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11.11.2024

Indorama Ventures: Improved 3Q24 earnings while global demand remains lacklustre

Indorama Ventures Public Company Limited (IVL), a global sustainable chemical producer, posted a marked improvement in quarterly performance as the chemical industry struggles to recover from a prolonged downturn and the company’s management executes their 3 year IVL 2.0 strategy to enhance competitiveness and drive efficiencies.

Indorama Ventures reported Adjusted EBITDA  of $427 million in 3Q24, a gain of 32% YoY, supported by steady volumes, improving industry spreads, and the company’s unstinting focus on optimizing assets and reducing fixed costs. The quarter marks Indorama Ventures’ first YOY improvement for the year, with all three business segments recording earnings growth, following a prolonged industry downcycle marked by customer destocking and suppressed margins. Volumes remained steady for the Combined PET and Fibers segments, while Indovinya posted a robust performance amid a peak season in the Crop Solutions market.

Indorama Ventures Public Company Limited (IVL), a global sustainable chemical producer, posted a marked improvement in quarterly performance as the chemical industry struggles to recover from a prolonged downturn and the company’s management executes their 3 year IVL 2.0 strategy to enhance competitiveness and drive efficiencies.

Indorama Ventures reported Adjusted EBITDA  of $427 million in 3Q24, a gain of 32% YoY, supported by steady volumes, improving industry spreads, and the company’s unstinting focus on optimizing assets and reducing fixed costs. The quarter marks Indorama Ventures’ first YOY improvement for the year, with all three business segments recording earnings growth, following a prolonged industry downcycle marked by customer destocking and suppressed margins. Volumes remained steady for the Combined PET and Fibers segments, while Indovinya posted a robust performance amid a peak season in the Crop Solutions market.

Fibers reported Adjusted EBITDA of $48 million, a gain of 44% YoY, driven by improved industry spreads in Lifestyle and higher volumes in Mobility and Hygiene. Management is focused on reducing fixed costs and improving profitability across the entire portfolio and taking firm action to restore market share in key verticals.

Looking ahead, the global economic outlook remains uncertain amid continued inflation, geopolitical tension, and supply chain disruptions. However, throughout the downcycle, Indorama Ventures’ experienced management team has worked hard to optimize and deleverage the business under their IVL 2.0 evolved strategy to emerge stronger and drive enhanced earnings quality in a new era of sustainable profit growth. In 3Q24, this unrelenting focus delivered fixed-cost savings of $19 million, which will sequentially increase into next year as the benefits are fully realized. Operating rates for the group increased to 82% in the quarter—from 69% previously—as the company completed its planned optimization program for CPET and Indovinya, with Fibers under implementation.

The company’s digital transformation program is accelerating according to schedule following the implementation of the SAP S/4HANA ERP platform as a digital core. North America is already benefiting from an AI-based procurement solution, while the Connected Worker Platform is driving manufacturing excellence. The first sales and supply chain solutions are expected to go-live early next year.

Source:

Indorama Ventures Public Company Limited

Ibrahim Fibers is using the Trützschler Autoleveller Draw Frame TD 10. Photo TRÜTZSCHLER GROUP
Ibrahim Fibers is using the Trützschler Autoleveller Draw Frame TD 10
11.11.2024

Ibrahim Fibres: Lighthouse Solutions in Pakistan with Trützschler

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

An unusual challenge
Teams from Ibrahim Fibres often approach Trützschler with fresh ideas and new expectations. They recently set the challenge of producing top-quality yarns from unusually long polyester and viscose fibers. These fibers are used for luxury textiles, high-performance fabrics, fine bedding and advanced nonwoven materials. The end products benefit from the fibers outstanding strength and durability. Often, people in the textile industry talk about the problems with processing short fibers. But long fibers also present difficulties because they have a tendency to wrap or clog carding elements. Their length also makes them more tightly bound, which means they are more difficult to open.

What was the answer to this unusual challenge? Collaboration! Experts from Trützschler worked closely with partners at Ibrahim Fibres to explore potential solutions. "Our technical teams regularly collaborate with Trützschler’s R&D department to enhance production using Industry 4.0 principles, Al, and the latest technology," says Zafar Iqbal. "We’ve now developed a method for handling longer fibers that improves yarn consistency, end-product performance, and cost efficiency, while reducing waste. Our ongoing partnership with Trützschler continues to drive innovation and efficiency in our operations."

TC 30Si is here to help...
Ibrahim Fibres wanted to process 51mm polyester with 51 mm viscose fibers. In line with these requirements, Trützschler engineers optimized the TC 30Si carding machine for processing long polyester and viscose fibers. This machine is specifically customized for man-made fibers and can process these fibers more effectively due to its larger drum diameter, which results in a 14 % extended carding length. The machine also has 35 % more active flats. It has one licker-in and its cylinder, doffer wire, flat tops and stationary flats are all designed for processing man-made fibers.

"We chose TC 30Si for its advanced features, such as its 1400 mm cylinder diameter, extended carding lengths, and the automatic T-GO gap optimizer," says Zafar Iqbal. "These attributes support our Industry 4.0 goals by enhancing technology integration, data use, and operational efficiency, making it ideal for modernizing production and staying competitive in the textile industry."

And Ibrahim Fibres has even more reasons for choosing the TC 30Si: "It has user-friendly software and an intuitive Human Machine Interface (HMI), making it easy to maintain with minimal adjustments. This card boosts productivity and reduces energy consumption, while also improving consistency and reducing defects."

 

Source:

TRÜTZSCHLER GROUP

10.11.2024

SGL Carbon: Business Report 3Q

Weak demand in some of their customer markets is increasingly hindering SGL Carbon's sales growth. After nine months in 2024, SGL Carbon generated sales of €781.9 million, which was slightly below the prior-year level at minus 4.8% (9M 2023: €821.7 million). Adjusted for currency and structural effects, Group sales decreased by 3.6%. Adjusted EBITDA, an important key figure for the Group, remained at a comparable level of €127.6 million in the reporting period (9M 2023: €130.0 million). Despite the slight decrease in sales, the adjusted EBITDA margin improved from 15.4% in Q1 and 16.7% in Q2 to 16.9% in Q3 and amounted to 16.3% after nine months (9M 2023: 15.8%). The reasons for the improved adjusted EBITDA margin are, in particular, product mix effects in the Graphite Solutions and Process Technology business units. By contrast, the ongoing weakness in demand and the associated price pressure for carbon and textile fiber products in the Carbon Fibers business unit continued to weigh on the Group's sales and earnings development.

Weak demand in some of their customer markets is increasingly hindering SGL Carbon's sales growth. After nine months in 2024, SGL Carbon generated sales of €781.9 million, which was slightly below the prior-year level at minus 4.8% (9M 2023: €821.7 million). Adjusted for currency and structural effects, Group sales decreased by 3.6%. Adjusted EBITDA, an important key figure for the Group, remained at a comparable level of €127.6 million in the reporting period (9M 2023: €130.0 million). Despite the slight decrease in sales, the adjusted EBITDA margin improved from 15.4% in Q1 and 16.7% in Q2 to 16.9% in Q3 and amounted to 16.3% after nine months (9M 2023: 15.8%). The reasons for the improved adjusted EBITDA margin are, in particular, product mix effects in the Graphite Solutions and Process Technology business units. By contrast, the ongoing weakness in demand and the associated price pressure for carbon and textile fiber products in the Carbon Fibers business unit continued to weigh on the Group's sales and earnings development.

“Even with our diversified product portfolio, we can no longer completely withdraw from the generally weak economic environment. In addition, there was a decline in demand for specialty graphite products for the semiconductor industry in the third quarter. In particular, our products for the manufacture of silicon carbide-based semiconductors are suffering from the restrained demand for electric vehicles on the customer side,” explains CEO Dr. Torsten Derr. “While the last 18 months were characterized by enormous demand for silicon carbide semiconductors and insufficient production capacities, the market has cooled down significantly. Due to a lack of demand from the automotive industry, our semiconductor customers have significantly reduced order volumes. We do not expect to see a significant upturn in demand for our specialty graphite products until the sales figures for electric vehicles pick up again.”

Based on the adjusted EBITDA of €127.6 million and taking into account depreciation and amortization of €41.0 million (9M 2023: €43.3 million) and one-off effects as well as non-recurring items of minus €18.3 million (9M 2023: minus €47.2 million), EBIT after nine months of 2024 will be €68.3 million (9M 2023: €39.5 million). The one-off effects and non-recurring items result, among other things, from the restructuring measures at Carbon Fibers and the Battery Solutions business line as well as from expenses for a strategy project. When comparing with the previous year, it should be noted that the first nine months of 2023 were disproportionately affected by an impairment loss on the assets of Carbon Fibers (€44.7 million).

Development of the business units
The Carbon Fibers business unit's sales for the first nine months of 2024 amounted to €157.1 million, significantly below the figure of €179.6 million for the prior-year period. The decline is due in particular to the continued weak demand from the wind industry and to the increasing competitive pressure resulting from global overcapacities for carbon and textile fibers.

Idle production capacities and the associated lack of fixed cost absorption as well as declining margins for commodity products led to a further deterioration in the adjusted EBITDA of the Carbon Fibers. The adjusted EBITDA of the Carbon Fibers business unit fell to minus €7.9 million in the first nine months of 2024 (9M 2023: €3.2 million). It should be noted that the adjusted EBITDA of the Carbon Fibers business unit includes an earnings contribution of €11.6 million from the joint venture BSCCB, which is accounted for At-Equity (9M 2023: €14.1 million). Excluding this contribution from the At-Equity accounted BSCCB, the adjusted EBITDA of Carbon Fibers would have been minus €19.6 million (9M 2023: minus €10.5 million).

SGL Carbon assumes that demand for carbon fibers will not recover in the coming months and that the realizable prices for these products will remain at a low level beyond 2025. Therefore, SGL Carbon anticipates that the expected improvement in sales and earnings for the Carbon Fibers segment will be delayed and is revising its existing mid-term planning for this segment. Due to the expected deviation, an ad hoc impairment test is currently being carried out. This indicates a non-cash impairment charge of €60–80 million, which will be recognized in Q4 2024. The structured transaction process initiated for Carbon Fibers is still ongoing.

Sales in the Composite Solutions business unit amounted to €95.8 million in the first nine months of 2024, down 16.2% (9M 2023: €114.3 million). The decline is due in particular to the early termination of a project-related supply contract with an automotive customer. Furthermore, the lower sales figures for electric vehicles are also having an impact on Composite Solutions.

Adjusted EBITDA in Composite Solutions fell from €16.6 million in the prior-year period to €10.7 million (minus 35.5%), due in particular to lower volumes. The adjusted EBITDA margin weakened accordingly to 11.2% (9M 2023: 14.5%).

Outlook
Macroeconomic conditions, lower than expected sales volumes in some customer groups and price pressure for commodity products are increasingly hindering SGL Carbon's growth ambitions. Thomas Dippold, CFO of SGL Carbon, explains: “Due to the diverse and diversified industrial applications of our products and our strict cost management, we continue to expect to achieve our guidance for 2024 at the lower end of the range of €160–170 million. The coming months will not be easier. We need to prepare for a flat demand development in some of our sales markets.”

More information:
SGL Carbon business report
Source:

SGL Carbon SE

08.11.2024

EDANA hosts Sustainability Forum 2024: Pathways to a Greener Future

EDANA, the global association for the nonwovens and related industries, concluded its annual Sustainability Forum at the KBR Royal Library of Belgium in Brussels. This year's forum, themed “Building a Sustainable Future Together,” featured a series of keynote addresses, panel discussions, and collaborative sessions focused on environmental responsibility, corporate social responsibility, and circular economy innovations within the nonwovens sector. With an agenda that bridged policy and practice, the Forum highlighted the latest advancements and strategies aimed at tackling climate change, reducing waste, and enhancing sustainability practices.

EDANA, the global association for the nonwovens and related industries, concluded its annual Sustainability Forum at the KBR Royal Library of Belgium in Brussels. This year's forum, themed “Building a Sustainable Future Together,” featured a series of keynote addresses, panel discussions, and collaborative sessions focused on environmental responsibility, corporate social responsibility, and circular economy innovations within the nonwovens sector. With an agenda that bridged policy and practice, the Forum highlighted the latest advancements and strategies aimed at tackling climate change, reducing waste, and enhancing sustainability practices.

Keynote Highlights
The forum featured two keynote speakers: Ana Rovzar, Founder of Polygon AR, opened the Forum with a keynote on the accelerating transition to clean energy. In her speech, she discussed the shift from conventional energy investments to renewables, noting a 50% growth in renewables in 2023 alone. “It is accelerating much faster than people think” she remarked, emphasizing that “real progress requires a united front from governments, businesses, and communities to remove regulatory and technological barriers”.

In another keynote, sustainability expert Mike Barry, formerly of Marks & Spencer, stressed the importance of aligning corporate strategy with sustainability. “Citizens see climate change as a top priority, and companies must act boldly to reduce emissions, especially Scope 3”, he said. “Sustainability is now a vital part of brand identity, and consumers expect more transparency and commitment than ever”.

Innovative Industry Perspectives and EU Policy Impacts
Brieuc Lits, Public Affairs Director at EDANA, examined the potential effects of the EU Green Deal on the nonwovens industry. “The EU’s shift towards balancing sustainability with competitiveness will shape not only policy but the very framework within which we operate”, he noted, emphasizing that the sector must adapt to stay competitive and aligned with regulatory expectations.

Lastly, Paolo Haeusermann, Senior Brand Director and Europe Sustainability Leader at Procter & Gamble, shared insights on advancing sustainability in absorbent hygiene products and emphasized the importance of these items. “We are talking about essential products in people’s lives”, he remarked.

Corporate and Product Sustainability: A Deep Dive
Several industry leaders shared insights on integrating sustainability at every level of business. Carsten Ruff from Nitto Advanced Film Solutions discussed the challenges and strategies of embedding sustainability in corporate culture, particularly in a multinational setting. “Sustainability is not a contradiction to industrial applications; it’s a powerful driver of innovation”, he observed.

Martijn Gipmans from Sphera Solutions highlighted the business value of transparency and life-cycle assessments (LCA). “LCA and transparent ESG reporting can catalyse both business growth and environmental progress”, he explained, stressing the importance of integrated sustainability assessments to reduce the carbon footprint of entire product portfolios.

Christophe Morel-Fourrier, Sustainability Leader for Hygiene, Packaging, and Converting Adhesives at Bostik, introduced the Archimedes tool as a strategic asset for Portfolio Sustainability Assessment. “Archimedes allows us to make transparent, informed decisions that align with our long-term sustainability goals”, he explained. He highlighted that this tool helps companies evaluate the sustainability of their product portfolios, empowering them to make impactful choices that support environmental goals.

The Path Forward: Advancing Circularity and Green Innovation
One of the most discussed topics was the industry's transition toward a circular economy. Albert Hammerschmied from Freudenberg Performance Materials highlighted the importance of post-industrial waste in achieving circularity, particularly in the automotive sector. “The potential for nonwovens in the automotive circular economy is vast, but requires industry-wide collaboration”, he commented.

In a session addressing the future of sustainable practices in building insulation, Alexandre Butté of ANDRITZ Laroche emphasized the importance of sustainable materials and collaboration among stakeholders. “The building industry faces unique sustainability challenges, but with innovation and eco-friendly materials, we can bridge the gap between goals and achievable practices”, he said.

Building a Sustainable Health Sector
Danielle van Horzen, Global Marketing Manager for Hygiene and Healthcare at SABIC, discussed advanced recycling solutions in the healthcare sector. Addressing the challenges of medical waste recycling, she stated, “A significant amount of medical waste is not contaminated, offering us opportunities to create circularity in healthcare.” She pointed to the potential for advanced chemical recycling to enable circular models, helping to tackle the pressing issue of sustainable medical waste management.

The day concluded with a session on the circular potential within healthcare. Kristien Depraetere, Sustainability Coordinator at UZ Leuven, outlined sustainable practices in hospitals, from waste reduction to advanced recycling in medical waste. “Healthcare can lead by example in the transition to circularity, yet we need practical and legislative support to address unique industry challenges”.

Visit to the European Commission
The third day of EDANA’s Sustainability Forum 2024 concluded with an insightful visit to the European Commission, offering attendees a unique opportunity to engage directly with policymakers and gain firsthand insights into the EU's sustainability agenda. Hosted at the Charlemagne Building, discussions centered on pivotal elements of the EU Green Deal, including the establishment of Extended Producer Responsibility (EPR), the scope and implementation of the Single-Use Plastics Directive (SUPD), and the Ecodesign for Sustainable Products Regulation.

Featuring presentations from prominent EU officials like Vicenzo Gente and Werner Bosmans, attendees delved into how these regulations are shaping sustainability strategies across industries. Bridging policy and practice emerged as essential, reinforcing the forum’s dedication to aligning industry actions with current EU regulatory frameworks. The session offered a strong conclusion to the event, reinforcing a shared commitment to a sustainable future in collaboration with EU leaders and regulatory bodies.

More information:
Edana nonwovens green materials
Source:

EDANA

The ISEC evo produces high-quality rPET from used polyester textiles, which can be spun into yarn for use in textiles along with other industrial applications.  Image: SATCoL / Project Re:Claim
07.11.2024

Plastics Industry Awards 2024: Europe’s first polyester textile recycling system nominated

Project Re:Claim, a joint venture between the Salvation Army Trading Company and Project Plan B, has been nominated for the Plastics Industry Awards 2024 in the "Recycler of the Year" category. Using an ISEC evo system from PURE LOOP to process used garments and other textiles, the project is Europe’s first polyester textile recycling system. The award ceremony will take place on 22 November in London.

The UK produces more than half a million tonnes of polyester textile waste every year. Project Re:Claim aims to recycle post-industrial and post-consumer clothing and textiles. The focus is on the recycling of post-industrial polyester from contract textiles for hospitals or hotels (e.g. bed and table linen), workwear and school uniforms, as well as promotional banners (e.g. printed sports banners). The fabrics and textiles come from controlled material streams (closed-loop systems), ensuring minimal impurities. The recycling technology used is an ISEC evo 302 E from PURE LOOP. This innovative technology, developed by the EREMA Group’s member, enables efficient production of high-quality rPET from textile waste.

Project Re:Claim, a joint venture between the Salvation Army Trading Company and Project Plan B, has been nominated for the Plastics Industry Awards 2024 in the "Recycler of the Year" category. Using an ISEC evo system from PURE LOOP to process used garments and other textiles, the project is Europe’s first polyester textile recycling system. The award ceremony will take place on 22 November in London.

The UK produces more than half a million tonnes of polyester textile waste every year. Project Re:Claim aims to recycle post-industrial and post-consumer clothing and textiles. The focus is on the recycling of post-industrial polyester from contract textiles for hospitals or hotels (e.g. bed and table linen), workwear and school uniforms, as well as promotional banners (e.g. printed sports banners). The fabrics and textiles come from controlled material streams (closed-loop systems), ensuring minimal impurities. The recycling technology used is an ISEC evo 302 E from PURE LOOP. This innovative technology, developed by the EREMA Group’s member, enables efficient production of high-quality rPET from textile waste.

Europe’s first polyester textile recycling system
The plant, installed at a Salvation Army Trading Company (SATCoL) processing centre in Kettering in early 2024, represents Europe’s first commercial scale polyester textile recycling system specialising in post-consumer polyester. SATCoL is the trading arm of The Salvation Army and UK’s largest charity owned textile collector.

Together with Project Plan B, a specialist in garment design with a focus on design for recycling, PURE LOOP optimised its integrated shredder-extruder combination ISEC evo for the specific requirements. "Plan B has a vision, and we are convinced something great can come out of it," emphasises Manfred Dobersberger, Managing Director at PURE LOOP. Thanks to the configuration of shredder and extruder on one drive shaft and the patented double feed ram system, the ISEC evo 302 E gently processes discarded polyester into rPET, which can be reused for new yarns and other products. "Up until now, polyester that had no useful life left would have been disposed of," explains Tim Cross, CEO of Project Plan B. "With the ISEC evo, we can now return textile waste as a valuable material back to the supply chains. It’s a carbon saving solution, and it plays a significant role in helping our collective journey to Net Zero."

Textile recycling: an industry with growth potential
The plant aims to recycle 2,500 tonnes of polyester in its first year, doubling this amount in the second year. In addition to the environmental benefits such as diverting unwearable textiles away from landfill, initial estimates indicate that the production of pellets from Project Re:Claim uses only one-tenth of the energy compared with pellets produced from virgin polyester. One prerequisite for this is an energy-efficient recycling machine such as the ISEC evo.

05.11.2024

Africa Textile Renaissance Plan: New era of textile manufacturing

ARISE IIP, the pan-African developer and operator of world-class industrial parks, has partnered with African Export-Import Bank (Afreximbank) and Rieter, the supplier of systems for manufacturing yarn from staple fibers in spinning mills. The unprecedented partnership will spearhead the “Africa Textile Renaissance Plan” – a transformative initiative aimed at revitalizing the continent’s textile sector. This ambitious project will leverage ARISE’s extensive network of industrial parks to support a new era of textile manufacturing in Africa.

In order to facilitate the implementation of the Africa Textile Renaissance Plan, Afreximbank, Arise IIP and Rieter AG signed a framework agreement on October 14, 2024. The framework agreement outlines the collaboration to establish 500 000 metric tons of African cotton transformation capacity over the next three to five years, supported by USD 5 billion in financing.

The Africa Textile Renaissance Plan aims to achieve the following key objectives:

ARISE IIP, the pan-African developer and operator of world-class industrial parks, has partnered with African Export-Import Bank (Afreximbank) and Rieter, the supplier of systems for manufacturing yarn from staple fibers in spinning mills. The unprecedented partnership will spearhead the “Africa Textile Renaissance Plan” – a transformative initiative aimed at revitalizing the continent’s textile sector. This ambitious project will leverage ARISE’s extensive network of industrial parks to support a new era of textile manufacturing in Africa.

In order to facilitate the implementation of the Africa Textile Renaissance Plan, Afreximbank, Arise IIP and Rieter AG signed a framework agreement on October 14, 2024. The framework agreement outlines the collaboration to establish 500 000 metric tons of African cotton transformation capacity over the next three to five years, supported by USD 5 billion in financing.

The Africa Textile Renaissance Plan aims to achieve the following key objectives:

  • establish 500 000 metric tons of African cotton transformation capacity over the next three to five years, with potential expansion of an additional 500 000 metric tons,
  • localize machine repair expertise in Africa,
  • create up to 500 000 jobs,
  • reduce Africa’s annual textile imports,
  • boost exports to the US under the African Growth and Opportunity Act (AGOA), focusing on full value addition within the continent and to export to the rest of the world and
  • develop a strong financing structure to support capacity building.

Countries benefiting from the program will be selected based on criteria such as power and gas availability, and textile parks with standard infrastructure or equity contribution. Training centers will be established in selected countries to develop and improve skill levels.

The partnership aims to secure financing of textile projects, streamlining the process through:

  • standardized loan documentation and security packages,
  • expedited two-month application process and
  • standardized business plan templates.

To foster long-term growth, Rieter has committed to gradually establishing a manufacturing presence in Africa subject to commercial viability, including the:

  • setup of a repair and maintenance facility in ARISE’s industrial park in Benin,
  • establishment of spare parts warehousing and
  • phased introduction of machine assembly operations.

Gagan Gupta, CEO and Founder of ARISE IIP expressed his enthusiasm for the project: “The Africa Textile Renaissance Plan represents a significant milestone in the continent’s industrial development. I’m convinced that this initiative will not only boost local manufacturing and create thousands of jobs but also position Africa as a global leader in sustainable textile production.”

Prof. Benedict Oramah, President and Chairman of the Board of Directors of Afreximbank, stated that the Africa Textile Renaissance Plan is a “game-changer” for African trade. He remarked: “By transforming Africa’s cotton into high-value textile products, we are not only driving industrialization but also reducing dependence on imports while building a competitive export base. This partnership complements our ongoing efforts, such as the transformative change we are spearheading in Africa’s Cotton-4 plus (C4+) countries, alongside other partners. It underscores Afreximbank’s unwavering commitment to industrialization and export development.”

Thomas Oetterli, CEO Rieter Group, said: “We are thrilled to support this important initiative with our commitment, expertise and consulting knowledge. We are convinced that the Africa Textile Renaissance Plan marks an important starting point for the future development of the textile industry in Africa.”

Source:

Rieter AG

30.10.2024

World’s first sports t-shirt made from 100% textile waste

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

This technological feat contributes to advancing textile circularity when, today, the majority of recycled polyester is made from PET bottles, and only 1% of fibers are recycled into new fibers.  The collective achievement marks an important milestone for the consortium’s ultimate aim of demonstrating fiber-to-fiber closed loop using CARBIOS’ biorecycling process at an industrial scale, and marks an important step forward for the textile industry’s shift towards a circular economy.

A plain, white T-shirt was a deliberate choice to showcase the technological achievement that made its production possible from mixed and colored textile waste.  By using CARBIOS’ biorecycling technology, polyester is broken down using enzymes into its fundamental building blocks which are reformed to produce biorecycled polyester whose quality is on par with oil-based virgin polyester.  Petroleum can now be replaced by textile waste as a raw material to produce polyester textiles, that will in turn become raw materials again, thus fueling a circular economy, with the added benefit of a lower carbon footprint and avoidance of landfill or incineration.

The t-shirt’s production began with all consortium members (On, Patagonia, PUMA, PVH Corp. and Salomon) supplying rolls and production cutting scraps to CARBIOS in Clermont-Ferrand, France.  This textile waste consisted of some mixed blends with cotton or elastane, as well as various treatments (such as durable water repellent) and dyes which render them complex to recycle using conventional methods. The collected waste was deconstructed into its original monomers, PTA and MEG, using CARBIOS’ biorecycling technology at its pilot facility. The resulting monomers were then repolymerized, spun into yarn and woven into new fabric by external partners, demonstrating the seamless integration into existing manufacturing processes.  The resulting sports t-shirt made from 100% textile waste meets the quality standards and sustainability objectives of the apparel brands present in the “fiber-to-fiber” consortium.

CARBIOS’ demonstration plant in Clermont-Ferrand, France, has been up and running since 2021, and its first commercial plant, the world’s first industrial-scale enzymatic PET recycling plant, is currently under construction in Longlaville, France.  In addition, CARBIOS recently announced several letters of intent with PET producers in Asia and Europe, confirming global interest in its biorecycling technology and advancing the international roll-out of its licensing model.

Source:

Carbios

24.10.2024

Ontex realizing key strategic milestones, delivering solid results

In September, Ontex reached a binding agreement to sell its Brazilian business activities to Softys SA for an enterprise value of approximately €110 million, enabling improved focus on retail brands and healthcare in Europe and North America. Net proceeds of approximately €82 million are due at closing, which is expected during the first half of 2025, subject to customary conditions.

In October, the social negotiations regarding the transformation of the operating footprint in Belgium were successfully concluded. This transformation fits in Ontex’s footprint optimization, allowing to further strengthen Ontex’s competitive position. The total one-time cost is estimated at €(66) million, of which €(37) million was already recorded in the second quarter.

Q3 2024 results

In September, Ontex reached a binding agreement to sell its Brazilian business activities to Softys SA for an enterprise value of approximately €110 million, enabling improved focus on retail brands and healthcare in Europe and North America. Net proceeds of approximately €82 million are due at closing, which is expected during the first half of 2025, subject to customary conditions.

In October, the social negotiations regarding the transformation of the operating footprint in Belgium were successfully concluded. This transformation fits in Ontex’s footprint optimization, allowing to further strengthen Ontex’s competitive position. The total one-time cost is estimated at €(66) million, of which €(37) million was already recorded in the second quarter.

Q3 2024 results

  • Revenue was €468 million, up 1.7% like for like. Volumes, including mix effects, were up 4.4%, driven by contract gains and supportive demand in adult care, and by growth in baby care with new retail customers in North America. Sales prices were 2.6% lower, as expected, reflecting raw material index decreases and investments in increased competitiveness. Forex fluctuations were supportive, adding 0.7%, bringing total growth at 2.4%.
  • Adjusted EBITDA was €56 million, up 29% year on year, thanks to volume and mix growth and the cost transformation program delivery, contributing €8 million and €14 million respectively. The operational efficiency improved further by 3.7%, driving stronger profitability and competitiveness. Index-driven lower raw material costs more than compensated for lower sales prices, leading to a €4 million positive net impact. The increase of other operating and SG&A costs had a €(12) million effect, mostly due to continued inflation. Forex fluctuations had an adverse effect of €(2) million. The adjusted EBITDA margin thereby rose to 12.0%, up 2.4pp year on year.
  • Operating profit was €8 million, compared to €29 million in 2023. The decrease relates to the transformation of the Belgian operating footprint and reflects the additional one-time provisions taken following the recent successful conclusion of the social plan negotiations.
  • Discontinued operations generated a €14 million operating profit, compared to €12 million in 2023. While revenue was 3.0% lower like for like and the adjusted EBITDA margin dropped to 7.6%, reflecting more challenging market conditions, this was compensated by a net gain on disposal, that was triggered by the agreement to divest the Brazilian business.
  • Net financial debt for the Total Group dropped €9 million to €579 million over the quarter. Combined with the adjusted EBITDA improvement, the leverage ratio thereby fell from 2.5x at the end of June to 2.4x at the end of September.

2024 outlook

Ontex’s management confirms its guidance for adjusted EBITDA margin, free cash flow and leverage for the full year. While new customers are on-boarded in North America, the ramp-up is phased more gradually over the third quarter and the coming months, leading management to review its revenue growth guidance, now expecting:

  • Revenue [1] to grow between 2% and 3% like for like;
  • Adjusted EBITDA margin [1] of 12%;
  • Free cash flow higher than €20 million;
  • Leverage ratio below 2.5x at year end.
More information:
Ontex BV results
Source:

Ontex BV

24.10.2024

SGL Carbon SE: Impairment in the Carbon Fibers business unit

With the publication of the half-yearly figures for 2024, SGL Carbon already announced that the company expects to achieve its adjusted EBITDA guidance for fiscal year 2024 at the lower end of the range of €160 to 170 million. Based on the preliminary figures for the first nine months of the fiscal year 2024, SGL Carbon confirms this statement.

With the publication of the half-yearly figures for 2024, SGL Carbon already announced that the company expects to achieve its adjusted EBITDA guidance for fiscal year 2024 at the lower end of the range of €160 to 170 million. Based on the preliminary figures for the first nine months of the fiscal year 2024, SGL Carbon confirms this statement.

According to preliminary figures, Group sales of SGL Carbon for the first nine months of fiscal year 2024 decreased by 4.8% year on year to €781.9 million (9M 2023: €821.7 million). Preliminary adjusted EBITDA, on the other hand, remained at a comparable level to the prior-year period, at €127.6 million (9M 2023: €130.0 million). Despite the slight sales decline, the adjusted EBITDA margin improved to 16.3% after nine months in 2024 (9M 2023: 15.8%). The reasons for the improved adjusted EBITDA margin are, in particular, product mix effects in the Graphite Solutions and Process Technology business units. By contrast, the ongoing weakness in demand for carbon and textile fiber products in the Carbon Fibers business unit and the early termination of a customer contract at Composite Solutions weighed on the Group's sales and earnings development.

The business unit Carbon Fibers manufactures carbon and textile fibers for the wind and automotive industries as well as various industrial applications. As expected by the Company for the fiscal year 2024, demand for carbon fibers from the wind and automotive industries remains weak. In addition, there is increasing competitive and price pressure due to global overcapacity for both carbon fibers and textile fibers. The company does not expect demand to recover in the coming months and the realizable prices for these products will remain at a low level beyond 2025. Furthermore, SGL Carbon expects that the anticipated improvement in sales and earnings for the Carbon Fibers business unit will be delayed and is revising its existing medium-term planning for Carbon Fibers.

Due to the associated expected deviation an event-driven impairment test is currently being carried out. This indicates a non-cash impairment charge of €60–80 million, which will be recorded in the fourth quarter of 2024. The impairment relates exclusively to Carbon Fibers; the operating business of the other business units is not affected.

SGL Carbon's equity ratio after the impairment is approx. 40% (September 30, 2024: 43.3% according to preliminary figures).

The review of all strategic options for the Carbon Fibers business unit, which was announced by SGL Carbon on February 23, 2024, and has already begun, remains unaffected by the impairment and is currently continuing.

Hygienix Innovation Award 2024 - Finalists Graphic INDA
17.10.2024

INDA: Finalists for the 2024 Hygienix Innovation Award™ announced

INDA, the Association of the Nonwoven Fabrics Industry, announces the three finalists competing for the 2024 Hygienix Innovation Award™. Harper Hygienics, Hello Hazel, and HIRO Technologies will present their absorbent hygiene products at Hygienix™, taking place November 18-21 at The Renaissance Nashville Hotel, Nashville, Tennessee.

INDA, the Association of the Nonwoven Fabrics Industry, announces the three finalists competing for the 2024 Hygienix Innovation Award™. Harper Hygienics, Hello Hazel, and HIRO Technologies will present their absorbent hygiene products at Hygienix™, taking place November 18-21 at The Renaissance Nashville Hotel, Nashville, Tennessee.

  • Harper Hygienics S.A.: Cleanic Naturals Hemp – Sanitary Pads (Day & Night), Pantyliners
    Cleanic Naturals Hemp by Harper Hygienics S.A. is an innovative femcare line, crafted with sero™ regenerative hemp fibers produced by Bast Fibre Technologies and processed on our unique Hemplace™ technology platform. These sanitary pads and pantyliners are designed for women’s comfort throughout their cycle. Hemp’s antibacterial and hypoallergenic properties make it a natural solution for sensitive skin, ensuring all-day safety and comfort. Plus, sero™ hemp fibers are 100% natural, offering an eco-conscious approach to personal care.
  • Hello Hazel, Inc.: Hazel High & Dry Briefs
    Hazel’s High & Dry Briefs – the first and only disposable briefs for leaks designed to look, fit, and feel like real underwear. Engineered with a novel, ultra-thin, highly absorbent core seamlessly integrated beneath a unique elasticated cover that moves naturally with her body, offering unparalleled comfort, discretion, and reliable protection. Purposefully developed to reduce stigma and address both physical and emotional needs, the Briefs successfully attracted many new consumers who previously opted out of the category.
  • HIRO Technologies, Inc.: World’s First MycoDigestable™ Diapers
    Introducing the world’s first MycoDigestible™ diapers, powered by HIRO’s frontier fungal technology. HIRO’s MycoDigestible™ solution introduces plastic-eating mushrooms in a safe, user-friendly way that seamlessly integrates into everyday life. The HIRO Diaper combines exceptional absorbency with natural materials like unbleached TruCotton™ and Kraft softwood fluff pulp, offering 12-hour protection while being gentle on both baby and planet.

The 2024 winner will be revealed on Thursday, November 21st at 11:00 am.

The 2023 Hygienix Innovation Award went to Sequel Spiral™ Tampon, which features a unique spiral design engineered for enhanced fluid absorption and leak prevention. This breakthrough product received FDA clearance as a medical device and is available online and in a growing number of retail outlets.

Source:

INDA

02.10.2024

Indorama Ventures concentrates yarn production in Italy

Indorama Ventures concentrates large parts of its high-performance polyester filament yarn production for the European textile industry around 100km west to Milan, Italy.

By transferring current German production and bundling the company’s spinning, draw texturizing and dyeing expertise in Sandigliano and its neighboring site in Saluzzo, Indorama Ventures executes on its strategy to transform its global asset network into a focused footprint that can serve volatile markets.

European textile filament customers will benefit from efficient, reliable supply of high-quality, colored, spun and package dyed, as well as functional yarns for a vast range of applications in customized quantities. End use applications are, among others, in apparel, home textile, woven label and automotive interior markets.

Indorama Ventures concentrates large parts of its high-performance polyester filament yarn production for the European textile industry around 100km west to Milan, Italy.

By transferring current German production and bundling the company’s spinning, draw texturizing and dyeing expertise in Sandigliano and its neighboring site in Saluzzo, Indorama Ventures executes on its strategy to transform its global asset network into a focused footprint that can serve volatile markets.

European textile filament customers will benefit from efficient, reliable supply of high-quality, colored, spun and package dyed, as well as functional yarns for a vast range of applications in customized quantities. End use applications are, among others, in apparel, home textile, woven label and automotive interior markets.

“While European customers value our expertise and supply capabilities from within the region, they also expect us to be highly cost competitive”, explains Vipin Kumar, Chief Operating Officer of Indorama Ventures’ fibers business. “Consolidating our capabilities will be most efficient moving forward and allow us to continuously serve our European customers with highly specialized and proven quality-products and services competitively.”

The company’s twisting and air texturizing processes will continue to be performed out of Bulgaria.

Source:

Indorama Ventures

06.09.2024

Indorama Ventures: ISCC+ Certification for fiber manufacturing sites

Indorama Ventures Public Company Limited (IVL) has achieved ISCC+ certification for three of its fiber manufacturing sites. In addition to one already ISCC+ certified fiber plant, this marks a significant milestone in the company's ongoing commitment to sustainability and circular economy practices. Across its entire business, a total of nine Indorama Ventures sites are now ISCC+ certified, offering a diverse range of sustainable products, including PTA, PET chips, fibers, and fabrics.

The newly certified high-performance fiber portfolio will serve customers who require technical yarns such as in the Mobility, Tire cords, Airbags, Industrial or Mechanical Rubber Goods sector. The new offerings include:

Indorama Ventures Public Company Limited (IVL) has achieved ISCC+ certification for three of its fiber manufacturing sites. In addition to one already ISCC+ certified fiber plant, this marks a significant milestone in the company's ongoing commitment to sustainability and circular economy practices. Across its entire business, a total of nine Indorama Ventures sites are now ISCC+ certified, offering a diverse range of sustainable products, including PTA, PET chips, fibers, and fabrics.

The newly certified high-performance fiber portfolio will serve customers who require technical yarns such as in the Mobility, Tire cords, Airbags, Industrial or Mechanical Rubber Goods sector. The new offerings include:

  • Mass balanced (M.B.) polyamides PA6.6 and PA4.6 from the company’s sites in Obernburg (Germany) and Pizzighettone (Italy). Developed in collaboration with key partners, these products match the performance of standard polyamide yarns while reducing GHG emissions by approximately 55% at the polymer level.
  • Bio-based high-tenacity PA4.10 (M.B.) yarn made in Obernburg (Germany) for tire and specialties applications. This 100% bio-content polymer, produced from bio-based Sebacic Acid and bio-based Di-Amino Butane (DAB) component via mass balancing, supports significant GHG emissions reduction due to the innovative raw material.
  • Recycled PET yarns and tire cord fabric from Indorama Ventures’ site in Kaiping (China). These yarns and fabrics made from 100% recycled PET, represent the company’s efforts to drive the evolution towards circular practices and lower carbon products.

ISCC+ Certification
The ISCC+ (International Sustainability and Carbon Certification) is a globally recognized standard for the sustainable production of biomass, and bio-based products, including recycled content. This certification ensures that materials are sourced and processed responsibly, reducing the environmental impact and promoting a circular economy.

 

Source:

Indorama Ventures Public Company Limited

03.09.2024

Composition of Suominen's Nomination Board

Suominen’s three largest registered shareholders Ahlstrom Capital B.V., Etola Group Oy and Oy Etra Invest Ab have nominated the following members to the Shareholders’ Nomination Board:

  • Jyrki Vainionpää, President & CEO of A. Ahlström Oy, as a member appointed by Ahlstrom Capital B.V.
  • Mikael Etola, CEO of Etola Group Oy, as a member appointed by Etola Group Oy
  • Peter Seligson, Chair of the Board of Directors of A. Ahlström Oy, as a member appointed by Oy Etra Invest Ab

Charles Héaulmé, Chair of Suominen’s Board of Directors, serves as the fourth member of the Nomination Board. The shareholders entitled to appoint members to the Nomination Board were determined on the basis of the registered holdings in the company’s shareholders' register on September 2, 2024.

The Shareholders’ Nomination Board prepares the proposals on the number, composition, and remuneration of the members of the Board of Directors to the Annual General Meeting. The Nomination Board shall submit its proposals to the Board of Directors no later than February 1 prior to the Annual General Meeting.

Suominen’s three largest registered shareholders Ahlstrom Capital B.V., Etola Group Oy and Oy Etra Invest Ab have nominated the following members to the Shareholders’ Nomination Board:

  • Jyrki Vainionpää, President & CEO of A. Ahlström Oy, as a member appointed by Ahlstrom Capital B.V.
  • Mikael Etola, CEO of Etola Group Oy, as a member appointed by Etola Group Oy
  • Peter Seligson, Chair of the Board of Directors of A. Ahlström Oy, as a member appointed by Oy Etra Invest Ab

Charles Héaulmé, Chair of Suominen’s Board of Directors, serves as the fourth member of the Nomination Board. The shareholders entitled to appoint members to the Nomination Board were determined on the basis of the registered holdings in the company’s shareholders' register on September 2, 2024.

The Shareholders’ Nomination Board prepares the proposals on the number, composition, and remuneration of the members of the Board of Directors to the Annual General Meeting. The Nomination Board shall submit its proposals to the Board of Directors no later than February 1 prior to the Annual General Meeting.

More information:
Suominen Nomination Board
Source:

Suominen Corporation

Freudenberg at Fachpack 2024 (c) Freudenberg Performance Materials
Evolon® The Food Bag
20.08.2024

Freudenberg at Fachpack 2024

Freudenberg Performance Materials (Freudenberg) will present packaging solutions with various sustainability benefits at Fachpack 2024 in Nuremberg, Germany, from September 24-26. The range of exhibited products includes Evolon® microfilament textiles for reusable technical packaging of sensitive industrial parts, bio-based nonwoven materials for desiccant bags, and Evolon® The Food Bag – a solution for food preservation.

Freudenberg’s innovative Evolon® technical packaging product line will emphasize the company’s commitment to sustainability. Evolon® offers enhanced surface protection for various kinds of sensitive industrial parts, including molded plastics and painted components. It is notable for its durability and high recycled PET content. The microfilament fabric serves as an eco-friendly alternative to single-use packaging, particularly in the transportation of sensitive industrial goods such as automotive parts. Evolon®'s protective qualities reduce damage during transport and lower the rejection rate.

Freudenberg Performance Materials (Freudenberg) will present packaging solutions with various sustainability benefits at Fachpack 2024 in Nuremberg, Germany, from September 24-26. The range of exhibited products includes Evolon® microfilament textiles for reusable technical packaging of sensitive industrial parts, bio-based nonwoven materials for desiccant bags, and Evolon® The Food Bag – a solution for food preservation.

Freudenberg’s innovative Evolon® technical packaging product line will emphasize the company’s commitment to sustainability. Evolon® offers enhanced surface protection for various kinds of sensitive industrial parts, including molded plastics and painted components. It is notable for its durability and high recycled PET content. The microfilament fabric serves as an eco-friendly alternative to single-use packaging, particularly in the transportation of sensitive industrial goods such as automotive parts. Evolon®'s protective qualities reduce damage during transport and lower the rejection rate.

Additionally, Evolon® ESD (electro-static discharge) materials address the need for specialized packaging of sensitive electronic components by providing customizable permanent electro-static discharge protection in additional to surface protection.

Evolon® The Food Bag
Freudenberg will also be exhibiting a packaging product for food preservation in the home. Evolon® The Food Bag extends the shelf life of vegetables, fruits and bread by providing great moisture and climate management. The innovative bag was a finalist in the 2020 Zu gut für die Tonne!  prize (“Too Good For The Bin”), part of the National Strategy for Food Waste Reduction launched by Germany’s Federal Ministry of Food and Agriculture (BMEL).

Sustainable nonwoven materials for desiccant bags
A further highlight at Fachpack 2024 will be nonwoven materials for manufacturing desiccant bags. In addition to conventional fully synthetic materials, Freudenberg’s product range includes sustainable bio-based wetlaid nonwovens which are binder-free and industrially compostable.

Source:

Freudenberg Performance Materials Holding GmbH

GUNOLD GmbH: Change of Managing Directors Photo: Gunold GmbH
From right to left: Aileen Gunold, Kevin Gunold, Christoph Gunold, Stephan Gunold
16.08.2024

GUNOLD GmbH: Change of Managing Directors

Gunold GmbH, a company specialized in embroidery thread, introduces a change in management. With Aileen and Kevin Gunold taking over the management on April 1, 2024, the company is now being run by the fourth generation of the Gunold family. Christoph Gunold, who managed the company for almost three decades, is delighted that his children are continuing the family business.

Kevin Gunold, with a degree in Business Administration and Law, shares his experience from the automotive industry, while Aileen Gunold, who studied International Business Administration and gained extensive experience in corporate and marketing consulting, contributes her expertise in strategic and operational areas such as business development and customer experience management.

The Gunold GmbH, which is preparing to celebrate its 100th anniversary, relies on the pillars of reliability and 24/7 online ordering options. For long-term competitiveness, it is also crucial to make the business models sustainable in terms of environmental and social aspects. Digitization is an important key to securing the future of the company.

Gunold GmbH, a company specialized in embroidery thread, introduces a change in management. With Aileen and Kevin Gunold taking over the management on April 1, 2024, the company is now being run by the fourth generation of the Gunold family. Christoph Gunold, who managed the company for almost three decades, is delighted that his children are continuing the family business.

Kevin Gunold, with a degree in Business Administration and Law, shares his experience from the automotive industry, while Aileen Gunold, who studied International Business Administration and gained extensive experience in corporate and marketing consulting, contributes her expertise in strategic and operational areas such as business development and customer experience management.

The Gunold GmbH, which is preparing to celebrate its 100th anniversary, relies on the pillars of reliability and 24/7 online ordering options. For long-term competitiveness, it is also crucial to make the business models sustainable in terms of environmental and social aspects. Digitization is an important key to securing the future of the company.

Source:

Gunold GmbH

07.08.2024

Hohenstein: Start of new Recycling Project

Transforming old textiles into new, high-quality materials on a large scale – that is the subject of a new innovation project by eeden, the Textile Logistics Center (CTL) at the Niederrhein University of Applied Sciences and the Fraunhofer IML, and Hohenstein.

The project aims to promote a circular textile economy through technological and logistical optimizations. eeden's innovative fiber-to-fiber recycling process will be further developed to efficiently process textile waste from laundries. Additionally, logistics will be restructured, from collection to recycling, to ensure a resource-conserving and efficient supply of this material stream. With a total investment of over €625,000, the project is co-financed by the Ministry for the Environment, Nature Conservation and Transport of the State of North Rhine-Westphalia and the European Union as part of the Green Economy in NRW innovation competition.

Hohenstein and eeden jointly conduct analytical tests on used textiles to accurately determine the properties of the textile waste after various cleaning cycles.

Transforming old textiles into new, high-quality materials on a large scale – that is the subject of a new innovation project by eeden, the Textile Logistics Center (CTL) at the Niederrhein University of Applied Sciences and the Fraunhofer IML, and Hohenstein.

The project aims to promote a circular textile economy through technological and logistical optimizations. eeden's innovative fiber-to-fiber recycling process will be further developed to efficiently process textile waste from laundries. Additionally, logistics will be restructured, from collection to recycling, to ensure a resource-conserving and efficient supply of this material stream. With a total investment of over €625,000, the project is co-financed by the Ministry for the Environment, Nature Conservation and Transport of the State of North Rhine-Westphalia and the European Union as part of the Green Economy in NRW innovation competition.

Hohenstein and eeden jointly conduct analytical tests on used textiles to accurately determine the properties of the textile waste after various cleaning cycles.

Subsequently, the CTL, supported by eeden, will develop a concept for the efficient procurement of raw materials and their integration into a sustainable business structure.

Finally, the new process will be validated by eeden on a technical scale. By 2026, the close collaboration between eeden, the Center Textile Logistics (CTL) and Hohenstein aims to promote textile circularity and make a significant contribution to reducing textile waste.

Source:

Hohenstein

Cooperation between CARBIOS and Nouvelles Fibres Textiles (c) CARBIOS
(L-R) Emmanuel Ladent (CEO, CARBIOS), Eric Boël (Co-director of Nouvelles Fibres Textiles) and Mathieu Berthoud (Strategic Sourcing Director, CARBIOS)
26.07.2024

Cooperation between CARBIOS and Nouvelles Fibres Textiles

CARBIOS and Nouvelles Fibres Textiles, a French company specializing in the recovery of end-of-life textiles, announce the signing of a Memorandum of Understanding to establish a contract for the supply of polyester textiles to the world's first PET biorecycling plant currently under construction in Longlaville, France. The polyester textiles supplied will come from used or end-of-life textiles prepared in France by Nouvelles Fibres Textiles for recycling using CARBIOS' enzymatic depolymerization technology. This contract will enable 5,000 tons a year of these textiles to be redirected towards biorecycling from 2026 onwards, over an initial 5-year period, demonstrating the commitment of industrial players all along the value chain to achieving textile circularity for a more sustainable textile sector.

CARBIOS and Nouvelles Fibres Textiles, a French company specializing in the recovery of end-of-life textiles, announce the signing of a Memorandum of Understanding to establish a contract for the supply of polyester textiles to the world's first PET biorecycling plant currently under construction in Longlaville, France. The polyester textiles supplied will come from used or end-of-life textiles prepared in France by Nouvelles Fibres Textiles for recycling using CARBIOS' enzymatic depolymerization technology. This contract will enable 5,000 tons a year of these textiles to be redirected towards biorecycling from 2026 onwards, over an initial 5-year period, demonstrating the commitment of industrial players all along the value chain to achieving textile circularity for a more sustainable textile sector.

Nouvelles Fibres Textiles and its various partners opened a semi-industrial site with an annual capacity of 1,000 tons in November 2023, the first step towards building a 20,000-to-30,000-ton unit in 2026. This first site, a research center for textile recycling, combines the know-how of Andritz Laroche (a leader in textile recycling), Pellenc ST (French leader in intelligent sorting solutions), Synergie TLC (a French player in collection and first sorting for solidarity) and the Tissages de Charlieu group (a French player in weaving, garment manufacturing and textile recycling). This unit transforms used textiles into high-quality raw materials, supplying the various industries that use textile fibers (non-wovens, insulation, plastic, textiles, etc.) by automatically sorting them by composition, while eliminating hard points (buttons, zips, patches, etc.).

CARBIOS' biorecycling technology uses enzymes to break down polyester fibers into their basic components. These components are then used to produce high-quality recycled PET materials, such as fibers for the textile industry. This “fiber-to-fiber” solution will enable polyester to become a truly circular fiber on a large scale.

Source:

CARBIOS

RISE INDA, the Association of the Nonwoven Fabrics Industry
12.07.2024

RISE® 2024: Registration Is Open

Registration is open for RISE® 2024 (Research, Innovation & Science for Engineered Fabrics). Industry leaders will convene to discover cutting-edge nonwoven research and advancements, October 1-2, James B. Hunt, Jr. Library, North Carolina State University, Raleigh, NC. The theme for this year’s event is “Sustainability Solutions: Manufacturing More with Less.”

The RISE program will focus on these key topics:

  • Disruptive Innovation & Enabling Technology
  • Advancements in Natural & Bio-Based Fibers
  • Sustainability in Chemistry
  • Energy Efficiencies in Machinery
  • Advanced Recycling Techniques & Methods
  • In the News: Legislation & Regulation

Prior to RISE, continuing the program begun last year, there will be complimentary webinars featuring technology advancements and innovations. More details and topics will be announced at a later date.

The program highlights for RISE include:

Registration is open for RISE® 2024 (Research, Innovation & Science for Engineered Fabrics). Industry leaders will convene to discover cutting-edge nonwoven research and advancements, October 1-2, James B. Hunt, Jr. Library, North Carolina State University, Raleigh, NC. The theme for this year’s event is “Sustainability Solutions: Manufacturing More with Less.”

The RISE program will focus on these key topics:

  • Disruptive Innovation & Enabling Technology
  • Advancements in Natural & Bio-Based Fibers
  • Sustainability in Chemistry
  • Energy Efficiencies in Machinery
  • Advanced Recycling Techniques & Methods
  • In the News: Legislation & Regulation

Prior to RISE, continuing the program begun last year, there will be complimentary webinars featuring technology advancements and innovations. More details and topics will be announced at a later date.

The program highlights for RISE include:

  • RISE® Innovation Award – three finalists will compete for the Award with the winner being announced Wednesday afternoon, October 2nd. Nominations may be submitted through July 29th via the INDA website: https://www.inda.org/awards/rise-innovation-award.html
  • The Nonwovens Institute will host a tour of their $65 million-plus, 60,000 square-foot facilities featuring state-of-the-art equipment, pilot lines, and analytical laboratories on Tuesday, October 1st. An RSVP is required and space is limited.
  • A Welcome Reception on Tuesday evening, October 1st, at the Lonnie Poole Golf Course.
  • Graduate Student Poster session with their latest research during the Welcome Reception.
  • New to RISE: Nonwoven Bonding Fundamentals course which will provide a detailed overview of the major fabric bonding processes used to make nonwovens. More details are available here: https://www.inda.org/training/advanced-training.php
  • 18-hole Golf Tournament, Monday, September 30th, Lonnie Poole Golf Course, with a start time of 12 pm. Space is limited and registration is required.

 

More information:
RISE® Award
Source:

INDA, the Association of the Nonwoven Fabrics Industry

BioTurf Bild TFI - Institut für Bodensysteme an der RWTH Aachen e.V.
BioTurf
01.07.2024

Aachen researchers develop sustainable artificial turf

The current European Football Championships 2024 in Germany will be played on natural turf, which is very costly to maintain, does not tolerate high frequency of use and has a limited service life of only 6 months in some cases. Artificial turf is easier to maintain and correspondingly popular. In Germany, there are estimated to be more than 5,000 artificial turf pitches and as many as 25,500 across the EU. The drawback: the enormous annual emission of microplastics in the form of infill material, the high CO2 impact and the not environmentally friendly disposal. Researchers in Aachen presented a sustainable alternative: BioTurf is a new artificial turf system made from bio-based polymers that no longer requires polymer infill material!

The current European Football Championships 2024 in Germany will be played on natural turf, which is very costly to maintain, does not tolerate high frequency of use and has a limited service life of only 6 months in some cases. Artificial turf is easier to maintain and correspondingly popular. In Germany, there are estimated to be more than 5,000 artificial turf pitches and as many as 25,500 across the EU. The drawback: the enormous annual emission of microplastics in the form of infill material, the high CO2 impact and the not environmentally friendly disposal. Researchers in Aachen presented a sustainable alternative: BioTurf is a new artificial turf system made from bio-based polymers that no longer requires polymer infill material!

"Every year, around 500 kilograms of plastic granules are produced per artificial turf pitch, which have to be refilled as infill. This also corresponds to the amount that potentially enters the environment as microplastics per sports pitch," explains Dr Claudia Post from TFI. With an estimated 25,000 artificial turf pitches in the EU, artificial turf in Europe alone produces 12,750 tonnes of microplastics that end up in the environment every year! The TFI - Institut für Bodensysteme an der RWTH Aachen e.V., Institute for Research, Testing and Certification in Europe for Indoor Building Products, has developed the innovative artificial turf system together with the ITA (Institute for Textile Technology at RWTH Aachen University) and in collaboration with the company Morton Extrusionstechnik (MET), a specialist in artificial turf fibres.

"New artificial turf pitches will be phased out by 2031 at the latest due to the ban on plastic granules. Even now, artificial turf pitches with infill material are no longer being subsidised," says Dr Claudia Post. For grassroots sports, clubs, cities and local authorities, converting their existing artificial turf pitches will be a mammoth task in the coming years, as artificial turf pitches have to be replaced every 10-15 years. With BioTurf, an environmentally friendly alternative is now available! The surface can be played on like any other, whether running, passing or kicking. Short, heavily crimped blades support longer blades and this simple approach increases playing comfort. BioTurf fulfils all quality requirements and standards for the highest footballing demands.

"BioTurf is an innovative, holistic solution," emphasises Dirk Hanuschik from TFI. "We use rapeseed oil and agricultural waste that does not compete with food production. BioTurf is also almost completely recyclable".
This is in stark contrast to conventional artificial turf, which can currently only be thermally utilised, i.e. burned to generate heat.

As BioTurf does not require the traditional latex process at all, the energy-intensive drying process can be dispensed with, which has a positive effect on the price. Latex is also difficult to recycle. In contrast, BioTurf uses the new thermobonding technology. Here, the thermoplastic pile yarns are thermally fused to the backing. Further development steps still need to be taken in the endeavour to develop a 100% mono-material artificial turf, as a few percent polypropylene still needs to be processed in the backing in addition to the polyethylene fibre material in order to protect it during thermobonding. However, this does not hinder its recyclability.

Source:

TFI - Institut für Bodensysteme an der RWTH Aachen e.V.

PET Bottles Bales Stock Photo by Indorama Ventures Limited
PET Bottles Bales Stock
01.07.2024

Indorama Ventures: $200 million loan to drive sustainability program

Indorama Ventures secured a new 7-year loan totaling $200 million from the International Finance Corporation (IFC) to help fund the continued growth of the company’s strategic sustainability programs in India, Thailand and Indonesia, and promote a circular economy as the world’s leading PET recycler.

The loan from the IFC, which is a member of the World Bank Group focused on private sector development in emerging markets, provides a long tenor and flexibility to convert into a sustainability-linked facility based on mutually agreed sustainability targets in the future. The funds will be used to finance sustainability initiatives that bolster Indorama Ventures’ leading strategic footprint in PET recycling. These also include enhancing efficiency at the company’s existing recycling facilities at Nakhon Pathom and Rayong in Thailand, launching a state-of-the-art plant in Karawang in Indonesia, and establishing new recycling plants in India. Additionally, the financing will reimburse costs incurred in 2023 and 2024 for sustainability projects.

Indorama Ventures secured a new 7-year loan totaling $200 million from the International Finance Corporation (IFC) to help fund the continued growth of the company’s strategic sustainability programs in India, Thailand and Indonesia, and promote a circular economy as the world’s leading PET recycler.

The loan from the IFC, which is a member of the World Bank Group focused on private sector development in emerging markets, provides a long tenor and flexibility to convert into a sustainability-linked facility based on mutually agreed sustainability targets in the future. The funds will be used to finance sustainability initiatives that bolster Indorama Ventures’ leading strategic footprint in PET recycling. These also include enhancing efficiency at the company’s existing recycling facilities at Nakhon Pathom and Rayong in Thailand, launching a state-of-the-art plant in Karawang in Indonesia, and establishing new recycling plants in India. Additionally, the financing will reimburse costs incurred in 2023 and 2024 for sustainability projects.

Source:

Indorama Ventures Limited