From the Sector

Lower costs, less energy intensive, and with zero waste water, the new QuantumCOLOUR™ process is set to revolutionize wool textile colouring: Woolmark, the global authority on wool, has teamed up with COLOURizd™, pioneers in dry textile colouring processes, to introduce a revolutionary new method to colour wool and wool blends. 

QuantumCOLOUR™ is a cutting-edge yarn colouring process that significantly reduces resource consumption and costs. Using just 0.5L of water per kilogram of yarn, this technology eliminates the need for bleaching, pre-treatment and wastewater discharge. This makes the COLOURizd™ QuantumCOLOUR™ a reduced resource-intense colouration process, where only the wetting agent and pigment binder system are required.

“After extensive testing on Merino wool and wool blends, we realized the team at COLOURizd™ is on to something truly revolutionary for the wool industry,” said Woolmark General Manager Processing Innovation & Education Extension Julie Davies. “The QuantumCOLOUR™ process provides durable solutions, creating faded to saturated tonal depths of colour for wool and wool blends. And since it uses very little water, suppliers can choose to colour wool and wool blend yarns without the need for wastewater processing infrastructure.”

Traditional dyeing requires a variety of chemicals, including caustic soda, acids, bleach, and salts, all washed in with between 60 and 120 liters of water per kilogram of yarn. The COLOURizd™ method uses none of these chemicals, instead utilising a bluesign® certified pigment and binder injected into a yarn fibre bundle. The result is a process that allows for a range of colours and supple textures.

“Woolmark represents the gold standard within the wool industry and they will be instrumental in helping to offer our lower impact, higher performance process to new markets,” said COLOURizd™ CEO Jennifer Thompson. “Our current clients include Kontoor Brands (Wrangler and Lee), Cone Denim, and GANT, and working with Woolmark will allow us to reach an entirely new market, bringing sustainability and performance solutions to wool manufacturers around the globe.”

Successfully validated on 100% Merino wool, as well as blends with cotton, TENCEL™ and nylon, on a range of yarn counts from 30/2NM to 80/1NM, the COLOURizd™ QuantumCOLOUR™ pigment process meets all standards for colourfastness and durability. Assessed through authorised laboratory partners, Woolmark testing was carried out on yarns, fabrics and garments, showing the technology delivers consistent colour performance and long-lasting wear.

Woolmark and COLOURizd™ will introduce this new technology during Pitti Immagine Filati.

Aquafil launched, in Slovenia, the first demonstration plant for the chemical separation of elastic fiber from nylon, an innovative technology to open new perspectives in the textile fiber sector.

“After more than a decade of research and development, Aquafil marks a turning point in the world of textile fibers with the launch of a revolutionary technology: the first demonstration plant for the chemical separation of elastic fiber from nylon. The journey began in 2013, with a joint research project together with Georgia Tech University and the filing of an initial patent. Although industrialization had not materialized, the work of Aquafil researchers never stopped. The perseverance and dedication of the R&D team led, in 2022, to the publication of a new patent, the result of improved technology that was finally ready to be tested on a semi-industrial scale.

Today, thanks to this demo plant, the results of laboratory experiments are confirmed: for the first time, it is possible to effectively separate elastic fiber from nylon in blended fabrics – one of the most difficult challenges in recycling composite materials, particularly those from sportswear and swimwear, among the most problematic wastes in the textile sector. Indeed, the coexistence of different fibers within the same fabric has long been a tremendous obstacle to recycling, condemning tons of potentially recoverable materials to becoming waste”, stated Giulio Bonazzi, Chief Executive Officer.

The goal now is to optimize the process at every stage to define the set-up of a future large-scale industrial plant. Aquafil has activated a network of strategic stakeholders to ensure a steady flow of waste materials and build a solid and efficient supply chain that can feed an increasingly virtuous recycling model.

The nylon recovered through this technology will be entirely destined for the ECONYL® regeneration plant, where it will be processed into new regenerated nylon, ready for new textile applications. This is another step toward reducing dependence on virgin resources and making a concrete contribution to reducing the industry’s environmental impact.
 
The nylon waste is collected in locations all over the world and includes industrial waste but also products – such as fishing nets and rugs – that have reached the end of their useful life. Such waste is processed to obtain a raw material – caprolactam – with the same chemical and performance characteristics as those from fossil sources. The polymers produced from ECONYL® caprolactam are distributed to the Group’s production plants, where they are transformed into yarn for rugs carpet flooring and for clothing.

Polartec®, a Milliken™ & Company brand and creator of innovative textile solutions for future thinking, introduces Product, the third and final chapter in Polartec’s multifaceted Beyond Begins Today mini-series.

Beyond Begins Today looks at how Polartec fabrics are made to last, and to be used and enjoyed from one generation to the next and beyond. It explores the innovative monomaterials, repurposed plastic and the plant-based nylon membranes that Polartec uses to set new standards for high performance fabrics; the ambitious climate-related objectives across the entire value chain that exceed existing mandates. Such a holistic strategy allows Polartec to stay at the forefront of its industry by producing top-notch textiles that champion environmental stewardship and pave the way for a more sustainable tomorrow.

Within the rich tapestry of Polartec’s legacy, threads of innovation weave together the past, present, and future. From its humble origins as pioneers of synthetic fleece to bold strides into new realms, Polartec represents the promise of harmony between creation and care; touching lives while honoring the earth.

Product, the final installment of Beyond Begins Today, features Paul Cosgrove (Chief Product Officer, Mammut), Sachiye Koide, (Mountaineer & Product Engineer), and Eric Yung (Managing Director of Polartec). Through a discussion that begins with a reverent nod to the iconic designs of brands like Mammut and the pioneers who wore them, Chapter 3 leads into the soul of the great outdoors. From a celebration of the gear that binds lives to landscapes, and passions to purpose, it looks at a legacy that connects Polartec’s promise to enhance lives to the enduring strength of its textile solutions.

Polartec, a Milliken & Company brand and the creator of innovative and sustainable textile solutions, introduces PEOPLE, the second chapter in Polartec’s "Beyond Begins Today" campaign. Featuring Sierra Quitiquit (Pro Skier, Influencer and Environmental Activist), Helgi Oskarsson (CEO, 66°North), and Tyler Maheu (Senior Account Manager, Polartec), chapter two explores the role of People and how each individual's voice contributes to building a more sustainable future.

As a global initiative through which Polartec aims to raise awareness and unity around important universal themes including sustainability, diversity and positive change, "Beyond Begins Today" leverages static and multimedia content published on multiple touchpoints and channels throughout the year. Chapter 2: People, is the second of three chapters that comprise this global initiative, with the first and third chapters dedicated to Planet and Product respectively. Viewed singularly or as a whole, the content is rooted in the underlying premise that the future is what we make it; extending to the fundamental belief that if we change behaviors, we can change the narrative. For our Planet. For our People. For our Products.

"Beyond Begins Today" looks at how Polartec fabrics are made to last, and to be used and enjoyed from one generation to the next and beyond. It explores the monomaterials, repurposed plastic and the plant-based nylon membranes that Polartec uses to set new standards for high performance fabrics; the ambitious climate-related objectives across the entire value chain that exceed existing mandates.

A navy blue nylon dress, providing elegance and comfort to the wearer while simultaneously highlighting the entire Made in Italy production chain: this is the new project RadiciGroup is presenting at Milano Unica, from July 9th to 11th at the Innovation Forum promoted by the TexClubTec section of Sistema Moda Italia.

The dress is the result of a traceability project led by RadiciGroup, involving different players in the textile sector: from the yarn producer to the fabric manufacturer to the final consumer.

A "tracer" has been inserted into the yarn, which is detectable through a scanner and allows to map the entire garment creation process - both physically and digitally - from the origin of the fibre to the item end of life. Through a QR code printed on the label, all the "stages" defining the outfit's journey can be seen, including the production of the fabric made by another company from Bergamo, Sitip. In this way, the final consumers can learn more about the production sites of what they wear, making more conscious purchasing choices.

At the booth of another Italian textile company, Tessitura Vignetta, visitors will be able to touch several types of fabric made with the "traced" nylon produced by RadiciGroup.

This is another example of how important it is to work transparently and collaboratively in the textile supply chain. Through the traceability of textile products, the goal is to fight counterfeiting and enhance products made in Europe, in line with the principles of the Digital Product Passport under development at the European Union.

For the second chapter of their Spring/Summer 2024 collection, adidas and Yohji Yamamoto continue to explore the concept of Contra-Natural. The collection highlights the tensions at the heart of Y-3: sport and boundary pushing design, organic and synthetic, linear perfection and natural imperfection.

For Chapter 2, Y-3 introduces a selection of dynamic apparel looks with a focus on refined cotton twill workwear inspired garments and reimagined sporting classics. Subtle yet bold overshirts, cargo pants, and tops are constructed with utility pockets and adjustable hems, while updated takes on the iconic adidas Superstar Tracksuit are elevated with topographical map piping. A selection of garments inspired adidas’ Teamgeist soccer jerseys rounds out the apparel collection, with each piece bearing a digital rust print inspired by the natural process of oxidation. Accompanying the apparel offering is a suite of accessories including nylon backpacks, totes, and holdalls.

From apparel to footwear, the second seasonal chapter plays host to an expressive selection of silhouettes as adidas performance Running technology is recontextualized through the lens of Y-3. Moving boldly into tomorrow, Yohji Yamamoto’s take on adidas’ pinnacle running silhouette takes the form of the Y-3 PRIME X 2 STRUNG, while the Y-3 ADIOS PRO 3.0 arrives in three colorways.

From the past, reborn, to the future, the Y-3 Spring/Summer 2024 Chapter 2 collection is then punctuated by the Y-3 WATER SLIDE, the Y-3 SANDAL, and an update to the instantly recognizable Y-3 ITOGO which sees the silhouette’s straps swapped out for an engineered print.

Freudenberg Performance Materials (Freudenberg) is showcasing solutions for the automotive, building, apparel, filtration and packaging industries at this year’s Techtextil in Frankfurt am Main from April 23 – 26.

Sustainable nonwoven for car seats
One innovation highlight at Techtextil is a novel Polyester nonwoven material for car seat padding. Also available as a nonwoven composite with PU foam, it is not only easier for car seat manufacturers to handle during the mounting process, but also ensures better dimensional stability as well as providing soft and flexible padding. It has a minimum 25 percent recycled content, for example, by reusing nonwoven clippings and waste, and is fully recyclable. Full supply chain transparency enables customers to trace and verify the content of the nonwoven and thus ensures a responsible production process. The Freudenberg experts will also be presenting several other nonwoven solutions made of up to 80 percent recycled materials that can be used in car seat manufacturing.

Biocarrier for green roofs
Freudenberg is showcasing a sustainable carrier material for green roofs on urban buildings at the trade fair. The carrier is made from polylactide, i.e. from renewable resources. When filled with soil, it provides a strong foothold to root systems, enabling the growth of lightweight sedum blankets that can be rolled out to provide instant green roofs. These roofs not only help counter urban heat, they also improve stormwater management and regulate indoor temperatures.

From textile waste to padding
The company extended its circular thermal wadding product range with the release of comfortemp® HO 80xR circular, a wadding made from 70 percent recycled polyamide from discarded fishing nets, carpet flooring and industrial plastic. Because polyamide 6, also known as nylon, retains its performance characteristics after multiple recycling processes, the fibers can be used again and again to manufacture performance sporting apparel, leisurewear and luxury garments.

Packaging solutions with various sustainability benefits
Freudenberg is also showcasing products for sustainable packaging and filtration solutions. The long-lasting Evolon® technical packaging series is a substitute for disposable packaging used in the transport of sensitive industrial items such as automotive parts. The material is made from up to 85 percent recycled PET. A further highlight at Techtextil are Freudenberg’s fully bio-based solutions for manufacturing dessicant bags. The binder-free material based on bio-fibers is also industrially compostable.
In addition, the experts will be giving trade fair visitors an insight into Freudenberg’s filtration portfolio.

To expand its support for high-end and luxurious automotive interiors, B.I.G. Yarns has completed its first industrial production runs of virgin polyester BCF yarns for automotive carpet to complement its line of polyamide PA6 superior yarns.

There is a growing market in PET for automotive interior applications, with polyester allowing automotive OEMs and Tier 1 to develop products that, from the outset, consider eco-design by building MONO-polymer carpets and flooring that are 100% recyclable at End of Life (EOL ). These materials are helping to ensure improved and more sustainable EOL recycling of electric vehicles that are driving the future of the car industry.

The new PET BCF Yarns offer high-performance for automotive carpets, including abrasion and stain resistance, and durability, passing all stringent automotive tests including the Taber test for abrasion performance, compressibility and recovery ability test, light fastness in automotive (DIN EN ISO 105-B06) and VOC (fogging) according the VDA 278 test on VOC and FOG emission. The yarns can be color solution dyed, have a dTex between 1300 – 1500, 81 filaments and are ideally for mats with a composition of 400 to 800 gram per m², while the yarns for molded carpets have a dTex of 1200, 144 filaments for 380 gram per m².

With the addition of PET BCF yarns, B.I.G. Yarns is now a one-stop-shop for 3 types of Solution Dyed BCF carpet yarns for the automotive industry: nylon (PA6), polypropylene (PP) and polyester (PET), and the Eqo-range of PA6 yarns – the sustainability focused EqoBalance, EqoCycle and EqoYarn.

The automotive carpet market is expected to grow strongly in the coming decade with the increased demand for vehicle customization and personalization driven by owners looking to upgrade and enhance interiors, including the flooring area.
A growing awareness around car hygiene is also boosting the market as consumers become more conscious of maintaining cleanliness in their vehicles, including the floors. Automotive carpets provide an effective solution by trapping dirt and preventing it from spreading to other areas.

adidas Originals and Wales Bonner continue their collaborative partnership with the Fall/Winter 2023 collection.

Off-pitch styles include an elevated knit set in mahogany brown alongside football shorts in a sand colored nylon with the iconic Three Stripes contrast. Swapping creative sources of inspiration from the 70s to the 90s, key pieces are rendered in a lightweight nylon fabrication, including a pale sky tracksuit with reflective piping and a black nylon top with a contrasting vivid green knit collar. All pieces are available in unisex sizing.

Marking a departure from previous seasons, the campaign visuals swap evocative landscapes for a more refined, studio setting. Decidedly new, yet still grounded in the adidas Originals by Wales Bonner lexicon, the visuals capture a mix of models and street cast figures, as well as skateboarder Na-Kel Smith, against minimal backdrops. Accompanying the campaign images are a set of short interviews and moving vignettes, with the cast answering interview questions hosted by playwright, actor, and philanthropist, Jeremy O. Harris.

MAS Holdings, a global apparel & textile manufacturing and tech conglomerate, headquartered in Sri Lanka, secures a stake in HeiQ AeoniQ™ as part of its Plan for Change initiative to support the development of next-generation cellulosic filament fibers to replace polyester and nylon.

HeiQ from Switzerland and MAS Holdings entered a partnership for MAS to secure a stake in HeiQ AeoniQ GmbH, a subsidiary of HeiQ Group that will produce HeiQ AeoniQ™, a climate-positive cellulosic yarn.

With this investment, MAS Holdings becomes the first manufacturer to partner with HeiQ AeoniQ™ in their efforts to provide a sustainable alternative to polyester and nylon. The investment to be made by MAS Holdings is part of the group’s strategy to drive a positive environmental impact. The MAS Plan for Change aims to generate 50% of the company’s revenue through sustainable products by 2025, revolutionizing the textile industry with a focus on innovation, sustainable sourcing, and pioneering circularity at scale.

With the closing of this deal, HeiQ and MAS agreed to a 5-year Offtake Agreement for 3,000 tons of HeiQ AeoniQ™ yarn in 2025 and 5,000 tons per year from 2026 to 2029, valued by HeiQ in the aggregate to US$ 100 million. MAS will finalize this commitment within a stipulated time period after achieving milestone 1, and a mutual plan for commercialization. HeiQ and MAS firmly believe that rapid scaling is key to facilitating the fast adoption of sustainable, circular technologies such as HeiQ AeoniQ™.

The HeiQ AeoniQ™ pilot plant in Austria is manufacturing this revolutionary continuous cellulosic filament yarn since Q3 2022, with up to a 100 tons capacity to be upscaled up to 300 tons by the end of 2023.

The HeiQ AeoniQ™ production scale-up is planned to have its definitive boost by early 2026 with the construction of an entirely new gigafactory capable of a 30,000-ton output per year, in a 250M USD estimated investment.

Polyester and nylon, two oil-based fibers, virtually non-recyclable, account for about 70% of all the global textile production, they take between 350 to 1000 years to degrade in nature, are currently close loop recycled at less than 1%, and are at the origin of 35% of the microplastics that can be found in today's oceans. HeiQ AeoniQ™ was innovated and is being hyper-scaled up to change this course of action.