From the Sector

Durak Tekstil, a Turkish developer of industrial sewing and embroidery threads, is currently making plans for a new and expanded factory at its base in Bursa, as well as opening a regional office in North America next year.

A continuous focus on R&D and the launch of some highly-differentiated products is driving the success of this third-generation family-owned company, which was initially founded in 1971 to provide Turkey with fishing net twine – at that time 100% imported. Durak then expanded into the production of rayon and polyester embroidery threads before successfully diversifying into a wide range of niche and specialised markets, while growing an international customer base. This growth has been accompanied by continuous investment in the latest advanced production technologies.

Among their products is Duma®, a centreless pre-wound under-bobbin made from strong continuous polyester filaments, which is available in various sizes and thanks to careful selection of raw materials and the use of lubrication methods retains its exact tension from beginning to end.

Working on a similar principle is the Duraless® hollow core thread, and both have a melting points of 260ºC and soften at between 220-240ºC. A high heat tolerance is achieved compared to conventional sewing threads when the shrinkage rate at 150ºC is calculated to be less than 1%. The threads show high resistance to most mineral acids, are unaffected by bleaching and micro-organisms and do not deteriorate in washing and dry cleaning.

Other innovations focus on functionality, including the new SilverPro conductive thread for smart textiles and wearable technologies, luminous Milky Way, Redolent scented thread, the Fire-Safe range of meta-aramids and para-aramids and the Cut Safe range manufactured from various combinations of UHMWPE, glass fibre and elastane.

INDA, the Association of the Nonwoven Fabrics Industry, has opened nominations for the Hygienix Innovation Award™. This Award recognizes a new product or technology in the absorbent hygiene, personal, pet, and wound care industries that expands the usage of nonwoven fabrics.

The Award will be presented at Hygienix™ 2024, Nov. 18-21 at the Renaissance Nashville Hotel in Nashville, Tennessee. Nominations will be accepted through Mon., Sept. 16th.

Nominees will be selected from a broad range of new products or technologies that have been commercially available at most two years prior to Hygienix 2024. Eligible categories include, but are not limited to: raw materials, roll goods, converting, packaging, active ingredients, binders, additives, and end-use products.

Three finalists will present their innovations to industry leaders at Hygienix Tues., Nov. 19th. The winner will be announced Thurs., Nov. 21st.

Last year’s Hygienix Innovation Award was presented to Sequel for their Sequel Spiral™ Tampon. The Sequel Spiral™ Tampon features a proprietary spiral design that is engineered to be more fluid mechanically efficient, meaning it is designed to absorb more evenly and not leak before it’s full. In August 2023, the Sequel Spiral™ Tampon received clearance from the United States Food and Drug Administration (FDA) as a medical device.

Breaking new ground in plastics recycling means assessing the value chain from end to end. The big opportunities for the future are in fine-tuning the individual process steps; from the collection of recyclable materials to the recycling process and the end product. This is where the cooperation of Lindner and the EREMA Group comes in, officially launched following the 50/50 founding of the holding BLUEONE Solutions in August 2023 to which shares of Lindner Washtech were contributed. The expertise of EREMA, a manufacturer of extruders and filtration solutions for plastics recycling and the largest company within the EREMA Group, has now been combined with the expert know-how from Lindner Washtech, a leading provider of all-in-one solutions for shredding, sorting and washing plastic feed materials.

Data transfer ensures more efficient recycling processes
Process control is an especially important aspect of plastics recycling, which is why standardising the process control system was what the two companies focused on first. "Together, we have developed a platform that allows data to be exchanged between the extruder and the washing system," says Manfred Hackl, CEO of the EREMA Group at IFAT in Munich. "This enables us to analyse the data more precisely so that effective improvement measures can be deduced." All key parameters are taken into account and monitored via a digital interface. For example, it is possible to use information relating to the current throughput of the EREMA Pre Conditioning Unit to optimise the washing process as soon as possible so that it can compensate for fluctuations in capacity and achieve a significant increase in output. This data transfer represents a new step on the roadmap to digitalization.

High efficiency due to smart energy management
"To ensure sustainable recycling, it is necessary to find the right process for each application and to make sure that the individual process steps are perfectly coordinated," emphasizes Michael Lackner, Managing Director of Lindner. Coordinating the process steps has already achieved initial success in energy management, and a clear example of this is heat recovery. "We use the latent heat generated during the extrusion process as an energy source for the washing and drying process," explains Lackner. "This enables our customers to sustainably reduce their energy costs and carbon emissions".

Making the most of synergies along the value chain
Synergies need to be used to establish the quality standards specified for each end application. "The key question is how we can improve the end product and increase the overall efficiency of the recycling process at the same time," agree Manfred Hackl and Michael Lackner. This will only work if companies work together along the value chain. The industry leaders can already point to several examples where together they have improved recycling processes and made it possible to move away from downcycling. "An example of this is the recycling loop of HDPE starting material, which is processed into high-quality, food-safe rHDPE pellets using our two technologies," says Lackner. Lindner Washtech and EREMA continue to work intensively together to develop strategies for upcycling plastics and increase recycling rates.

INDA, the Association of the Nonwoven Fabrics Industry, announced the three finalists for the World of Wipes Innovation Award®. The Award will be presented at the annual World of Wipes® (WOW) International Conference, June 17-20, at the Hyatt Regency Minneapolis in Minneapolis, Minnesota.

The three products vying for this Award are multi-purpose cleaning wipes from Kimberly-Clark Professional, a bio-binder technology from OrganoClick, and facial care wipes from Rockline Industries. The winner will be announced on Thursday morning, June 20th.

The three companies competing for the Award are:

• Scott® Xtreme Multi-Purpose Cleaning Wipes by Kimberly-Clark Professional:
  Scott® Xtreme Multi-Purpose Cleaning Wipes are great for tackling extreme cleaning tasks, like removing oil, grease, grime, paint, adhesives, caulk, and more, yet are gentle enough to clean hands.  Featuring a patented citrus cleaning solution, the dual-action cleaning fabric incorporates a textured side to increase scrubbing action for cleaning tough soils and a smooth side for wiping surfaces clean.  Scott® Xtreme Multi-Purpose Cleaning Wipes are truly a must-have for any DIY job and cleaning on-the-go.
• OC-Biobinder® Lily1450 by OrganoClick:
  OC-Biobinder® represents a series of bio-based and biodegradable binders intended for the nonwoven and paper industry. They are produced from renewable raw materials and residual streams from the food industry and replace traditional fossil-based plastic binders. OC-Biobinder® is available with many different properties adapted to the production of home compostable nonwoven materials such as premium napkins, table cloths and wet wipes.
• Facial Care Wipe with Glycine Amino Acid Complex by Rockline Industries:
  Rockline’s development of a facial wipe product containing a unique multifunctional complex of two glycines, a phospholipid compound and a blend of glycols allows for a multitude of skincare benefits as well as providing a self-preserving system for cellulosic nonwovens. Believed to be the first application of glycines in a wet wipe formulation, the product offers improved skin smoothness, elasticity, and hydration alongside an anti-aging claim.

INDA’s Technical Advisory Board selected the finalists based on the creativity, uniqueness, and technical sophistication employed in finding novel ways to expand the utilization of nonwovens. Categories considered for the award were wipes-related raw materials, roll goods, converting, packaging, active ingredients, binders, additives, and end-use products.

The 2023 World of Wipes Innovation Award winner was Indorama Ventures and Polymateria for their Nonwoven Wipe Using Biotransformation Technology. This innovative spunlace wipe utilized advanced biotransformation technology developed jointly by Indorama Ventures and Polymateria. Meeting the BSI PAS 9017 specification, this wipe in the event it becomes fugitive, and exposed to heat, sunlight, air and moisture will transform into a harmless, bioavailable wax at its end-of-life, eliminating microplastic pollution. Compatible with mechanical recycling and combatting 'fugitive' waste, this wipe represents a significant leap towards eco-friendly, sustainable nonwoven hygiene products.

British technology company Hypetex has been awarded a significant grant from Innovate UK to develop the world’s first technical coloured flax fibre, which will have applications in the sustainable manufacturing of cars, boats and other products that are usually made with carbon fibre.

Called FlaxTex the material is strong, lightweight and 100 per cent biodegradable, having a net positive carbon footprint at point of manufacturing. It can be colourised whilst enhancing its performance properties, with the process adding some important manufacturing attributes compared to standard flax fibre.

As such, FlaxTex’s mechanical properties represent the closest sustainable substitute for robust and lightweight materials like glass fibre and carbon fibre in composite structures.  

The performance of standard flax fibre is often hindered by its high moisture absorption, resulting in reduced structural integrity when used in composite construction. In addition, the natural brown colour of flax has been deemed unappealing for product use.

Flaxtex solves these issues by removing moisture through the colouring process and sealing the fibres, which waterproofs them and enabling their core mechanical properties. Hypetex’s patented nano-pigment technology changes the colour adding an aesthetic quality to the material.  

This colouring process is set to transform industrial design possibilities of Flax natural fibres by enhancing the strength and performance while simultaneously reducing post-processing requirements and total energy usage. This also aligns with Hypetex's commitment to supporting the green transition and helping manufacturers meet government expectations on the path to UK Net Zero targets and the European Green Deal.

Over the course of a 12-month industrial research project, Hypetex will further optimize its resin systems and processes, expanding the use of FlaxTex across various markets.  

FlaxTex has a range of industry uses, including on construction, automotive, sports equipment and furniture products.

INDA, the Association of the Nonwoven Fabrics Industry, and AFS, the American Filtration & Separations Society, announce their strategic partnership to create the FiltXPO™ 2025 Conference Program. FiltXPO, the International Filtration Conference & Exhibition, will co-locate with IDEA®25 from April 29 to May 1, 2025, in the Miami Beach Convention Center, Miami Beach, Florida.

The theme for FiltXPO 2025 is “The Future of Filtration: Advancing Technology, Performance & Sustainability.” The two-day FiltXPO conference program will feature technical insights into filtration innovations and technologies from industry professionals worldwide. INDA and AFS will issue a call for abstracts in the next few weeks.

Studentin Nora Müchler vom Fachbereich Textil- und Bekleidungstechnik der Hochschule Niederrhein (HSNR) und Absolventin Alexandra Plewnia sind von der Wilhelm-Lorch-Stiftung ausgezeichnet worden. Plewnia erhielt den Preis in der Kategorie Technik für ihre Master-Arbeit zur Konzeptionierung eines Herstellungsprozesses eines wasserabweisenden Garns, Müchler überzeugte die Jury mit ihrer englischsprachigen Bachelor-Arbeit „Revitalisation Second-Hand Shopping: The Role of Customer Experience in Encouraging Sustainable and Circular Fashion Consumption among Generation Z“ in der Kategorie Wirtschaft. Der Preis ist mit je 5000 Euro dotiert.

Die 25-Jährige Nora Müchler hat sich zum Ende des Bachelor-Studiums Textile and Clothing Management mit einem verbesserten Marketing von Mode aus zweiter Hand beschäftigt. Darin untersuchte sie die Bedeutung des Kundenerlebnisses beim Second-Hand-Einkauf sowohl im stationären Handel als auch Online. Ihr Ziel war es, den nachhaltigen und kreislauforientierten Modekonsum der Generation Z zu fördern. Zweifellos werden junge Menschen, die zwischen 1997 und 2012 geboren wurden, in den kommenden Jahren einen bedeutenden Einfluss auf das Konsumverhalten ausüben. Noch zeigt die Generation Z ein paradoxes Verhalten: Obwohl sie Nachhaltigkeit schätzt, tendiert sie gleichzeitig zum Konsum von Fast Fashion.

Um diesem Widerspruch effektiv entgegenzuwirken, entwickelte Müchler in ihrer Arbeit auf Basis einer Befragung fünf wirksame Einzelhandelsstrategien. „Unter anderem geht es darum, wie sich gebrauchte Kleidung genauso sortiert, ordentlich und ansprechend präsentieren lässt wie neue Bekleidung“, erläutert die Kölnerin, die mittlerweile an der HSNR den Masterstudiengang Textile Produkte angeschlossen hat. Betreuende Professorin war Dr. Marina-Elena Wachs.

Das Preisgeld von 5000 Euro möchte Nora Müchler in einen Auslandsaufenthalt in Bangladesch oder China, einen Sprachkurs oder in einen Schneiderkurs investieren.

Im Rahmen ihres Master-Studiums Textile Produkte hatte sich die Mönchengladbacherin Alexandra Plewnia mit den Eigenschaften und der Herstellung eines eigenen, neuartigen Garns auseinandergesetzt. Ihr „Octogarn“ vereint viele nützliche Eigenschaften: Es ist schadstofffrei, nachhaltig, kälteisolierend, atmungsaktiv und reibungsreduzierend. Das Besondere: Es ist nicht nur wasserabweisend, sondern unbenetzbar. Wird ein Textil aus diesem Garn unter Wasser getaucht, bleibt es also komplett trocken.

Alexandra Plewnia stieß auf dieses Phänomen auf der Suche nach grünen Alternativen zu wasserabweisenden Textilien, die oftmals mit Fluorpolymeren oder anderer Chemie behandelt sind. Die auf dem Markt existierenden, umweltfreundlichen Produkte sind oft nicht leistungsstark genug. Ein Umstand, den die 30-Jährige ändern möchte.

Ist das Garn erst produziert, soll es an Unternehmen vertrieben werden. Die könnten wiederum daraus Outdoor-Kleidung oder zum Beispiel Schutzausrüstung herstellen. Aus dieser Idee erwächst momentan ein Start-Up. Das Bundesministerium für Wirtschaft und Klimaschutz hat rund 1,84 Millionen Euro Fördergeld für diesen vielversprechenden Ansatz bewilligt. Ein Patent hat die junge Forscherin bereits angemeldet. Die Masterarbeit wurde von Prof. Dr. Robert Groten betreut.

„Das Preisgeld der Wilhelm-Lorch-Stiftung möchte ich nutzen, um mich im Personalbereich, vor allem in der Teamführung und im Patentrecht, weiterzubilden“, verrät die Mönchengladbacherin.

Die Wilhelm-Lorch-Stiftung trägt den Namen des 1966 verstorbenen Gründers des Deutschen Fachverlags und der TextilWirtschaft. Jedes Jahr werden Projekte und talentierte Nachwuchskräfte der Textil- und Modebranche in den Kategorien Kreation, Wirtschaft, Technik und Weiterbildung im Handel ausgezeichnet. In diesem Jahr wählte die Stiftung, deren Stiftungsratsvorsitzende Prof. Dr.-Ing. habil. Maike Rabe von der Hochschule Niederrhein ist, aus insgesamt 60 Bewerbungen sieben junge Frauen und Männer für ihre überzeugenden Arbeiten aus.

International technology group ANDRITZ has successfully started up a new nonwovens production line supplied to Teknomelt Teknik Mensucat San. ve Tic. A.S. in Kahramanmaras, Türkiye. The new neXline wetlace CCP (carded-carded-pulp) line produces nonwoven roll goods for biodegradable, plastic-free wet wipes

By combining the benefits of two technologies, spunlace and wetlaid, the line enables the use of bio-based fibers, like viscose and wood pulp, to produce a high-performance and sustainable wipe with the same technical product characteristics and performances as a conventional wipe made of synthetic fibers while protecting the environment.

Teknomelt is one of the leading manufacturers of nonwoven meltblown, spunbond, SMS and SMMS fabrics in Türkiye. The company serves a wide range of markets, exporting 45% of its production. With the new ANDRITZ Wetlace CCP line, the company is expanding its range of sustainable nonwovens production for wipes. 

The next AACHEN-DRESDEN-DENKENDORF INTERNATIONAL TEXTILE CONFERENCE will take place on November 21/22 2024 in Stuttgart on site.  

You are invited to submit abstracts for oral or poster presentations related to the following topics:

• Textile Mechanical Engineering
• Biobased Fibers
• High Performance Fibers
• Fiber Composites and Lightweight Construction
• Circular Economy and Recycling
• Medicine and Health
• Functionalization and Finishing
• Transfer Session “From Idea to Practice”

 
Deadline abstract submission for oral presentations: April 30, 2024
Deadline abstract submission for poster presentations: September 30, 2024

Partner countries for 2024 are Belgium, Netherlands and Luxembourg.

On Thursday, April 18, 2024, the 80th Annual General Meeting of Lenzing AG discharged the members of the Managing Board and the Supervisory Board for the 2023 financial year and set the remuneration of the members of the Supervisory Board for the 2024 financial year in advance.

Dr. Markus Fürst retired from the Supervisory Board at his own request with effect from the end of the General Meeting. Dr. Markus Fürst has been a member of the Supervisory Board and various committees of Lenzing AG since 2021.

The General Meeting elected Dr. Cornelius Baur as a new member of the Supervisory Board of Lenzing AG until the end of the General Meeting that decides on the discharge for the 2028 financial year. In addition, Melody Harris-Jensbach’s mandate was extended until the Annual General Meeting that decides on the 2028 financial year.

The Supervisory Board of Lenzing AG continues to consist of ten members elected by the Annual General Meeting: Dr. Cornelius Baur, Mag. Helmut Bernkopf, Dr. Christian Bruch, Dr. Stefan Fida, Dr. Franz Gasselsberger, Melody Harris-Jensbach, Cord Prinzhorn, MBA, Mag. Gerhard Schwartz, Dr. Astrid Skala-Kuhmann and Nicole van der Elst Desai. DI Stefan Ertl, Stephan Gruber, Bonita Haag, Helmut Kirchmair and Johann Schernberger were delegated to the Supervisory Board by the works council.

In the constitutive meeting of the Supervisory Board following the Annual General Meeting, Cord Prinzhorn, MBA, was elected Chairman and Dr. Stefan Fida was re-elected as Deputy Chairman of the Supervisory Board.

KPMG Austria GmbH Wirtschaftsprüfungs- u. Steuerberatungsgesellschaft was appointed as the auditor for the annual financial statements and the consolidated financial statements for the 2024 financial year.