From the Sector

The full potential of advanced coating and finishing technologies for the production of technical textiles will be outlined by Monforts specialists which takes place in Atlanta, Georgia, in May.

The company and its US representative PSP Marketing, of Charlotte, North Carolina, will be part of the VDMA German Pavilion at the show, at stand 3231 within the Georgia World Congress Center.

A wide range of technical fabrics is now being successfully created with MontexCoat coating units in comination with Montex stenters, including tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables.

Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments can all be carried out with the extremely versatile system. Solvent coatings in explosion-proof conditions, knife coating, roller coating and screen printing are further options and the MontexCoat has been engineered to enable users to switch quickly from one fabric run to the next without compromising on the economical use of energy or raw materials.

“There has already been terrific interest in the MontexCoat and the range of different techniques it enables and we’re far from exhausting its potential uses,” says Achim Gesser, Monforts Area Sales Manager who will be at the show in Atlanta. “For companies who don’t need such flexibility, the economical coaTTex unit is exclusively dedicated to air knife and knife-over-roller coating.

“At our ATC in Mönchengladbach, Germany, however, a MontexCoat unit has been integrated into a full Montex technical textiles pilot line, on which our customers can run trials of new fabrics and finishing formulations in widths of up to 1.8 metres. This line has been engineered to provide the ultimate in precision coating and finishing in industrial-scale trials.”

To fully demonstrate what’s possible, the Montex line at the ATC is able to treat materials not only at temperatures of up to 320°C, but apply separate coatings on the two sides of certain materials at different temperatures, within a single pass through the machine. To achieve this, the first two chambers of the stenter are fitted with TwinTherm burners for individual top/bottom heating. A temperature differential of up to 60°C can be achieved between the upper and lower nozzles within the chamber, depending on the treatment parameters.

“There are many applications where employing two separate temperature treatments is beneficial, such as floorcoverings – where the textile face fabric is treated at one temperature and the rubber backing at another – as well as PVC flooring employing chemical foams, black-out roller blinds with heavy backings or PTFE-coated filter materials,” Gesser explains.

Another key feature of the technical textiles line at the ATC is the Montex stenter’s special stretching device which is capable of pulling ten tons in length and ten tons in width – a huge amount per square metre of fabric and necessary in the production of materials such as woven or 3D knits for high temperature filter media.

Monforts also offers the special T-max grease-free stenter chain for high temperature treatments up to 320°C, at machine speeds up to 100m/min and transverse tension up to 2,500 N/m with the benefits of no maintenance and no grease marks on fabric.

“Technical textiles are extremely diverse in their end-use applications but the needs of the manufacturers of very different materials are still uniform in many respects,” says Gesser. “European-built Montex stenters provide maximum finishing efficiency and many of our customers are operating them 24 hours a day over seamless shifts.”

Existing customers include manufacturers in the fields of home textiles, geotextiles and automotive fabrics, as well as functional materials and dedicated Montex lines have also been supplied to producers of airbags, flame retardant barrier fabrics and spacer fabrics.

“Techtextil North America is a very important show for us because technical textiles are a key pillar of our production programme,” Gesser concludes. “North America is one of our major markets and we are looking forward to reconnecting with existing and potentially new customers at this always-vibrant show.”

With 42 exhibiting member companies, ITMA ASIA + CITME 2024 is once again marked by a strong presence of VDMA companies. They cover nearly all different machinery chapters with a focus on spinning and man-made fibers, nonwovens, weaving, braiding, knitting & warp knitting, finishing & dyeing as well as technologies for textile recycling and processing of recycled material.
In total, the German participation at the fair is the largest from outside China.

The VDMA team in Shanghai is staffed again with colleagues from the VDMA headquarters in Germany as well as from VDMA China. With these joined forces, the team is well prepared to support the exhibiting member companies on site.

Dr. Harald Weber, Managing Director VDMA Textile Machinery Association, summarised: “Although facing a difficult market situation, this year’s ITMA ASIA is an essential showcase for the member companies of the VDMA Textile Machinery Association. There is definitely no shortage of chances and opportunities in China and other Asian markets. The exhibiting members will demonstrate their smart technologies that can pave the way to a green textile production and are looking forward to welcoming numerous visitors from various countries to their booths in Shanghai.”

China is aiming at a green and low CO₂ development of its textile industry. At a press conference on the first day of ITMA ASIA + CITME, Georg Stausberg, member of the board of VDMA Textile Machinery and CEO of the Oerlikon Polymer Processing Solutions Division said: “Topics, such as energy efficiency and the careful use of resources have become increasingly important for Asian customers in recent years, not least due to stricter legal framework conditions. VDMA members and their technologies are the right partners on the road to a greener and low CO₂ textile production.”
 
Export performance
Already in 2023, the global textile machinery exports decreased by 18.6 % compared to 2022. This was a challenge all major textile machinery producing countries had to face. However, the German exports remained relatively strong and only declined by 3.4 % in 2023. 2024 did not see a change in the global textile industry and thus the German exports have now also dropped significantly. Between January and July 2024, German exports of textile machinery and accessories summed up to 1.2 billion € (2023: 1.6 billion €). The shipping to almost all major markets decreased between January and July: China: 242 million € (2023: 384 million €), Turkey: 140 million € (2023: 180 million €), USA: 118 million € (2023: 152 million €), India: 100 million € (2023: 153 million €).

Sales opportunities in Asia
An economic survey of VDMA in September, to which 20 textile machinery companies replied, reflects the global challenging situation. Around 36 % assessed their current business situation as satisfactory, 54 % said it was bad. Only very few companies expect the global situation to improve in the next six months.

However, looking at the sales opportunities by regions/countries in Asia, most of the responding companies expect a better business situation in the Asian markets except China in six months. The business situation is expected to be on a satisfactory level then. With regard to this, a presence at ITMA ASIA in Shanghai and next year in Singapore is important for VDMA members to continuously show their innovations and to keep contact with the customers in Asia.

drupa 2024 in Düsseldorf drew to a successful close on 7 June after eleven days. 1,643 exhibitors from 52 nations presented a showcase of innovations in the Düsseldorf exhibition halls and thrilled the trade visitors with performances. The international share of the visitors was 80%, with attendees coming from 174 countries. After Europe, Asia was the most strongly represented region with 22%, followed by America with 12%.  Asia as well as Latin America and the MENA region are markets with great growth potential, which was reflected in the significant increase in exhibitors' presence and order books.

Exhibitors praised the high level of decision-making competence of visitors. They, in turn, gave top marks to the range of products and services on offer in the 18 exhibition halls. Around 96% of all visitors confirmed that they had fully achieved the objectives associated with their visit. At over 50%, most of them came from the printing industry, followed by the packaging industry, whose share has increased significantly and which was the focus of many exhibitors as a growth driver. In total, 170,000 trade visitors attended drupa 2024.

Digitalisation
Automation took centre stage at this year’s drupa, with a strong focus on AI and smart workflows, including software solutions. It became clear that digital and analogue technologies ideally complement and benefit from each other. Traditional industry leaders presented a wide range of digital solutions, while digital pioneers integrated conventional components into their offerings. Robotics played an important role in the exhibition halls and illustrated the path towards the smart factory.

Transformation and growth
drupa made it clear that the industry has great potential for the future, even against the backdrop of many challenges, and that the prospects are promising. In the last financial year, the global printing industry achieved a turnover of around EUR 840 billion (source: Smithers) and continues to develop at varying pace worldwide.
Many new strategic alliances concluded at the trade fair reflected the opportunities that are only possible in such a concentrated form at drupa.

Sustainable technologies
Technology is the key to achieving sustainability goals - exhibitors at drupa illustrated this with numerous practice-orientated developments and concrete solutions. Top priority is given to resource efficiency and the path to a functioning circular economy. In addition, Touchpoint Sustainability from the VDMA, the German Machinery and Equipment Manufacturers’ Association, showcased current state of the art innovations, presented best-practice use cases and gave a far-reaching outlook into the future of a sustainable printing industry.

Knowledge transfer
The supporting programme with its five special forums drupa cube, drupa next age (dna) and the Touchpoints Packaging, Textile and Sustainability was well received. In times of constant change and the resulting new business models, they ensured an intensive transfer of knowledge and provided important guidance. Guided tours on various key topics rounded off the trade fair experience.

The next drupa will be held in 2028.

At the Techtextil trade fair in Frankfurt, the Chairman of the Walter Reiners Foundation of the VDMA, Peter D. Dornier, presented awards to six successful young engineers. Promotion and sustainability prizes were awarded in the categories bachelor/project theses and diploma/master theses. Academic theses in which, for example, solutions for resource-saving products and technologies are developed are eligible for the sustainability prizes.

The Walter Reiners Foundation awarded Anna Markic a sustainability prize worth 3,000 euros in the Bachelor's category. The topic of her thesis, written at Reutlingen University, was the recycling of carbon fibres.

Mark Zenzinger, Albstadt-Sigmaringen University, received a 3,000 euro promotion award in the Bachelor's category. His topic was the automation of the process chain for the production of welded textile hard goods.
 
Lena Fink from the TU Dresden received another promotion award worth 3,000 euros. Her construction engineering project work focused on a device to simplify the maintenance of braiding machines.

Fabio Bussmann from RWTH Aachen was awarded a promotion prize in the Master's category, worth 3,500 euros. In his thesis, he analysed the life cycle assessments of alternative semi-finished products for geotextiles.

Katharina Maria Ernst, TU Dresden, was honoured with a sustainability prize of 3,500 euros in the Master's category. Her work focused on the development of a suitable process for the treatment of chitosan fibres as an alternative starting product in the production of carbon fibres.

Lennart Hellwig, RWTH Aachen University, was awarded a 3,500 euro prize in the Master's category. He focused on the topic of machine learning using the example of a nonwovens plant.

ITMA ASIA + CITME, Asia’s leading trade fair for textile machinery, took place in Shanghai with a considerable presence of VDMA member companies. The round about 40 exhibiting VDMA members covered nearly all different machinery chapters with a focus on spinning and manmade fibers, nonwovens, weaving, braiding, knitting & hosiery, finishing & dyeing and textile processing. They were part of a strong German presence with a total of around 60 German exhibitors – including non-machine manufacturers.

During a press conference on the first day of the show, Dr. Janpeter Horn, chairman of the VDMA Textile Machinery Association and managing director of August Herzog Maschinenfabrik expressed: “After years of cancelled or postponed trade fairs and travel restrictions, this year’s ITMA ASIA + CITME is the first edition of the show that can be attended not just by Chinese but by visitors from various countries and regions. The event is a good opportunity to meet customers and partners again in person and not just on a screen. ITMA ASIA + CITME provides a good chance to deepen the already good relations with China and other Asian countries further and to set-up new partnerships.”

Dr. Horn continued to present latest facts and figures about the German textile machinery industry. Between January and August 2023, the overall exports of textile machinery and accessories summed up to 1.7 billion euros, which was a slight decrease compared to the same period in 2022. The shipping to almost all major markets decreased between January and August: China: 440 million € (2022: 453 million €), Turkey: 205 million € (2022: 265 million €), USA: 177 million € (2022: 144 million €), India: 170 million € (2022: 228 million €).

Numerous VDMA member companies have production sites in the major Asian markets China and India and serve their customers in these countries from there. A latest VDMA business climate survey among the textile machinery companies in China showed, that 75% of all participants assessed their current business situation as either good (6%) or satisfactory (69%). For the coming quarter, 50% of the companies see the market to decline. Asked about the business situation during the next six months, 44% of the companies expect the market to remain stable, 56% expect the situation to become worse. This is also reflected in the HR of the companies: 63% expect the number of employees to remain unchanged.

JIAM 2022 OSAKA, organised by the Japan Sewing Machinery Manufacturers Association (JASMA), will soon be held at INTEX OSAKA from 30 November – 3 December 2022. Under the theme of “It all connects at JIAM – the forefront of technology and master craftsmanship”, the 12th edition brings together leading sewing machine suppliers and apparel manufacturers, making it a must-attend event for textile professionals. In this era of change, an international platform to facilitate business and information exchange is essential. The 2022 edition will showcase apparel manufacturing solutions catered to each and every need, combining high-level skillsets and time-tested knowledge with the latest modern-day technology.

As of October, 144 exhibitors from 10 countries and regions (China, Greece, Germany, Hong Kong, India, Italy, Singapore, Taiwan and Thailand) have signed up for JIAM 2022 OSAKA to showcase their latest products and services. Of these, 39 companies (21 domestic, 18 overseas) will be joining the fair for the first time. In addition, two pavilions from Germany (VDMA; Mechanical Engineering Industry Association) and Taiwan (TSMA; Taiwan Sewing Machinery Association) will bring even more product diversity to the show floor. The previous edition of JIAM OSAKA in 2016 welcomed 258 exhibitors from 15 countries and regions as well as 15,257 visitors from 72 countries and regions, mainly from Bangladesh, China, India, Korea, Taiwan, Sri Lanka, and Vietnam.

A wide variety of special seminars
11 special organiser seminars will not only provide relevant industry knowledge, but also offer practical skills for daily work:

• Manufacturing industry and digital technology
  Mr Atsushi Yasuda, Manager of Ministry of Economy, Trade and Industry Manufacturing Industries Bureau,Industrial Machinery Division
• Skills training seminar
  1. Twist Jacket (Lapel) pattern and matching sewing (front and shoulder seams)
  2. Shoulder keeper (prevent shoulder collapse) cherish a piece of clothing
  Mr Susumu Inarida, Emeritus Professor of Bunka Fashion Graduate University (BFGU) / Specially Appointed Committee Member of Japan Modelist Associate / Contemporary Master Craftsman Certified by the Ministry of Health, Labor and Welfare
• "Mottainai!" sustainable initiatives from Osaka!
  Common points between Senshu Towl and OSAKA KABAN and the future
  Mr Eiji Shinoda, President of Shinoda cCorp
  Mr Kenji Fukuroya, Representative Employee of Fukuroya Joint Company etc.
• About the sustainable fashion community “NewMake”- Upcycling initiatives in collaboration with brands
  Mr Tac Hosokawa, CEO of Story & Co.
• Win - win strategy on underwear sewing, viewpoint of BISEI SANGYO Co., LTD
  Mr Toru Miyawaki, Managing Executive Officer of BISEI SANGYO Co.,LTD / Chairman of Hikoneseni Cooperative

Home Sewing Machine Zone
Catering to the B2C market, the Home Sewing Machine Zone, will feature major domestic household sewing machine suppliers. To promote the joy of sewing, a special workshop will be organised by Brother Industries Ltd, Janome Corp, JUKI Corp and JASMA covering topics such as the use of upcycled materials. As part of JIAM 2022 OSAKA’s sustainable development goals, visitors will be taught to sew “cup sleeves” using discarded items and materials from the DIY brand WHTATNOT. Attendees will also learn about upcycling, the process of upgrading unwanted items into new products that are useful. Another highlight will be the awards for JASMA’s “42th Home Sewing Competition for Elementary, Middle, and High School Students”.

The 2002 prize of the Walter Reiners Foundation of the VDMA Textile Machinery Association for the best Master's thesis in German textile mechanical engineering was awarded to a young engineer from the ITA Institut für Textiltechnik of RWTH Aachen University. The prize ceremony took place at Techtextil 2022 in Frankfurt am Main, Germany. Peter D. Dornier, Chairman of the Board of the Walter Reiners Foundation, presented the award at the VDMA Textile Machinery Association’s booth.

Felix Xaver Zerbes, M.Sc., was awarded the "Promotional Prize for the Best Master's Thesis of the German Textile Machinery Industry 2022", endowed with 3,500 EUR, for his master's thesis "Development and Construction of a Separation Unit for Weft Yarns in Air Jet Weaving".

The subject of the master's thesis was the development of a mechanism with which faulty sections in the weft yarn can be sorted out before they are woven into the textile. This way, both yarn-related weft defects and material defects can be drastically reduced. The prototype developed by Mr Zerbes shows how this can be done even during the ongoing weaving process without having to stop production. Due to its modular design, the yarn rejection unit can be retrofitted to many different types of air-jet weaving machines, which represents an enormous savings potential not only in Germany but in weaving mills all over the world.

Monforts will highlight its advanced finishing and coating technologies for the production of technical textiles at Techtextil North America, which takes place at the Georgia World Congress Center in Atlanta from May 17-19.

The company and its US representative PSP Marketing, of Charlotte, North Carolina, will be part of the centrepiece VDMA German Pavilion at the show.

Energy prices
With energy prices continuing to go through the roof, an emphasis at Techtextil North America will be on the energy and heat recovery that can be achieved with Montex stenters, through features such as the MonforClean system, in which waste heat from the drying process is used to pre-heat the drying air. This results in a radical reduction in the conventional heat supply required. A range of further resource-saving and energy recovery options can be specified per individual line installation.

Advanced machine operation
With the highly intuitive Qualitex 800 visualization software, all article-specific settings can be stored and the formulations for thousands of treatment processes called up again at any time. Individual operators can also personalise their dashboards with the most important machine functions and process parameters.

The Qualitex 800 system is available for the automatic and continuous operation of the company’s Montex stenters, as well as its Thermex continuous dyeing ranges, Monfortex shrinking systems and Montex®Coat coating units.

Versatility is the key
Monforts Montex®Coat coating units serve an equally diverse number of markets, including tents, tarpaulins and awnings, black-out roller blinds and sail cloth, automotive interior fabrics and medical disposables. Full PVC coatings, pigment dyeing or minimal application surface and low penetration treatments and solvent coatings (in explosion-proof conditions) with knife coating, roller coating or screen printing can all be accommodated with this system.

Although affected by the Covid-19 pandemic, ITMA ASIA + CITME, which takes place mid-June in Shanghai, will see a convincing participation of VDMA member companies. 56 exhibitors from Germany will exhibit at this year’s edition of Asia’s major fair for textile machinery. Due to the pandemic and travel restrictions, this is much less than in 2018, when 99 exhibitors from Germany were present. The booked space of German companies has almost halved compared to 2018. Nevertheless, Germany is still the second largest exhibitor nation after China.

At a virtual VDMA press conference early June, these renowned VDMA member companies* presented their highlights for the Asian market:

• Oerlikon Polymer Processing Solutions Division
• Truetzschler Group
• Neuenhauser
• Saurer
• Karl Mayer
• Groz-Beckert
• Herzog
• Lenze
• Mahlo
• Sedo Treepoint
• Thies

Instead of visiting the show personally, the VDMA offers a virtual trip to Asia. The established "Textile Machinery Webtalk" series via the newsroom IndustryArena will focus on ITMA ASIA in the run-up to the fair: VDMA Webtalks meet ITMA ASIA.

*See attached document for more information.

• Herzog: Organic start of Industry 4.0 scenarios with an app
• Mahlo: Better production results with digital help
• Lindauer DORNIER: An addition to personalized services

On the occasion of a VDMA press conference themed “ITMA countdown” in Frankfurt, speakers from member companies Lindauer DORNIER, Herzog and Mahlo showed how Industry 4.0 solutions are going to impact the textile process chain and what technologies visitors can expect to see at ITMA 2019. The products examples of the respective companies made clear that Industry 4.0 is no end in itself but helps to improve production processes and results and supplements the range of services.

Interview 1

Interview 2