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(c) ANDRITZ
ANDRITZ Laroche textile recycling line
22.11.2021

ANDRITZ at Techtextil India 2021

International technology group ANDRITZ will present its innovative nonwovens and textile technologies at the booth of its Indian representative PRN Techtex at Techtextil India 2021 in Mumbai, India, from November 25 to 27, 2021. A special focus will lie on its technologies for air-through bonding, needlepunch, textile recycling, and processes for biodegradable wipes, like spunlace and WetlaceTM.

Air-through Bonding
Air-through-bonding lines are the preferred choice for producing nonwovens with the best quality of softness and bulk for acquisition distribution layers, top sheets, and back-sheet products. With ANDRITZ carding machines and the new flat belt oven, customers benefit from high-performance fabrics from 16 to 80 gsm, produced with bicomponent fibers. Several Chinese customers have already invested in ANDRITZ aXcess carding machines, which provide perfect web uniformity. In addition, the CETI (European Center for Innovative Textiles) in Lille, France, has installed an air-through-bonding oven from ANDRITZ.

International technology group ANDRITZ will present its innovative nonwovens and textile technologies at the booth of its Indian representative PRN Techtex at Techtextil India 2021 in Mumbai, India, from November 25 to 27, 2021. A special focus will lie on its technologies for air-through bonding, needlepunch, textile recycling, and processes for biodegradable wipes, like spunlace and WetlaceTM.

Air-through Bonding
Air-through-bonding lines are the preferred choice for producing nonwovens with the best quality of softness and bulk for acquisition distribution layers, top sheets, and back-sheet products. With ANDRITZ carding machines and the new flat belt oven, customers benefit from high-performance fabrics from 16 to 80 gsm, produced with bicomponent fibers. Several Chinese customers have already invested in ANDRITZ aXcess carding machines, which provide perfect web uniformity. In addition, the CETI (European Center for Innovative Textiles) in Lille, France, has installed an air-through-bonding oven from ANDRITZ.

Textil-recycling Technologies
Recently, ANDRITZ acquired Laroche SAS, a leading supplier of fiber processing technologies such as opening, blending, dosing, airlay web forming, textile waste recycling, and decortication of bast fibers. The product portfolio further complements and increases the ANDRITZ Nonwoven product range. One focus of this product range lies on complete recycling lines for post-consumer and industrial textile waste to produce fibers for re-spinning and/or nonwoven end uses.

Needlepunch Technologies
Driven by the dynamic market for durable nonwovens, ANDRITZ has developed an elliptical pre-cylinder tacker – the PA3000. With this modern machine, ANDRITZ is responding to customer demands for higher capacities and lighter products. The PA3000 is an optimized cylinder pre-needleloom, which offers greater speeds and widths and has been specially developed for lighter webs. There is no friction between the web and the rolls, and there are no issues with the visual appearance.

ANDRITZ is also focusing on its latest needling technology for producing veloured felts, mainly for applications in the automotive industry.

In addition, ANDRITZ will be presenting the next generation of its batt-forming technology, the ProWin system. ProWin is a further development of ProDynTM and ProWidTM, which have achieved a high level of acceptance on the market with around 200 systems installed. This technology improves the current weight-profiling options and increases the actual production capacity.

Production of Bio-Wipes
For many years now, ANDRITZ has offered different nonwoven processes, such as spunlace and Wetlace, with one goal in mind: reduction and elimination of plastic raw materials while maintaining the high quality of the desired product properties. The latest development in this field is the ANDRITZ neXline wetlace CP line. This is a fully engineered production line, combining the benefits of wetlaid and drylaid technologies to produce a new generation of biodegradable wipes. This process achieves high performance entirely with plastic-free raw materials. The added benefit of using a blend of fibers, like wood pulp, short-cut cellulosic fibers, viscose, cotton, hemp, bamboo, or linen, without chemical additives, results in a 100% sustainable fabric.

(c) Fibre Extrusion Technology
11.11.2021

FET hails INDEX20 impact

Fibre Extrusion Technology, UK is celebrating a successful INDEX20 nonwovens exhibition in Geneva, Switzerland, which closed on 22 October. Although the company has a long history in supplying meltspinning equipment for the nonwovens sector, this represents its first venture at a dedicated nonwovens show.
 
FET’s Managing Director, Richard Slack explains. “Techtextil and ITMA have previously been our main exhibitions of choice, but INDEX20 was an ideal vehicle for FET to launch our new laboratory scale spunbond system, which enables client development of nonwoven fabrics in a number of formats and polymers.”
 
FET already has spunbond systems in the field, including composite systems which utilise both spunbond and meltspun functions. The growth in global nonwovens technology, partly driven by demand for pandemic-related materials, is forecast to continue.
 

Fibre Extrusion Technology, UK is celebrating a successful INDEX20 nonwovens exhibition in Geneva, Switzerland, which closed on 22 October. Although the company has a long history in supplying meltspinning equipment for the nonwovens sector, this represents its first venture at a dedicated nonwovens show.
 
FET’s Managing Director, Richard Slack explains. “Techtextil and ITMA have previously been our main exhibitions of choice, but INDEX20 was an ideal vehicle for FET to launch our new laboratory scale spunbond system, which enables client development of nonwoven fabrics in a number of formats and polymers.”
 
FET already has spunbond systems in the field, including composite systems which utilise both spunbond and meltspun functions. The growth in global nonwovens technology, partly driven by demand for pandemic-related materials, is forecast to continue.
 
“We were delighted with the response at INDEX”, continued Richard Slack. “There was considerable interest shown in the new spunbond system and its potential for lab scale innovation. It’s clear that the industry is seeking new alternatives to synthetics at the moment, and our technology is able to assist with the testing and assessment of many of the new feedstocks being pioneered in this extremely inventive sector, where everyone is suddenly talking and cooperating with everyone else, regardless of whether they are generally competitors. We recorded in excess of 20 serious enquiries from totally new contacts and sectors, including blue chip companies in the hygiene, medical and packaging industries.”
 
“There were initial concerns about projected attendance figures, especially from China and USA companies, but we experienced good footfall from key decision makers, especially those from Europe. It was encouraging to at last experience the opportunity for face-to-face contact with old and new customers on a large scale and we are now starting to reap the benefits with enquiries continuing to flow in”.

Source:

Fibre Extrusion Technology

25.10.2021

TMAS members showcase sustainable finishing technologies

Members of TMAS – the Swedish textile machinery association – are proving instrumental in pioneering new sustainable processes for the dyeing, finishing and decoration of textiles.

The wasteful processes involved in these manufacturing stages are only one component in the development of viable circular supply chains for textiles that are now being established in Sweden.

At the recent Conference on Sustainable Finishing of Textiles, held across three separate afternoons on September 30th, October 1st and October 7th, delegates heard that Sweden will introduce extended producer responsibility (EPR) for waste textiles and clothing at the beginning of 2022, ahead of the adoption of a similar European Union-wide EPR system in 2025.

New fibers
Swedish companies are also active in the development of new fibers derived from waste clothing, building on the country’s legacy leadership in pulp and paper production.

Members of TMAS – the Swedish textile machinery association – are proving instrumental in pioneering new sustainable processes for the dyeing, finishing and decoration of textiles.

The wasteful processes involved in these manufacturing stages are only one component in the development of viable circular supply chains for textiles that are now being established in Sweden.

At the recent Conference on Sustainable Finishing of Textiles, held across three separate afternoons on September 30th, October 1st and October 7th, delegates heard that Sweden will introduce extended producer responsibility (EPR) for waste textiles and clothing at the beginning of 2022, ahead of the adoption of a similar European Union-wide EPR system in 2025.

New fibers
Swedish companies are also active in the development of new fibers derived from waste clothing, building on the country’s legacy leadership in pulp and paper production.

At the Sustainable Finishing of Textiles Conference, however, it was said that all of the environmental gains made by such sustainable new fibers can potentially be cancelled out in the further processing they are subjected to – and especially in resource-intensive conventional dyeing, finishing and decoration.

TMAS members Baldwin Technology and Coloreel have both developed solutions to address this issue.

TexCoat G4
During the conference, Baldwin’s VP of Global Business Development Rick Stanford explained that his company’s TexCoat G4 non-contact spray technology significantly reduces water, chemistry and energy consumption in the finishing process. It consistently and uniformly sprays chemistry across a fabric surface and applies it only where needed, on one or both sides.

Instant coloring
Coloreel’s CEO Mattias Nordin outlined the benefits of his company’s technology which enables the high-quality and instant coloring of a textile thread on-demand and can be paired with any existing embroidery machine without modification. This enables unique effects like shades and gradient to be achieved in an embroidery for the first time.

22.10.2021

Rieter Investor Update 2021

  • Order intake of CHF 698.6 million in third quarter 2021
  • Order intake of CHF 1 673.9 million after nine months
  • Acquisition of the three Saurer businesses on schedule
  • Credit lines renewed early
  • Outlook 2021

The positive market dynamics, which Rieter has already reported on several occasions, continued in the third quarter of the current year. Rieter recorded an order intake of CHF 698.6 million in the third quarter of 2021 (2020: CHF 174.4 million).

  • Order intake of CHF 698.6 million in third quarter 2021
  • Order intake of CHF 1 673.9 million after nine months
  • Acquisition of the three Saurer businesses on schedule
  • Credit lines renewed early
  • Outlook 2021

The positive market dynamics, which Rieter has already reported on several occasions, continued in the third quarter of the current year. Rieter recorded an order intake of CHF 698.6 million in the third quarter of 2021 (2020: CHF 174.4 million).

The order intake of CHF 1 673.9 million after nine months corresponds to an increase of 294% compared to the prior year period (2020: CHF 425.1 million).
 
The market development is broadly supported at the global level and is based on a catch-up effect from 2019 and 2020 in combination with a regional shift in demand. Rieter believes that a major reason for this regional shift in demand is the development of costs in China. This is leading to increased investments outside the Chinese market. The orders came primarily from Turkey, Latin America, India, Pakistan and China. Overall, Rieter is benefitting from its innovative product range and the global positioning of the company.

The Business Group Machines & Systems achieved an order intake totaling CHF 1 281.6 million in the first nine months of 2021 (+447%).*

In the first nine months of 2021, the Business Group Components recorded an increase of 95% to CHF 227.0 million, while the Business Group After Sales posted an order intake of CHF 165.3 million, an increase of 123% compared to the prior year period.*

Acquisition of the three Saurer businesses on schedule
The acquisition of the three businesses from Saurer, which Rieter announced on August 16, 2021, is proceeding according to plan. The incoming orders for these businesses are not taken into account in this trading update.
 
Credit lines renewed early
The Rieter Group arranged the early renewal of the existing committed credit lines (five-year term, totaling CHF 250 million).
 
Outlook 2021*
The first nine months of 2021 were characterized by a rapid market recovery combined with a regional shift in demand. Rieter expects the demand for new systems to gradually return to normal in the coming months.  
 
For the full year 2021, Rieter anticipates sales of around CHF 900 million.

* See attached document for more information.

More information:
Rieter spinning Fibers yarn
Source:

Rieter Management AG

18.10.2021

EFI: Die neueste Fiery XF und die neue Fiery Prep-it Software

Electronics For Imaging , Inc. hat sein neuestes digitales Front-End (DFE) und seine Workflow-Lösungen für die Werbetechnik und den industriellen Druck vorgestellt: EFI™ Fiery® XF/Fiery proServer Version 7.3 und die Workflow-Software EFI Fiery Prep-it™.

Hunderte von neu unterstützten Druckern
Druckereien mit Druckern verschiedener Hersteller können durch den Einsatz einer einzigen RIP-Technologie eine höhere Produktionseffizienz mit weniger Bedienerschulungen erreichen. Die Software Fiery XF 7.3 und das digitale Front-End (DFE) EFI Fiery proServer unterstützen jetzt mehr als 180 neue Druckertreiber, unter anderem von Agfa, Canon, d.gen, Durst, HP, Mimaki, Mutoh, Roland DG und Teckwin.

Electronics For Imaging , Inc. hat sein neuestes digitales Front-End (DFE) und seine Workflow-Lösungen für die Werbetechnik und den industriellen Druck vorgestellt: EFI™ Fiery® XF/Fiery proServer Version 7.3 und die Workflow-Software EFI Fiery Prep-it™.

Hunderte von neu unterstützten Druckern
Druckereien mit Druckern verschiedener Hersteller können durch den Einsatz einer einzigen RIP-Technologie eine höhere Produktionseffizienz mit weniger Bedienerschulungen erreichen. Die Software Fiery XF 7.3 und das digitale Front-End (DFE) EFI Fiery proServer unterstützen jetzt mehr als 180 neue Druckertreiber, unter anderem von Agfa, Canon, d.gen, Durst, HP, Mimaki, Mutoh, Roland DG und Teckwin.

Effizientere und flexiblere Möglichkeiten für Print & Cut
Wenn Kunden mehrere verschiedene Gerätetypen besitzen, sind sie mit der neuen Möglichkeit, Schneidegeräte mit Print-and-Cut-Druckern zu kombinieren nicht mehr an einen Schneide-Workflow gebunden. Fiery XF 7.3 steigert die Produktivität durch QR-Code-Unterstützung für Schneidelösungen von Zünd, Esko Kongsberg, iCut, EuroSystems OptiScout v8 und MATIC-Schneidsystemen.

Schnelleres, leistungsstärkeres Farbmanagement
Diese Version enthält auch einen neuen Druckmodus, der die Verarbeitungszeit von Aufträgen, die Spot-Farben enthalten, um bis zu 50 % reduzieren kann.
Druckdienstleister, die Drucker mit großem Farbraum einsetzen, können mit dem neuen „Clean Colors“-Modus, der intensivere, lebendigere Drucke liefert, die Farbkapazität ihres Druckers optimal ausnutzen.

Automatisierte Schneide-Workflows und Schnittpfadsteuerung mit Fiery Prep-it
Die neue EFI Fiery Prep-it Software, die im November auf den Markt kommt, kann die Schnittvorbereitung und Produktion im Groß- und Supergroßformatdruck erheblich verbessern.
Automatisierte Workflows, beidseitige Sammelformensteuerung, durchdachte Schnittpfadbearbeitung und vieles mehr beschleunigen die Print-to-Cut-Produktion erheblich. Für die Kombination von Fiery Prep-it und Fiery XF ermöglicht die exklusive Integration von Fiery XF mit Fiery Prep-it die Unterstützung von mehr als 1.300 Schneidsystemen.

Angebote, die auf die besonderen Bedürfnisse der Proofing- und Produktionsmärkte abgestimmt sind
Fiery XF 7.3 bietet jetzt zwei Versionen, die speziell auf die Anforderungen von Proofing- und Produktionskunden abgestimmt sind. Die beiden unterschiedlichen Produktkonfigurationen bieten Kunden in jedem Segment zu einem angemessenen Preis genau das, was sie brauchen, einschließlich der Fiery Color Profiler Option – mit der Möglichkeit zu wachsen, wenn sich ihr Geschäft und ihre Anforderungen ändern.

Source:

EFI

14.10.2021

Monforts: Automated finishing at Knopf’s Sohn

Knopf’s Sohn, a contract finisher of technical textiles, has installed a fully automated Montex stenter at its plant in Helmbrechts, Germany.
Knopf’s Sohn is processing technical textiles for the automotive, aerospace, home furnishings and workwear markets, based on wool, cellulose, polyamide and polyester fabrics, along with elastane blends, in weights of 80-800gsm.

The Montex machinery range is constantly being upgraded to meet evolving customer needs for greater automation, ease of operation and energy optimisation. The latest ten chamber line at Knopf’s Sohn, with a working width of up to 2.0 metres, was engineered to specific requirements in order to accelerate the company’s move to fully automatic control of its production, and high scaffolding was required for its installation.

The line benefits from two integrated ECO Booster modules to provide high energy savings. These compact, air-to-air heat exchangers, installed within the roof structure of the line, exploit energy from the exhaust gas to preheat up to 60% of the incoming fresh air entering the stenter.

Knopf’s Sohn, a contract finisher of technical textiles, has installed a fully automated Montex stenter at its plant in Helmbrechts, Germany.
Knopf’s Sohn is processing technical textiles for the automotive, aerospace, home furnishings and workwear markets, based on wool, cellulose, polyamide and polyester fabrics, along with elastane blends, in weights of 80-800gsm.

The Montex machinery range is constantly being upgraded to meet evolving customer needs for greater automation, ease of operation and energy optimisation. The latest ten chamber line at Knopf’s Sohn, with a working width of up to 2.0 metres, was engineered to specific requirements in order to accelerate the company’s move to fully automatic control of its production, and high scaffolding was required for its installation.

The line benefits from two integrated ECO Booster modules to provide high energy savings. These compact, air-to-air heat exchangers, installed within the roof structure of the line, exploit energy from the exhaust gas to preheat up to 60% of the incoming fresh air entering the stenter.

The use of a single ECO Booster unit has been calculated to save up to 35% in energy costs, based on fixation processes. Fully automatic operation, set at the Monforts Qualitex control unit, ensures there is no additional burden on the machine operator.

The line is powered by Exxotherm indirect heating, which practically eliminates the yellowing which can be experienced during the treatment of certain polyamide and elastane-based fabrics, and is also equipped with a Conticlean circulating air filter system for constant high drying capacity.

Software
The latest Qualitex visualisation software offers operators reliability and easy control with its full HD multi-touch monitor and slider function, dashboard function with individual adaptation to operating states and faster access to comprehensive recipe data management.

With the Monformatic control system, the exact maintenance of the dwell time in combined treatment processes (drying and heat-setting) can be monitored. When the heat-setting point is reached, the fan speed is automatically adjusted, keeping energy consumption fully under control.

Source:

A. Monforts Textilmaschinen GmbH & Co. KG / AWOL Media

New EFI Fiery Platform for Production Print (c) EFI
14.10.2021

New EFI Fiery Platform for Production Print

Electronics For Imaging, Inc. announces its newest digital front end (DFE) server solution for digital printing – the EFI™ Fiery® FS500 Pro platform. Fiery FS500 Pro will help print providers meet the challenges of shorter runs, faster turnaround times, less experienced staff, increased security standards and the need to reduce cost. The new Fiery DFE platform brings innovation to an extensive line-up of new digital printers coming for office, commercial, in-plant, packaging, and textile printing.  

The Fiery FS500 Pro platform features five key areas:

Electronics For Imaging, Inc. announces its newest digital front end (DFE) server solution for digital printing – the EFI™ Fiery® FS500 Pro platform. Fiery FS500 Pro will help print providers meet the challenges of shorter runs, faster turnaround times, less experienced staff, increased security standards and the need to reduce cost. The new Fiery DFE platform brings innovation to an extensive line-up of new digital printers coming for office, commercial, in-plant, packaging, and textile printing.  

The Fiery FS500 Pro platform features five key areas:

  • Faster job processing. Print providers will benefit from faster job processing time and up to 40% faster application launch time to produce more jobs per shift.
  • Faster turnaround time for short runs. Advanced Fiery features speed up administration and production of print jobs in fast moving print shops.
  • More sellable print, less waste. Fiery FS500 Pro has more tools available for detecting potential errors in files, reducing both production time and waste.
  • More-accurate brand colors. A new Fiery TrueBrand solution for corporate users makes it easy to ensure accurate printing of brand colors from Microsoft Word or PowerPoint.
  • Advanced security. Fiery FS500 Pro provides new features for high security environments, ensuring compliance with customer security requirements and industry standards.
14.10.2021

Baldwin brings new connected technology to FEFCO Technical Seminar

Baldwin Technology Company Inc. will showcase its new portfolio of optimized LED-UV curing, IRdrying and automated cleaning solutions—all specifically designed for corrugated high-graphics printers—at the European Federation of Corrugated Board Manufacturers (FEFCO) Technical Seminar, held October 20 to 22 in Copenhagen, Denmark.

Baldwin’s FlexoCleanerBrush™ removes hickeys in four seconds and can clean plates within three to four minutes, increasing print quality and providing a cleaner, safer work environment. This automated cleaner removes fibers, debris and fine lines from printing plates at the beginning, during or at the end of a job, allowing printers to achieve optimal quality with minimal downtime—Baldwin has a proven track record of enabling significant productivity improvements for its long list of customers. Designed to replace all manual activities, this cleaning system eliminates skin contact with wash agents, increasing workers’ safety.

Baldwin Technology Company Inc. will showcase its new portfolio of optimized LED-UV curing, IRdrying and automated cleaning solutions—all specifically designed for corrugated high-graphics printers—at the European Federation of Corrugated Board Manufacturers (FEFCO) Technical Seminar, held October 20 to 22 in Copenhagen, Denmark.

Baldwin’s FlexoCleanerBrush™ removes hickeys in four seconds and can clean plates within three to four minutes, increasing print quality and providing a cleaner, safer work environment. This automated cleaner removes fibers, debris and fine lines from printing plates at the beginning, during or at the end of a job, allowing printers to achieve optimal quality with minimal downtime—Baldwin has a proven track record of enabling significant productivity improvements for its long list of customers. Designed to replace all manual activities, this cleaning system eliminates skin contact with wash agents, increasing workers’ safety.

For wide-format flexo corrugated box printing, Baldwin’s AMS Spectral UV has engineered CorruCure™, a new generation of LEDUV technology that offers more than a 60% reduction in power consumption in an ultra-compact UV lamp head. This revolutionary solid-state curing system, designed specifically for corrugated LED printing, emits almost no heat or ozone, and accommodates width-switching. It also enables the curing of high-value decorative solutions, such as full-gloss, spot and matte coating effects on a variety of corrugated substrates, making it the ideal addition for product enhancement.

Lastly, Baldwin’s FlexoDry2™ infrared dryer, developed for corrugated flexo printing presses, utilizes patented Diamond IR lamps capable of reducing energy consumption by up to 30%, when compared to traditional IR dryers with aluminum or gold reflectors. Dramatically improved drying enhances color definition, and reduces or eliminates marking, while allowing full-speed printing. The system offers an optional integrated hot-air knife with temperature control to provide better surface drying. Taking safety into consideration, the FlexoDry2 comes with an integrated safety light curtain as standard and an optional camera vision system.

Source:

Baldwin Technology Company Inc. / Barry-Wehmiller

Composite textiles by vombaur for innovations in architecture and the construction industry (c) vombaur
Low effort, low weight: Maintenance with fibre-reinforce materials
13.10.2021

Composite textiles by vombaur for innovations in architecture and the construction industry

  • Composites in the construction industry - The lightweight construction material of the future

Building with fibre-reinforced materials opens up completely new possibilities. In terms of engineering, design, and organisation. This is due, on the one hand, to the excellent properties of fibre-reinforced materials (FRM) and, on the other hand, to the fact that the material – unlike wood or brick, for example – is not machined or processed for its use, but custom-produced.

Excellent properties – in terms of engineering, design, and organisation
Fibre-composite materials offer a whole range of technical properties for innovative and sustainable building:
•    High mechanical rigidity
•    Low weight
•    High corrosion resistance
•    Low material fatigue
•    Low heat transfer coefficient of the plastic matrix
•    Resistance to frost and de-icing salt
•    Good draping capability

  • Composites in the construction industry - The lightweight construction material of the future

Building with fibre-reinforced materials opens up completely new possibilities. In terms of engineering, design, and organisation. This is due, on the one hand, to the excellent properties of fibre-reinforced materials (FRM) and, on the other hand, to the fact that the material – unlike wood or brick, for example – is not machined or processed for its use, but custom-produced.

Excellent properties – in terms of engineering, design, and organisation
Fibre-composite materials offer a whole range of technical properties for innovative and sustainable building:
•    High mechanical rigidity
•    Low weight
•    High corrosion resistance
•    Low material fatigue
•    Low heat transfer coefficient of the plastic matrix
•    Resistance to frost and de-icing salt
•    Good draping capability

In addition, fibre composites offer numerous design options for novel and exceptional new building and maintenance projects:
•    Unique variety of shapes
•    Different structures of the textiles
•    Large spectrum of colours and colour combinations
•    Translucency of the plastic matrix
Thanks to these properties, composites can be used to produce coloured, phosphorescent, thermochromic or – through the use of LEDs or light-conducting fibres permanently integrated into the matrix – luminescent components.

In addition, there are organisational benefits for planning, construction and maintenance work with fibre-reinforced materials:
•    Easier handling and assembly of the far lighter and more flexible components – compared with steel, concrete or wood
•    Faster installation
•    Shorter construction site times in road and bridge maintenance
•    Shorter delivery times
•    Ability to integrate electronic monitoring systems

Individual composite textiles – for every lightweight engineering project
The composites experts at vombaur develop and manufacture woven tapes and seamless round or shaped woven textiles from carbon, glass, flax or other high-performance fibres on special weaving lines for individually specified round and shaped woven textiles – and can therefore offer you the best possible fibre base for every lightweight construction project.

"Regardless of whether it's a new construction or a renovation project, a façade design, a bridge or a staircase – as your development partner for composite textiles, we have plenty of experience with composites for demanding tasks," emphasises Dr.-Ing. Sven Schöfer, Head of Development and Innovation at vombaur. "We develop, create samples and manufacture woven tapes and seamless round or shaped woven textiles – in collaboration with the customer enterprise development teams and individually for the respective projects." This is how novel and unique lightweight components made of high-performance textiles are created for visionary projects.

13.10.2021

Launch of EFI Reggiani TERRA Silver

  • EFI Reggiani TERRA Silver Makes Debut at Fespa Global Print Expo 2021 for a Short, Smart and Green Process
  • The new, industrial, entry-level EFI™ Reggiani TERRA Silver textile printer from Electronics For Imaging, Inc. is making its debut at the Fespa Global Print Expo 2021 tradeshow, 12-15 October at RAI Amsterdam.
  • The EFI Reggiani TERRA Silver uses unique TERRA pigment ink for high-quality, highly sustainable direct-to-textile printing without steaming or washing.       

“This is one of the first trade shows to return after the pandemic, and we are very excited to again meet customers in person and showcase an innovative offering that delivers superior printing results while using less time, water and energy,” said EFI Reggiani Vice President and General Manager Adele Genoni. “We are introducing this advanced EFI Reggiani TERRA Silver solution to the many print service providers at Fespa, presenting them with an ideal path to enter the industrial textile segment with a short, smart and green production process.”

  • EFI Reggiani TERRA Silver Makes Debut at Fespa Global Print Expo 2021 for a Short, Smart and Green Process
  • The new, industrial, entry-level EFI™ Reggiani TERRA Silver textile printer from Electronics For Imaging, Inc. is making its debut at the Fespa Global Print Expo 2021 tradeshow, 12-15 October at RAI Amsterdam.
  • The EFI Reggiani TERRA Silver uses unique TERRA pigment ink for high-quality, highly sustainable direct-to-textile printing without steaming or washing.       

“This is one of the first trade shows to return after the pandemic, and we are very excited to again meet customers in person and showcase an innovative offering that delivers superior printing results while using less time, water and energy,” said EFI Reggiani Vice President and General Manager Adele Genoni. “We are introducing this advanced EFI Reggiani TERRA Silver solution to the many print service providers at Fespa, presenting them with an ideal path to enter the industrial textile segment with a short, smart and green production process.”

The new-version TERRA Silver printer is part of EFI’s complete TERRA line-up of pigment ink printer solutions. It is a 180-cm wide printer that can print up to 190 sqm per hour with eight dual-channel printheads. The printer also features:

•    A new recirculating ink system for superior reliability and minimum maintenance
•    Several printing modes to ensure maximum flexibility in terms of design capability
•    New, real-time image processing that eliminates time spent in image pre-calculations
•    A user friendly, intuitive interface
•    A more-efficient polymerisation process that takes place as printed textile goes through the printer’s on-board dryer.

In Fespa stand 1-G71, attendees can see the EFI Reggiani TERRA Silver print smoothly and precisely on knitted and woven fabrics. The printer’s quality is evident in its high-uniformity printing modes, and it delivers numerous features that enhance the production process, including an accurate WYSIWYG interface and flexible queue management.
 
EFI Reggiani is also a leading developer of textile inks. The EFI Reggiani TERRA pigment inks used on the Silver model deliver excellent wet and dry fastness properties and remarkable sharpness in detail. Designed to leverage EFI Reggiani digital printers’ market-proven industrial performance capabilities, these eco-friendly, water-based inks provide an extraordinary level of print durability and yield longer print head life with reduced maintenance costs. The high-performance digital pigment inks also use an innovative binder technology for fast, sustainable, and cost-competitive industrial textile printing on the widest range of fabrics. Users also gain superior print definition and colour intensity.
 
This year, EFI Reggiani celebrates 75 years of heritage and innovation in the textile world. Always committed to deliver to the market new cutting-edge technologies, EFI Reggiani has world-class products offering boosted uptime and reliability, high performance throughput, and remarkable printing uniformity and accuracy – all while helping customers increase the sustainability of their textile manufacturing activities. Green EFI Reggiani processes give users fast, complete and sustainable solutions across a broad range of textile applications.
 
In this 75th anniversary year, EFI Reggiani has also launched several other ground-breaking solutions, such as EFI Reggiani HYPER, the fastest scanning digital printer on the market, and the EFI Reggiani BLAZE, an industrial entry-level, easy-to-use printer designed to give new textile companies the opportunity to adopt digital inkjet production with a compact solution to blaze a successful path into the industry.

Source:

Electronics For Imaging, Inc.

Virtual RISE Conference Highlights (c) INDA
RISE 2021 Award Winner Canopy
06.10.2021

Virtual RISE Conference Highlights

  • Next-Gen Technologies for Nonwovens/Engineered Materials
  • Canopy Respirator from Canopy Wins Innovation Award

145 professionals in product development, material science, and new technologies convened for the 11th conference edition of RISE®—Research, Innovation & Science for Engineered Fabrics, held virtually, Sept. 28-30. The event was co-organized by INDA, the Association of the Nonwoven Fabrics Industry, The Nonwovens Institute, and North Carolina State University.

The program focused on Nonwoven Material Science Developments, Sustainability, Increasing Circularity, Promising Innovations, Process Innovations, Material Innovations, Government/NGO Challenges to Single-Use Plastics, Machine-Assisted-Learning Development of Biopolymers, and Market Intelligence and Economic Insights.

Participants praised the high-quality program content, in-depth round table discussions, networking and Q&A’s where participants ask expert speakers questions pertaining to their focused presentations.

Highlights among the 26 presentations included

  • Next-Gen Technologies for Nonwovens/Engineered Materials
  • Canopy Respirator from Canopy Wins Innovation Award

145 professionals in product development, material science, and new technologies convened for the 11th conference edition of RISE®—Research, Innovation & Science for Engineered Fabrics, held virtually, Sept. 28-30. The event was co-organized by INDA, the Association of the Nonwoven Fabrics Industry, The Nonwovens Institute, and North Carolina State University.

The program focused on Nonwoven Material Science Developments, Sustainability, Increasing Circularity, Promising Innovations, Process Innovations, Material Innovations, Government/NGO Challenges to Single-Use Plastics, Machine-Assisted-Learning Development of Biopolymers, and Market Intelligence and Economic Insights.

Participants praised the high-quality program content, in-depth round table discussions, networking and Q&A’s where participants ask expert speakers questions pertaining to their focused presentations.

Highlights among the 26 presentations included

  • Sustainable Solutions for our Plastic Planet Predicament, by Marc A. Hillmyer, Ph.D., McKnight Presidential Endowed Chair, University of Minnesota;
  • Closed-Loop Recycling Pilot of Single-Use Face Masks by Peter Dziezok, Ph.D., Director of Open Innovation, Proctor & Gamble;
  • Innovating a Sustainable Future for Nonwovens: A European Perspective, by Matt Tipper, Ph.D., CEO, Nonwovens Innovation & Research Institute (NIRI);
  • Phantom Platform: The Polyolefin-cellulose Coformed Substrates Technology, by Fabio Zampollo, CEO and Founder of Teknoweb Materials; 
  • Guiding Environmentally Sustainable Innovations – From Reactive to Proactive Life Cycle Management, by Valentina Prado, Ph.D., Senior Sustainability Analyst, EarthShift Global LLC;  
  • High-Loft, Ultra-Soft Hygiene Solutions, Paul E. Rollin, Ph.D., Senior Principal Scientist – Global Hygiene, Propylene-Vistamaxx-Adhesion (PVA) Global Technology, ExxonMobil Chemical Company;
  • Canadian Plastic Policy Update, by Karyn M. Schmidt, Senior Director, Regulatory & Technical Affairs, American Chemistry Council (ACC).

Other highlights included the announcement of Canopy Respirator as the winner of this year’s RISE® Innovation Award winner. The annual award recognizes innovation in areas within and on the periphery of the nonwovens industry which use advanced science and engineering principles to develop unique or intricate solutions to problems and advance the usage of nonwovens.

RISE® Innovation Award Winner
The RISE® Innovation Award was presented to Canopy for their Canopy Respirator. The productis an innovative respirator that is fully mechanical, non-electrostatic, with a filter designed for superior breathability while offering the wearer facial transparency. The breakthrough respirator features 5.5mm water column resistance at 85 liters (3 cubic feet) per minute, 2-way filtration, and a pleated filter that contains over 500 square centimeters of surface area. The patented Canopy respirator resists fluids, and eliminates fogging of eyeglasses.

Source:

INDA, Association of the Nonwoven Fabrics Industry

Truetzschler-Voith CP Line (c)Truetzschler
On display at INDEX: composite nonwovens from the first CP line world-wide
22.09.2021

Truetzschler: Towards sustainable nonwovens

  • At this year’s INDEX from October 19th to October 22nd, Truetzschler Nonwovens, Truetzschler Card Clothing and Voith introduce new solutions for manufacturing a broad range of sustainable nonwovens for wipes, hygiene or medical textiles at booth 2327.

Plastic-free initiatives worldwide affect everyone: consumers, product developers, nonwoven producers and finally nonwoven machinery suppliers.

Truetzschler Nonwovens and Voith address the quest for more sustainable and affordable nonwovens in the wipes segment by two proven technologies for manufacturing pulp-based nonwovens. Firstly, WLS (Wet-Laid/Spunlaced) lines. More than a handful are in service worldwide and mainly target the flushable wipes market. At INDEX we’ll introduce our latest nextLevel/WLS baby and body wipes, a joint development by Voith and Truetzschler.

  • At this year’s INDEX from October 19th to October 22nd, Truetzschler Nonwovens, Truetzschler Card Clothing and Voith introduce new solutions for manufacturing a broad range of sustainable nonwovens for wipes, hygiene or medical textiles at booth 2327.

Plastic-free initiatives worldwide affect everyone: consumers, product developers, nonwoven producers and finally nonwoven machinery suppliers.

Truetzschler Nonwovens and Voith address the quest for more sustainable and affordable nonwovens in the wipes segment by two proven technologies for manufacturing pulp-based nonwovens. Firstly, WLS (Wet-Laid/Spunlaced) lines. More than a handful are in service worldwide and mainly target the flushable wipes market. At INDEX we’ll introduce our latest nextLevel/WLS baby and body wipes, a joint development by Voith and Truetzschler.

The second focus is on carded/pulp (CP) products. A CP line – including a TWF-NCT card placed between the HydroFormer and the AquaJet is already running to full capacity at customer site. Various CP materials, including innovative nextLevel/CP wipes, will be on display at the booth and invite visitors to discuss characteristics, benefits, line concepts and equipment.

When talking sustainable nonwovens, solutions for efficiently manufacturing biodegradable nonwovens from virgin cotton fibers, comber noils and viscose/lyocell fibers must not be missing. Visitors can look forward to directly comparing cotton nonwovens to a broad range of cellulose-based material.

Truetzschler Card Clothing, our in-house competence center with respect to card clothings and comprehensive service, presents its latest development, the Z wire for high-speed roller cards. A new geometry minimizes fiber fly and allows for better carding and more stable web forming.

Source:

Trützschler Nonwovens & Man Made Fibers GmbH

16.09.2021

Tufropes is partnering with Truetzschler Nonwovens and Voith for pentamerous technology

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

Source:

Truetzschler Nonwovens & Man Made Fibers GmbH

16.09.2021

EFI Reggiani: Neuer digitaler Textildrucker mit Scanfunktion

Electronics For Imaging, Inc. bringt heute seinen dritten neuen digitalen Textildrucker des Jahres 2021 auf den Markt, der einen hohen realen Produktionsdurchsatz für einen digitalen Textildrucker mit Scanfunktion liefert. Mit einer Konfiguration von bis zu acht Farben druckt der EFI Reggiani HYPER bis zu 13 laufende Meter pro Minute im Produktionsmodus mit zwei Durchgängen und ist damit einer der schnellsten Textildruckern mit Scanfunktion auf dem Markt. Der neue Drucker eignet sich für die Produktion auf gestrickten oder gewebten Textilien und ist mit einer intelligenten Technologie ausgestattet, die es ermöglicht, ihn in Industrie 4.0 Projekte zu integrieren.

EFI präsentiert den neuen EFI Reggiani HYPER Drucker auf der Messe TME Exhibition Textile Machinery Fair, die vom 8. bis zum 11. September im Istanbul Expo Center stattfindet.

Electronics For Imaging, Inc. bringt heute seinen dritten neuen digitalen Textildrucker des Jahres 2021 auf den Markt, der einen hohen realen Produktionsdurchsatz für einen digitalen Textildrucker mit Scanfunktion liefert. Mit einer Konfiguration von bis zu acht Farben druckt der EFI Reggiani HYPER bis zu 13 laufende Meter pro Minute im Produktionsmodus mit zwei Durchgängen und ist damit einer der schnellsten Textildruckern mit Scanfunktion auf dem Markt. Der neue Drucker eignet sich für die Produktion auf gestrickten oder gewebten Textilien und ist mit einer intelligenten Technologie ausgestattet, die es ermöglicht, ihn in Industrie 4.0 Projekte zu integrieren.

EFI präsentiert den neuen EFI Reggiani HYPER Drucker auf der Messe TME Exhibition Textile Machinery Fair, die vom 8. bis zum 11. September im Istanbul Expo Center stattfindet.

Source:

EFI GmbH

08.09.2021

EFI Reggiani Launches the Fastest High-Quality Scanning Digital Textile Printer in the Market

  • New HYPER model produces extraordinary printing quality at unparalleled speed, approaching single-pass throughput

Electronics For Imaging, Inc. is launching its third new digital textile printer of 2021, delivering the world’s highest real production throughput for a scanning digital textile printer. The EFI™ Reggiani HYPER is a scanning printer available in 1.8-metre, 2.4-metre or 3.4-metre widths. With an up to eight-colour configuration, the EFI Reggiani HYPER prints at up to 13 linear metres per minute in two-pass production mode, making it the fastest textile scanning printer on the market. The new printer is suitable for high-quality production on knitted or woven fabrics and is designed with smart technology that enables it to be integrated into Industry 4.0 projects.

  • New HYPER model produces extraordinary printing quality at unparalleled speed, approaching single-pass throughput

Electronics For Imaging, Inc. is launching its third new digital textile printer of 2021, delivering the world’s highest real production throughput for a scanning digital textile printer. The EFI™ Reggiani HYPER is a scanning printer available in 1.8-metre, 2.4-metre or 3.4-metre widths. With an up to eight-colour configuration, the EFI Reggiani HYPER prints at up to 13 linear metres per minute in two-pass production mode, making it the fastest textile scanning printer on the market. The new printer is suitable for high-quality production on knitted or woven fabrics and is designed with smart technology that enables it to be integrated into Industry 4.0 projects.

The new EFI Reggiani HYPER targets the industrial high-speed segment of the multi-pass textile printing sector. Not only is it the fastest multi-pass printer that EFI Reggiani has ever developed, but the fastest of its kind in the market, offering extraordinary printing quality with unmatched productivity.
 
The HYPER’s superfast carriage with 72 printheads can print two passes with production quality at speeds up to 13 metres per minute for a 1.5-metre-wide roll, or up to 10 metres per minute for a 3-metre-wide roll. On a 3.4-metre Reggiani HYPER printer, users can print a pair of 1.5-metre-wide rolls in parallel, delivering a total throughput of up to 20 metres per minute, which is comparable to some single-pass printers currently in the market.
 
The printer is powered by EFI Reggiani genuine inks, with high-quality formulas developed to ensure the best performance in terms of runnability and longer printhead life while producing astonishing colour depth and brightness, as well as excellent fastness properties.       

 

Iluna Group with sustainable Collection at Interfilière Paris (c) Iluna Group
03.09.2021

Iluna Group with sustainable Collection at Interfilière Paris

As the role of lingerie in fashion and athleisure continues to augment, the desire for garments that will meet a new set of values for contemporary consumer lifestyles will flourish. Iluna Group comes back to Interfilière Paris with an important goal: to relaunch the qualities and dimensions of sustainability.

Iluna’s new path begins with the investment in the renewal of machines, which allow it to fly higher in terms of high-tech developments, quality, definition, effects of yarns and patterns. The journey into the new dimension of responsible quality continues with ad hoc developments in the field of GRS (Global Recycled Standard) certified recycled yarns, aimed at unprecedented effects both in look, in performance and in the hands of fabrics. The cord yarn is a precious yarn with a ROICA™ EF premium stretch yarn core, GRS certified and developed with 50% of pre-consumer waste materials content - double, covered with an equally recycled shiny thread; the bright and translucent is instead to add brilliant effects so far not possible with a GRS yarn.

As the role of lingerie in fashion and athleisure continues to augment, the desire for garments that will meet a new set of values for contemporary consumer lifestyles will flourish. Iluna Group comes back to Interfilière Paris with an important goal: to relaunch the qualities and dimensions of sustainability.

Iluna’s new path begins with the investment in the renewal of machines, which allow it to fly higher in terms of high-tech developments, quality, definition, effects of yarns and patterns. The journey into the new dimension of responsible quality continues with ad hoc developments in the field of GRS (Global Recycled Standard) certified recycled yarns, aimed at unprecedented effects both in look, in performance and in the hands of fabrics. The cord yarn is a precious yarn with a ROICA™ EF premium stretch yarn core, GRS certified and developed with 50% of pre-consumer waste materials content - double, covered with an equally recycled shiny thread; the bright and translucent is instead to add brilliant effects so far not possible with a GRS yarn.

The printing processes are also born from this constant search for innovation towards new materials and new techniques, becoming more and more sustainable: Global Recycle Standard (GRS)-certified sublimation printing and register printing carrying Global Organic Textile Standard (GOTS) certification.

Source:

Iluna Group / GB Network

Zünd: Automatic production monitoring for cutting with Zünd Connect (c) Zünd Systemtechnik AG
02.09.2021

Zünd: Automatic production monitoring for cutting with Zünd Connect

Zünd Connect compiles production data from integrated Zünd cutting systems into meaningful key performance indicators, such as cutter capacity, availability, and overall equipment effectiveness. Zünd Connect creates transparency and identifies areas in the digital cutting workflow with potential for optimization.

There are many ways to optimize digital cutting and ensure maximum productivity, which is the reason why Zünd now offers Zünd Connect, a monitoring tool that helps the user recognize this potential and increase productivity. Using Zünd Connect, the user can see at a glance when and, more importantly, why machine interruptions occur, how much time is spent in setup, and what the availability of each machine is.

Zünd Connect compiles production data from integrated Zünd cutting systems into meaningful key performance indicators, such as cutter capacity, availability, and overall equipment effectiveness. Zünd Connect creates transparency and identifies areas in the digital cutting workflow with potential for optimization.

There are many ways to optimize digital cutting and ensure maximum productivity, which is the reason why Zünd now offers Zünd Connect, a monitoring tool that helps the user recognize this potential and increase productivity. Using Zünd Connect, the user can see at a glance when and, more importantly, why machine interruptions occur, how much time is spent in setup, and what the availability of each machine is.

The web-based monitoring tool gives the user access to cutter- performance data at a glance, any time of day. Reliable key performance indicators are available at all times to help users maximize productivity. The system records productivity levels over a freely definable period using Zünd Cut Center – ZCC (Version 3.4 or later) as data source. Data monitoring provides information users need in order to make informed decisions. This comprehensive overview of production data reveals connections that are often overlooked. Zünd Connect supplies valuable key performance indicators for assessing how efficiently cutting systems are working. To be able to improve cutter efficiency, potential areas of improvement must be uncovered and recognized. This potential lies primarily in the technology but also in the way it is being used.

Zünd Connect is available in a "Monitor" or an "Analyzer" version.

Source:

Zünd Systemtechnik AG 

Jason Kent, BTMA
26.08.2021

New CEO at British Textile Machinery Association (BTMA)

Jason Kent has been appointed as Chief Executive Officer of the BTMA Group, which also includes subsidiaries nw texnet and The Textile Recorder (Machinery & Accessories) Exhibitions Ltd (TREX), effective from Monday 23rd August 2021.

Jason has been a non-executive member of the BTMA board for over eight years and brings a wealth of experience with him, having spent 35 years working in the carpet tufting machinery industry.

As a time-served mechanical technician engineer, he ascended through a series of positions of greater responsibility with Cobble Blackburn until its acquisition in 2013 by the Vandewiele Group, where he undertook the role of Managing Director for the tufting machinery business.

He also studied part-time for his MBA back in 2011 and is also a Chartered Fellow of the Chartered Management Institute.

“I am very privileged to be joining the BTMA,” said Jason Kent. “I believe there are many generational changes ahead that our members must face and the BTMA needs to be ready and capable of supporting such challenges.”

Jason Kent has been appointed as Chief Executive Officer of the BTMA Group, which also includes subsidiaries nw texnet and The Textile Recorder (Machinery & Accessories) Exhibitions Ltd (TREX), effective from Monday 23rd August 2021.

Jason has been a non-executive member of the BTMA board for over eight years and brings a wealth of experience with him, having spent 35 years working in the carpet tufting machinery industry.

As a time-served mechanical technician engineer, he ascended through a series of positions of greater responsibility with Cobble Blackburn until its acquisition in 2013 by the Vandewiele Group, where he undertook the role of Managing Director for the tufting machinery business.

He also studied part-time for his MBA back in 2011 and is also a Chartered Fellow of the Chartered Management Institute.

“I am very privileged to be joining the BTMA,” said Jason Kent. “I believe there are many generational changes ahead that our members must face and the BTMA needs to be ready and capable of supporting such challenges.”

 “As I see it, we have three initial goals in providing better business outcomes for our members through active engagement in addressing industry skills deficits, ensuring we are at the forefront of the industrial digitalisation revolution, and leveraging opportunities brought about through innovation and the associated global focus on sustainability.”
Founded in 1940, the British Textile Machinery Association actively promotes British textile machinery manufacturers and their products to the world. The non-profit organisation acts as a bridge between its members and the increasingly diverse industries within the textile manufacturing sector.

More information:
BTMA
Source:

AWOL Media for BTMA

3D-Lofter. Photo: (c) DiloGroup
26.08.2021

DiloGroup at INDEX

After a long break, the international nonwovens industry will meet again in Geneva, Switzerland, from October 19 to 22, 2021 on the occasion of INDEX. DiloGroup offers tailormade production systems from one supplier and will inform about its portfolio and the latest equipment developments from fibre opening to the finished felt.

A new, simplified elliptical needle beam drive makes Hyperpunch technology also attractive for standard application. Hyperpunch HαV allows a more uniform stitch distribution in the preneedling process especially in combination with the new needle pattern 6000X. In a complete needling line this felt homogenization process can be improved further by using the new needle pattern 8000X which is a milestone in the needle pattern development process and results in endproduct surfaces with low markings over a wide range of advances/stroke.

After a long break, the international nonwovens industry will meet again in Geneva, Switzerland, from October 19 to 22, 2021 on the occasion of INDEX. DiloGroup offers tailormade production systems from one supplier and will inform about its portfolio and the latest equipment developments from fibre opening to the finished felt.

A new, simplified elliptical needle beam drive makes Hyperpunch technology also attractive for standard application. Hyperpunch HαV allows a more uniform stitch distribution in the preneedling process especially in combination with the new needle pattern 6000X. In a complete needling line this felt homogenization process can be improved further by using the new needle pattern 8000X which is a milestone in the needle pattern development process and results in endproduct surfaces with low markings over a wide range of advances/stroke.

The “3D-Lofter” which was first presented during ITMA 2019 in Barcelona offers a wider range of nonwovens applications by exploring the third dimension. A series of single web forming units which work according to the aerodynamic web forming principle deliver defined fibre masses in varied patterns on a base needlefelt. A stress oriented production of technical formed parts resulting in fibre savings or patterned DI-LOUR or DI-LOOP felts are two examples for this technology which explores new application areas for needlefelts The 3D-Lofter technology may also be used “inverted” for filling up bad spots in web mats and thus achieves a better homogeneity of e. g. spunlace, thermobond or airlay products.

The DiloLine 4.0 concept offer I4.0 modules which not only support the user but also facilitate quality control and maintenance by a maximum data transparency in production and control of operation. The Dilo solutions “Smart Start” for a fully automatic start of the production line or “DI-LOWATT” for energy savings are accompanied by Siemens solutions which can be selected via App or Data Cloud “MindSphere”.

Apart from machines for needling technology we offer in cooperation with partner companies also production lines including thermobonding and hydroentangling components.

More information:
DiloGroup Dilo INDEX
Source:

DiloGroup

(c) Autefa
25.08.2021

Swiss Textile Machinery: Top Technology for Nonwovens

Originally conceived as a low-cost, high-volume alternative to knitting and weaving, nonwovens was already expanding its market boundaries by the 1970s with new applications in ‘disposables’ such as diapers, hygiene and teabags.

In the past five decades, the nonwovens business has exploded in all directions, reaching a global market worth USD 40.5 billion in 2020, projected to grow to USD 53.5 billion by 2025. This annual growth rate of 5.7% (MarketsandMarkets, Nonwoven Fabric Market Report) is based on countless new applications and expansion into durable, as well as additional disposable, products.

Major growth drivers include the hygiene sector, and filtration media for power plants and air conditioning systems. Especially during the peak of the COVID pandemic in 2020 and 2021, demand in the hygiene sector multiplied. Worldwide capacities for both meltblown and spunlace production rocketed compared to a normal business year. Swiss Autefa Solutions, for example, significantly benefited from this trend, notably with the launch of a fully-automatic machine for producing face masks.

Originally conceived as a low-cost, high-volume alternative to knitting and weaving, nonwovens was already expanding its market boundaries by the 1970s with new applications in ‘disposables’ such as diapers, hygiene and teabags.

In the past five decades, the nonwovens business has exploded in all directions, reaching a global market worth USD 40.5 billion in 2020, projected to grow to USD 53.5 billion by 2025. This annual growth rate of 5.7% (MarketsandMarkets, Nonwoven Fabric Market Report) is based on countless new applications and expansion into durable, as well as additional disposable, products.

Major growth drivers include the hygiene sector, and filtration media for power plants and air conditioning systems. Especially during the peak of the COVID pandemic in 2020 and 2021, demand in the hygiene sector multiplied. Worldwide capacities for both meltblown and spunlace production rocketed compared to a normal business year. Swiss Autefa Solutions, for example, significantly benefited from this trend, notably with the launch of a fully-automatic machine for producing face masks.

The automotive industry is the second big growth area, with many new applications being pioneered. The trend to electric and hybrid vehicles has helped this, as nonwovens reinforced with carbon fibres are widely used as battery housings.

Swiss nonwovens competence
Innovative applications across all sectors have driven the rapid evolution of sophisticated nonwovens machinery. Today’s trends demand higher productivity, sustainability and Industry 4.0 compatibility – demonstrated by the full equipment portfolio of Swiss Textile Machinery member Autefa Solutions. With V-Jet Futura, the company recently sealed the link in its product range between web forming and drying technology. This latest Hydroentanglement Machine, together with the SQ-V Square Drum Dryer, embodies advanced technology combined with significant reductions in energy consumption compared to other process solutions.

A vital contribution to nonwovens production is offered by Rieter subsidiary Graf, a leading supplier of clothing and combs for carding and combing processes in spinning and nonwovens. Graf's Hipro card clothings – suitable for any man-made fibres in the nonwovens sector – are focussing on higher productivity. Their superior performance delivers up to 10% higher throughput and greater carding efficiency compared to conventional clothings. These reliable card clothing elements also ensure a consistently reproducible high web quality, as well as 20% fewer failures in the web, thanks to the precise fibre transfer to and from the cylinder.

Another constant trend in nonwovens today is the drive for better quality. Manufacturers want to take charge of contamination levels in their processes, as well as eradicating defects which may arise during production. Uster Technologies, a leading provider of quality management solutions from fibre to fabric, offers a combined solution to achieve both these required quality standards. At the fibre preparation stage, Uster Jossi Vision Shield N ensures the best possible initial inspection and removal of contamination. Then, at the end of the production sequence, Uster EVS Fabriq Vision N handles automated detection and marking of all the main defects caused during production. This combined solution avoids material waste and takes full advantage of the potential for process optimization.

Source:

Swiss Textile Machinery Association