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23.07.2021

FET installs new Spunbond system at University of Leeds

Fibre Extrusion Technology Ltd, UK has completed the installation and commissioning of a new FET Laboratory Spunbond system for the University of Leeds.

Fibre Extrusion Technology Ltd, UK has completed the installation and commissioning of a new FET Laboratory Spunbond system for the University of Leeds.

This FET spunbond system is now an integral part of the research facilities of the CCTMIH (Clothworkers’ Centre for Textile Materials Innovation for Healthcare), led by Prof. Stephen Russell based in the School of Design, University of Leeds, who commented “The new spunbond system is perfectly suited to our academic research work, and is already proving itself to be extremely versatile and intuitive to use”.
 
This spunbond system complements existing research lab facilities at the university, which covers all areas of fibre and fabric processing, physical testing and characterisation. It forms part of a wider investment in facilities to support fundamental, academic research on ‘future manufacturing’ for medical devices, where the focus is on studying small-scale processing of unconventional polymers and additive mixes to form spunbond fabrics with multifunctional properties.
 
Key to this research is developing the underlying process-structure-performance relationships, based on the measured data, to provide detailed understanding of how final fabric performance can be controlled during processing.

As a rule, many exciting materials developed in academic research struggle to progress beyond the bench, because of compatibility issues with key manufacturing processes such as spunbond. By leveraging mono, core-sheath and island-in-the-sea bicomponent technology, the Leeds University team is working with polymer and biomaterial research scientists, engineers and clinicians to explore the incorporation of unusual materials in spunbond fabrics, potentially widening applications.
 
FET has built on its melt spinning expertise to develop a true laboratory scale spunbond system and is currently working on a number of other such projects globally with research institutions and manufacturers.

Source:

Fibre Extrusion Technology Ltd / Project Marketing Ltd

Borealis: Innovative Recycling Solutions with Renasci N.V. (c) Renasci
01.07.2021

Borealis: Innovative Recycling Solutions with Renasci N.V.

  • Borealis deepens partnership with innovative recycling solutions provider Renasci N.V., acquiring a 10% minority stake in the Belgium-based creator of the Smart Chain Processing (SCP) concept
  • Deal supports Borealis integrated approach to achieve a true circular economy of plastics in the most eco-efficient way, as defined by its circular cascade model
  • EverMinds™ in action: Game-changing collaboration to accelerate plastics circularity

Borealis announces that it has entered into a multi-dimensional partnership with Renasci N.V., a provider of innovative recycling solutions and creator of the novel Smart Chain Processing (SCP) concept. The partnership is another key enabler for Borealis to realise its ambitions to bring circular base chemicals and polyolefins to market, and to deliver on its promise to bring 350 kilotons of recycled polyolefins into circulation by 2025.

  • Borealis deepens partnership with innovative recycling solutions provider Renasci N.V., acquiring a 10% minority stake in the Belgium-based creator of the Smart Chain Processing (SCP) concept
  • Deal supports Borealis integrated approach to achieve a true circular economy of plastics in the most eco-efficient way, as defined by its circular cascade model
  • EverMinds™ in action: Game-changing collaboration to accelerate plastics circularity

Borealis announces that it has entered into a multi-dimensional partnership with Renasci N.V., a provider of innovative recycling solutions and creator of the novel Smart Chain Processing (SCP) concept. The partnership is another key enabler for Borealis to realise its ambitions to bring circular base chemicals and polyolefins to market, and to deliver on its promise to bring 350 kilotons of recycled polyolefins into circulation by 2025.

SCP concept leaves no waste behind
The SCP concept developed by Renasci is a proprietary method of maximising material recovery in order to achieve zero waste. It is unique because it enables the processing of multiple waste streams using different recycling technologies – all under one roof. At the newly-built Renasci SCP facility in Oostende, Belgium, mixed waste – plastics, metals, and biomass – is automatically selected and sorted multiple times.

After sorting, plastic waste is first mechanically recycled, and then in a second step any remaining material is chemically recycled into circular pyrolysis oil and lighter product fractions, which are used to fuel the process.

Other types of sorted waste such as metals and organic refuse are further processed using other technologies. In the end, only 5% of the original waste remains, and even this residual material is not landfilled, but used as filler in construction materials. Because of this extremely efficient way of processing, the overall CO2 footprint of these waste streams is greatly reduced – yet another advantage of the circular SCP concept.

The cascade model is Borealis’ integrated circular approach
Borealis circular cascade model sits at the heart of its ambition to achieve a truly circular economy, by combining carefully chosen technologies in a complementary and cascading way to achieve full circularity. In this way, Borealis aims to give plastic products multiple lifetimes in the most sustainable way possible. Starting with optimising product design, first for eco-efficiency, then for re-use and finally for recycling. Once a product has reached its end of life, we must close the plastics loop: first with mechanical recycling to make products with the highest possible value, quality and lowest carbon footprint; then utilising chemical recycling, as a complement to mechanical recycling, to further valorise residual streams which would otherwise go to incineration, or even worse to landfills. The valorised material from mechanical and chemical recycling is then processed with Borealis Borcycle™ recycling technology consisting of Borcycle M for mechanical recycling and Borcycle C for chemical recycling, providing high quality solutions for more sophisticated applications, such as food packaging and healthcare.

The SCP concept is aligned to Borealis’ ambition to close the loop on plastic waste as encapsulated in its circular cascade model.

Source:

Borealis

22.04.2021

JEC Group: Experts to feature at JEC Composites Connect

From leaders to entrepreneurs, JEC COMPOSITES CONNECT is welcoming a lineup of special guests. As part of conferences, they will share their expertise, vision, and perspective in front of all the players in the composites industry.

AEROSPACE – Towards a More Sustainable Strategy, Tuesday, June 1st –  9am to 10:15am (CEST)
The aerospace industry is a major source of innovation and technological advancements that often originates inspiration across a wide variety of other industries. Nowadays, in a context where environmental constraints are becoming increasingly stringent especially when it comes to air mobility, OEMs are constantly in search of innovative answers and solutions that will allow them to create a ‘greener’ future. The need for light-weighting, reduced maintenance and waste, and repurposing aerospace-grade CFRP towards other applications are expected to drive demand and adoption of composites in aerospace applications.

From leaders to entrepreneurs, JEC COMPOSITES CONNECT is welcoming a lineup of special guests. As part of conferences, they will share their expertise, vision, and perspective in front of all the players in the composites industry.

AEROSPACE – Towards a More Sustainable Strategy, Tuesday, June 1st –  9am to 10:15am (CEST)
The aerospace industry is a major source of innovation and technological advancements that often originates inspiration across a wide variety of other industries. Nowadays, in a context where environmental constraints are becoming increasingly stringent especially when it comes to air mobility, OEMs are constantly in search of innovative answers and solutions that will allow them to create a ‘greener’ future. The need for light-weighting, reduced maintenance and waste, and repurposing aerospace-grade CFRP towards other applications are expected to drive demand and adoption of composites in aerospace applications.

Yannick Willemin, Head of Marketing & Business Development, 9TLabs, will chair this conference with Clémentine Gallet, CEO, Coriolis, Hervé Gilibert,CTO, ArianeGroup, Jean Botti, CEO, Voltaero and Scott Finn, Chief Consulting Engineer for Composites, GE Aviation.

AUTOMOTIVE – The Right Material at the Right Place, Tuesday, June 1st –  3 pm to 5:05 pm (CEST)
Among the many challenges facing the automotive industry, reducing vehicle mass and therefore emissions all while maintaining safety and cost-efficiency remain key. Lighter materials implying higher costs, they limit mass production. Therefore, a combination of materials, albeit hybrid solutions, would help solve this issue and are becoming increasingly attractive for manufacturers. This conference consists of industry presentations and a panel discussion involving major OEMs & Tier1s from all over the world. It covers the challenges & opportunities of using composites materials in the Automotive field.

Dale Brosius CFO, IACMI, will chair this conference with Alice Swallow, Senior Innovation Engineer, FORD MOTOR GROUP, Christophe Kühn, Senior Project Manager – Composites & Hybrid Components, VOLKSWAGEN, Dominik Klaiber, Doctoral Candidate Body Advanced Engineering, PORSCHE and Gerard LIRAUT, Expert Leader Polymers, GROUPE RENAULT – ALLIANCE RENAULT NISSAN MITSUBISHI.

More information:
JEC Composites JEC Group
Source:

JEC Group

13.04.2021

Origin Materials and PrimaLoft develop Carbon-Negative Insulating Fiber

  • PrimaLoft and Origin Materials have launched a program to develop high-performance, carbon-negative insulating fibers for diverse apparel applications, including for leading outdoor, fashion, and lifestyle brands, as well as home goods applications such as hypoallergenic insulated bedding.
  • PrimaLoft, an advanced material technology company and a world leader in the development of high-performance insulations and fabrics, will develop the fibers with Origin Materials to address demand for sustainable, high-performance materials from its over 900 global brand partners. PrimaLoft iconic brand partners include Patagonia, Stone Island, L.L. Bean, Lululemon, adidas and Nike.
  • The program will focus on carbon-negative PET and next-generation polymers produced by the Origin Materials patented technology platform, which turns sustainable wood residue into cost-advantaged, carbon-negative materials that reduce the need for fossil resources.

Origin Materials, Inc.

  • PrimaLoft and Origin Materials have launched a program to develop high-performance, carbon-negative insulating fibers for diverse apparel applications, including for leading outdoor, fashion, and lifestyle brands, as well as home goods applications such as hypoallergenic insulated bedding.
  • PrimaLoft, an advanced material technology company and a world leader in the development of high-performance insulations and fabrics, will develop the fibers with Origin Materials to address demand for sustainable, high-performance materials from its over 900 global brand partners. PrimaLoft iconic brand partners include Patagonia, Stone Island, L.L. Bean, Lululemon, adidas and Nike.
  • The program will focus on carbon-negative PET and next-generation polymers produced by the Origin Materials patented technology platform, which turns sustainable wood residue into cost-advantaged, carbon-negative materials that reduce the need for fossil resources.

Origin Materials, Inc. (“Origin Materials”), a leading carbon negative materials company, and PrimaLoft, an advanced material technology company and a leader in the development of high-performance insulations and fabrics, announced a new program to develop carbon-negative, insulating, high-performance fibers. The fibers will be used across a diverse array of end products, including insulating fiber for leading outdoor, fashion, and lifestyle brands, as well as home goods applications such as hypoallergenic insulated bedding.

The companies will work to rapidly develop and commercialize new products derived from Origin Materials’ platform. The collaboration will leverage the leadership position of PrimaLoft as a specialty producer of insulating fibers and filaments with over 900 global brand partners, as well as a large global network of manufacturers that employ a wide array of textile processes to make its products, including extrusion, carding, spinning, finishing, weaving, knitting, dyeing, airlaid, meltblown, and other technologies.

The collaboration builds on PrimaLoft’s “Relentlessly Responsible™” mission to elevate both performance and sustainability, through innovation. The platform includes PrimaLoft® Bio™, which was developed and launched into the market in late 2018 as an effort to battle microplastics in the ocean; PrimaLoft® P.U.R.E.™, which provides materials manufactured with greater than 50% CO2 savings; and PrimaLoft’s post-consumer recycling initiative. The next frontier for the company is non-petroleum based raw materials, including products that biodegrade and other circular economy solutions.

Source:

crystal communications

BIONIC-FINISH®ECO Fluorine-Free, Water Repellent Finishes for Ultimate Performance (c) RUDOLF GmbH
BIONIC-FINISH®ECO Fluorine-Free, Water Repellent Finishes for Ultimate Performance
03.03.2021

BIONIC-FINISH®ECO by RUDOLF GROUP

  • BIONIC-FINISH®ECO Fluorine-Free, Water Repellent Finishes for Ultimate Performance

In recent years, many scientists have shifted from favoring a “primordial soup” in pools of water to hydrothermal vents deep in the ocean as the original source of life on Earth. Regardless what the real beginning really was, water was certainly involved in the process some 3,5bln years ago. And since then, Mother Nature designed many ways to benefit of water and to be sheltered from it. Many engineering challenges humans face can be solved by turning to those 3,5bln years of experience and by using natural design as springboard. That’s biologically inspired engineering or, in short, bionics. BIONIC-FINISH®ECO of RUDOLF GROUP is Mother Nature’s work reproduced on textiles and apparel to protect us from water. To perform.

  • BIONIC-FINISH®ECO Fluorine-Free, Water Repellent Finishes for Ultimate Performance

In recent years, many scientists have shifted from favoring a “primordial soup” in pools of water to hydrothermal vents deep in the ocean as the original source of life on Earth. Regardless what the real beginning really was, water was certainly involved in the process some 3,5bln years ago. And since then, Mother Nature designed many ways to benefit of water and to be sheltered from it. Many engineering challenges humans face can be solved by turning to those 3,5bln years of experience and by using natural design as springboard. That’s biologically inspired engineering or, in short, bionics. BIONIC-FINISH®ECO of RUDOLF GROUP is Mother Nature’s work reproduced on textiles and apparel to protect us from water. To perform.

Back in 2003, RUDOLF GROUP borrowed from Mother Nature the idea of dendrimers (from dendron, Greek word for ‘tree’), molecules made of multi-functional branches that interact among themselves, co-crystallize, and self-organize into highly ordered, multicomponent systems. These hyper-branched polymers attach to the textile and embed fluorine-free, durable water-repellent performance.
In 2021 BIONIC-FINISH®ECO comes as a reviewed and extended family of unique nonhalogenated, APEO-free, fluorine-free formulations suited for different materials and designed for different applications and needs. Still very much based on patented dendrimer technology, the new and strengthened BIONIC-FINISH®ECO’s product portfolio:

• Provides non-fluorinated and highly durable water repellent textile finishes for high-performance, professional applications (e.g. when brushing resistance is required);
• Delivers highly efficient and durable performance with low application amounts thus not affecting fabric feel and appearance (e.g. when remarkable softness is important);
• Fulfills a range of challenging technical requirements (e.g. minimal impact on flame retardant properties of technical fibers);
• Is suitable for both sportswear and outdoor applications, as well as for casual apparel and fashion clothing;
• Is bluesign® approved, ZDHC chemical gateway certified and compliant with most RSLs;

BIONIC-FINISH®ECO new portfolio includes universal and versatile solutions targeting the most standard requirements, as well as customized solutions that meet more demanding and specific expectations such as improved resistance to dry-cleaning. “None of us can entirely predict where our voyage will lead” says Dr. Gunther Duschek, RUDOLF GROUP Managing Director. “However, BIONIC-FINISH®ECO of RUDOLF GROUP will always be the fluorine-free, durable water repellent for ultimate  performance. As it is today”.

(c) - bionic surfaces -
The red dye being bonded to two -OH functionalized PP cloths symbolizes Arginine - a basic amino acid being able to inactivate SARS-CoV-2 on NWs
25.02.2021

Arginine coating of non wovens reduce infectivity of SARS-CoV-2

Patients as well as air-condition and ventilator systems spread SARS-CoV-2 virus as aerosols which settle on surfaces and remain there infective for more than 72 hours. That‘s why the pandemic has triggered an intensive search for Personal Protective Equipment PPE whose surfaces have antiviral properties, e.g. are able to bind and inactivate adhering virus.

In this context the chemical stability of the materials being used for PPE, polypropylene PP and/or polyester PET, is a challenge. More precisely, the absence of so-called ‘functional groups‘, like -OH, -COO-, -NH3+ at the material‘s surface. These groups are the fundamental basis for surface chemistry – specifically for attaching antiviral compounds onto the surfaces of man-made fibers.

Patients as well as air-condition and ventilator systems spread SARS-CoV-2 virus as aerosols which settle on surfaces and remain there infective for more than 72 hours. That‘s why the pandemic has triggered an intensive search for Personal Protective Equipment PPE whose surfaces have antiviral properties, e.g. are able to bind and inactivate adhering virus.

In this context the chemical stability of the materials being used for PPE, polypropylene PP and/or polyester PET, is a challenge. More precisely, the absence of so-called ‘functional groups‘, like -OH, -COO-, -NH3+ at the material‘s surface. These groups are the fundamental basis for surface chemistry – specifically for attaching antiviral compounds onto the surfaces of man-made fibers.

Antiviral surface modification with the basic amino acid Arginine Arg is a new approach to inactivate SARS-CoV-2. - bionic surfaces‘ - development was tested according to ISO 18184:2019 „Determination of antiviral activity of textile products“ at Institute for Virology and Immunology at University Wuerzburg, Germany. - The finding: „[Six hours] incubation on [Arginine] coated NW reduced viral infectivity by more than five orders of magnitude.“ In other words: An amount of, for example, 10.000.000 virus is reduced to 100 (by five orders of magnitude).

- bionic surfaces – has more than 30 years experience in wet-chemical surface modification of man-made polymers like PDMS, PP, PE, PTFE.

More information:
antiviral Arginin
Source:

- bionic surfaces -

MaruHachi/AMAC: High-temperature thermoplastic tapes and laminates (c) MaruHachi
16.02.2021

MaruHachi/AMAC: High-temperature thermoplastic tapes and laminates

With their recently installed high-temperature unidirectional tape line, Japan-based composites manufacturer MaruHachi enables new opportunities for high-end applications in demanding market segments like aerospace, automotive or others outperforming traditional materials based on PP and PA which are already widely available.

In the first phase, MaruHachi will produce up to 40 tons/year and focuses now specifically on high-temperature thermoplastic uni-directional (UD) tapes and multi-layer sheet laminates. The material is based on high-performance fibers like carbon, aramid, glass or natural fibers and the matrix can be high-performance polymers like PPS, PEEK or other higher temperature polymers, which are much tougher than epoxies and easy to recycle. With a width of 500 mm, a specific weight from 60 to 350 g/m2, depending on the chosen material, the lines can operate under temperatures up to 420 degrees Celsius. Working under these extremely high temperatures allows for better material properties of the final application, higher performance, increased resistance and integrated high-performance functionalities e.g. by overmoulding.

With their recently installed high-temperature unidirectional tape line, Japan-based composites manufacturer MaruHachi enables new opportunities for high-end applications in demanding market segments like aerospace, automotive or others outperforming traditional materials based on PP and PA which are already widely available.

In the first phase, MaruHachi will produce up to 40 tons/year and focuses now specifically on high-temperature thermoplastic uni-directional (UD) tapes and multi-layer sheet laminates. The material is based on high-performance fibers like carbon, aramid, glass or natural fibers and the matrix can be high-performance polymers like PPS, PEEK or other higher temperature polymers, which are much tougher than epoxies and easy to recycle. With a width of 500 mm, a specific weight from 60 to 350 g/m2, depending on the chosen material, the lines can operate under temperatures up to 420 degrees Celsius. Working under these extremely high temperatures allows for better material properties of the final application, higher performance, increased resistance and integrated high-performance functionalities e.g. by overmoulding.

Since 2017, MaruHachi Group is active in the European market in cooperation with Dr. Michael Effing,the CEO of AMAC GmbH, who advises and supports the company strategically. The established, family-owned MaruHachi Group has a strong history in automotive and medical textiles and has been active in the innovative composites market for more than 15 years.

Toshi Sugahara, CEO of MaruHachi: “For many years, we have already been cooperating with domestic and international partners on high-demand applications and therefore, MaruHachi decided now to invest over 1 million EUR in this new line in phase 1, including a funding participation from the Japanese government NEDO. New developments in phase 2 will be be undertaken by end of 2021 on the downstream technologies like the automated preforming and consolidation. With our new products, we want to contribute to significant weight reductions of the final products, thus improve energy efficiency while offering a cost-efficient and high-quality solution.”

Dr. Effing, CEO of AMAC GmbH confirms: „The focus on the niche of high-temperature products based on PPS and PEEK allows MaruHachi on very demanding high-end applications such as structural frames on space and aircrafts, aircraft seats or engine components etc. The tapes are fully recyclable and can be processed e.g. with high-speed with laser-based tape placement machines and robots.”

Source:

AMAC GmbH

Photo: Oerlikon
28.01.2021

Oerlikon Barmag Huitong Engineering commissions first PBS system

A polybutylene succinate (PBS) polycondensation system was commissioned at Yingkou Kanghui Petrochemical Co. Ltd. in Dalian in the Chinese Liaoning Province at the beginning of January 2021. The PBS system, for which Oerlikon Barmag Huitong Engineering supplied both equipment and engineering, has a daily production capacity of 100 tons

It is used to manufacture high-viscosity chips for biodegradable films. Consequently, Yingkou Kanghui, a subsidiary of the Hengli Group, is catering to rising demand for biodegradable polymer products – demand that is increasing not just in China, but across the globe. Yingkou Kanghui Petrochemical Co., Ltd., founded in 2011, predominantly produces polyester chips and films. By expanding its portfolio to include the manufacture of PBS products, the enterprise is positioning itself as a pioneer of biopolymer production: In view of the large quantities of plastic waste not just in the oceans, biopolymers are considered the materials of the future.

A polybutylene succinate (PBS) polycondensation system was commissioned at Yingkou Kanghui Petrochemical Co. Ltd. in Dalian in the Chinese Liaoning Province at the beginning of January 2021. The PBS system, for which Oerlikon Barmag Huitong Engineering supplied both equipment and engineering, has a daily production capacity of 100 tons

It is used to manufacture high-viscosity chips for biodegradable films. Consequently, Yingkou Kanghui, a subsidiary of the Hengli Group, is catering to rising demand for biodegradable polymer products – demand that is increasing not just in China, but across the globe. Yingkou Kanghui Petrochemical Co., Ltd., founded in 2011, predominantly produces polyester chips and films. By expanding its portfolio to include the manufacture of PBS products, the enterprise is positioning itself as a pioneer of biopolymer production: In view of the large quantities of plastic waste not just in the oceans, biopolymers are considered the materials of the future.

The new plant at Yingkou Kanghui Petrochemical Co, Ltd. was production-ready with the support of Oerlikon Barmag Huitong Engineering within less than 14 months following contract signing.

Source:

Oerlikon

Borealis und TOMRA eröffnen Pilotanalage für Kunststoff-Rezyklat (c) Borealis/TOMRA
14.01.2021

Borealis and TOMRA open plant for post-consumer plastic waste sorting and mechanical recycling

  • Demo plant sorts post-consumer plastic waste and will produce ready-for-market fully formulated polymer pellets
  • Brand owners and converters will be able to access material for qualification and market validation in early 2021
  • EverMinds™ in action: Pioneering collaboration brings together expertise vital to advancing the circular economy

Borealis and TOMRA have today announced the operational start of their advanced mechanical recycling demo plant in Lahnstein, Germany, the result of a partnership that marries chemistry with technology for unsurpassed results.

The state-of-the-art plant processes both rigid and flexible plastic waste from households. And unlike many current recycling plants, it will produce the advanced solutions necessary for use in high-demanding plastic applications in various industries, including automotive and consumer products. With high purity, low odour, high product consistency and light colour fractions, these Borcycle™ M grade recycled polymers will meet customer quality requirements across the value chain.

  • Demo plant sorts post-consumer plastic waste and will produce ready-for-market fully formulated polymer pellets
  • Brand owners and converters will be able to access material for qualification and market validation in early 2021
  • EverMinds™ in action: Pioneering collaboration brings together expertise vital to advancing the circular economy

Borealis and TOMRA have today announced the operational start of their advanced mechanical recycling demo plant in Lahnstein, Germany, the result of a partnership that marries chemistry with technology for unsurpassed results.

The state-of-the-art plant processes both rigid and flexible plastic waste from households. And unlike many current recycling plants, it will produce the advanced solutions necessary for use in high-demanding plastic applications in various industries, including automotive and consumer products. With high purity, low odour, high product consistency and light colour fractions, these Borcycle™ M grade recycled polymers will meet customer quality requirements across the value chain.

The purpose of this demo plant is to generate material for brand owners and converters to qualify, validate and prove fit for use in their highly demanding applications. Technical success will set the groundwork for a commercial-scale advanced recycling plant.

“This plant is just the beginning of what’s possible when key players in the value chain come together to make a truly significant impact in the market,” says Volker Rehrmann, Executive Vice President and Head of Circular Economy at TOMRA. “Having just launched the new Circular Economy Division, it is clear what a large role waste management and pivotal projects like this have on moving towards a sustainable future. We are proud to have initiated one of the most advanced mechanical recycling plants when it comes to post-consumer polymer waste. This will become an important enabler as we accelerate the transformation to a circular economy in the years to come, and we are excited to be a part of this pioneering project.”

Operation of the plant is a joint enterprise between Borealis, TOMRA and Zimmerman. Borealis is responsible for the plant’s commercial success and contributes its expertise and knowledge in innovation, recycling and compounding. Likewise, TOMRA contributes as a provider of technology-led solutions and brings its proven expertise, established process and market knowledge, which, in turn, enable the circular economy through advanced collection and sorting systems. Zimmerman is a waste management company with experience in sorting multiple types of waste, including plastics, and is responsible for successful plant operations and product quality.

“At P&G we are making packaging with the ‘next life’ in mind to help drive a more robust circular economy.  We must increase the supply of high quality recycled plastic to enable the industry to deliver on this vision,” says Gian De Belder, Procter & Gamble (P&G) Technical Director, R&D Packaging Sustainability. “The innovative new approach that Borealis is taking shows potential to step-change both the quantity and quality of PCR available for our brands, and help us to achieve our 2030 goal to reduce our use of virgin plastic in packaging by 50%, or 300 kilotonnes annually. Early tests of the material looks very promising!”

Source:

ikp

13.11.2020

The AVK presents its awards virtually for the first time

The AVK – Industrievereinigung Verstärkte Kunststoffe e.V. – has once again announced the winners of its prestigious Innovation Awards. Decided by an expert jury, the awards recognise and honour sustainable innovations in three categories: “Innovative Products/Applications”, “Innovative Processes” and “Research and Science”.

Overview of all the winners in the three categories:

Category “Innovative Products/Applications”
1st Place: “Directly-cooled electric motor with integral lightweight housing made of fibre reinforced polymers - DEmiL” – developed by the Fraunhofer Institute for Chemical Technology ICT, Pfinztal, Germany, in partnership with the Karlsruhe Institute of Technology and Sumitomo Bakelite Co., Ltd.*

2nd Place: “Intrinsically Reprocessable, Repairable and Recyclable (3R) thermoset composites for more Competitive and Sustainable Industries” – developed by cidetec, Donostia-San Sebastian, Spain*

The AVK – Industrievereinigung Verstärkte Kunststoffe e.V. – has once again announced the winners of its prestigious Innovation Awards. Decided by an expert jury, the awards recognise and honour sustainable innovations in three categories: “Innovative Products/Applications”, “Innovative Processes” and “Research and Science”.

Overview of all the winners in the three categories:

Category “Innovative Products/Applications”
1st Place: “Directly-cooled electric motor with integral lightweight housing made of fibre reinforced polymers - DEmiL” – developed by the Fraunhofer Institute for Chemical Technology ICT, Pfinztal, Germany, in partnership with the Karlsruhe Institute of Technology and Sumitomo Bakelite Co., Ltd.*

2nd Place: “Intrinsically Reprocessable, Repairable and Recyclable (3R) thermoset composites for more Competitive and Sustainable Industries” – developed by cidetec, Donostia-San Sebastian, Spain*

3rd Place: “Fireproof composite metal hybrid structure – LEO® fire protection sandwich with integrated Hyconnect steel-glass hybrid connector” – developed by SAERTEX GmbH & Co. KG and Hyconnect GmbH.*

Category “Innovative Processes”
1st Place: “Robotised Injection Moulding (ROBIN)” – developed by Robin, Dresden with the Institute for Lightweight Engineering and Polymer Technology at the TU Dresden*

2nd Place: “Omega stringer from the roll” – developed by the German Aerospace Center, Braunschweig*

3rd Place: “Hybrid die-casting – manufacturing of intrinsic CFRP-aluminium composite structures in aluminium high-pressure die-casting” – developed by Faserinstitut Bremen e. V. with Fraunhofer IFAM, Bremen*

Category “Research and Science”:
1st Place: “New high-temperature resistant UP resins and toughening agents” – developed by Münster University of Applied Sciences with BASF SE Global New Business Development, Leibniz Institute for Polymer Research e. V., Saertex multicom GmbH*

2nd Place: “Scientific basis for the industrial application of the thermoplastic resin transfer moulding (T-RTM) process” – developed by Fraunhofer Institute for Chemical Technology ICT, Pfinztal*

3rd Place: “The material- and energy-efficient production of turbine struts by the integrative combination of thermoset fibre reinforced materials” – developed by the Institute of Polymer Technology, University of Erlangen-Nuremberg with the German Aerospace Center, Gubesch Group, Schmidt WFT, Siebenwurst, Raschig.

Award ceremony on the Internet for the first time
For the first time, due to the Covid-19 pandemic, the award ceremony took place as an online event on 12 November 2020. Many of the award winners’ innovations will be presented again in this year’s AVK Innovation Award brochure. This will be available online: https://www.avk-tv.de/innovationaward.php

 

*Please see attached document for more information.

 

Source:

AVK – Industrievereinigung Verstärkte Kunststoffe e.V

Logo Archroma (c) Archroma
06.11.2020

Archroma announces 20% price increase for its fluorochemical range

Archroma, a global leader in specialty chemicals towards sustainable solutions, today announced an increase of up to 20% in the selling prices of its Nuva® N and Fluowet® fluorocarbon polymers.

Fluorocarbon polymers are typically used in essential applications where a water and/or oil barrier is needed, such as personal protective equipment (PPE) for health professionals, or other technical textiles.

As a global leader in the area of repellency treatments, we have the responsibility to develop and produce products with the highest level of sustainability – economically and ecologically.

The price increase has become necessary to support the increasing regulatory and other costs, as well as ongoing investments that Archroma continuously makes in its own manufacturing technology and process, to produce fluorochemicals in the safest possible way for the consumer and the environment.

The price increase will be effective from November 16, 2020, in all regions and markets, for all new orders and as contracts allow.

 

® Trademarks of Archroma registered in many countries

Archroma, a global leader in specialty chemicals towards sustainable solutions, today announced an increase of up to 20% in the selling prices of its Nuva® N and Fluowet® fluorocarbon polymers.

Fluorocarbon polymers are typically used in essential applications where a water and/or oil barrier is needed, such as personal protective equipment (PPE) for health professionals, or other technical textiles.

As a global leader in the area of repellency treatments, we have the responsibility to develop and produce products with the highest level of sustainability – economically and ecologically.

The price increase has become necessary to support the increasing regulatory and other costs, as well as ongoing investments that Archroma continuously makes in its own manufacturing technology and process, to produce fluorochemicals in the safest possible way for the consumer and the environment.

The price increase will be effective from November 16, 2020, in all regions and markets, for all new orders and as contracts allow.

 

® Trademarks of Archroma registered in many countries

Source:

Archroma / EMG

20.10.2020

New Partners: FERRO-PLAST and SANITIZED AG

  • New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Italy

Italy and Switzerland - SANITIZED customers in the polymer industry in Italy will profit from FERRO-PLAST’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Italy by our new sales partner.

SANITIZED and FERRO-PLAST, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

  • New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Italy

Italy and Switzerland - SANITIZED customers in the polymer industry in Italy will profit from FERRO-PLAST’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Italy by our new sales partner.

SANITIZED and FERRO-PLAST, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

With the addition of the antimicrobial Sanitized® additives at FERRO-PLAST, the Polymer industry gets an overall package, offering more than just products for hygiene function and material protection. As an addition to the core product services, SANITIZED supports development and production, regulatory queries and marketing through the use of the Sanitized® Ingredient Brand, which characterizes the end products within their differentiation and emphasis on quality.

The antimicrobial additives for Polymers from SANITIZED protect end products from bacterial infestation, growth of algae and mildew, material degradation, biofilms, pink stain, and odors caused by microbes. The Polymer industry uses the antimicrobial additive in flooring, industrial coatings, artificial leather, roof membranes, pool liners, tarpaulins, and all extruded products.

“FERRO-PLAST is proud to represent the prestigious and important brand Sanitized® in Italy. We are confident to have the necessary experience and skills to successfully promote these products which are leaders in the hygiene field. We are sure that especially in this particular moment, they bring a substantial support to the Italian plastic market”, says FERRO-PLAST’s Managing Director, Rodolfo Di Nardo. “The technical competence and the strong customer focus impress me about FERRO-PLAST”, confirms Michael Lüthi, Head of BU Polymer at SANITIZED AG.

Source:

EMG

VacuFil (c) Oerlikon
24.09.2020

Recycling becomes a focus

Mountains of waste, plastic-infested oceans, negative CO2 footprints – the need for more sustainable ways of living has never been more urgent. Consequently, it is logical that recycling solutions are becoming increasingly important within the textile industry. This was also tapped into at the first virtual Global Fiber Congress in Dornbirn with a session that focused specifically on the topic. In front of around 400 participants, Markus Reichwein, Head of Product Management at Oerlikon Barmag, also spoke about solutions currently on the market.

As one of only manufactureres, the Oerlikon Group’s Manmade Fibers segment offers the entire mechanical recycling chain –from preparing the recycled materials, producing the melt all the way through to the textured package. Here, the company utilizes the VacuFil solution supplied by its subsidiary Barmag Brückner Engineering (BBE) –which, in addition to mastering bottle-to-bottle and bottle-to-textile processes, is also able to process textile waste into chips. This permits the running of textile production operations very much in line with the zero-waste philosophy.

Mountains of waste, plastic-infested oceans, negative CO2 footprints – the need for more sustainable ways of living has never been more urgent. Consequently, it is logical that recycling solutions are becoming increasingly important within the textile industry. This was also tapped into at the first virtual Global Fiber Congress in Dornbirn with a session that focused specifically on the topic. In front of around 400 participants, Markus Reichwein, Head of Product Management at Oerlikon Barmag, also spoke about solutions currently on the market.

As one of only manufactureres, the Oerlikon Group’s Manmade Fibers segment offers the entire mechanical recycling chain –from preparing the recycled materials, producing the melt all the way through to the textured package. Here, the company utilizes the VacuFil solution supplied by its subsidiary Barmag Brückner Engineering (BBE) –which, in addition to mastering bottle-to-bottle and bottle-to-textile processes, is also able to process textile waste into chips. This permits the running of textile production operations very much in line with the zero-waste philosophy.

VacuFil ensures a stable process in the case of recycled quality yarns
The reliable removal of contaminants is vital for a stable and efficient spinning process and outstanding yarn quality. At the same time, stable operating conditions with minimal fluctuations are essential. The greatest challenge here is the differing qualities of the bottle flakes fed into the system, as the extrusion process is barely able to balance these fluctuations. Here, the VacuFil concept counters with blending silos, which reduce the differences in the viscosity of the polymers considerably and guarantee high yarn and fabric quality.

The VacuFil concept is installed upstream to an Oerlikon Barmag POY system, which transforms the recycled melt into filament yarn of the accustomed high quality. As texturing solutions, Oerlikon Barmag offers its state-of-the-art automatic eAFK-series systems, including the latest generation of the eAFK Evo, which was unveiled at the ITMA Barcelona last year. Yarn manufacturers wishing to continue texturing manually can use the eFK series.

With the VarioFil R+, producers of smaller batches now also have a compact system with an integrated recycled materials preparation unit at their disposal. The system offers a special extrusion system for bottle flake materials, the very latest metering and mixing technology for spin-dying and expanded 2-stage melt filtration. The four spinning positions are each equipped with an Oerlikon Barmag 10-end WINGS POY winder.

While mechanical recycling has already been extensively developed, chemical recycling for mixed fabrics is still presenting the textile industry with huge challenges. The Oerlikon Group’s Manmade Fibers segment is currently working on solutions and concepts for transforming these fabrics into new textiles.

 

More information:
Oerlikon Sustainability Yarns
Source:

Oerlikon

Bio Composites Procedure (c) AZL Aachen GmbH
24.09.2020

Starting market and technology study on the Potential for bio-based composite materials

Sustainability and environmental responsibility are important developments for the current design of productions and products. In order to obtain a comprehensive evaluation of the potential of bio-based composites, the AZL, together with an industry consortium, is investigating the market potential, future applications and relevant technologies for bio-based composite materials. The 5-month market and technology study will start on October 22nd, 2020 and is open to interested companies. Companies such as REHAU, an Automotive Tier 1, Asahi Kasei, Johns Manville, Mahr Metering Systems and several material manufacturers are participating in the study.

Bio-plastics are well established in industry, especially in packaging applications. The market for biopolymers is expected to grow from USD 10.5 billion in 2020 to USD 27.9 billion in 2025. At the same time, bio-based raw materials, such as natural fibers, are available on the market in a cost-effective manner. Composites with wood or natural fiber content are also increasingly used in products.

Sustainability and environmental responsibility are important developments for the current design of productions and products. In order to obtain a comprehensive evaluation of the potential of bio-based composites, the AZL, together with an industry consortium, is investigating the market potential, future applications and relevant technologies for bio-based composite materials. The 5-month market and technology study will start on October 22nd, 2020 and is open to interested companies. Companies such as REHAU, an Automotive Tier 1, Asahi Kasei, Johns Manville, Mahr Metering Systems and several material manufacturers are participating in the study.

Bio-plastics are well established in industry, especially in packaging applications. The market for biopolymers is expected to grow from USD 10.5 billion in 2020 to USD 27.9 billion in 2025. At the same time, bio-based raw materials, such as natural fibers, are available on the market in a cost-effective manner. Composites with wood or natural fiber content are also increasingly used in products.

Dr. Michael Emonts, Managing Partner of AZL: "Together with our partner companies we want to identify hidden business potential for composites with bio-based materials. To do so, we will reapply our established approach for market and technology studies: Based on a detailed market analysis, we will dive deep into the technological evaluation of technologies, applications and business cases.”

Based on a detailed market segmentation, AZL's technology experts analyze the various market segments in terms of their size, growth potential, relevant players and existing and future applications. For the identified applications, the participants in the study will receive detailed insight into the respective technical and legal requirements as well as an overview of value chains, processes and materials. In the following, the strengths and challenges of bio-composites compared to conventional materials are elaborated. The consortium will select the components with the highest potential, for which suitable production scenarios will be developed and analyzed in terms of costs in a business case analysis.

"We are participating in the AZL study to identify and evaluate new product areas with bio-materials. The technological analyses of the AZL studies have already helped us in the past to initiate new developments," says Dr. Steven Schmidt, Director Technology Platforms Materials at REHAU, explaining the motivation for working with the AZL and the industry consortium. "As one of the 50 Sustainability & Climate Leaders, we at REHAU are incorporating environmentally friendly materials into more and more products. Wherever the company is active - from the furniture and construction industries to the automotive industry - REHAU is already developing and manufacturing high-quality products from recycled raw materials. By 2025, REHAU plans to increase its recycling rate across the Group to significantly more than 15 percent and at the same time reduce CO2 emissions by at least 30 percent," adds Dr. Steven Schmidt.

Bio-composites will also be the topic of the upcoming Lightweight TechTalk by AZL on September 29, 2020. Experts from industry and academia will give technology and market insights on sustainability and recycling of composites in 6 presentations. Registration is free of charge at: https://azl-aachen-gmbh.de/termine/recycling-of-composites/.

The kick-off of the project will take place on October 22nd, 2020 in the form of a video conference. Further background information on the project can be found under the following link: https://azl-aachen-gmbh.de/wp-content/uploads/2020/09/2020-251_OP_Bio-Bases_Composites.pdf

Kooperation AMAC und FINNESTER (c) Finnester
Finnester’s innovative fire protection coatings in action
21.09.2020

Cooperation AMAC and FINNESTER

  • Finnish coating and gelcoat manufacturer Finnester strengthens its activities in the D-A-CH region with AMAC

As of September 15th 2020, the Finland-based coating and gelcoat manufacturer Finnester Coatings Oy strengthens its activities in German speaking countries, the so-called D- A-CH region, comprising Germany, Austria and Switzerland with Dr. Michael Effing from AMAC.

Finnester is a pioneer in developing high-quality coatings and gelcoat for both urface spread as well as flame and thermal insulation of composite solutions in different fields of industries. Their portfolio comprises products based on Polyester coatings for fire and thermal protection as well as ceramifying polymers like HybridRED, compliant with the requirements of the standards e.g. EN45545-2. In
order to develop new business opportunities in the D-A-CH region for the endmarkets building and infrastructure, transportation, marine, industrial and electrical industries, Finnester is cooperating with AMAC to accelerate the process of locating suitable partnerships.

  • Finnish coating and gelcoat manufacturer Finnester strengthens its activities in the D-A-CH region with AMAC

As of September 15th 2020, the Finland-based coating and gelcoat manufacturer Finnester Coatings Oy strengthens its activities in German speaking countries, the so-called D- A-CH region, comprising Germany, Austria and Switzerland with Dr. Michael Effing from AMAC.

Finnester is a pioneer in developing high-quality coatings and gelcoat for both urface spread as well as flame and thermal insulation of composite solutions in different fields of industries. Their portfolio comprises products based on Polyester coatings for fire and thermal protection as well as ceramifying polymers like HybridRED, compliant with the requirements of the standards e.g. EN45545-2. In
order to develop new business opportunities in the D-A-CH region for the endmarkets building and infrastructure, transportation, marine, industrial and electrical industries, Finnester is cooperating with AMAC to accelerate the process of locating suitable partnerships.

Ari Hokkanen, CEO of Finnester: “Finnester has developed unique high-quality coatings. The cooperation with AMAC will accelerate our growth ambitions and supports us in finding new business opportunities. We are happy to benefit from AMAC and Dr. Effing’s long-term experience as a pioneer in the composites industry and his high-quality network along the entire value chain.” Dr. Effing, CEO of AMAC GmbH confirms: “Fire-retardant coatings are very important to the composites industry in order to be successful especially in rail, fast ferry and building & infrastructure applications with their tough fire standards. The DACH region represents more than 30 % of the European market and is the key target for Finnester. I am looking forward to supporting Finnester with their unique offerings and connecting them with key players in the D-A-CH region.”

More information:
Finnester Coatings Oy AMAC
Source:

AMAC GmbH

Devan lauded by Frost & Sullivan for its antimicrobial technology with proven quaternized silane chemistry (c) Devan Chemicals NV
16.09.2020

Devan lauded by Frost & Sullivan

Belgian textile innovator Devan Chemicals was lauded by Frost & Sullivan for its antimicrobial technology with proven quaternized silane chemistry, known under its trade name as BI-OME®.

RONSE, BELGIUM – The non-leaching attributes of the technology coupled with its ability to reduce microbial mutation make it a potential candidate for textiles where durability and safe human contact are highly valued.

Belgian textile innovator Devan Chemicals was lauded by Frost & Sullivan for its antimicrobial technology with proven quaternized silane chemistry, known under its trade name as BI-OME®.

RONSE, BELGIUM – The non-leaching attributes of the technology coupled with its ability to reduce microbial mutation make it a potential candidate for textiles where durability and safe human contact are highly valued.

Based on its recent analysis of the European antimicrobial technology for the textile market, Frost & Sullivan recognizes the Belgium-headquartered Devan Chemicals NV (Devan) with the 2020 European Technology Innovation Leadership Award. Devan’s highly relevant antimicrobial technology addresses issues concerning the contamination of PPE and textiles, including the spread of drug-resistant bacteria, viral transmissions, and hospital-acquired infections (HAIs). Its quat-silane technology, due to its non-migrating behaviour, physically punctures the microorganism cell to destroy it without interfering with cell DNA. Notably, it eliminates the adverse effects of leaching antimicrobials while providing high efficiency in the range of 99.9 percent to 99.99 percent, even after multiple washes.

"By providing non-migrating antimicrobial technology for the textile industry, Devan plugs the safety and performance gaps inherent in current inorganic and organic antimicrobial agents. Its antimicrobial technology, unlike silver- or triclosan-based technology, comprises non-migrating monomers and prepolymers such as organo-functional silane," said Monami Dey, Industry Manager, Frost & Sullivan. "The organo-silane polymers are covalently bonded and polymerized to the textile surface as a coating via padding, exhaust, and spraying techniques. The coating forms a non-leaching reactive surface and destroys the microbes on contact, without releasing harmful components into the environment."

Devan CEO Sven Ghyselinck is very happy with the award: “The best practice award is a nice recognition of the hard work we did in the last 6 months to evaluate the performance against viral activity. It’s great to see our efforts didn’t go unnoticed.”

Earlier this month Devan published new test results confirming the high performance virus-reducing capabilities of its BI-OME fabric coating technology on both unwashed and intensely washed fabrics. The Belgian company has worked closely with a series of international third party laboratories to test different fabric substrates against a wide range of enveloped viruses. Before washing, samples treated with Devan BI-OME score very good to excellent (99% and higher according to ISO 18184) results on virus reduction. Different substrates, like polyester, cotton and polycottons, were exposed to enveloped viruses like SARS-COV-2 (known to cause COVID-19), Feline Corona, Vaccinia (the EU standard for enveloped viruses) and Porcine Respiratory viruses. After 30minutes, BI-OME already reduced 99.96% of the activity of SARS-COV-2.

After washing, a decrease in virus reduction performance of coating technologies is normal and expected. However, BI-OME is confirmed to deliver only a minimal reduction, retaining up to 98.5% virus reduction even when the fabric is washed 25 times.

"Devan is working towards sustainability and green chemistry. For instance, its technology does not contain any harmful solvents such as formaldehyde or polychlorinated phenols and fulfills the regulatory obligations of the EU BPR," noted Dey. "Its commitment to promoting sustainability in textile finishes with a strong focus on GMO-free, kosher, as well as halal certifications, and recyclability has given the company an edge in launching new products at an accelerated pace to match customers’ most pressing concerns and demands."

One of those innovations is BI-OME NTL (natural), a natural, bio-based antimicrobial solution that guarantees an optimal freshness and hygiene for textiles. The active ingredient is the well-known Linseed oil, obtained from the dried, ripened seeds of the flax plant. The active ingredients in BI-OME NTL are GMO free, Halal, Kosher and recyclable.

Oerlikon: Three staple fiber bicomponent systems successfully commissioned in Asia (c) Oerlikon Neumag
Oerlikon Neumag staple fiber plants stand for highest product quality and absolute reliability.
27.08.2020

Oerlikon: Three staple fiber bicomponent systems successfully commissioned in Asia

Neumünster – Oerlikon Neumag has successfully commissioned three staple fiber bicomponent systems in China. With capacities of 50 tons per day each, the systems are being used to manufacture coresheath bicomponent fibers made from PP/PE or PET/PE at two long-standing Oerlikon Manmade Fibers customers. These fibers are used to make hygiene products.

Oerlikon Neumag staple fiber technology still in demand

Despite coronavirus-related restrictions, the three new systems were installed within three and five months, all without any problems. They have meanwhile been operating under stable production conditions with optimum fiber quality of the very highest standards for several weeks now.

Many years of experience in bi-component spinning

Neumünster – Oerlikon Neumag has successfully commissioned three staple fiber bicomponent systems in China. With capacities of 50 tons per day each, the systems are being used to manufacture coresheath bicomponent fibers made from PP/PE or PET/PE at two long-standing Oerlikon Manmade Fibers customers. These fibers are used to make hygiene products.

Oerlikon Neumag staple fiber technology still in demand

Despite coronavirus-related restrictions, the three new systems were installed within three and five months, all without any problems. They have meanwhile been operating under stable production conditions with optimum fiber quality of the very highest standards for several weeks now.

Many years of experience in bi-component spinning

Oerlikon Neumag looks back on many years of experience in constructing bicomponent staple fiber systems. The first system for this fiber type was commissioned as far back as 1995. Oerlikon Neumag offers solutions for the most varied cross-sections, ranging from sheath/core’, ‘side-by-side’, ‘island in the sea’, ‘orange type’ as well as ‘trilobal’. The applications are diverse: from self-crimping fibers, bonding fibers, super-microfibers all the way through to hollow fibers.

The Oerlikon Neumag bicomponent technology is particularly characterized by the extremely robust spin packs that have no expensive wear parts, which considerably reduces the costs here. The reconditioning costs when cleaning the spin packs are kept to an absolute minimum. Add to this the separate temperature transfer option in the spinning beam for the two polymers. As a result, the quality and the viscosity of the polymers can be accurately adjusted in accordance with the respective process requirements.

Source:

Oerlikon Neumag

14.08.2020

Two More Sateri Mills Confirmed EU-BAT Compliant

  • World’s largest viscose producer well on track for all of its five mills to be EU-BAT compliant by 2023

Two more Sateri mills in China, Sateri Jiujiang and Sateri Jiangxi, have received verification of compliance to the emissions limits set out in the European Union Best Available Techniques Reference Document (EU-BAT BREF) on Polymers. This brings the total number of EU-BAT compliant mills to three of five, accounting for over 60 per cent of Sateri’s overall fibre production capacity. In April this year, Sateri Fujian was the company’s first mill to be verified as being EU-BAT compliant. Verified by independent consultant Sustainable Textile Solutions (STS), a division of BluWin Limited (UK), the parameters of the EU-BAT BREF assessed included resource utility efficiency, wastewater discharge and air emission. As a highlight, STS’ assessment concluded that the energy intensity and air emission of Sateri Jiujiang and Sateri Jiangxi were well under EU-BAT norms for viscose production. Considering the EU-BAT energy requirements limit of 30GJ/MTf, the mills were each saving about 1,100 kg CO2/MT of fibre production.

  • World’s largest viscose producer well on track for all of its five mills to be EU-BAT compliant by 2023

Two more Sateri mills in China, Sateri Jiujiang and Sateri Jiangxi, have received verification of compliance to the emissions limits set out in the European Union Best Available Techniques Reference Document (EU-BAT BREF) on Polymers. This brings the total number of EU-BAT compliant mills to three of five, accounting for over 60 per cent of Sateri’s overall fibre production capacity. In April this year, Sateri Fujian was the company’s first mill to be verified as being EU-BAT compliant. Verified by independent consultant Sustainable Textile Solutions (STS), a division of BluWin Limited (UK), the parameters of the EU-BAT BREF assessed included resource utility efficiency, wastewater discharge and air emission. As a highlight, STS’ assessment concluded that the energy intensity and air emission of Sateri Jiujiang and Sateri Jiangxi were well under EU-BAT norms for viscose production. Considering the EU-BAT energy requirements limit of 30GJ/MTf, the mills were each saving about 1,100 kg CO2/MT of fibre production.

The mills also followed local requirements for controlling ecological impact for viscose production, and there were no gaps identified against EU-BAT. Sateri Jiangxi is a 16-year-old mill and the company’s first and oldest, while Sateri Jiujiang was acquired and expanded in 2015. Said Allen Zhang, President of Sateri, “For three of our five mills to meet the EU-BAT emissions limits in such a short span of time is a testament to our continued investment in best-in-class technologies. This applies to all our mills – regardless of whether they are existing, acquired, or newly constructed ones – as we aim to achieve a high level of sustainability performance across all our operations.”

The company is well on track for its remaining two mills, Sateri Jiangsu and Sateri China which were acquired and newly-built in 2019 respectively, to comply with EU-BAT’s recommended emission levels by 2023.

Source:

Omnicom Public Relations Group

CHEMLOGIS and SANITIZED AG: New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Mexico (c) SANITIZED AG
CHEMLOGIS’s CEO Ing. León Freiman K.
30.07.2020

CHEMLOGIS and SANITIZED AG: New strategic sales partnership for the Sanitized® antimicrobial polymer additives in Mexico

Mexico and Switzerland - SANITIZED customers in the polymer industry in Mexico will profit from CHEMLOGIS’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Mexico by our new sales partner.

SANITIZED and CHEMLOGIS, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

Mexico and Switzerland - SANITIZED customers in the polymer industry in Mexico will profit from CHEMLOGIS’s expertise and established sales network. The Sanitized® antimicrobial additives for hygiene function and material protection for polymers will be marketed in Mexico by our new sales partner.

SANITIZED and CHEMLOGIS, two experts in their fields with similar understanding of values, have joined forces; both deal in high-performance products for the Polymer industry combined with the best possible service, which begins with the conception of value-added products and their optimum use. This collaboration with SANITIZED is a good fit for the portfolio as both companies focus on innovative, customer-specific solutions.

With the addition of the antimicrobial Sanitized® additives at CHEMLOGIS, the Polymer industry gets a new overall package, offering more than just products for hygiene function and material protection. As an addition to the core product services, SANITIZED supports development and production, regulatory queries and marketing through the use of the Sanitized® Ingredient Brand, which characterizes the end products within their differentiation and emphasis on quality.

The antimicrobial additives for Polymers from SANITIZED protect end products from bacterial infestation, growth of algae and mildew, material degradation, biofilms, pink stain, and odors caused by microbes. The Polymer industry uses the antimicrobial additive in flooring, industrial coatings, artificial leather, roof membranes, pool liners, tarpaulins, and all extruded products.

“Everyone at CHEMLOGIS is very excited to partner with SANITIZED for the sale of their antimicrobial products to the Polymer processors in Mexico. Together we bring a highly focused approach to customer´s needs in terms of technology service and products” says CHEMLOGIS’s CEO Ing. León Freiman K.” “The technical competence and the strong customer focus impress me about CHEMLOGIS”, says Michael Lüthi, Head of BU Polymer at SANITIZED AG.

Source:

EMG

08.07.2020

SANITIZED TecCenter receives IAC certification

  • R&D support for textile odor-management according to international testing standards

To ensure responsible use of biocides and international comparability, test methods and test results for antimicrobial treated products must be transparent, useful and comparable. This is precisely why  SANITIZED AG, the specialist for antimicrobial material protection and hygiene function in textiles and polymers, had its in-house Microbiology Laboratory in the SANITIZED TecCenter certified by IAC, the International Antimicrobial Council. This non-profit, U.S.-based institute aims to increase safety for antimicrobial treated products and for consumers. Textile and polymer product manufacturers value the assistance that the in-house SANITIZED TecCenter provides them with developing and optimizing their products. It supervises technical application aspects, and conducts microbiological tests and analytics—all from a single source. SANITIZED provides specific assistance with the textile manufacturer's R&D work, particularly for the demanding challenge of developing the best possible odor-management for textiles.

  • R&D support for textile odor-management according to international testing standards

To ensure responsible use of biocides and international comparability, test methods and test results for antimicrobial treated products must be transparent, useful and comparable. This is precisely why  SANITIZED AG, the specialist for antimicrobial material protection and hygiene function in textiles and polymers, had its in-house Microbiology Laboratory in the SANITIZED TecCenter certified by IAC, the International Antimicrobial Council. This non-profit, U.S.-based institute aims to increase safety for antimicrobial treated products and for consumers. Textile and polymer product manufacturers value the assistance that the in-house SANITIZED TecCenter provides them with developing and optimizing their products. It supervises technical application aspects, and conducts microbiological tests and analytics—all from a single source. SANITIZED provides specific assistance with the textile manufacturer's R&D work, particularly for the demanding challenge of developing the best possible odor-management for textiles. Now the TecCenter has been certified by the IAC and is a designated “International Antimicrobial Council Certified Laboratory.”

Thanks to the IAC Certification, SANITIZED AG now offers innovation expertise according to international standards that are also recognized and valued in the U.S. and Asia.

“In addition to assistance with product development and product optimization from our TecCenter, SANITIZED customers receive certification of the antimicrobial treatment of their products from an independent organization, the IAC,” explains Erich Rohrbach, Head of Microbiology at SANITIZED AG. “This is an important building block for production chain transparency in the textile industry, which is demanded by a growing number of manufacturers and brands that are driven by end customer requirements,” adds Erich Rohrbach. Many SANITIZED customers particularly value the TecCenter for their development work in odor-management for textiles. SANITIZED offers an innovative product portfolio to meet this demand also including non-biocide additives.

Source:

PR-Büro Heinhöfer