From the Sector

Breaking new ground in plastics recycling means assessing the value chain from end to end. The big opportunities for the future are in fine-tuning the individual process steps; from the collection of recyclable materials to the recycling process and the end product. This is where the cooperation of Lindner and the EREMA Group comes in, officially launched following the 50/50 founding of the holding BLUEONE Solutions in August 2023 to which shares of Lindner Washtech were contributed. The expertise of EREMA, a manufacturer of extruders and filtration solutions for plastics recycling and the largest company within the EREMA Group, has now been combined with the expert know-how from Lindner Washtech, a leading provider of all-in-one solutions for shredding, sorting and washing plastic feed materials.

Data transfer ensures more efficient recycling processes
Process control is an especially important aspect of plastics recycling, which is why standardising the process control system was what the two companies focused on first. "Together, we have developed a platform that allows data to be exchanged between the extruder and the washing system," says Manfred Hackl, CEO of the EREMA Group at IFAT in Munich. "This enables us to analyse the data more precisely so that effective improvement measures can be deduced." All key parameters are taken into account and monitored via a digital interface. For example, it is possible to use information relating to the current throughput of the EREMA Pre Conditioning Unit to optimise the washing process as soon as possible so that it can compensate for fluctuations in capacity and achieve a significant increase in output. This data transfer represents a new step on the roadmap to digitalization.

High efficiency due to smart energy management
"To ensure sustainable recycling, it is necessary to find the right process for each application and to make sure that the individual process steps are perfectly coordinated," emphasizes Michael Lackner, Managing Director of Lindner. Coordinating the process steps has already achieved initial success in energy management, and a clear example of this is heat recovery. "We use the latent heat generated during the extrusion process as an energy source for the washing and drying process," explains Lackner. "This enables our customers to sustainably reduce their energy costs and carbon emissions".

Making the most of synergies along the value chain
Synergies need to be used to establish the quality standards specified for each end application. "The key question is how we can improve the end product and increase the overall efficiency of the recycling process at the same time," agree Manfred Hackl and Michael Lackner. This will only work if companies work together along the value chain. The industry leaders can already point to several examples where together they have improved recycling processes and made it possible to move away from downcycling. "An example of this is the recycling loop of HDPE starting material, which is processed into high-quality, food-safe rHDPE pellets using our two technologies," says Lackner. Lindner Washtech and EREMA continue to work intensively together to develop strategies for upcycling plastics and increase recycling rates.

Monforts, which is celebrating its 140th anniversary this year, will exhibit a Montex stenter chamber with an integrated overhead heat recovery unit at the forthcoming ITM textile machinery exhibition in Istanbul from June 4-8.

The heat recovery unit on display at the stand of Monforts partner Neotek is just one of a range of energy saving options the company is now providing for both new and existing line installations.

Monforts Montex stenters and Thermex dyeing ranges are industry standard for the fabric finishing industry, providing many advantages in terms of production throughput and especially in energy efficiency and savings.

coaTTex
At ITM, Monforts will also introduce its latest coaTTex coating unit, dedicated to air knife and knife-over-roller coating. For single-sided application with paste or foam, the versatile coaTTex is suitable for both incorporation into existing finishing ranges as well as installation with new Monforts lines, especially Montex stenter systems.

A wide range of coatings can be applied to fabrics for providing functions such as waterproofing, liquid and gas protection and breathability, in addition to foam lamination and coating, including black-out coating.

Central location
“In Turkey we are very strongly supported by our representative Neotek, our solution partner on the ground for service, installation and commissioning, providing specialised and rapid help to all of our customers,” says Monforts Area Sales Manager Thomas Paeffgen. “ITM is always one of the most important exhibitions for Monforts, for meeting customers not just from Turkey, but across the Middle East and Central Asia, as well as Bangladesh, India and Pakistan.

“Istanbul’s centralised position makes it accessible to the majority of the major textile manufacturing hubs and as we mark our 140th anniversary in 2024, having been founded back in 1884, the ITM show will provide us with the ideal opportunity to celebrate with colleagues and customers all together in one location.”

The Italian Trade Agency (ITA) decided to participate in the ITM 2024 Exhibition this year with the Italian pavilion.

ITM 2024 International Textile Machinery Exhibition is preparing to host textile technology leaders in Istanbul on June 4-8, 2024. ITM 2024, which will be organized this year with the motto 'Discover the Future', will offer opportunities to discover the latest innovations in the sector, establish new business contacts and shape the textile world of the future together. The products to be exhibited at ITM 2024 Exhibition, which will bring together nearly 1300 domestic and foreign companies, will meet with thousands of buyers and visitors.

The Italian Trade Agency (ITA) is the governmental agency that supports the business development of Italian companies abroad and encourages the attraction of foreign investments to the country. ITA has decided to participate in the ITM 2024, which will be held at Tüyap Fair and Congress Center, as a pavilion. With this decision, ITA aims to further strengthen its presence in the sector and in Turkey.

Mit dem SureColor F11000 und dem SC-F11000H stellt Epson zwei neue 76-Zoll-Dye-Sublimationsdrucker vor, die auf den beiden aktuellen Druckern SC-F10000 und SC-F10000H basieren. Der SureColor F11000 und der SC-F11000H finden ihre Einsatzgebiete in den Bereichen Mode, Sportbekleidung, Heimtextilien und Soft Signage.

Dank einer Jumborolle (bis zu 300 kg) eignet sich der SC-F11000H für besonders lange, ununterbrochene Produktionszeiten und eine möglichst unterbrechungsfreie Produktion.Es sind weniger Medienwechsel nötig, was die Stillstandszeiten der Maschine verringert.

Die SC-F11000-Serie verfügt über ein CMYK-Tintenset und kann optional mit drei Varianten zusätzlicher Tinten verwendet werden: entweder mit Orange und einem Violett oder einem fluoreszierenden Gelb mit einem fluoreszierenden Pink oder mit einem hellen Cyan und einem hellen Magenta.

Meisheng Group has started up a new ANDRITZ needlepunch line at its facility in Shaoxing City, Zhejiang Province, China. It is the third line supplied by ANDRITZ to the manufacturer of high-end nonwoven synthetic leather. This expansion will enable Meisheng to address the growing demand for synthetic suede in the automotive industry, particularly for New Energy Vehicles (NEVs).

The advanced line is equipped with a ProWid™ system that allows Meisheng to ensure an optimum web weight regularity across the full product width. As a result, the web distribution is improved, which reduces material consumption (fibers) and improves web weight evenness (CV%) – factors that are particularly important in synthetic leather manufacturing for automotive applications.

For Italian textile machinery sector, 2024 has begun without anything seemingly special. The first quarter has seen the orders index, as reported by the Economics Department of ACIMIT – the Association of Italian Textile Machinery Manufacturers – remain stationary compared to the same period the previous year. In absolute terms, the index came in at 61.2 points (basis: 2021=100).

This result is due to entirely different trends between the domestic and foreign markets. On the home front, orders were up 15% compared to the first three months of 2023, whereas orders abroad fell by 4%. The absolute value of the index on foreign markets came in at 59.4 points, in comparison to a 73.9 points in Italy. In both cases, new orders remained well below the numbers recorded for 2021, considered as a base year. During the first quarter, order backlog reached 4 months of assured production.

ACIMIT president Marco Salvadè thus commented the data: “The orders intake for the period from January to March 2024 confirms an overall sense of caution on foreign markets in planning new investments. The global geo-political framework remains complex, and these uncertainties are reflected in the buying decisions of many textile manufacturers. Therefore, our primary markets, which include China, Turkey and India, have failed to record any clear signs of growth in demand.”

On the contrary, domestic orders appear to be slightly on the rise. “Following a sharp decline in 2023, new orders from the beginning of the current year have recovered partially,” states ACIMIT’s president. “However, I don’t believe conditions are yet right for a clear inversion of this trend. Here in Italy as well, many investments remain on hold, awaiting the implementation of Transition 5.0 plan. Subsequently, we’ll be in a position see whether the domestic market will react positively to the adoption of these new measures.”

Computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at the upcoming International Exhibition for Garment, Textile Machinery and Accessories (IGATEX Pakistan 2024) exhibition in Lahore, Pakistan.

On display will be SHIMA SEIKI’s N.SSR®072 14G computerized flat knitting machine and SDS®-ONE APEX4 3D design system.

Shown for the first time in Pakistan, SHIMA SEIKI’s new N.SSR®072 computerized jacquard collar machine can produce shaped collars efficiently based on computer-generated designs. N.SSR®072 is based on the workhorse N.SSR®112 garment shaping machine, and offers similar leading technology in an economical yet reliable package.

Design is demonstrated on SHIMA SEIKI's SDS®-ONE APEX4 design system. At the core of the company’s "Total Fashion System" concept, it provides support throughout the supply chain, integrating production into one smooth and efficient workflow from yarn development, product planning and design, to machine programming, production and even sales promotion. Especially effective is the way SDS®-ONE APEX4 improves on the product planning and design evaluation process by replacing physical samples with digital prototypes. Based on photo-realistic simulations, these virtual samples minimize the need for actual sample-making, realizing significant savings in time, cost and material.

Mahlo GmbH + Co. KG announced its participation in the upcoming Igatex Trade Show, scheduled from 1 to 5 May in Lahore, Pakistan. Mahlo, known for its innovative solutions in the textile industry, will present its latest advancements aimed at improving quality, efficiency, and sustainability in textile manufacturing.

Pakistan ranks among the world's top textile-producing nations, making the Igatex Trade Show a significant platform for industry players to convene, share insights, and explore technologies.

“The visitors can discover our various weft straightening solutions, suitable for different kind of textile applications”, says Clemens Kaplan, Product Manager Textile at Mahlo. He is on site together with the service partners of Mahlo Pakistan and Al Ameen Trading Corporation. “A process control systems tailored to the needs of the customer helps to regulate parameters such as dwell time, exhaust air or temperature. With its commitment to sustainability, Mahlo offers eco-friendly solutions aligned with the industry's growing emphasis on green production from energy-efficient equipment to resource-saving process optimization tools.

UK-based textile testing solutions provider James Heal has launched two new instruments in its tensile and compression testing range, marking 25 years of innovation since their first Titan universal testing machine was developed in 1999.

Having seen sustained growth in the market for personal protective equipment (PPE), particularly safety workwear, equipment and footwear, James Heal designed the Titan 25 to meet demand for quality testing products that require higher capacity tests. In addition, the company has experienced increasing demand in testing solutions for wider sporting, industrial and transportation applications, which also influenced the decision to develop higher capacity test instrumentation.

The new Titan 25 is the highest capacity universal testing machine to join the range capable of tests up to 25kN, while the 10kN Titan 10 has been newly refined. The new instruments offer efficiencies through automation, quick change connections for tooling with compatibility across the range, upgraded software, plus enhanced safety features.

These dual column instruments enable testing on larger specimens across a wide range of tensile and compression tests. Load cells from 100N to 25kN allow testing to as low as 2N giving laboratories maximum flexibility and return for their investment.

Simple to use, the new Titan testers have over 750 pre-loaded standard procedures in the TestWise software, with the option for users to customise and save their own standards. The software automatically sets parameters for each selected test, reducing set up time and eliminating user error.

Stratasys Ltd. announced the launch of its Direct-to-Garment (D2G) solution for the J850 TechStyle™ printer, the newest offering in the Stratasys 3DFashion™ direct-to-textile printing technology. The first example of its application is an Urban Tattoo denim collection which will be revealed at the Texprocess exhibition in Frankfurt, Germany on April 23.

The D2G solution is ideal for customization and personalization by enabling the application of full color multi-material 3D print directly on fully assembled garments of various fabric types including denim, cotton, polyester, and linen. It allows fashion brands to facilitate personalized and bespoke designs for customers, including the ability to tailor 3D prints according to individual preferences, sizes, and styles.  

Available in two sizes, the D2G tray kits facilitate the personalization of garments ranging from jeans to jackets, enabling designers and manufacturers to adopt more sustainable practices by reducing material waste. The seamless workflow delivers ease of calibration and compatibility with various garment sizes, streamlining the production process and fostering the creation of unique, personalized apparel.

Demonstrating this innovation, the Urban Tattoo collection showcases the potential and the ease of direct-to-garment 3D printing. Working with noted designers Karim Rashid, Travis Fitch, Zlatko Yanakiev at Meshroom along with Foraeva Studio, this collection shows the transformation of ordinary garments into pieces of wearable art, imbuing them with personal identity and meaning.

Like body tattoos, Urban Tattoos promote a deeper emotional connection, encouraging the upcycling of existing garments and contributing to a more sustainable fashion ecosystem. This aligns with Stratasys’ strategy for Mindful Manufacturing™. Stratasys has been able to create a new collection that will appeal to multiple brands that reach across diverse socio-economic backgrounds.