers
  • Workers United/SEIU

See the full letter here.

More information:
NCTO U.S. textile industry Import
Source:

NCTO

(c) Hohenstein
27.01.2022

Hohenstein tests and certifies FFP respiratory masks

The textile service provider Hohenstein has successfully extended its accreditations as a testing laboratory and certification body to include FFP (Filtering Face Pieces) respiratory masks in accordance with DIN EN 149, thus completing its portfolio in the textile mask sector. The necessary functional and safety tests on community masks, medical masks and FFP respiratory masks contribute to consumer safety. In addition, Hohenstein has not only been a member of the German Mask Association since September 2021, which pools the expertise of all mask manufacturers and suppliers in Germany, but also supports the Quality Working Group with its expertise in the field of textile protective clothing.

The textile service provider Hohenstein has successfully extended its accreditations as a testing laboratory and certification body to include FFP (Filtering Face Pieces) respiratory masks in accordance with DIN EN 149, thus completing its portfolio in the textile mask sector. The necessary functional and safety tests on community masks, medical masks and FFP respiratory masks contribute to consumer safety. In addition, Hohenstein has not only been a member of the German Mask Association since September 2021, which pools the expertise of all mask manufacturers and suppliers in Germany, but also supports the Quality Working Group with its expertise in the field of textile protective clothing.

Filtering Face Pieces are primarily used for the self-protection of the wearer and are intended to protect from harmful aerosols, particles and droplets. There are different protection levels for FFP respiratory masks (FFP 1-3), depending on how well they retain liquid and solid particles. In occupational safety, they are part of personal protective equipment (PPE) and fall under category III. Their protective function is specified throughout Europe by the DIN EN 149:2009-08 standard, which requires laboratory tests and practical performance tests with test persons. The Hohenstein testing laboratory carries out reliable proof of the safety of FFP respiratory masks in several test steps:

  • Through visual inspection, the Hohenstein experts assess the correct labelling, the comprehensibility of the enclosed instructions for using the masks, as well as the functionality and packaging.   
  • Laboratory tests can determine, among other things, breathing resistance, filter medium transmittance and inward leakage. The practical performance of FFP respiratory masks is assessed through realistic tests with test persons.
  • Test persons can also be employed to assess other parameters such as skin tolerance, field of vision or headgear comfort.
  • Optional tests, such as testing FFP respiratory masks for harmful substances, complete the safety verification.

Since the beginning of the pandemic, a particularly large number of FFP respiratory masks with doubtful and even false labelling have been in circulation, so reliable and neutral testing and certification of these products is essential. Hohenstein, with its many years of extensive experience in the testing and certification of personal protective equipment, thus offers the ideal service for customers who value testing quality "Made in Germany".

As a testing laboratory for medical devices, Hohenstein also offers testing of medical face masks for their bacterial filtering performance, differential pressure as an indicator of breathing activity, microbiological purity and cytotoxicity, among others. Medical face masks fall under the Medical Devices Regulation 2017/745 and fulfil the requirements according to EN 14683. The testing service provider Hohenstein has already taken a big step towards safety and functionality with the introduction of its quality label for Tested Community Masks in June 2020 and also tests according to the first European Guideline for Everyday Masks, the CEN Workshop Agreement (CWA) 17553:2020.

Source:

Hohenstein

Folding / Plating (© 2021, Maag Brothers)
16.12.2021

Swiss Textile Machinery: Changes and opportunities through automation

For most textiles, finishing processes are not actually the last stage. Products often need an extra touch of expertise to make them perfectly ready for the customer. At this point in the value chain, that usually means manual tasks – but now there are technical solutions and intelligent systems which can handle complex operations better, while adding extra value and assured quality.
Automation brings reliability and efficiency, ultimately saving costs to produce the right quality every time. Swiss companies are specialized in many of these disciplines, with machinery for fabric inspection and presentation, labelling and tracking, folding and packaging. They have the technology to inspire a new vision at the post-production segment of the textile manufacturing processes. Optimization of workflows, with bottleneck management, is an obvious potential benefit. And it delivers measurable returns on investment. The wider picture with automation will prepare companies for the IoT and Industry 4.0.

For most textiles, finishing processes are not actually the last stage. Products often need an extra touch of expertise to make them perfectly ready for the customer. At this point in the value chain, that usually means manual tasks – but now there are technical solutions and intelligent systems which can handle complex operations better, while adding extra value and assured quality.
Automation brings reliability and efficiency, ultimately saving costs to produce the right quality every time. Swiss companies are specialized in many of these disciplines, with machinery for fabric inspection and presentation, labelling and tracking, folding and packaging. They have the technology to inspire a new vision at the post-production segment of the textile manufacturing processes. Optimization of workflows, with bottleneck management, is an obvious potential benefit. And it delivers measurable returns on investment. The wider picture with automation will prepare companies for the IoT and Industry 4.0.

New business models
The advantages of automation in mills with high-volume production are obvious: consistent quality, increased efficiency, waste reduction in some cases, as well as significant medium-term cost reductions in every case.
That description focuses on the aims of modern mills in low-cost markets. But producers in Europe and USA could reach out for more. For them, automation could be a game-changer, offering unique new opportunities.
Reshoring is a growing trend now. It shows great potential and is definitely driven by sustainability and changes in consumer mindsets. “We believe that the time is right – the machines and solutions certainly are – to push automation also to the very end of the production line, replacing intensive manual work and take the chance for reshoring. The current situation is kind of a transition time which is expected to last for a couple more years in the textile industry,” says Rueedi. He adds that any investments in these prime markets pay off much faster because of higher labour costs.
Innovation transformed through automation can do much more than simply replacing the nimble fingers of humans. It also enables new business models, guaranteeing prosperous future business, alongside greater job security.

Digital workflow and process control
The Swiss company Maag Brothers is a leading supplier of high-end machines for quality assurance in the final make-up processes, specifically fabric inspection, plating/folding, selvedge printing and packaging. Maag reports on a practical example from a mill in India which recognized the potential of automation.
An analysis at the customer’s mill identified the main goals as modernization of the workflow at quality control and packing processes. Maag’s new system covers tasks from fabric inspection to dispatch, and offers transparent and easily adjustable processes with real-time process control. It’s a digital solution, resulting in a slim organization, paperless, and the basis for further optimization towards Industry 4.0 to exploit its full potential. The customer’s own calculation showed a ROI for the installation at less than three years – along with a reduction in manpower and savings in fabric costs for shade samples.

Perfectly labelled, efficient data...
Smooth processes start with a label. Swiss company Norsel is an expert in grey fabric labelling systems, for piece tracking through all textile processes. High-quality label printing and proper sealing on all kind of fabrics ensure readability and sustainability after dyehouse processes such as mercerizing, high temperature dyeing and even hot calendering. No roll mix-up during dyeing, easy sorting of fabric rolls and rapid delivery make processes in the mill much more efficient. Using RFID codes lifts fabric inventory control to the highest level, with all information readily transferred to a database and integrated through any ERP software.
It’s a foolproof way to avoid the risk of human errors from hand-written notes on grey fabrics and article sheets, by opting for reliable, secure and forward-looking solutions.

Sample collections – the silent salesmen
First impressions count, so fabric producers like to present their collection perfectly – and that’s only possible with automated solutions. Swiss producer Polytex continuously refines its solutions, underlining its leading position in sample making equipment. Fully-automatic high-performance sample production lines are designed to satisfy the highest expectations. Fully-automatic lines or robotic machines set the standards for quality and performance. Even the most demanding clients can achieve their goals with impeccable samples, quickly and efficiently made, for flawless collections that are sure to impress.

Automation drives buying
First impressions are also the trigger for quick purchase decisions. The proof is there on every store shelf. Customers of Espritech are also well aware of it. They trust this Swiss producer of automated folding machinery to provide the final touch of class to home textiles and apparel products before they go on display. The folding systems are generally large mechatronic devices, loaded with latest technologies in mechanics, electronics, sensors and pneumatics. “Textile producers are amazed how folding machines solve the tricky task of reliably handling chaotically behaving materials. They see process optimization potential and the impact. We observe a slow but continuous change of mindset installing sophisticated technology even in the last steps of textile finishing,” says Philipp Rueedi, CFO at Espritech.

(c) PCMC
01.12.2021

PCMC announces new Packaging Innovation Center

Paper Converting Machine Company (PCMC), part of Barry-Wehmiller, is pleased to announce the opening of a new Packaging Innovation Center, located at its headquarters in Green Bay. The multi-purpose space is more than 4,700 square feet and will serve as a hub for demonstrations, training, education, industry trials, and research and development.

The Packaging Innovation Center will be the home of a Fusion C flexographic press, Hudson-Sharp’s Ares 400-SUP stand-up pouch machine, a Meridian Elite laser anilox cleaner, an ELS-MAX inline press and the ION digital printing platform. These machines will be available for demonstrations, as well as for hands-on learning and training opportunities. The state-of-the-art center also features industry-leading tools and supplies for anilox sleeves, plate-mounting, color-proofing, plate and print inspection, sleeve-cleaning, and plate sleeves and tapes.

Paper Converting Machine Company (PCMC), part of Barry-Wehmiller, is pleased to announce the opening of a new Packaging Innovation Center, located at its headquarters in Green Bay. The multi-purpose space is more than 4,700 square feet and will serve as a hub for demonstrations, training, education, industry trials, and research and development.

The Packaging Innovation Center will be the home of a Fusion C flexographic press, Hudson-Sharp’s Ares 400-SUP stand-up pouch machine, a Meridian Elite laser anilox cleaner, an ELS-MAX inline press and the ION digital printing platform. These machines will be available for demonstrations, as well as for hands-on learning and training opportunities. The state-of-the-art center also features industry-leading tools and supplies for anilox sleeves, plate-mounting, color-proofing, plate and print inspection, sleeve-cleaning, and plate sleeves and tapes.

“We’re excited to be able to welcome printing and converting customers into our facility to experience our innovations firsthand,” said Rodney Pennings, PCMC’s Director of Sales–Printing, Coating and Laminating. “Our new Packaging Innovation Center is a vision that we’ve had for several years, and it’s rewarding to see it finally be completed.”

Source:

PCMC / Barry-Wehmiller

(c) Autefa
25.08.2021

Swiss Textile Machinery: Top Technology for Nonwovens

Originally conceived as a low-cost, high-volume alternative to knitting and weaving, nonwovens was already expanding its market boundaries by the 1970s with new applications in ‘disposables’ such as diapers, hygiene and teabags.

In the past five decades, the nonwovens business has exploded in all directions, reaching a global market worth USD 40.5 billion in 2020, projected to grow to USD 53.5 billion by 2025. This annual growth rate of 5.7% (MarketsandMarkets, Nonwoven Fabric Market Report) is based on countless new applications and expansion into durable, as well as additional disposable, products.

Major growth drivers include the hygiene sector, and filtration media for power plants and air conditioning systems. Especially during the peak of the COVID pandemic in 2020 and 2021, demand in the hygiene sector multiplied. Worldwide capacities for both meltblown and spunlace production rocketed compared to a normal business year. Swiss Autefa Solutions, for example, significantly benefited from this trend, notably with the launch of a fully-automatic machine for producing face masks.

Originally conceived as a low-cost, high-volume alternative to knitting and weaving, nonwovens was already expanding its market boundaries by the 1970s with new applications in ‘disposables’ such as diapers, hygiene and teabags.

In the past five decades, the nonwovens business has exploded in all directions, reaching a global market worth USD 40.5 billion in 2020, projected to grow to USD 53.5 billion by 2025. This annual growth rate of 5.7% (MarketsandMarkets, Nonwoven Fabric Market Report) is based on countless new applications and expansion into durable, as well as additional disposable, products.

Major growth drivers include the hygiene sector, and filtration media for power plants and air conditioning systems. Especially during the peak of the COVID pandemic in 2020 and 2021, demand in the hygiene sector multiplied. Worldwide capacities for both meltblown and spunlace production rocketed compared to a normal business year. Swiss Autefa Solutions, for example, significantly benefited from this trend, notably with the launch of a fully-automatic machine for producing face masks.

The automotive industry is the second big growth area, with many new applications being pioneered. The trend to electric and hybrid vehicles has helped this, as nonwovens reinforced with carbon fibres are widely used as battery housings.

Swiss nonwovens competence
Innovative applications across all sectors have driven the rapid evolution of sophisticated nonwovens machinery. Today’s trends demand higher productivity, sustainability and Industry 4.0 compatibility – demonstrated by the full equipment portfolio of Swiss Textile Machinery member Autefa Solutions. With V-Jet Futura, the company recently sealed the link in its product range between web forming and drying technology. This latest Hydroentanglement Machine, together with the SQ-V Square Drum Dryer, embodies advanced technology combined with significant reductions in energy consumption compared to other process solutions.

A vital contribution to nonwovens production is offered by Rieter subsidiary Graf, a leading supplier of clothing and combs for carding and combing processes in spinning and nonwovens. Graf's Hipro card clothings – suitable for any man-made fibres in the nonwovens sector – are focussing on higher productivity. Their superior performance delivers up to 10% higher throughput and greater carding efficiency compared to conventional clothings. These reliable card clothing elements also ensure a consistently reproducible high web quality, as well as 20% fewer failures in the web, thanks to the precise fibre transfer to and from the cylinder.

Another constant trend in nonwovens today is the drive for better quality. Manufacturers want to take charge of contamination levels in their processes, as well as eradicating defects which may arise during production. Uster Technologies, a leading provider of quality management solutions from fibre to fabric, offers a combined solution to achieve both these required quality standards. At the fibre preparation stage, Uster Jossi Vision Shield N ensures the best possible initial inspection and removal of contamination. Then, at the end of the production sequence, Uster EVS Fabriq Vision N handles automated detection and marking of all the main defects caused during production. This combined solution avoids material waste and takes full advantage of the potential for process optimization.

Source:

Swiss Textile Machinery Association

PCMC: Installation of Fusion C printing press at packaging supplier Yellowstone Plastics (c) PCMC, Barry-Wehmiller
29.04.2021

PCMC: Installation of Fusion C printing press at packaging supplier Yellowstone Plastics

Paper Converting Machine Company (PCMC), part of Barry-Wehmiller, has announced the installation of a new Fusion C printing press at flexible packaging supplier Yellowstone Plastics (affiliated with Volm Companies), located in South Idaho Falls, Idaho. The 42-inch, 10-color Fusion C began production in February.

Since the installation, Yellowstone Plastics has increased the quality and quantity of its product offerings, thanks to innovative Fusion C features including Flextreme drying, 100 percent web inspection, the Intelliprint auto-impression setting and SteadyPrint.

“We are very excited about the results we are getting out of this press,” said Lou Figueria, Director of Printing and Graphics Operations, Yellowstone Plastics. “We are running a mixture of short runs and long runs, at 1,000 to 1,200 feet per minute, and the press adjusts very nicely between the two. It is very easy to operate, and its features—such as SteadyPrint and the touchscreen HMI—have been beneficial to our printing and our operators.”

Paper Converting Machine Company (PCMC), part of Barry-Wehmiller, has announced the installation of a new Fusion C printing press at flexible packaging supplier Yellowstone Plastics (affiliated with Volm Companies), located in South Idaho Falls, Idaho. The 42-inch, 10-color Fusion C began production in February.

Since the installation, Yellowstone Plastics has increased the quality and quantity of its product offerings, thanks to innovative Fusion C features including Flextreme drying, 100 percent web inspection, the Intelliprint auto-impression setting and SteadyPrint.

“We are very excited about the results we are getting out of this press,” said Lou Figueria, Director of Printing and Graphics Operations, Yellowstone Plastics. “We are running a mixture of short runs and long runs, at 1,000 to 1,200 feet per minute, and the press adjusts very nicely between the two. It is very easy to operate, and its features—such as SteadyPrint and the touchscreen HMI—have been beneficial to our printing and our operators.”

Source:

Barry-Wehmiller

Swiss weaving machinery manufacturers are in the forefront of novel application development ©Stäubli
Multilayer Aramid
17.03.2021

Swiss weaving: Fabrics of the future

  • Swiss weaving machinery manufacturers are in the forefront of novel application development

Shoes and electronic calculators are probably not the first products people would associate with the textile weaving process. But they certainly signpost the future for woven fabrics, as two examples of the ever-wider possibilities of latest technology in the field. Fashion and function already combine in the increasing popularity of woven fabrics for shoes, and this is a present and future trend. Calculators in fabrics? That’s another story of ingenious development, using so-called ‘meander fields’ on the back and keys printed on the front of the material.

  • Swiss weaving machinery manufacturers are in the forefront of novel application development

Shoes and electronic calculators are probably not the first products people would associate with the textile weaving process. But they certainly signpost the future for woven fabrics, as two examples of the ever-wider possibilities of latest technology in the field. Fashion and function already combine in the increasing popularity of woven fabrics for shoes, and this is a present and future trend. Calculators in fabrics? That’s another story of ingenious development, using so-called ‘meander fields’ on the back and keys printed on the front of the material.

These glimpses of the outlook for modern weavers are among the highlights of developments now being pioneered by Swiss textile machinery companies. All weaving markets require innovation, as well as speed, efficiency, quality and sustainability. Member firms of the Swiss Textile Machinery Association respond to these needs at every point in the process – from tightening the first thread in the warp to winding the last inch for fabric delivery. They also share a common advantage, with a leading position in the traditional weaving industry as well as the expertise to foster new and exciting applications.

Technology and research cooperation
The concept of a ‘textile calculator’ was developed by Jakob Müller Group, in cooperation with the textile research institute Thuringen-Vogtland. Müller’s patented MDW® multi-directional weaving technology is able to create the meander fields which allow calculator functions to be accessed at a touch. A novel and useful facility, which suggests limitless expansion.

Today, the latest woven shoes are appreciated for their precise and comfortable fit. They score through their durability, strength and stability, meeting the requirements of individual athletes across many sports, as well as leisurewear. Stäubli is well known as a leading global specialist in weaving preparation, shedding systems and high-speed textile machinery. Its jacquard machines offer great flexibility across a wide range of formats, weaving all types of technical textiles, lightweight reinforcement fabrics – and shoes.

It’s possible to weave new materials such as ceramics, mix fibers such as aramid, carbon and other, and produce innovative multi-layers with variable thicknesses. Such applications put special demands on weaving machines which are fulfilled by Stäubli high-performance TF weaving systems.

Great weaving results are impossible without perfect warp tension, now available thanks to the world-leading electronic warp feeding systems of Crealet. Some market segments in weaving industry today demand warp let-off systems which meet individual customer requirements. For example, the company has recognized expertise to understand that geotextile products often need special treatment, as provided by its intelligent warp tension control system. Individual and connective solutions are designed to allow external support via remote link. Crealet’s warp let-off systems are widely used in both ribbon and broadloom weaving, for technical textiles applied on single or multiple warp beams and creels.

Functional, sustainable, automated
Trends in the field of woven narrow fabrics are clearly focused on functionality and sustainability. The Jakob Müller Group has already embraced these principles – for example using natural fibers for 100% recyclable labels with a soft-feel selvedge. It also focuses as much as possible on the processing of recycled, synthetic materials. Both PET bottles and polyester waste from production are recycled and processed into elastic and rigid tapes for the apparel industry.

For efficient fabric production environments, it is now recognized that automated quality solutions are essential. Quality standards are increasing everywhere and zero-defect levels are mandatory for sensitive applications such as airbags and protective apparel.

Uster’s latest generation of on-loom monitoring and inspection systems offers real operational improvements for weavers. The fabric quality monitoring prevents waste, while the quality assurance system significantly improves first-quality yield for all applications. Protecting fabric makers from costly claims and damaged reputations, automated fabric inspection also removes the need for slow, costly and unreliable manual inspection, freeing operators to focus on higher-skilled jobs.

Smart and collaborative robotics (cobots) offer many automation possibilities in weaving rooms. Stäubli’s future oriented robotics division is a driver in this segment with first effective installations in warp and creel preparation.

Control and productivity
Willy Grob’s specialized solutions for woven fabric winding focus on reliable control of tension, keeping it constant from the start of the process right through to the full cloth roll. Continuous digital control is especially important for sensitive fabrics, while performance and productivity are also critical advantages. In this regard, the company’s large-scale batching units can provide ten times the winding capacity of a regular winder integrated in the weaving machine.

The customized concept by Grob as well as design and implementation result in great flexibility and functionality of the fabric winding equipment – yet another example of Swiss ingenuity in textile machinery.  
There is even more innovation to come in weaving – and in other segments – from members of the Swiss Textile Machinery Association in future! This confident assertion is founded on an impressive statistic: the 4077 years of experience behind the creative power of the association’s member firms. It’s proof positive that their developments grow out of profound knowledge and continuous research.

Oerlikon (c) Oerlikon
29.10.2020

Oerlikon: Less waste with the Smart Factory

A typical manmade fiber system produces well over 600 tons of yarn a day. This equals in around 700 winders in filament yarn production or 3 systems in staple fiber production. These figures show just how important smooth production processes are.

If an error creeps into the process at any point, the daily waste increases dramatically. It is obvious that all yarn manufacturers want to prevent this happening to ensure their production facilities operate efficiently. Here, digitalization provides invaluable support. A Smart Factory that networks all steps within the production chain – including all auxiliary processes – identifies and reports quality deviations at an early stage. Yarn manufacturers can quickly intervene in the production process and hence avoid generating waste.

A typical manmade fiber system produces well over 600 tons of yarn a day. This equals in around 700 winders in filament yarn production or 3 systems in staple fiber production. These figures show just how important smooth production processes are.

If an error creeps into the process at any point, the daily waste increases dramatically. It is obvious that all yarn manufacturers want to prevent this happening to ensure their production facilities operate efficiently. Here, digitalization provides invaluable support. A Smart Factory that networks all steps within the production chain – including all auxiliary processes – identifies and reports quality deviations at an early stage. Yarn manufacturers can quickly intervene in the production process and hence avoid generating waste.

Digital solutions ensures process reliability
And the Smart Factory is also the focus of Oerlikon Manmade Fibers. Here, it comprises considerably more than the Plant Operation Center, a system that has been well-established within the market for many years now. “This is about absolute transparency and traceability. At the end of the process, yarn manufacturers are able to track at which position its finished textured yarn packages were spun and even have information on the processed granulate and the specific production conditions”, comments Ivan Gallo, responsible for digital products at Oerlikon Manmade Fiber. In this way, the Smart Factory ensures process reliability, above all. The data are automatically entered into the system and the product assessed at each stage of yarn production at which values and data are recorded – such as during visual inspection and when weighing. In the event of anomalies in the intermediate laboratory and quality checks, this allows yarn producers to intervene in the production process and correct these anomalies.

Information on the chip feeding, on the drying and on the masterbatch are available, as are data on the climate control, on the compressed air supply and on further auxiliary systems. With this, yarn manufacturers have at all times a complete overview of the ongoing production process, including comprehensive information on quality and production costs.

Source:

Oerlikon

10.12.2019

Paris Cos. Maintains Laundries’ Environmental Commitment with Certification Renewal

Paris Companies Inc. recently achieved Clean Green re-certification. This re-certification reflects their continued dedication to operational efficiency and sustainability.

Paris Companies Inc. first earned the Clean Green Certification in 2012. Companies that have earned this certification adhere to TRSA-designated water and energy use thresholds and deploy best management practices (BMPs) consistent with the ASTM International environmental laundering standard. Paris Companies’ customers can be assured their uniforms, towels and other reusable linens are washed, dried and finished with processes that maximize sustainability and reduce greenhouse emissions. Clean Green certified operations demonstrate significant commitment to conservation and green operations through these BMPs:

Paris Companies Inc. recently achieved Clean Green re-certification. This re-certification reflects their continued dedication to operational efficiency and sustainability.

Paris Companies Inc. first earned the Clean Green Certification in 2012. Companies that have earned this certification adhere to TRSA-designated water and energy use thresholds and deploy best management practices (BMPs) consistent with the ASTM International environmental laundering standard. Paris Companies’ customers can be assured their uniforms, towels and other reusable linens are washed, dried and finished with processes that maximize sustainability and reduce greenhouse emissions. Clean Green certified operations demonstrate significant commitment to conservation and green operations through these BMPs:

  • Recovering heat from drained hot water and heat dispersed from the process of warming water
  • Recapturing drained water from rinses for reuse
  • Using environmentally friendly detergents
  • Removing solids and liquids from wastewater
  • Solar energy and energy-efficient lighting
  • Recycling programs
  • Re-routing trucks to save vehicle fuel
  • Spill prevention plans

The Clean Green certification is valid for three years at a time. TRSA inspects laundry facilities seeking certification and approves documentation of their water and energy use and BMP deployment through production reports they submit to auditors during the inspections. TRSA’s certification management protocol includes auditor training by the association’s inspection program administrator.

 

Source:

TRSA

(c) PCMC
06.11.2019

PCMC: Accelerate Live field service troubleshooting app

Collaborative app helps customers get their machines back up and running quickly

Paper Converting Machine Company (PCMC), part of Barry-Wehmiller, has launched Accelerate Live, a mobile app that enables machine inspection and troubleshooting in the field, providing quicker service for customers.

Accelerate Live creates a fully collaborative live environment with an instant audio/video connection between the customer facility and PCMC technicians and engineering experts. Through the use of a tablet, both participants can draw in a relative 3-D space to facilitate the troubleshooting and diagnostic process.

“When our customers’ equipment is down, we realize they don’t have time to wait for service,” said Noah Kellermann, Field Service Training Leader for PCMC. “With Accelerate Live, we can offer a rapid response to equipment issues to get machines back up and running quickly.”

Accelerate Live is a subscription-based service that works through a PCMC-provided tablet and noisecanceling Bluetooth headphones. It was developed to connect in industrial facilities that have low-bandwidth
Wi-Fi.

Collaborative app helps customers get their machines back up and running quickly

Paper Converting Machine Company (PCMC), part of Barry-Wehmiller, has launched Accelerate Live, a mobile app that enables machine inspection and troubleshooting in the field, providing quicker service for customers.

Accelerate Live creates a fully collaborative live environment with an instant audio/video connection between the customer facility and PCMC technicians and engineering experts. Through the use of a tablet, both participants can draw in a relative 3-D space to facilitate the troubleshooting and diagnostic process.

“When our customers’ equipment is down, we realize they don’t have time to wait for service,” said Noah Kellermann, Field Service Training Leader for PCMC. “With Accelerate Live, we can offer a rapid response to equipment issues to get machines back up and running quickly.”

Accelerate Live is a subscription-based service that works through a PCMC-provided tablet and noisecanceling Bluetooth headphones. It was developed to connect in industrial facilities that have low-bandwidth
Wi-Fi.

Source:

Barry-Wehmiller

Photo: TMAS
04.11.2019

Swedish machinery companies see major opportunities at Heimtextil 2020

The decision by Messe Frankfurt, the organiser of the annual Heimtextil exhibition for home textiles, to significantly expand its focus on textile technologies in 2020, has received an extremely enthusiastic response from members of TMAS, the Swedish textile machinery manufacturers association.

“Heimtextil is already a huge show, having attracted well over three thousand visitors to Frankfurt in January this year, filling all twelve halls of the Messe Frankfurt fair grounds,” says TMAS Secretary General Therese Premler-Andersson. “The expansion of textile technologies at next January’s Heimtextil can only help further boost this international community of manufacturers and suppliers for the home textiles market at all levels, and naturally we want to be a part of it.”

The decision by Messe Frankfurt, the organiser of the annual Heimtextil exhibition for home textiles, to significantly expand its focus on textile technologies in 2020, has received an extremely enthusiastic response from members of TMAS, the Swedish textile machinery manufacturers association.

“Heimtextil is already a huge show, having attracted well over three thousand visitors to Frankfurt in January this year, filling all twelve halls of the Messe Frankfurt fair grounds,” says TMAS Secretary General Therese Premler-Andersson. “The expansion of textile technologies at next January’s Heimtextil can only help further boost this international community of manufacturers and suppliers for the home textiles market at all levels, and naturally we want to be a part of it.”

  • ACG Kinna Automatic
    At Heimtextil 2019, TMAS member ACG Kinna Automatic generated a significant buzz with live demonstrations of its new robotic pillow filling system and will provide details of how it has been further developed over 2019, with several commercial systems now in place.
  • Automatex
    Meanwhile, in the first quarter of 2020, Automatex ES, the specialist in automated cutting, sewing and folding equipment, is planning to launch another innovation in advanced manufacturing for the bedding industry.
  • IRO AB
    IRO AB has consistently introduced new milestones in the field of yarn feeding technology for weaving machines and at Heimtextil 2020 will be providing information on new introductions to its product range.
  • Eltex
    Eltex is achieving considerable success with its yarn fault detection and tension monitoring systems across a range of sectors, including the tufting of carpets and the creeling of woven materials, but at Heimtextil 2020 the focus will be on its advanced systems for the sewn products sector, including the UPG-Stitch thread break sensor, which is based on the piezoelectric principle and is suitable for all types of yarns while being insensitive to dust, dirt and humidity variations.
  • Svegea of Sweden
    Svegea of Sweden now has over 60 years of experience in exclusively designing, manufacturing and installing bespoke bias cutting, roll slitting and rewinding and inspection machines.
    The company’s complete Bias System includes a tube sewing unit a bias cutter/winder for opening up previously-formed tube material – spirally on a bias – and strip cutter.
Notus (c) Notus Composites FZC
Notus
22.10.2019

Notus Composites celebrates a major manufacturing milestone

Notus Composites has achieved a major manufacturing milestone when the company’s one millionth m2 of fire retardant (FR) epoxy prepreg was shipped from its state-of-the-art facility in the UAE this month. Notus are supplying FR materials for several high profile infrastructure projects in the Middle East, with this latest batch of material being supplied for the new composite Museum of the Future in Dubai.

The one million m2 milestone was reached during a recent production run of Notus’ EPFR-609 glass fibre reinforced epoxy prepreg - a user friendly, long out life, FR prepreg designed for low pressure/vacuum curing at temperatures from 85-120˚C. EPFR-609 can also be supplied as a resin film or as Notus N1-Preg, the company’s versatile single sided prepreg product format. Having set up in 2015 but grown considerably in the past 4 years, Notus Composites has completed an extensive program of testing at well-known fire research laboratories in the Middle East and Europe with particular focus on large scale tests to verify material behavior as part of a complete wall or façade system.

Notus Composites has achieved a major manufacturing milestone when the company’s one millionth m2 of fire retardant (FR) epoxy prepreg was shipped from its state-of-the-art facility in the UAE this month. Notus are supplying FR materials for several high profile infrastructure projects in the Middle East, with this latest batch of material being supplied for the new composite Museum of the Future in Dubai.

The one million m2 milestone was reached during a recent production run of Notus’ EPFR-609 glass fibre reinforced epoxy prepreg - a user friendly, long out life, FR prepreg designed for low pressure/vacuum curing at temperatures from 85-120˚C. EPFR-609 can also be supplied as a resin film or as Notus N1-Preg, the company’s versatile single sided prepreg product format. Having set up in 2015 but grown considerably in the past 4 years, Notus Composites has completed an extensive program of testing at well-known fire research laboratories in the Middle East and Europe with particular focus on large scale tests to verify material behavior as part of a complete wall or façade system.

As a result, Notus Composites EPFR-609 prepreg and NE11-FR surface film is the only epoxy prepreg system to have passed the NFPA 285 exterior and curtain wall test and to have achieved an impressive B2,s1,d0 rating when testing to the European EN13501-1 standard. In addition, these materials have been approved by the UAE’s Dubai Civil Defense (one of the Middle East’s leaders in building fire safety coding) who completed a program of factory inspections and production audits as well as witnessing fire tests themselves.

More information:
Notus
Source:

100% Marketing

Tiger Drone (c) COBRA International / HG Robotics
19.09.2019

COBRA delivers first 100 composite fuselage covers for cutting-edge drones

COBRA International is collaborating with HG Robotics, a leading drone manufacturer that specializes in unmanned aerial vehicles (UAVs) for the agricultural market, on a composite fuselage cover for the cutting-edge Tiger Drones.

Undertaking a full range of services with HG Robotics and having been involved from the outset: from the design and engineering through to the prototyping of the composite drone fuselage cover, COBRA has now delivered nearly 100 sets and will produce approximately 500 units throughout 2019.

COBRA International is collaborating with HG Robotics, a leading drone manufacturer that specializes in unmanned aerial vehicles (UAVs) for the agricultural market, on a composite fuselage cover for the cutting-edge Tiger Drones.

Undertaking a full range of services with HG Robotics and having been involved from the outset: from the design and engineering through to the prototyping of the composite drone fuselage cover, COBRA has now delivered nearly 100 sets and will produce approximately 500 units throughout 2019.

The multi-rotor Tiger Drones typically carry spraying equipment and can also carry high definition cameras that provide a wide range of field information. Farmers can measure land profiles, identify any problem plants or areas and manage their cultivation in the most efficient way. The 420 mm square shaped fuselage cover protects the drone’s electronic controls and forms an aerodynamic fairing between the central fuselage and the craft’s 4 rotor arms.
 
The COBRA Design and Development team selected a composite laminate of glass fibre reinforcements for the cover – which don’t interfere with GPS signals used by the drone - and combined these with epoxy laminating resins in a hand laminated, vacuum bag consolidated production process.

COBRA also designed all of the mould tools for the project. The 2-piece aluminium mould was produced by one of COBRA’s long-term tooling partners. This metallic tooling provides an excellent surface finish to the part with absolutely minimal trimming and finishing required.   Moulded parts can go swiftly through a painting and clear coating process before final inspection and delivery to the client.

Danu Chotikapanich, CEO of COBRA International comments: “Our collaboration with HG Robotics is going well, and we are hoping to collaborate further with them on other multi-rotor and fixed wing VTOL (vertical take-off and landing) drone models in the future. These are COBRA’s first parts for the agricultural industry, and they provide an exciting vision as to just a few of the possibilities for lightweight composites in this area and also in the wider commercial UAV market as a whole.”

More information:
glass fibers COBRA
Source:

COBRA International Ltd,

Jürgen Hanel, Head of Technical Textiles at Monforts. (c) A. Monforts Textilmaschinen GmbH & Co. KG
04.04.2019

Peak performance, whatever the technical fabric…

At next month’s Techtextil 2019 in Frankfurt, Germany, A. Monforts Textilmaschinen GmbH & Co. KG will be highlighting all of the innovative features that have made the Montex stenter the undisputed leader in the field of technical fabric finishing.

“Techtextil is a very important show for us, because technical textiles are a key pillar of our production programme and many of our existing customers will be exhibiting or attending, as well as those we have yet to meet,” says Jürgen Hanel, Head of Technical Textiles at Monforts. “The show provides us with an opportunity to explain the diverse end-products that can be successfully finished on our stenters, as well as with our coating units.”

A number of successful recent Monforts Montex stenter installations in Europe, for example, are dedicated to the production of wide-width digital printing substrates, to high volume automotive fabrics and to heavy duty filter media, to name just three advanced technical materials.

At next month’s Techtextil 2019 in Frankfurt, Germany, A. Monforts Textilmaschinen GmbH & Co. KG will be highlighting all of the innovative features that have made the Montex stenter the undisputed leader in the field of technical fabric finishing.

“Techtextil is a very important show for us, because technical textiles are a key pillar of our production programme and many of our existing customers will be exhibiting or attending, as well as those we have yet to meet,” says Jürgen Hanel, Head of Technical Textiles at Monforts. “The show provides us with an opportunity to explain the diverse end-products that can be successfully finished on our stenters, as well as with our coating units.”

A number of successful recent Monforts Montex stenter installations in Europe, for example, are dedicated to the production of wide-width digital printing substrates, to high volume automotive fabrics and to heavy duty filter media, to name just three advanced technical materials.

Digital print
Three Montex stenters have just been installed at the plant of a leading finisher of substrates for digital printing substrates in Germany – two of them in extra-wide widths of 5.4 metres – for drying after both washing and coating processes.

A new standard in pure white, 100% clean and fault-free textile substrates has been demanded in recent years by the rapid growth in digitally-printed banners and hoardings – often referred to as ‘soft signage’.

“The substrates of choice for digital printing are 100% polyester warp knits which have extremely smooth surfaces,” says Hanel. “This is becoming increasingly critical due to the general move away from PVC coatings which were the standard in the past. Quality inspection and control systems analyse every square metre of fabric to ensure completely uniform and blemish-free production.”

The fabrics produced are resilient and allow excellent take-up of inks for vibrant colours and clear and precise images to be achieved with digital printing techniques. The knitted construction also has the advantage of elasticity, which is a plus in terms of flexibility for soft signage installers.
These fabrics are being supplied fully finished, in weights of between 50-350gsm and in rolls of up to 600kg or 1,800 metres.

 

(c) TRSA
04.01.2019

HCSC - Linen Services of Baltimore Earns Hygienically Clean Healthcare Certification

Emphasis on Process, Third-party Validation and Outcome-based Testing

Healthcare laundry and linen provider Hospital Central Services (HCSC) has earned the Hygienically Clean Healthcare certification for its Baltimore plant, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The Hygienically Clean Healthcare certification confirms the organization’s continuing dedication to infection prevention, compliance with recognized industry standards and processing healthcare textiles using BMPs as described in its quality assurance documentation, a focal point for Hygienically Clean inspectors’ evaluation. The independent, third-party inspection must also confirm essential evidence that:

Emphasis on Process, Third-party Validation and Outcome-based Testing

Healthcare laundry and linen provider Hospital Central Services (HCSC) has earned the Hygienically Clean Healthcare certification for its Baltimore plant, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The Hygienically Clean Healthcare certification confirms the organization’s continuing dedication to infection prevention, compliance with recognized industry standards and processing healthcare textiles using BMPs as described in its quality assurance documentation, a focal point for Hygienically Clean inspectors’ evaluation. The independent, third-party inspection must also confirm essential evidence that:

  • Employees are properly trained and protected
  • Managers understand regulatory requirements
  • OSHA-compliant
  • Physical plant operates effectively

To achieve certification initially, laundries pass three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean Healthcare textiles and diminished presence of yeast, mold and harmful bacteria. They also must pass a facility inspection. To maintain their certification, they must pass quarterly testing to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained. Re-inspection occurs every two to three years.

 

More information:
Hygienically Clean Healthcare
Source:

TRSA

(c) TRSA
03.12.2018

All Twenty-three Angela Laundries Now Certified Hygienically Clean for Healthcare

Emphasis on Process, Third-party Validation and Outcome-based Testing

Angelica, one of the nation’s largest healthcare linen providers, now has 23 laundries that have earned the Hygienically Clean Healthcare certification. This is reflective of  their commitment to Best Management Practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing. Angelica’s locations are throughout the United States, and the laundries now carrying the certification are located in Phoenix, AZ; Colton, Fresno, Los Angeles, Orange, Pittsburg, Pomona, and Sacramento, CA; Holly Hill and Safety Harbor, FL; Rockmart, GA; Chicago, IL; Somerville and Worcester, MA; Durham, NC; Henderson, NV; Batavia, NY; Lorain, OH; Pawtucket, RI; Columbia, SC; Ooltewah, TN; and Dallas and Houston, TX.

Emphasis on Process, Third-party Validation and Outcome-based Testing

Angelica, one of the nation’s largest healthcare linen providers, now has 23 laundries that have earned the Hygienically Clean Healthcare certification. This is reflective of  their commitment to Best Management Practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing. Angelica’s locations are throughout the United States, and the laundries now carrying the certification are located in Phoenix, AZ; Colton, Fresno, Los Angeles, Orange, Pittsburg, Pomona, and Sacramento, CA; Holly Hill and Safety Harbor, FL; Rockmart, GA; Chicago, IL; Somerville and Worcester, MA; Durham, NC; Henderson, NV; Batavia, NY; Lorain, OH; Pawtucket, RI; Columbia, SC; Ooltewah, TN; and Dallas and Houston, TX.

The Hygienically Clean Healthcare certification confirms the organization’s continuing dedication to infection prevention, compliance with recognized industry standards and processing healthcare textiles using BMPs as described in its quality assurance documentation, a focal point for Hygienically Clean inspectors’ evaluation. The independent, third-party inspection must also confirm essential evidence that

  • Employees are properly trained and protected
  • Managers understand regulatory requirements
  • OSHA-compliant
  • Physical plant operates effectively

To achieve certification initially, laundries pass three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean Healthcare textiles and diminished presence of yeast, mold and harmful bacteria. They also must pass a facility inspection. To maintain their certification, they must pass quarterly testing to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained. Re-inspection occurs every two to three years.

This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for hospitals, surgery centers, medical offices, nursing homes and other medical facilities.
Hygienically Clean Healthcare certification acknowledges laundries’ effectiveness in protecting healthcare operations by verifying quality control procedures in linen, uniform and facility services operations related to the handling of textiles containing blood and other potentially infectious materials.

Certified laundries use processes, chemicals and BMPs acknowledged by the federal Centers for Disease Control and Prevention (CDC), Centers for Medicare and Medicaid Services, Association for the Advancement of Medical Instrumentation, American National Standards Institute and others. Introduced in 2012, Hygienically Clean Healthcare brought to North America the international cleanliness standards for healthcare linens and garments used worldwide by the Certification Association for Professional Textile Services and the European Committee for Standardization.

Objective experts in epidemiology, infection control, nursing and other healthcare professions work with Hygienically Clean launderers to ensure the certification continues to enforce the highest standards for producing clean healthcare textiles.

“Congratulations to Angelica on their certifications,” said Joseph Ricci, TRSA president and CEO. “This achievement proves their commitment to infection prevention and that their laundries take every step possible to prevent human illness.”

Source:

TRSA

(c) TRSA
16.11.2018

AmeriPride Laundries in Canada, U.S. Achieve Hygienically Clean Food Safety Certification

Emphasis on Process, Third-Party Validation and Outcome-Based Testing

Canadian Linen and two U.S. AmeriPride Services Inc.’s locations have recently earned have earned the Hygienically Clean Food Safety certification, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing. The company’s Canadian Linen and Uniform Service facilities in these locations have earned the Hygienically Clean Food Safety certification:  

Emphasis on Process, Third-Party Validation and Outcome-Based Testing

Canadian Linen and two U.S. AmeriPride Services Inc.’s locations have recently earned have earned the Hygienically Clean Food Safety certification, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing. The company’s Canadian Linen and Uniform Service facilities in these locations have earned the Hygienically Clean Food Safety certification:  

  • Alberta: Edmonton and Lethbridge
  • British Columbia: Victoria and Vancouver/Burnaby
  • Manitoba: Winnipeg
  • Nova Scotia: Halifax
  • Ontario: Etobicoke, London, North York and Ottawa
  • Quebec: Quebec City
  • Saskatchewan: Regina and Saskatoon

The recently-certified U.S. AmeriPride laundries are located in Vernon, Calif. and Durant, Miss.  
The certification confirms the laundry’s dedication to compliance and processing garments and linens using BMPs as described in its quality assurance documentation, the focal point for inspectors’ evaluation of critical control points (CCPs) that minimize risk. The independent, third-party inspection must confirm essential evidence that:

  • Employees are properly trained and protected
  • Managers understand legal requirements
  • OSHA-compliant
  • Physical plant operates effectively

In addition, these facilities each passed three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean garments and other reusable textiles with diminished presence of harmful bacteria. To maintain their certification, laundry plants must pass quarterly testing to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained.
This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for animal processing, dairies, fruit/vegetable, bakeries, grain and other food and beverage industry segments.
These Vernon, Calif. and Durant, Miss. locations of the AmeriPride chain join these laundries who have previously received the Hygienically Clean Food Safety certification:

  • Tuscumbia, Ala.
  • Bakersfield and Fresno, Calif.
  • Twin Falls, Idaho
  • St. Cloud and Minneapolis, Minn.
  • Amarillo Texas

Hazard Analysis and Critical Control Points (HACCP) practices are examined in the Hygienically Clean Food Safety inspection process, evaluating the plant’s techniques for:

  • Conducting hazard analysis
  • Determining CCPs, monitoring their control, correcting them if not under control
  • Validating and verifying HACCP system effectiveness
  • Documenting and record-keeping to show ongoing conformance

On-site inspections also evaluate practices relevant to handling and processing textile products used in food manufacturing/processing establishments for adherence to U.S. Food and Drug Administration (FDA) and Centers for Disease Control and Prevention (CDC) directives. Introduced in 2014, Hygienically Clean Food Safety brought to North America the international cleanliness standards for laundering garments and other textile products for food manufacturing used worldwide by the Certification Association for Professional Textile Services and the European Committee for Standardization.
Twelve of the company’s U.S. locations have achieved the Hygienically Clean Healthcare certification:

  • Little Rock, Ark.
  • Phoenix and Watkinsville, Ga.
  • Twin Falls, Idaho
  • Topeka, Kan.
  • Bemidji and Minneapolis, Minn.
  • pringfield, Mo.
  • Omaha, Neb.
  • Roswell, N.M.
  • Memphis, Tenn.
  • Lubbock, Texas

The company’s Canadian Linen and Uniform Service facility in Lethbridge, Alberta, is also Hygienically Clean Healthcare-certified.
In January 2018, Philadelphia-based Aramark Corp. announced the completion of its acquisition of AmeriPride, making AmeriPride a wholly owned subsidiary. Aramark’s uniform rental and career apparel business is headquartered in Burbank, Calif.

 

Source:

TRSA

(c) TRSA
09.11.2018

Florida Linen Services’ Rockledge Plant Earns Hygienically Clean Healthcare Certification

Emphasis on Process, Third-party Validation and Outcome-based Testing
Florida Linen Services has earned the Hygienically Clean Healthcare certification for its Rockledge plant, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The Hygienically Clean Healthcare certification confirms the organization’s continuing dedication to infection prevention, compliance with recognized industry standards and processing healthcare textiles using BMPs as described in its quality assurance documentation, a focal point for Hygienically Clean inspectors’ evaluation. The independent, third-party inspection must also confirm essential evidence that:

Emphasis on Process, Third-party Validation and Outcome-based Testing
Florida Linen Services has earned the Hygienically Clean Healthcare certification for its Rockledge plant, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The Hygienically Clean Healthcare certification confirms the organization’s continuing dedication to infection prevention, compliance with recognized industry standards and processing healthcare textiles using BMPs as described in its quality assurance documentation, a focal point for Hygienically Clean inspectors’ evaluation. The independent, third-party inspection must also confirm essential evidence that:

  • Employees are properly trained and protected
  • Managers understand regulatory requirements
  • OSHA-compliant
  • Physical plant operates effectively

To achieve certification initially, laundries pass three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean Healthcare textiles and diminished presence of yeast, mold and harmful bacteria. They also must pass a facility inspection. To maintain their certification, they must pass quarterly testing to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained. Re-inspection occurs every two to three years.

This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for hospitals, surgery centers, medical offices, nursing homes and other medical facilities.

Hygienically Clean Healthcare certification acknowledges laundries’ effectiveness in protecting healthcare operations by verifying quality control procedures in linen, uniform and facility services operations related to the handling of textiles containing blood and other potentially infectious materials.

Certified laundries use processes, chemicals and BMPs acknowledged by the federal Centers for Disease Control and Prevention (CDC), Centers for Medicare and Medicaid Services, Association for the Advancement of Medical Instrumentation, American National Standards Institute and others. Introduced in 2012, Hygienically Clean Healthcare brought to North America the international cleanliness standards for healthcare linens and garments used worldwide by the Certification Association for Professional Textile Services and the European Committee for Standardization.

Objective experts in epidemiology, infection control, nursing and other healthcare professions work with Hygienically Clean launderers to ensure the certification continues to enforce the highest standards for producing clean healthcare textiles.

The Rockledge plant joins two other Florida Linen locations (Pompano Beach and Jensen Beach) that earned Hygienically Clean Healthcare Certifications in 2017. Florida Linen has provided healthcare laundry and linen services throughout Florida since 2003. “Congratulations to Florida Linen Services on their certification,” said Joseph Ricci, TRSA president and CEO. “This achievement proves their commitment to infection prevention and that their laundry takes every step possible to prevent human illness.”

 

Source:

TRSA