From the Sector

Members of TMAS – the Swedish textile machinery manufacturers association – will introduce a range of new developments at the forthcoming ITMA Asia + CITME textile machinery exhibition in Singapore from October 28-31, with the emphasis on sensor-based automation and resource savings.

“The push for automation, AI-driven production and digitalisation continues to accelerate as manufacturers seek to improve efficiency and reduce dependency on repetitive tasks for operatives,” says TMAS Secretary General Therese Premler-Andersson. “Advanced automation enables predictive maintenance and real-time quality monitoring in fully integrated production systems and our members are already exploiting these technologies to help customers reduce downtime, improve efficiency and produce more sustainably.”

Single supplier
Under its trademarked slogan ‘Complete Process – One Supplier’, for example, ACG Kinna Automatic has pioneered the development of complete robotic lines for the production of pillows and duvets for the home furnishings sector – from the handling and opening of filling material and full line fabric feeding to sewing, digital quality control and packing.

Just a few years ago, such lines were seen by manufacturers as something exciting to perhaps consider for the future, but suddenly they have become essential to competing and surviving in today’s fast-moving industry.

“Automation has become a must for a number of reasons,” says ACG Kinna Marketing and Sales Manager Tomas Aspenskog. “Product traceability, flexibility and local production, in addition to new trade regulations, are now driving the market and given the challenge of finding skilled operators and constantly increasing costs, manufacturers are looking for simpler systems that will save on resources and boost productivity wherever possible.

“Our modular solutions enable customers to be more flexible and faster in adapting specific parts of a production line to meet new demands, and also to grow over time. There are also many benefits for manufacturers in dealing with only one project leader, contact person, supplier, freight handler and installation team.”

Industrial sewing
In Singapore, ACG Kinna Automatic will introduce the new Hector industrial sewing machine designed for the heavy duty circular and point stitching of filled textile components such as garden cushions, outdoor pillows and mattresses. Hector is already being employed by leading Swedish retailers including IKEA and JYSK in their manufacturing operations.

The Hector’s sewing arm is adjustable and can open up to accommodate thicker items under the needle and presser foot. It is available in three versions with sewing arms in lengths of 60, 100 and 120 centimetres.

Eltex EyETM
Another TMAS member, Eltex has made an important breakthrough on its EyETM tension monitoring system for the heat setting, tufting, warping and winding sectors, with the addition of electromagnetic brakes in combination with the latest advanced sensors. These enable tension variation to not only be detected, but automatically adjusted in real time during operation, rather than manually changed as previously.

The company’s ACT-R unit can further significantly reduce the selvedge yarn waste from the weft insertion systems of rapier weaving machines, while at the same time maintaining equal and steady tension across all pre-winders.

“Our ACT-R is a completely plug and play, stand-alone system and self synchronizes without any communication with the weaving machine,” explains Eltex Sales Engineer Michél Gamhov. “This is important, because many older weaving machines are still in operation worldwide, and the ACT-R enables instant improvements to be made without upgrading these machines in any way. We have achieved fantastic results for weavers working with recycled yarns who have been amazed at the difference in consistent quality and uninterrupted production that can be achieved.

“As everyone knows, the less waste you have the more you save in materials, labour, runtime and quality and we can help mills cut losses in many of these areas depending on the challenges they are facing. Many of our sensor-based systems are able to give older textile machines a new life and in Singapore we’re looking forward to talking to customers about the problems they face, because we believe there’s even more, we can do with our advanced technologies to make their existing machines more efficient.”

Svegea tubular components
The colarette machines of Svegea set the standard throughout Asia for the high speed production of tubular apparel components such as cuffs, collars and neck tapes and in Singapore the company will demonstrate its EC 50 and EC 200 with E-Drive II models, in addition to linked cutting systems.

“Our collarette machines are designed for long life-cycle durability and energy efficiency, reducing waste while providing high-quality binding,” says Svegea Managing Director Håkan Steene. “Our customers in Asia are increasingly looking to automation to improve efficiency and achieve cost savings and we address these needs by developing flexible machines that can be adapted to a wide range of customer requirements and combine high performance with user-friendly automation features.

Vandewiele know-how
Advanced weaving control is also the bedrock of business for Vandewiele Sweden AB, which supplies weft yarn feeding and tension control units for weaving looms to the majority of the leading weaving machine manufacturers, as well for retrofitting in working mills around the world and will present its latest X4 yarn feeders with integrated accessory displays at ITMA ASIA + CITME 2024.

X4 feeders are available in three different versions – with an integrated tension display (TED), with integrated active tension control (ATC), or with quick release, which enables weft tension settings to be transferred from one machine to another, enabling a fast start-up the next time the same article is woven. The position of the S-Flex Tensioner is constantly monitored by an internal sensor – even if adjustment is made during power off.

Vandewiele Sweden has recently further strengthened its product portfolio with IRO Gaugepart modules which are applied to tufting looms for the carpet industry, to determine the appearance of a carpet in terms of feel and structure. All parts are now available to order from the www.iroonline.com e-commerce site.

“Our size and flexibility mean that we can offer bespoke customer solutions according to specific requests – something that many larger manufacturers have difficulty matching,” says Division Manager Tobias Sternfeldt. 

Spray technology
Finally, the automated Texcoat G4 finishing system of BW Converting has been a runaway success in the past few years and the company will announce an entirely new, but related technology shortly before the Singapore exhibition.

“TexCoat G4 spray technology was developed in Sweden from our off-set printing business and we initially focused on installing units in Europe and the USA,” explains the company’s Vice President of Global Business Development for Textiles Rick Stanford. “In the past two years, however, we have been very active in Asia, with 35 units sold – and many of these customers have been asking for technologies in related areas. We’ll be saying more very shortly.” 

After months of intensive planning and implementation, Brembo SGL Carbon Ceramic Brakes (BSCCB) has successfully completed the expansion of its production capacities in Stezzano (Bergamo), Italy and Meitingen, Germany. The investments made have increased production capacity by around 50%. This extensive expansion enables BSCCB to meet the growing demand and increasing requirements of their automotive customers, particularly in the premium and luxury segments, where high brake performance is required.

At the SGL Carbon site in Meitingen, two new production halls with a total area of around 8,500 m² were constructed in just 14 months. At the Stezzano (Bergamo) site, the production areas in the existing buildings were expanded by around 4,000 m². At both sites, state-of-the-art production facilities with numerous modern systems were installed in a short period of time, enabling high-performance and efficient production. The entire process chain, from forming and machining to assembly, was expanded and optimized. 

The investments made both contribute to increasing capacity and improve process efficiency and quality. The degree of automation has been further increased, with conscious attention paid to maintaining the necessary flexibility and experience in the manufacturing process. "With the expansion of our production capacities in Stezzano and Meitingen, we are setting a decisive course for the future. We are making our production future-proof, thereby ensuring that we can reliably meet the demands and needs of our customers. The combination of proven technology and targeted innovations strengthens our position in the international market", explain Florian Hofner and Nicola Frambrosi, managing directors of Brembo SGL Carbon Ceramic Brakes.

Over the years, BSCCB has steadily increased its supply of carbon-ceramic brake discs, becoming a key partner for premium and luxury automotive manufacturers, where high brake performance is essential. Carbon-ceramic technology is a distinctive feature of high-performance vehicles, offering a combination of exceptional braking performance and an exclusive design. Carbon-ceramic brake discs are valued for their lightweight construction, superior heat resistance and long lifespan.
 
Brembo SGL Carbon Ceramic Brakes (BSCCB) is a 50%:50% Joint Venture of Brembo N.V. and SGL Carbon SE. BSCCB is active in designing, developing, manufacturing braking systems composed by discs made up of carbon ceramic material, installed on very high performance cars. Brembo SGL Carbon Ceramic Brakes aims to be the worldwide leader in carbon ceramic brake systems for passenger cars and commercial vehicles. The Joint Venture has two manufacturing plants, one located in Stezzano (Italy) and one in Meitingen (Germany).

The European Commission has opened an anti-dumping investigation into PET spunbond imports from China, following a complaint lodged by members of EDANA, the international association for nonwoven and related industries. 

EDANA welcomes this vital move by the European Commission to counter the influx of unfairly priced goods from Chinese exporters entering the EU market. Jacques Prigneaux, EDANA’s Director of Market Analysis & Economic Affairs, stressed the need for urgent trade defence measures, stating: “The EU PET spunbond sector is facing mounting pressure from Chinese manufacturers. Since 2021, Chinese producers have rapidly increased exports of PET spunbond to the EU and have taken over a significant share of the EU PET spunbond market at the expense of the EU industry. Accordingly, we look forward to the rapid registration of imports and the possibility of retroactive imposition of anti-dumping measures.” 

PET spunbond is a nonwoven material made from polyester filaments and is used as a carrier layer in bituminous membranes. The product is an essential input material for the EU’s building and construction sector in their efforts to accelerate housing renovation and clean energy roof construction in line with the EU’s green transition policies. 

According to the Complainants, the unfairly priced Chinese imports have caused material injury to their performance, which saw a significant decline. “This underlines the need for the European Commission to make use of its trade defence tools. EDANA stands ready to support the EU Commission during its investigation,” Prigneaux concluded.

Disruptor technology and a new ColorCut LCF520 roll-to-roll label cutter will be showcased at Labelexpo 2025 on the Plockmatic Group stand. Along with the LCF500 and a technology demonstration of a 4-bladed LCF840Di, designed to eliminate rotary flexi die-cutting, the digital system enables converters – both large and small – to save up to thousands of Euros per job order.   

Large, complex, high precision rotary flexi dies can cost thousands of euros for converters – and getting one from a third-party die manufacturer typically takes 1-2 days. But with Plockmatic Group’s ColorCut LCF range of all-in-one solutions for volume roll-to-roll production, new unique customer orders can be completed on the fly, for ultra short-run digital label production avoiding time-wasting flexi die-cutting. 

Based on the same chassis as the single-bladed ColorCut LCF500 launched earlier this year, the new Plockmatic LCF520 has two blades and unique, patented auto tracking automation to ensure highest cutting accuracy. 

A wide range of shapes and label sizes can be produced on the LCF family, which offers precise, powerful, and easily managed cut functions via its built-in control centre. It includes the added benefit to apply laminates when required using integrated lamination capabilities, along with a range of finishing options for labels, such as waste matrix removal and slitting for finished rolls.

In addition, at Labelexpo Plockmatic will have a prototype behind a screen for a new ColorCut label cutter LCF840Di with 4 heads. Important features include digital web tracking from the infeed table and automated waste removal. This new model is expected to be launched at the end of the year, with sales starting from Q1 2026.

This new model is expected to be launched at the end of the year, with sales starting from Q1 2026.

With a show theme of “Relax – Taking the Stress out of Digital Finishing”, Plockmatic Group’s stand at Labelexpo at Fira Gran Via, Barcelona, Spain, from 16-19 September 2025 will host a wide range of label, cutting and finishing systems for label and flexible packaging markets. Other specific machines include the entry-level LC330 Automated label cutting machine, the Color Cut LC700 Pro for professional applications runs and the ColorCut LC6500 compact, on-demand digital sheet cutter, which is crossover product from labels into light packaging applications, POS and lightweight card projects, as well as kiss-cutting.

“The new LCF520 roll-to-roll label spotlighted at Labelexpo is the newest family member in our disruptor technology that will eliminate the need for rotary flexi die-cutting for converters,” said Terri Winstanley, Marketing Manager, Packaging & Labels, Plockmatic Group UK. “It has the potential to save hundreds of euros, sometimes thousands, per job order. Other benefits include web-to-print label applications in extremely short run, same day dispatch plus converters can save on space where conventional dies used to be stored.”

She added: “The showcasing of this ColorCut LCF520 digital label cutter at Labelexpo will mark another important milestone for Plockmatic Group, as will the prototype LCF840Di that will also be on our stand. We’re anticipating a lot of interest from visitors.”