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Heimtextil Trends 24/25 © SPOTT trends & business for Heimtextil
12.09.2023

Heimtextil Trends 24/25: New Sensitivity

Under the theme "New Sensitivity", textile transformation is the focus of Heimtextil Trends 24/25. Three approaches show ways to a more sensitive world of textiles: the plant-based production of textiles, the support of textile cycles by technology and the bioengineered use of natural ingredients. In addition, Future Materials curates regenerative materials and designs.
 
After last year's focus on circular solutions, Heimtextil Trends 24/25 will once again shed light on transformative textile innovations.
Under the title "New Sensitivity," the focus is on innovations and changes in the composition of textiles, in addition to aesthetic aspects. "In this context, sensitivity means considering the impact on the environment when making a decision or creating a product. Understanding how natural ecosystems work and prioritising balance as the default are key," says Anja Bisgaard Gaede, Founder of SPOTT trends & business.

Under the theme "New Sensitivity", textile transformation is the focus of Heimtextil Trends 24/25. Three approaches show ways to a more sensitive world of textiles: the plant-based production of textiles, the support of textile cycles by technology and the bioengineered use of natural ingredients. In addition, Future Materials curates regenerative materials and designs.
 
After last year's focus on circular solutions, Heimtextil Trends 24/25 will once again shed light on transformative textile innovations.
Under the title "New Sensitivity," the focus is on innovations and changes in the composition of textiles, in addition to aesthetic aspects. "In this context, sensitivity means considering the impact on the environment when making a decision or creating a product. Understanding how natural ecosystems work and prioritising balance as the default are key," says Anja Bisgaard Gaede, Founder of SPOTT trends & business.

How does New Sensitivity translate into something concrete in the lifestyle industry, and what does having a sensitive approach to design and products mean? Also the adoption of Artificial General Intelligence (AGI) is transforming current times. AGI has the potential to bring innovative solutions and help tackle significant challenges, also in the textile industry. However, AGI can have the opposite effect on society. AGI needs the mindset of New Sensitivity that helps simplify complexity, expand creativity, and find unseen solutions, also within the world of textiles.
     
"With Heimtextil Trends 24/25: New Sensitivity, we encourage the textile industry to approach the future with thoughtfulness and consideration. Specifically, we see this change in three different trends for a more sensitive world of textiles: biotechnical, plant-based and technological," Bisgaard Gaede continues.

Plant-based: textiles made from plant crops or plant by-products
Plant-based textiles mean that the fibres are derived from something that grows rather than being synthetically produced. The sustainable advantage of plant-based textiles is that their origin is natural and, therefore, more able to recirculate in existing ecosystems. They can be divided into two groups. The first group of textiles are made from plant crops. New resilient crops like cactus, hemp, abaca, seaweed, and rubber offer new sustainable textile solutions. Because of mechanical extraction, they can grow despite climate changes and require fewer chemicals in their development. The second group consists of textiles made of plant by-products which are leftover raw materials from production such as banana, olive, persimmon and hemp.

Technological: technology and technical solutions transforming textiles
Technology can support the transformation of textiles through the use of different methods: upcycling and recycling of textiles, textile construction, and textile design. Due to decades of production, textiles are now a material available in abundance. Developing technologies for recycling textile waste and methods for upcycling textiles increases the circular usage of existing textiles. Furthermore, old textile construction techniques also offer pathways to sustainable solutions: For instance, using knitting technology for furniture upholstery produces less fabric waste; alternatively, weaving technique allows the creation of several colours using only a few coloured yarns. Textile Design Thinking is another method that addresses critical issues such as energy usage and durability of natural fibres and enhances these through technological textile advancement.

Bio-engineered: engineered to enhance bio-degrading
To a certain degree, bio-engineered textiles represent a fusion of plant-based and technological textiles. Bio-engineering bridges nature and technology and transforms the way textiles are made. They can be divided into two directions: fully bio-engineered and bio-degradable textiles. In the production of fully bio-engineered textiles nature-inspired strategies are adopted. Instead of growing plants and extracting their fibres, textiles are made from the protein, carbohydrates, or bacteria in corn, grass, and cane sugar. Manufacturing involves a bio-molecular process that creates filaments which are made into yarn. The sustainable advantage of bio-engineered textiles is that they can have some of the same functionalities as synthetically produced textiles, while still being biodegradable because of their natural origin. Biodegradable fibres can be added to conventional textiles like polyester to enhance the conventional textiles’ ability to revert to materials found in nature and hence biodegrade in natural environments such as water or soil. Although not biodegrading completely, these bio-enhanced textiles will biodegrade up to 93 % compared to conventional textiles.

Heimtextil Trends 24/25: new colourways
A sensitive approach to colouring methods is expressed by a dynamic yet subtle colour palette created through natural pigments deriving from the earth, as traditional colouring processes are brought to the next level through innovative bioengineering technology. In pursuit of creating colours that evoke emotions in our senses while at the same time respecting our values in protecting the environment, we see colour bacteria growing pigments generating hues with great richness and depth.
               
This New Sensitivity includes acceptance of natural colour flows, as colours may fade with time or morph into new colourways. The colourways for Heimtextil Trends 24/25 were inspired by natural colours deriving from avocado seeds, algae, living bacteria, antique pigments such as raw sienna, and bio-engineered indigo and cochineal. The high black component in most colours allows for widespread application and a greater variety of combinations. The punchy saturated accents enhance our senses as they lift our spirits. In contrast, the grounding neutrals in different shades of grey, terra and even dark purple allow for calmness and tranquillity.

Future Materials: regenerative design
How are regenerative textiles and materials defined? Regenerative design is dedicated to developing holistic creative practices that restore or renew resources, have a positive impact on the environment, and encourage communities to thrive. For Heimtextil 2024, design futures consultancy FranklinTill is curating a global showcase of cutting-edge textiles and materials to illustrate the principles of regenerative design and recognize pioneering designers, producers and manufacturers who are at the forefront of regenerative design.
The Trend Space at Heimtextil in Frankfurt, Germany, January 9-12, 2023, will showcase these pioneering solutions in an inspiring way. In addition, Heimtextil Trends will offer visitors orientation and insights into the future of home and contract textiles in the form of workshops, lectures and other interactive formats.

Source:

Heimtextil, Messe Frankfurt

Photo unsplash.com
05.09.2023

Ananas Anam and TENCEL™ collaborate with Calvin Klein

The search for better, planet-friendly footwear material reveals a solution in one unlikely ingredient: pineapple leaves. This unique textile ingredient is the recent focus of the latest footwear design collaboration between Ananas Anam, TENCEL™ and Calvin Klein, launching Calvin Klein’s first-ever trainer featuring a knitted upper made of PIÑAYARN® blended with TENCEL™ Lyocell fibers.

Known as “The Sustainable Knit Trainer”, the trainers are a timeless closet staple, available in classic colors such as black and off-white and etched with the signature Calvin Klein logo. The PIÑAYARN® knit upper, made of 70% TENCEL™ Lyocell and 30% Anam PALF™ pineapple leaf fiber, is both from botanic origin and bio-based.

The search for better, planet-friendly footwear material reveals a solution in one unlikely ingredient: pineapple leaves. This unique textile ingredient is the recent focus of the latest footwear design collaboration between Ananas Anam, TENCEL™ and Calvin Klein, launching Calvin Klein’s first-ever trainer featuring a knitted upper made of PIÑAYARN® blended with TENCEL™ Lyocell fibers.

Known as “The Sustainable Knit Trainer”, the trainers are a timeless closet staple, available in classic colors such as black and off-white and etched with the signature Calvin Klein logo. The PIÑAYARN® knit upper, made of 70% TENCEL™ Lyocell and 30% Anam PALF™ pineapple leaf fiber, is both from botanic origin and bio-based.

As the fashion sector has begun to realize the negative environmental effects of synthetic materials, a lot of brands have turned towards plant-based materials such as PIÑAYARN®. Using a low-impact manufacturing process, PIÑAYARN® is derived from pineapple leaf waste and involves a water-free spinning process. The addition of TENCEL™ Lyocell, a fiber made from wood pulp obtained from responsibly managed forests and produced using a solvent spinning process that recycles both the solvent and water at a recovery rate of more than 99%, offers full traceability of the TENCEL™ fiber in the final blended yarn.

Melissa Braithwaite, PIÑAYARN® Product Development Manager at Ananas Anam said “The inspiration for PIÑAYARN® came from the need to provide the textile industry with an alternative to overused, often polluting, conventional fibers, such as cotton or polyester. We have an abundance of available raw material within our business, and broadening our product offering means we can valorize more waste, increasing our positive impact on the environment and society.”

Indeed, as the consumer demand for more eco-responsible textile products and footwear grows, so too has the popularity of wood-based fibers as a material alternative. Ananas Anam and TENCEL™’s collaboration with Calvin Klein has been a success in that the physical characteristics and planet-conscious benefits of both PIÑAYARN® and TENCEL™ fibers complement each other perfectly, creating a blended material that is soft and usable for various woven and knitted applications.

For material developers like Ananas Anam seeking the ideal fiber blend partner to create PIÑAYARN®, TENCEL™ Lyocellfibers are celebrated for their versatility and ability to be blended with a wide range of textiles such as hemp, linen and of course Anam PALF™ pineapple leaf fiber, to enhance the aesthetics, performance and functionality of fabrics. Additionally, beyond being used in shoe uppers, TENCEL™ Lyocell fibers can be used in every part of the shoe including the upper fabric, lining, insoles, padding, laces, zipper and sewing thread. TENCEL™ Lyocell can also be used in powder form for use in the outsoles of shoes.

“We are extremely excited about this collaboration with Ananas Anam for the launch of The Sustainable Knit Trainer by Calvin Klein, an eco-responsible and planet-friendly shoe for conscious consumers. This partnership is the perfect example of our commitment to provide education and expertise to support anyone who chooses to improve the environmental and social credentials of their products by using more responsible materials,” said Nicole Schram, Global Business Development Manager at Lenzing.

Source:

Lenzing AG

(c) Institut auf dem Rosenberg
01.09.2023

‘Blue Nomad’ - Floating Into the Future with Flax Fibres

As humanity grapples with climate change and rising sea levels, our collective imagination is more critical than ever. In light of this, bcomp presents the phenomenal work initiated by the students from Institut auf dem Rosenberg in St. Gallen and SAGA Space Architects. They’ve developed an extraordinary solution to address the environmental challenges we face: the ‘Blue Nomad’ floating habitat.

‘Blue Nomad’ is a solar-powered home designed for comfortable living on the ocean. It symbolises a future where we must explore and adapt to the changing earth’s environment. Drawing inspiration from the first Polynesian nomadic settlements and equipped with solar panels for self-sustainability, the habitat promotes a vision of living and traveling on water.

As humanity grapples with climate change and rising sea levels, our collective imagination is more critical than ever. In light of this, bcomp presents the phenomenal work initiated by the students from Institut auf dem Rosenberg in St. Gallen and SAGA Space Architects. They’ve developed an extraordinary solution to address the environmental challenges we face: the ‘Blue Nomad’ floating habitat.

‘Blue Nomad’ is a solar-powered home designed for comfortable living on the ocean. It symbolises a future where we must explore and adapt to the changing earth’s environment. Drawing inspiration from the first Polynesian nomadic settlements and equipped with solar panels for self-sustainability, the habitat promotes a vision of living and traveling on water.

bcomp is particularly excited about the project as the scaled model that was exhibited in London and Monaco prominently features their very own ampliTex™ flax fibres. A plan of building an actual prototype of the floating home is being developed by Institut auf dem Rosenberg and SAGA. It could be made from a structurally optimised weave of flax fibre, showcasing the future of organic and regenerative high-performance materials replacing conventional synthetic and fossil-based technologies. As a company, bcomp is proud to provide sustainable material solutions, and seeing their flax fibres used in such an innovative and meaningful project is both humbling and inspiring.

‘Blue Nomad’ isn’t just a solitary habitat, but a concept for a new kind of community. Imagined as modular blocks, these habitats can form larger communities and oceanic farms, allowing inhabitants to share resources while moving from one oceanic farm to the next. It’s a striking vision of a future where the lines between land and water blur, and sustainability and community building lie at the heart of human settlements.

But this vision is not just theoretical. Plans are being made for a maiden voyage of ‘Blue Nomad’ across Europe, powered purely by solar energy, promoting ocean sustainability, climatology, and future nomadism.

This project serves as a powerful reminder of what can be achieved when education, innovative design, and sustainability are united. The ‘Blue Nomad’ represents the future we envision – a future where sustainable materials play a crucial role in safeguarding our planet.

The ‘Blue Nomad’ project was exhibited at the London Design Biennale 2023 as well as the Monaco Energy Boat Challenge where it was captivating visitors and garnering significant attention from the public.    

Source:

Bcomp

sportswear Stocksnap, Pixabay
30.08.2023

Detecting exhaustion with smart sportswear

Researchers at ETH Zurich have developed an electronic yarn capable of precisely measuring how a person’s body moves. Integrated directly into sportswear or work clothing, the textile sensor predicts the wearer’s exhaustion level during physical exertion.

Exhaustion makes us more prone to injury when we’re exercising or performing physical tasks. A group of ETH Zurich researchers led by Professor Carlo Menon, Head of the Biomedical and Mobile Health Technology Lab, have now developed a textile sensor that produces real-time measurements of how exhausted a person gets during physical exertion. To test their new sensor, they integrated it into a pair of athletic leggings. Simply by glancing at their smartphone, testers were able to see when they were reaching their limit and if they ought to take a break.

Researchers at ETH Zurich have developed an electronic yarn capable of precisely measuring how a person’s body moves. Integrated directly into sportswear or work clothing, the textile sensor predicts the wearer’s exhaustion level during physical exertion.

Exhaustion makes us more prone to injury when we’re exercising or performing physical tasks. A group of ETH Zurich researchers led by Professor Carlo Menon, Head of the Biomedical and Mobile Health Technology Lab, have now developed a textile sensor that produces real-time measurements of how exhausted a person gets during physical exertion. To test their new sensor, they integrated it into a pair of athletic leggings. Simply by glancing at their smartphone, testers were able to see when they were reaching their limit and if they ought to take a break.

This invention, for which ETH Zurich has filed a patent, could pave the way for a new generation of smart clothing: many of the products currently on the market have electronic components such as sensors, batteries or chips retrofitted to them. In addition to pushing up prices, this makes these articles difficult to manufacture and maintain.

By way of contrast, the ETH researchers’ stretchable sensor can be integrated directly into the material fibres of stretchy, close-fitting sportswear or work clothing. This makes large-scale production both easier and cheaper. Menon highlights another benefit: “Since the sensor is located so close to the body, we can capture body movements very precisely without the wearer even noticing.”

An extraordinary yarn
When people get tired, they move differently – and running is no exception: strides shorten and become less regular. Using their new sensor, which is made of a special type of yarn, the ETH researchers can measure this effect. It’s all thanks to the yarn’s structure: the inner fibre is made of a conductive, elastic rubber. The researchers wrapped a rigid wire, which is clad in a thin layer of plastic, into a spiral around this inner fibre. “These two fibres act as electrodes and create an electric field. Together, they form a capacitor that can hold an electric charge,” says Tyler Cuthbert, a postdoc in Menon’s group, who was instrumental in the research and development that led to the invention.

Smart running leggings
Stitching this yarn into the thigh section of a pair of stretchy running leggings means that it will stretch and slacken at a certain rhythm as the wearer runs. Each movement alters the gap between the two fibres, and thus also the electric field and the capacitor’s charge.

Under normal circumstances, these charge fluctuations would be much too small to help measure the body’s movements. However, the properties of this yarn are anything but normal: “Unlike most other materials, ours actually becomes thicker when stretched,” Cuthbert says. As a result, the yarn is considerably more sensitive to minimal movements. Stretching it even a little produces distinctly measurable fluctuations in the sensor’s charge. This makes it possible to measure and analyse even subtle changes in running form.

But how can this be used to determine a person’s exhaustion level? In previous research, Cuthbert and Menon observed a series of testers, who ran while wearing athletic leggings equipped with a similar sensor. They recorded how the electric signals changed as the runners got more and more tired. Their next step was to turn this pattern into a model capable of predicting runners’ exhaustion which can now be used for their novel textile sensor.  But ensuring that the model can make accurate predictions outside the lab will require a lot of additional tests and masses of gait pattern data.

Textile antenna for wireless data transfer  
To enable the textile sensor to send electrical signals wirelessly to a smartphone, the researchers equipped it with a loop antenna made of conducting yarn, which was also sewn directly onto the leggings. “Together, the sensor and antenna form an electrical circuit that is fully integrated into the item of clothing,” says Valeria Galli, a doctoral student in Menon’s group.

The electrical signal travels from the stretchable sensor to the antenna, which transmits it at a certain frequency capable of being read by a smartphone. The wearer runs and the sensor moves, creating a signal pattern with a continuously fluctuating frequency, which a smartphone app then records and evaluates in real time. But the researchers still have quite a bit of development work to do to make this happen.

Applications include sport and workplace
At the moment, the researchers are working on turning their prototype into a market-ready product. To this end, they are applying for one of ETH Zurich’s sought-after Pioneer Fellowships. “Our goal is to make the manufacture of smart clothing cost-effective and thus make it available to a broader public,” Menon says. He sees the potential applications stretching beyond sport to the workplace – to prevent exhaustion-related injuries – as well as to rehabilitation medicine.

Photo: zephylwer0, Pixabay
29.08.2023

Taming a fire: A new way with nanoscale material

High-temperature flames are used to create a wide variety of materials – but once you start a fire, it can be difficult to control how the flame interacts with the material you are trying to process. Researchers have now developed a technique that utilizes a molecule-thin protective layer to control how the flame’s heat interacts with the material – taming the fire and allowing users to finely tune the characteristics of the processed material.

“Fire is a valuable engineering tool – after all, a blast furnace is only an intense fire,” says Martin Thuo, corresponding author of a paper on the work and a professor of materials science and engineering at North Carolina State University. “However, once you start a fire, you often have little control over how it behaves.

High-temperature flames are used to create a wide variety of materials – but once you start a fire, it can be difficult to control how the flame interacts with the material you are trying to process. Researchers have now developed a technique that utilizes a molecule-thin protective layer to control how the flame’s heat interacts with the material – taming the fire and allowing users to finely tune the characteristics of the processed material.

“Fire is a valuable engineering tool – after all, a blast furnace is only an intense fire,” says Martin Thuo, corresponding author of a paper on the work and a professor of materials science and engineering at North Carolina State University. “However, once you start a fire, you often have little control over how it behaves.

“Our technique, which we call inverse thermal degradation (ITD), employs a nanoscale thin film over a targeted material. The thin film changes in response to the heat of the fire, and regulates the amount of oxygen that can access the material. That means we can control the rate at which the material heats up – which, in turn, influences the chemical reactions taking place within the material. Basically, we can fine-tune how and where the fire changes the material.”

Here’s how ITD works. You start out with your target material, such as a cellulose fiber. That fiber is then coated with a nanometer thick layer of molecules. The coated fibers are then exposed to an intense flame. The outer surface of the molecules combusts easily, raising the temperature in the immediate vicinity. But the inner surface of the molecular coating chemically changes, creating an even thinner layer of glass around the cellulose fibers. This glass limits the amount of oxygen that can access the fibers, preventing the cellulose from bursting into flames. Instead, the fibers smolder – burning slowly, from the inside out.

“Without the ITD’s protective layer, applying flame to cellulose fibers would just result in ash,” Thuo says. “With the ITD’s protective layer, you end up with carbon tubes.

“Without the ITD’s protective layer, applying flame to cellulose fibers would just result in ash,” Thuo says. “With the ITD’s protective layer, you end up with carbon tubes.

“We can engineer the protective layer in order to tune the amount of oxygen that reaches the target material. And we can engineer the target material in order to produce desirable characteristics.”

The researchers conducted proof-of-concept demonstrations with cellulose fibers to produce microscale carbon tubes.

The researchers could control the thickness of the carbon tube walls by controlling the size of the cellulose fibers they started with; by introducing various salts to the fibers (which further controls the rate of burning); and by varying the amount of oxygen that passes through the protective layer.

“We have several applications in mind already, which we will be addressing in future studies,” Thuo says. “We’re also open to working with the private sector to explore various practical uses, such as developing engineered carbon tubes for oil-water separation – which would be useful for both industrial applications and environmental remediation.”

The paper, “Spatially Directed Pyrolysis via Thermally Morphing Surface Adducts,” is published in the journal Angewandte Chemie. Co-authors are Dhanush Jamadgni and Alana Pauls, Ph.D. students at NC State; Julia Chang and Andrew Martin, postdoctoral researchers at NC State; Chuanshen Du, Paul Gregory, Rick Dorn and Aaron Rossini of Iowa State University; and E. Johan Foster at the University of British Columbia.

Source:

North Carolina State University, Matt Shipman

Photo dayamay Pixabay
21.08.2023

Composites Germany: Investment climate cloudy

  • Results of the 21st Composites Market Survey
  • Critical assessment of the current business situation
  • Future expectations turn negative
  • Expectations for application industries vary
  • Growth drivers with only slight shifts
  • Composites index points in different directions

This is the 21st time that Composites Germany (www.composites-germany.de) has identified the latest performance indicators for the fibre-reinforced plastics market. The survey covered all the member companies of the umbrella organisations of Composites Germany: AVK and Composites United, as well as the associated partner VDMA.

As before, to ensure a smooth comparison with previous surveys, the questions in this half-yearly survey have been left unchanged. Once again, the data obtained in the survey is largely qualitative and relates to current and future developments in the market.

  • Results of the 21st Composites Market Survey
  • Critical assessment of the current business situation
  • Future expectations turn negative
  • Expectations for application industries vary
  • Growth drivers with only slight shifts
  • Composites index points in different directions

This is the 21st time that Composites Germany (www.composites-germany.de) has identified the latest performance indicators for the fibre-reinforced plastics market. The survey covered all the member companies of the umbrella organisations of Composites Germany: AVK and Composites United, as well as the associated partner VDMA.

As before, to ensure a smooth comparison with previous surveys, the questions in this half-yearly survey have been left unchanged. Once again, the data obtained in the survey is largely qualitative and relates to current and future developments in the market.

Critical assessment of current business situation
After consistently positive trends were evident in the assessment of the current business situation in 2021, this slipped in 2022. For the third time in a row, the current survey shows pessimistic assessments. The reasons for the negative mood are manifold. However, the main drivers are likely to be the still high energy and commodity prices. In addition, there are still problems in individual areas of the logistics chains as well as a restrained consumer climate. Despite rising registration figures, the automotive industry, the most important application area for composites, has not yet returned to its former volume. This also illustrates the change in strategy of European OEMs to move away from volume models towards high-margin vehicle segments. The construction industry, the second central area of application, is currently in crisis. Although the order books are still well filled in many cases, new orders are often not forthcoming. High in-terest rates and material costs combined with a high cost of living are placing a heavy burden on private construction in particular. A real decline in turnover of 7% is currently expected for the construction industry in 2023.

The assessment of the business situation of their own company is also increasingly pessimistic. The picture is particularly negative for Germany. Almost 50% of respondents (44%) are critical of the current business situation. The view of global business and Europe is somewhat more positive. Here, "only" 36% and 33% of the respondents respectively assess the situation rather negatively.

Future expectations turn negative
Following the rather pessimistic assessment of the current business situation, future business expectations also turn negative. After an increase in the last survey, the cor-responding indicators for the general business situation are now clearly pointing down-wards. The respondents are also more pessimistic about their own com-pany's future expectations.

The participants apparently do not expect the situation to improve in the short term. It is also noticeable here that the view of Germany as a region is more critical in relation to Europe and the global economy. 22% of the respondents expect a negative develop-ment in Germany. Only 13% expect the current situation to improve. The indicators for Europe and the world are better.

Investment climate clouds over
The currently rather cautious assessment of the economic situation and the pessimistic outlook also have an impact on the investment climate.
Whereas in the last survey 40% of the participants still expected an increase in person-nel capacity, this figure is currently only 18%. On the other hand, 12% even expect a decline in the area of personnel.

The share of respondents planning to invest in machinery is also declining. While 71% of respondents in the last survey expected to invest in machinery, this figure has now fallen to 56%.
 
Expectations of application industries differ
The composites market is characterised by strong heterogeneity, both in terms of materials and applications. In the survey, the participants were asked to give their assessment of the market development in different core areas. The expectations are extremely varied.

The weaknesses already described in the most important core markets of transport and construction/infrastructure are clearly evident. Growth is expected above all in the wind energy and aviation sectors. Expectations about future market developments, on the other hand, are significantly more positive than the figures presented here might suggest.

Growth drivers with only slight shifts
The paradigm shift in materials continues. While in the first 13 surveys the respondents always named CFRP as the material from which the main growth impulses for the com-posites sector are to be expected, the main impulses are now assumed to come from GRP or across all materials. There is a slight regional shift. At present it is mainly North America that is expected to provide the main growth impulses for the industry. Europe and Asia are losing ground slightly.

Composites index points in different directions
The numerous negative influences of recent times are now also reflected in the overall composites index. All indicators are weakening. Both the current and the future assessment are turning negative.  

The total volume of composites processed in Europe in 2022 was already slightly down compared to 2021. After a good first quarter of 2022, there is currently a clear cooling of activity. It remains to be seen whether it will be possible to counteract the negative development. Targeted intervention, including by political decision-makers, would be desirable here. However, this cannot succeed without industry/business. Only together will it be possible to further strengthen Germany's position as a business location and to maintain or expand its position against the backdrop of a weakening global economy. There are still very good opportunities for composites to expand their market position in new and existing markets. However, the dependence on macroeconomic developments remains. The task now is to open up new market fields through innovations, to consistently exploit opportunities and to work together to further implement composites in existing markets. This can often be done better together than alone. With its excellent network, Composites Germany offers a wide range of opportunities.

Source:

Composites Germany
c/o AVK-TV GmbH

Point of View: Let’s end fast fashion, Prof Minna Halme. Photo: Veera Konsti / Aalto University
18.08.2023

Point of View: Let’s end fast fashion

Focusing on short-term profit isn’t sustainable. So what can we do to move in the right direction: favour resilience over efficiency in all industries.

We buy cheap products knowing we’ll need to replace them soon. We throw out used items rather than repairing or re-using them. Our employers plan in terms of financial quarters despite hoping to remain relevant and resilient longer-term. Even countries prioritise short-term economic output, focusing on gross domestic product (GDP) above any other indicator.

But does this way of living, working and weighing decisions make sense in the 21st century?

Our global obsession with economic short-term efficiency – and how to transform it – is a conundrum that Professor of Sustainability Management Minna Halme has been thinking about for most of her career. Even as a business school student, she felt flummoxed by how focused her classes were on short-term goals.

Focusing on short-term profit isn’t sustainable. So what can we do to move in the right direction: favour resilience over efficiency in all industries.

We buy cheap products knowing we’ll need to replace them soon. We throw out used items rather than repairing or re-using them. Our employers plan in terms of financial quarters despite hoping to remain relevant and resilient longer-term. Even countries prioritise short-term economic output, focusing on gross domestic product (GDP) above any other indicator.

But does this way of living, working and weighing decisions make sense in the 21st century?

Our global obsession with economic short-term efficiency – and how to transform it – is a conundrum that Professor of Sustainability Management Minna Halme has been thinking about for most of her career. Even as a business school student, she felt flummoxed by how focused her classes were on short-term goals.

'It was about selling more, about maximising shareholder profits, about economic growth – but not really asking, Why? What's the purpose of all this?'

Halme says. 'Even 20-year-old me somehow just felt that this was strange.

'What are we trying to do here? Are we trying to create a better economy for all, or most, people? Whose lives are we trying to improve when we are selling more differently-packaged types of yoghurt or clothes that quickly become obsolete?'

Halme has devoted her career to studying these questions. Today, she is a thought leader in innovative business practices, with recognitions including serving on Finland's National Expert Panel for Sustainable Development and on the United Nation's Panel on Global Sustainability.

Her ultimate goal? Pioneering, researching and advocating for alternative ways of thinking that prioritise values like long-term economic sustainability and resilience – alternatives that she and other experts believe would provide more lasting, widespread benefit to all.

How traditional indicators have failed
One way in which our preference for economic efficiency shapes how we measure a country's overall well-being or status is GDP. This isn't the fault of the originator of the modern concept of GDP, who specifically warned against using it in this way in the 1930s.

'GDP was never meant to tell us about the wellbeing of the citizens of a country,' Halme says. Seventy-five years ago, however, it was easy to conflate the two. Many countries were more committed to redistributing their wealth among their citizens, and population surveys show that until the 1970s, GDP often correlated with general wellbeing.

But with the rise of increasingly heedless free-market capitalism, this became less the case – and GDP's shortcomings became all the more apparent. 'We are in a situation where the wealth distribution is more and more trickling up to those who already have capital. Those who don't have it are in declining economic positions,' Halme says. In fact, the richest 1% of the global population now own nearly half of the world's wealth.

Some governments, such as Finland's, do take indicators of environmental and social progress into account. 'But none is considered as important for decision-making as GDP,' Halme says – and GDP is also considered the arbiter of a government's success. It is that attitude that, through her work advising the Finnish government on sustainability practises as well as in her own research, Halme is trying to shift.

Where industries have failed
Our often-exclusive focus on the economy – and, in particular, on making profits as quickly and efficiently as possible – doesn’t provide a clear picture of how everyone in a society is faring. Worse yet, it has encouraged industries to act with a short-term view that makes for longer-term problems.

Fast fashion is one example. At the moment, supply chains for clothing – as for most other goods – are linear. Raw materials come from one place and are transformed step by step, usually at different factories around the world, using materials, energy and transport that are “cheap” because their high environmental costs aren’t included. They are ultimately purchased by a consumer, who wears the product temporarily before discarding it. To expand profit margins, the industry pushes fast-changing trends. A shocking amount of this clothing ends up in landfill – some of it before it's even been worn.

As the COVID lockdowns showed, this kind of linear supply system isn't resilient. Nor is it sustainable.

Currently, fashion is estimated to be the world's second most polluting industry, accounting for up to 10% of all greenhouse gas emissions. Aalto University researchers have reported that the industry produces more than 92 million tonnes of landfill waste per year. By 2030, that is expected to rise to 134 million tonnes.

Cutting fashion's carbon footprint isn't just good for the environment; it will help the longer-term prospects of the industry itself. 'With this kind of wrong thinking about efficiency, you're eroding the basis of our long-term resilience both for ecology and for society,' Halme says.

Getting out of this trap, she and other researchers say, requires a complete paradigm shift. 'It's really difficult to just tweak around the edges,' she says.

Towards resilience
For several years, Halme researched and studied ecological efficiency, looking at ways that businesses could make more products with a smaller environmental impact. But gradually she realised this wasn't the answer. Although businesses could innovate to have more efficient products and technologies, their absolute use of natural resource use kept growing.

'I began to think, "If not efficiency, then what?"' Halme says. She realised the answer was resilience: fostering ways for systems, including the environment, to continue and even regenerate in the future, rather than continuing to degrade them in the present.

The solution isn’t more of anything, even ‘sustainable’ materials. It’s less.

'The only way to fix fast fashion is to end it,' Halme and her co-authors write. This means designing clothes to last, business models that make reuse and repair more accessible, and prioritising upcycling. Recycling systems also need to be overhauled for when an item really is at the end of its life – particularly regarding blended synthetic fibres, which are difficult to separate and break down.

This would upend the current focus on short-term revenue above all else. And, says Halme, it is one more example of how we need better ways to measure the success of these industries, taking into account factors like resilience and sustainability – rather than just short-term profits.

And while individuals can make an impact, these changes ultimately have to be industry-led.

'Textiles are a good example, because if they break quickly, and if you don't have repair services nearby, or if the fabrics are of such lousy quality that it doesn't make any sense to repair them, then it's too much trouble for most people,' Halme says. 'So most solutions should come from the business side. And the attempt should be to make it both fashionable and easy for consumers to make ecologically and socially sustainable choices.'

What will it take?
The ultimate challenge, says Lauri Saarinen, Assistant Professor at the Aalto University Department of Industrial Engineering and Management, is how to shift towards a more sustainable model while keeping companies competitive. But he believes there are ways.

One option is to keep production local. 'If we compete with low-cost, offshore manufacturing by doing things more locally, and in a closed loop, then we get the double benefit of actually providing some local work and moving towards a more sustainable supply chain,' Saarinen says. For example, if clothing were produced closer to consumers, it would be easier to send garments back for repair or for brands to take back used items and resell them.

Local production is yet another example of the need to rethink how we measure societal success. After all, outsourcing and offshoring in favour of cheaper production may appear to cut costs in short term, but this is done at the expense of what Halme and other experts argue really matters – longer-term economic viability, resilience and sustainability.

Shifting towards this kind of thinking isn't easy. Still, Saarinen and Halme have seen promising signs.

In Finland, for example, Halme points to the start-up Menddie, which makes it easy and convenient to send items away for repairs or alterations. She also highlights the clothing and lifestyle brand Marimekko, which re-sells its used items in an online secondhand shop, and the Anna Ruohonen label, a made-to-measurecollection and customer on-demand concept which creates no excess garments.

It's these kinds of projects that Halme finds interesting – and that, through her work, she hopes to both advocate for and pioneer.

At the moment, she says, these changes haven't yet added up to a true transformation. On a global scale, we remain far from a genuine shift towards longer-term resilience. But as she points out, that can change quickly. After all, it has in the past. Just look at what got us here.

'The pursuit of economic growth became such a dominant focus in a relatively short time – only about seven decades,' she says. 'The shift toward longer-term resilience is certainly possible. Scientists and decision-makers just need to change their main goal to long-term resilience. The key question is, are our most powerful economic players wise enough to do so?'

As part of her research, Halme has led projects pioneering the kinds of changes that the fashion industry could adapt. For example, along with her Aalto colleague Linda Turunen, she recently developed a measurement that the fashion industry could use to classify how sustainable a product really is – measuring things like its durability, how easily it can be recycled, and whether its production uses hazardous chemicals – which could help consumers to decide whether to buy. Her colleagues curated a recent exhibition that showcased what we might be wearing in a sustainable future, such as a leather alternative made from discarded flower cuttings, or modular designs to get multiple uses from the same garment – turning a skirt into a shirt, for example.
 
Because all of this requires longer-term thinking, innovation and investment, industry is reticent to make these shifts, Halme says. One way to encourage industries to change more quickly is with regulation. In the European Union, for example, an updated set of directives now requires companies with more than 500 employees to report on a number of corporate responsibility factors, ranging from environmental impact to the treatment of employees. These rules won't just help inform consumers, investors and other stakeholders about a company's role in global challenges. They’ll also help assess investment risks – weighing whether a company is taking the actions necessary to be financially resilient in the long-term.

Source:

Aalto University, Amanda Ruggeri

BioKnit mycelium vault BioKnit mycelium vault © Hub or Biotechnology in the Built Environment
11.08.2023

Knitted futuristic eco-building designs using fungal networks

Scientists hoping to reduce the environmental impact of the construction industry have developed a way to grow building materials using knitted moulds and the root network of fungi.

Although researchers have experimented with similar composites before, the shape and growth constraints of the organic material have made it hard to develop diverse applications that fulfil its potential. Using the knitted molds as a flexible framework or ‘formwork’, the scientists created a composite called ‘mycocrete’ which is stronger and more versatile in terms of shape and form, allowing the scientists to grow lightweight and relatively eco-friendly construction materials.

Scientists hoping to reduce the environmental impact of the construction industry have developed a way to grow building materials using knitted moulds and the root network of fungi.

Although researchers have experimented with similar composites before, the shape and growth constraints of the organic material have made it hard to develop diverse applications that fulfil its potential. Using the knitted molds as a flexible framework or ‘formwork’, the scientists created a composite called ‘mycocrete’ which is stronger and more versatile in terms of shape and form, allowing the scientists to grow lightweight and relatively eco-friendly construction materials.

“Our ambition is to transform the look, feel and wellbeing of architectural spaces using mycelium in combination with biobased materials such as wool, sawdust and cellulose,” said Dr Jane Scott of Newcastle University, corresponding author of the paper in Frontiers in Bioengineering and Biotechnology. The research was carried out by a team of designers, engineers, and scientists in the Living Textiles Research Group, part of the Hub for Biotechnology in the Built Environment, a joint venture between Newcastle and Northumbria Universities which is funded by Research England.
 
Root networks
To make composites using mycelium, part of the root network of fungi, scientists mix mycelium spores with grains they can feed on and material that they can grow on. This mixture is packed into a mold and placed in a dark, humid, and warm environment so that the mycelium can grow, binding the substrate tightly together. Once it’s reached the right density, but before it starts to produce the fruiting bodies we call mushrooms, it is dried out. This process could provide a cheap, sustainable replacement for foam, timber, and plastic. But mycelium needs oxygen to grow, which constrains the size and shape of conventional rigid molds and limits current applications.
Knitted textiles offer a possible solution: oxygen-permeable molds that could change from flexible to stiff with the growth of the mycelium. But textiles can be too yielding, and it is difficult to pack the molds consistently. Scott and her colleagues set out to design a mycelium mixture and a production system that could exploit the potential of knitted forms.

“Knitting is an incredibly versatile 3D manufacturing system,” said Scott. “It is lightweight, flexible, and formable. The major advantage of knitting technology compared to other textile processes is the ability to knit 3D structures and forms with no seams and no waste.”

Samples of conventional mycelium composite were prepared by the scientists as controls, and grown alongside samples of mycocrete, which also contained paper powder, paper fiber clumps, water, glycerin, and xanthan gum. This paste was designed to be delivered into the knitted formwork with an injection gun to improve packing consistency: the paste needed to be liquid enough for the delivery system, but not so liquid that it failed to hold its shape.

Tubes for their planned test structure were knitted from merino yarn, sterilized, and fixed to a rigid structure while they were filled with the paste, so that changes in tension of the fabric would not affect the performance of the mycocrete.

Building the future
Once dried, samples were subjected to strength tests in tension, compression and flexion. The mycocrete samples proved to be stronger than the conventional mycelium composite samples and outperformed mycelium composites grown without knitted formwork. In addition, the porous knitted fabric of the formwork provided better oxygen availability, and the samples grown in it shrank less than most mycelium composite materials do when they are dried, suggesting more predictable and consistent manufacturing results could be achieved.
The team were also able to build a larger proof-of-concept prototype structure called BioKnit - a complex freestanding dome constructed in a single piece without joins that could prove to be weak points, thanks to the flexible knitted form.

“The mechanical performance of the mycocrete used in combination with permanent knitted formwork is a significant result, and a step towards the use of mycelium and textile biohybrids within construction,” said Scott. “In this paper we have specified particular yarns, substrates, and mycelium necessary to achieve a specific goal. However, there is extensive opportunity to adapt this formulation for different applications. Biofabricated architecture may require new machine technology to move textiles into the construction sector.”

 

Source:

Press release adapted with thanks to Frontiers in Bioengineering and Biotechnology

(c) NC State
07.08.2023

Wearable Connector Technology - Benefits to Military, Medicine and beyond

What comes to mind when you think about “wearable technology?” In 2023, likely a lot, at a time when smartwatches and rings measure heart rates, track exercise and even receive text messages. Your mind might even drift to that “ugly” light-up sweater or costume you saw last Halloween or holiday season.

At the Wilson College of Textiles, though, researchers are hard at work optimizing a truly new-age form of wearable technology that can be proven useful in a wide range of settings, from fashion and sports to augmented reality, the military and medicine.

Currently in its final stages, this grant-funded project could help protect users in critical situations, such as soldiers on the battlefield and patients in hospitals, while simultaneously pushing the boundaries of what textiles research can accomplish.

What comes to mind when you think about “wearable technology?” In 2023, likely a lot, at a time when smartwatches and rings measure heart rates, track exercise and even receive text messages. Your mind might even drift to that “ugly” light-up sweater or costume you saw last Halloween or holiday season.

At the Wilson College of Textiles, though, researchers are hard at work optimizing a truly new-age form of wearable technology that can be proven useful in a wide range of settings, from fashion and sports to augmented reality, the military and medicine.

Currently in its final stages, this grant-funded project could help protect users in critical situations, such as soldiers on the battlefield and patients in hospitals, while simultaneously pushing the boundaries of what textiles research can accomplish.

“The goals set for this research are quite novel to any other literature that exists on wearable connectors” says Shourya Dhatri Lingampally, Wilson College of Textiles graduate student and research assistant involved in the project alongside Wilson College Associate Professor Minyoung Suh.

Ongoing since the fall of 2021, Suh and Lingampally’s work focuses on textile-integrated wearable connectors, a unique, high-tech sort of “bridge” between flexible textiles and external electronic devices. At its essence, the project aims to improve these connectors’ Technology Readiness Level — a key rating used by NASA and the Department of Defense used to assess a particular technology’s maturity.

To do this, Lingampally and her colleagues’ research examines problems that have, in the past, affected the performance of wearable devices.

Sure, these advances may benefit fashion, leading to eccentric shirts, jackets, or accessories — “to light up or change its color based on the wearer’s biometric data,” Lingampally offers — the research has roots in a much deeper mission.

Potential benefits to military, medicine and beyond
The project is funded through more than $200,000 in grant money from Advanced Functional Fabrics of America (AFFOA), a United States Manufacturing Innovation Institute (MII) located in Cambridge, Massachusetts. The mission of AFFOA is to support domestic manufacturing capability to support new technical textile products, such as textile-based wearable technologies.

A key purpose of the research centers around improving the functionality of wearable monitoring devices with which soldiers are sometimes outfitted to monitor the health and safety of their troops remotely.

Similar devices allow doctors and other medical personnel to remotely monitor the health of patients even while away from the bedside.

Though such technology has existed for years, it’s too often required running wires and an overall logistically-unfriendly design. That could soon change.

“We have consolidated the electronic components into a small snap or buckle, making the circuits less obtrusive to the wearer,” Lingampally says, explaining the team’s innovations, which include 3D printing the connector prototypes using stereolithography technology.

“We are trying to optimize the design parameters in order to enhance the electrical and mechanical performance of these connectors,” she adds.

To accomplish their goals, the group collaborated with NC State Department of Electrical and Computer Engineering Assistant Research Professor James Dieffenderfer. The team routed a variety of electrical connections and interconnects like conductive thread, epoxy and solder through textile materials equipped with rigid electronic devices.

They also tested the components for compatibility with standard digital device connections like USB 2.0 and I2C.

Ultimately, Lingampally hopes their work will make wearable technology not only easier and more comfortable to use, but available at a lower price, too.

“I would like to see them scaled, to be mass manufactured, so they can be cost efficient for any industry to use,” she explains.

In a bigger-picture sense, though, her team’s work is reinforcing the far-reaching boundaries of what smart textile research can accomplish; a purpose that stretches far beyond fashion or comfort.

Pushing the boundaries of textiles research
Suh and Lingampally’s work is just the latest breakthrough research originating from the Wilson College of Textiles that’s aimed at solving critical problems in the textile industry and beyond.

“The constant advancements in technology and materials present immense potential for the textile industry to drive positive change across a range of fields from fashion to healthcare and beyond,” Lingampally, a graduate student in the M.S. Textiles program, says, noting the encouragement she feels in her program to pursue innovation and creativity in selecting and advancing her research.

Additionally, in the fiber and polymer science doctoral program, which Suh does research with, candidates focus their research on a seemingly endless array of STEM topics, ranging from forensics to medical textiles, nanotechnology and, indeed, smart wearable technology (just to name a few).

In this case, Suh says, the research lent itself to “unexpected challenges” that required intriguing adaptations “at every corner.” But, ultimately, it led to breakthroughs not previously seen in the wearable technology industry, attracting interest from other researchers outside the university, and private companies, too.

“This project was quite exploratory by nature as there hasn’t been any prior research aiming to the same objectives,” Suh says.

Meanwhile, the team has completed durability and reliability testing on its textile-integrated wearable connectors. Eventually, the group would like to increase the sample size for testing to strengthen and validate the findings. The team also hopes to evaluate new, innovative interconnective techniques, as well as other 3D printing techniques and materials as they work to further advance wearable technologies.

Source:

North Carolina State University, Sean Cudahy

chemical protective suits Photo: Pixabay, Alexander Lesnitsky
31.07.2023

DITF: Newly developed concept for chemical protective suits

A newly developed concept for chemical protective suits is designed to make use more comfortable and safer for the user. New materials and an improved design increase wearer comfort. The integration of sensor technology enables the monitoring of vital functions.

In the event of hazards from chemical, biological or radioactive substances, chemical protective suits (CSA) protect people from physical contact. CSAs consist of breathing apparatus, head protection, carrying frames and the suit itself. This adds up to a weight of around 25 kg. The construction of a multi-coated fabric makes the CSA stiff and provides for considerable restrictions in freedom of movement. As a result, the emergency forces are exposed to significant physical stress. For this reason, the total deployment time when using a CSA is limited to 30 minutes.

A newly developed concept for chemical protective suits is designed to make use more comfortable and safer for the user. New materials and an improved design increase wearer comfort. The integration of sensor technology enables the monitoring of vital functions.

In the event of hazards from chemical, biological or radioactive substances, chemical protective suits (CSA) protect people from physical contact. CSAs consist of breathing apparatus, head protection, carrying frames and the suit itself. This adds up to a weight of around 25 kg. The construction of a multi-coated fabric makes the CSA stiff and provides for considerable restrictions in freedom of movement. As a result, the emergency forces are exposed to significant physical stress. For this reason, the total deployment time when using a CSA is limited to 30 minutes.

In a joint project with various companies, institutes and professional fire departments, work is currently underway to completely redesign both the textile material composite and the hard components and connecting elements between the two. The goal is a so-called "AgiCSA", which offers significantly more comfort for the emergency forces due to its lighter and more flexible construction. The DITF subproject focuses on the development of a more individually adaptable, body-hugging suit on the one hand, and on the integration of sensors that serve the online monitoring of important body functions of the emergency personnel on the other.

At the beginning of the project, the DITF received support from the Esslingen Fire Department. They provided a complete CSA that is used as standard today. This could be tested at the DITF for its wearing properties. The researchers in Denkendorf are investigating where there is a need for optimization to improve ergonomic wearing comfort.

The aim is to construct a chemical- and gas-tight suit that fits relatively closely to the body. It quickly became clear that it was necessary to move away from the previous concept of using woven fabrics as the basic textile material and think in terms of elastic knitted fabrics. In implementing this idea, the researchers were helped by recent developments in the field of knitted fabric technology in the form of spacer fabrics. By using spacer textiles, many of the requirements placed on the base substrate can be met very well.

Spacer textiles have a voluminous, elastic structure. From a wide range of usable fiber types and three-dimensional design features, a 3 mm thick spacer textile made of a polyester pile yarn and a flame-retardant fiber blend of aramid and viscose was selected for the new CSA. This textile is coated on both sides with fluorinated or butyl rubber. This gives the textile a barrier function that prevents the penetration of toxic liquids and gases. The coating is applied to the finished suit by a newly developed spraying process. The advantage of this process over the conventional coating process is that the desired elasticity of the suit is retained.

Another innovation is the integration of a diagonal zipper. This makes it easier to put on and take off the suit. Whereas this was previously only possible with the help of another person, the new suit can in principle be put on by the emergency responder alone. The new design is modeled on modern dry suits with diagonal, gas-tight zippers.
The new AgiSCA also features integrated sensors that allow the transmission and monitoring of the vital and environmental data of the emergency worker as well as their location via GPS data. These additional functions significantly enhance operational safety.

For the hard components, i.e. the helmet and the backpack for the compressed air supply, lightweight carbon fiber-reinforced composite materials from Wings and More GmbH & Co. KG are used.
The first demonstrators are available and are available to the project partners for testing purposes. The combination of current textile technology, lightweight construction concepts and IT integration in textiles has led to a comprehensive improvement of a high-tech product in this project.
 
BMBF project "Development of a chemical protection suit with increased mobility for more efficient operational concepts through increased autonomy of the emergency forces (AgiCSA)".
The project addresses the objectives of the Federal Government's framework program "Research for Civil Security 2018-2023 and the funding measure "SME-innovative: Research for Civil Security" of July 3, 2018.

 

Source:

DITF Deutsche Institute für Textil- und Faserforschung

Ultra-thin smart textiles are being refined for their use in obstetric monitoring and will enable analysis of vital data via app for pregnancies. Photo: Pixabay, Marjon Besteman
24.07.2023

Intelligent Patch for Remote Monitoring of Pregnancy

During pregnancy, regular medical check-ups provide information about the health and development of the pregnant person and the child. However, these examinations only provide snapshots of their state, which can be dangerous, especially in high-risk cases. To enable convenient and continuous monitoring during this sensitive phase, an international research consortium is planning to further develop the technology of smart textiles. A patch equipped with highly sensitive electronics is meant to collect and evaluate vital data. In addition, the sensors will be integrated into baby clothing in order to improve the future of medical monitoring for newborns with the highest level of data security.

During pregnancy, regular medical check-ups provide information about the health and development of the pregnant person and the child. However, these examinations only provide snapshots of their state, which can be dangerous, especially in high-risk cases. To enable convenient and continuous monitoring during this sensitive phase, an international research consortium is planning to further develop the technology of smart textiles. A patch equipped with highly sensitive electronics is meant to collect and evaluate vital data. In addition, the sensors will be integrated into baby clothing in order to improve the future of medical monitoring for newborns with the highest level of data security.

The beginning of a pregnancy is accompanied by a period of intensive health monitoring of the baby and the pregnant person. Conventional prenatal examinations with ultrasound devices, however, only capture snapshots of the respective condition and require frequent visits to doctors, especially in high-risk pregnancies. With the help of novel wearables and smart textiles, researchers in the EU-funded project Newlife aim to enable continuous obstetric monitoring in everyday life.

One goal of the consortium, consisting of 25 partners, is the development of a biocompatible, stretchable, and flexible patch to monitor the progress of the pregnancy and the embryo. Similar to a band-aid, the patch will be applied to the pregnant person’s skin, continuously recording vital data using miniaturized sensors (e.g., ultrasound) and transmitting it via Bluetooth.

For some time now, modern medical technology has been relying on smart textiles and intelligent wearables to offer patients convenient, continuous monitoring at home instead of stationary surveillance. At the Fraunhofer Institute for Reliability and Microelectronics IZM, a team led by Christine Kallmayer is bringing this technology to application-oriented implementation, benefitting from the Fraunhofer IZM’s years of experience with integrating technologies into flexible materials. For the integrated patch, the researchers are using thermoplastic polyurethane as base materials, in which electronics and sensors are embedded. This ensures that the wearing experience is similar to that of a regular band-aid instead of a rigid film.

To ensure that the obstetric monitoring is imperceptible and comfortable for both pregnant individuals and the unborn child, the project consortium plans to integrate innovative MEMS-based ultrasound sensors directly into the PU material. The miniaturized sensors are meant to record data through direct skin contact. Stretchable conductors made of TPU material tracks will then transmit the information to the electronic evaluation unit and finally to a wireless interface, allowing doctors and midwives to view all relevant data in an app. In addition to ultrasound, the researchers are planning to integrate additional sensors such as microphones, temperature sensors, and electrodes.

Even after birth, the new integration technology can be of great benefit to medical technology: With further demonstrators, the Newlife team plans to enable the monitoring of newborns. Sensors for continuous ECG, respiration monitoring, and infrared spectroscopy to observe brain activity will be integrated into the soft textile of a baby bodysuit and a cap. "Especially for premature infants and newborns with health risks, remote monitoring is a useful alternative to hospitalization and wired monitoring. For this purpose, we must guarantee an unprecedented level of comfort provided by the ultra-thin smart textiles: no electronics should be noticeable. Additionally, the entire module has to be extremely reliable, as the smart textiles should easily withstand washing cycles," explains Christine Kallmayer, project manager at Fraunhofer IZM.

For external monitoring of the baby's well-being, the project is also researching ways to use camera data and sensor technology in the baby's bed. Once the hardware basis of the patch, the textile electronics, and the sensor bed is built and tested, the project partners will take another step forward. Through cloud-based solutions, AI and machine learning will be used to simplify the implementation for medical staff and ensure the highest level of data security.

The Newlife project is coordinated by Philips Electronics Nederland B.V. and will run until the end of 2025. It is funded by the European Union under the Horizon Europe program as part of Key Digital Technologies Joint Undertaking under grant number 101095792 with a total of 18.7 million euros.

Source:

Fraunhofer Institute for Reliability and Microintegration IZM

(c) Nadine Glad
18.07.2023

Promoting transparent supply chains and a more circular economy with digital product passports

Any prospective buyer interested in knowing more about the products they have set their eyes on will have to cope with limited information on print or online manuals or engage in time-consuming research. This may change soon, as the European Commission introduced a standardised digital product passport for the upcoming legislation. A project consortium has been formed with partners from industry and academia to set ground for the developments. The idea is for the proposed passports, supported by EU regulations, to make all product information available along the entire value chain and easily accessible e.g. by QR code.

Any prospective buyer interested in knowing more about the products they have set their eyes on will have to cope with limited information on print or online manuals or engage in time-consuming research. This may change soon, as the European Commission introduced a standardised digital product passport for the upcoming legislation. A project consortium has been formed with partners from industry and academia to set ground for the developments. The idea is for the proposed passports, supported by EU regulations, to make all product information available along the entire value chain and easily accessible e.g. by QR code.

ID cards and passports are usually the first things packed when one goes on a journey. They are internationally recognized and accepted documents with all the necessary information about the holder: Commonplace items for people that will soon become just as common for electronic devices, textiles, or batteries. But mobile phones, tablet computers, and their kin usually do not travel with a passport pouch, so their digital product passports with all their “personal details” will soon be accessible at every link in the value chain via a QR code or RFID chip.

Consumers looking to buy a new piece of clothing, a piece of electronics, or even furniture or toys should have more means to understand important information about their products, including their energy efficiency, the labor conditions during manufacturing, or their reparability, in order to make informed and sustainable purchasing choices.

Product passports also hold great potential for other actors, e.g. for repairs or recycling. Current electronic products, often highly miniaturized, make it hard to understand with materials, not least toxic substances are contained and how they could be separated from another. Use-specific certificates can regulate that this type of information is available to the people who need to know it.

No final decision has yet been made about the range of information that will be contained in the product passports. For the CIRPASS project, Eduard Wagner and his team at Fraunhofer ZM is currently surveying which types of information are already covered by current legal requirements and which additional information could be contained on a digital product passport. Their aim is to provide an information architecture that determines which types of information have added value for which actors in the value chain and at what cost this information could be provided. A reparability scale that shows how easily a product is to repair has been required in France since 2021 and might be a good inclusion in the digital, pan-European product passport. “Information about energy efficiency is already required, but this information still has to be prepared on a case-by-case basis, and there are no universal European disclosure requirements for other types of circularity related information. Meaningful standardization here is one of the top goals of the product passport. Imagine we could compare the durability of all t-shirts in the EU between each other,” says sustainability expert Eduard Wagner.

For the first product passports to be ready by 2026, many actors still need to be brought on board and a consensus be found for which information is most relevant. “Our project has identified 23 groups of stakeholders that we are including in our survey of requirements, in all three sectors”, Wagner explains. “We have suppliers of materials, manufacturers of electronics, and representatives of repair and recycling associations with us.” The results of these consultations will go to the European Commission to act as pointers for the political process en route to new legal requirements for the product passport. Small to medium-sized enterprises are given special attention and support in this, as providing the required information can mean a considerable effort on their part.

Source:

Fraunhofer Institute for Reliability and Microintegration IZM

Photo: Claude Huniade
11.07.2023

Ionofibres a new track for smart and functional textiles

Electronically conductive fibres are already in use in smart textiles, but in a recently published research article, ionically conductive fibres have proven to be of increasing interest. The so-called ionofibres achieve higher flexibility and durability and match the type of conduction our body uses. In the future, they may be used for such items as textile batteries, textile displays, and textile muscles.

The research project is being carried out by doctoral student Claude Huniade at the University of Borås and is a track within a larger project, Weafing, the goal of which is to develop novel, unprecedented garments for haptic stimulation comprising flexible and wearable textile actuators and sensors, including control electronics, as a new type of textile-based large area electronics.

WEAFING stands for Wearable Electroactive Fabrics Integrated in Garments. It started 1 January 2019 and ended 30 June 2023.

Electronically conductive fibres are already in use in smart textiles, but in a recently published research article, ionically conductive fibres have proven to be of increasing interest. The so-called ionofibres achieve higher flexibility and durability and match the type of conduction our body uses. In the future, they may be used for such items as textile batteries, textile displays, and textile muscles.

The research project is being carried out by doctoral student Claude Huniade at the University of Borås and is a track within a larger project, Weafing, the goal of which is to develop novel, unprecedented garments for haptic stimulation comprising flexible and wearable textile actuators and sensors, including control electronics, as a new type of textile-based large area electronics.

WEAFING stands for Wearable Electroactive Fabrics Integrated in Garments. It started 1 January 2019 and ended 30 June 2023.

These wearables are based on a new kind of textile muscles which yarns are coated with electromechanically active polymers and contract when a low voltage is applied. Textile muscles offer a completely novel and very different quality of haptic sensation, accessing also receptors of our tactile sensory system that do not react on vibration, but on soft pressure or stroke.

Furthermore, being textile materials, they offer a new way of designing and fabricating wearable haptics and can be seamlessly integrated into fabrics and garments. For these novel form of textile muscles, a huge range of possible applications in haptics is foreseen: for ergonomics, movement coaching in sports, or wellness, for enhancement of virtual or augmented reality applications in gaming or for training purposes, for inclusion of visually handicapped people by providing them information about their environment, for stress reduction or social communication, adaptive furniture, automotive industry and many more.

In Claude Huniade’s project, the goal is to produce conductive yarns without conductive metals.

"My research is about producing electrically conductive textile fibres, and ultimately yarns, by coating non-metals sustainably on commercial yarns. The biggest challenge is in the balance between keeping the textile properties and adding the conductive feature," said Claude Huniade.

Currenty, the uniqueness of his research leans towards the strategies employed when coating. These strategies expand to the processes and the materials used.

Uses ionic liquid
One of the tracks he investigates is about a new kind of material as textile coating, ionic liquids in combination with commercial textile fibres. Just like salt water, they conduct electricity but without water. Ionic liquid is a more stable electrolyte than salt water as nothing evaporates.

"The processable aspect is an important requirement since textile manufacturing can be harsh on textile fibres, especially when upscaling their use. The fibres can also be manufactured into woven or knitted without damaging them mechanically while retaining their conductivity. Surprisingly, they were even smoother to process into fabrics than the commercial yarns they are made from," explained Claude Huniade.

Ionofibres could be used as sensors since ionic liquids are sensitive to their environment. For example, humidity change can be sensed by the ionofibers, but also any stretch or pressure they are subjected to.

"Ionofibres could truly shine when they are combined with other materials or devices that require electrolytes. Ionofibres enable certain phenomena currently limited to happen in liquids to be feasible in air in a lightweight fashion. The applications are multiple and unique, for example for textile batteries, textile displays or textile muscles," said Claude Huniade.

Needs further research
Yet more research is needed to combine the ionofibres with other functional fibres and to produce the unique textile devices.

How do they stand out compared to common electronically conductive fibres?

"In comparison to electronically conductive fibres, ionofibers are different in how they conduct electricity. They are less conductive, but they bring other properties that electronically conductive fibers often lack. Ionofibres achieve higher flexibility and durability and match the type of conduction that our body uses. They actually match better than electronically conductive fibres with how electricity is present in nature," he concluded.

Source:

University of Borås

Functional textiles – an alternative to antibiotics University of Borås
04.07.2023

Functional textiles – an alternative to antibiotics

Tuser Biswas conducts research that aims to develop modern medical textiles that are good for both the environment and human health. Textiles with antimicrobial properties could reduce the use of antibiotics.

Tuser Biswas conducts research that aims to develop modern medical textiles that are good for both the environment and human health. Textiles with antimicrobial properties could reduce the use of antibiotics.

His work involves research and teaching activities within the area of textile material technology. The current research involves resource-efficient inkjet printing of functional materials on various textile surfaces for advanced applications.
 
The conventional textile industry devours natural resources in the form of water, energy, and chemicals. A more resource-efficient way to produce textiles is with ink jet printing. Tuser Biswas, who recently defended his doctoral thesis in Textile Material Technology, seeks to develop methods for functional textiles. He has shown that it is possible to print enzymes on textiles. These are proteins that function as catalysts in the body, as they set chemical processes in motion without themselves changing. They could, for example, be used in medical textiles with antimicrobial properties or to measure biological or chemical reactions.

“Ever since the industrial revolution, our society has used an abundance of synthetic and harsh chemicals. Our research works to replace these chemicals with environmentally friendly and bio-based materials,” said Tuser Biswas.
 
Promising results with enzymes on textiles
Developing a good enzyme ink was not entirely easy and it took a number of attempts before he finally, to his great joy, had successful results. Tuser Biswas explained that the most important result is to show how a printed enzyme could bind another enzyme to the surface of a fabric. Although the activity of the enzymes decreased by 20-30 percent after printing, the results are still promising for future applications. At the same time, the work has provided new knowledge about many fundamental questions about printing biomaterials on fabric.

“Before starting the project, we found several related studies that focused on producing a finished product. But we wanted to study the fundamental challenges of this subject, and now we know how to make it work,” said Tuser Biswas.

He is now seeking funding to continue researching the subject and has so far received a grant from the Sjuhärad Savings Bank Foundation. During the Days of Knowledge event in April 2023, he presented his research to representatives from the City of Borås and business, the Sjuhärad Savings Bank Foundation, and the University of Borås.
     
Medical textiles instead of antibiotics
Tuser Biswas hopes that continued research in textile technology can provide alternatives to using antibiotics. With increasing antibiotic resistance, it is an important issue not only locally but worldwide.

“Instead of treating the patient with a course of antibiotics, one can act preventively and more effectively by damaging the bacteria on the surface where they start to grow. In a wound dressing, for example. Nanoparticle-based antimicrobials can reduce growth effectively. It is possible as nanoparticles can interact better with the bacterial membrane and reach the target more easily than conventional antimicrobials.”

Source:

Lina Färm. Translation by Eva Medin. University of Borås

Thread-like pumps can be woven into clothes (c) LMTS EPFL
27.06.2023

Thread-like pumps can be woven into clothes

Ecole Polytechnique Fédérale de Lausanne (EPFL) researchers have developed fiber-like pumps that allow high-pressure fluidic circuits to be woven into textiles without an external pump. Soft supportive exoskeletons, thermoregulatory clothing, and immersive haptics can therefore be powered from pumps sewn into the fabric of the devices themselves.

Many fluid-based wearable assistive technologies today require a large and noisy pump that is impractical – if not impossible – to integrate into clothing. This leads to a contradiction: wearable devices are routinely tethered to unearable pumps. Now, researchers at the Soft Transducers Laboratory (LMTS) in the School of Engineering have developed an elegantly simple solution to this dilemma.

Ecole Polytechnique Fédérale de Lausanne (EPFL) researchers have developed fiber-like pumps that allow high-pressure fluidic circuits to be woven into textiles without an external pump. Soft supportive exoskeletons, thermoregulatory clothing, and immersive haptics can therefore be powered from pumps sewn into the fabric of the devices themselves.

Many fluid-based wearable assistive technologies today require a large and noisy pump that is impractical – if not impossible – to integrate into clothing. This leads to a contradiction: wearable devices are routinely tethered to unearable pumps. Now, researchers at the Soft Transducers Laboratory (LMTS) in the School of Engineering have developed an elegantly simple solution to this dilemma.

“We present the world’s first pump in the form of a fiber; in essence, tubing that generates its own pressure and flow rate,” says LMTS head Herbert Shea. “Now, we can sew our fiber pumps directly into textiles and clothing, leaving conventional pumps behind.” The research has been published in the journal Science.

Lightweight, powerful…and washable
Shea’s lab has a history of forward-thinking fluidics. In 2019, they produced the world’s first stretchable pump.

“This work builds on our previous generation of soft pump,” says Michael Smith, an LMTS post-doctoral researcher and lead author of the study. “The fiber format allows us to make lighter, more powerful pumps that are inherently more compat-ible with wearable technology.”

The LMTS fiber pumps use a principle called charge injection electrohydrodynamics (EHD) to generate a fluid flow without any moving parts. Two helical electrodes embedded in the pump wall ionize and accelerate molecules of a special non-conductive liquid. The ion movement and electrode shape generate a net forward fluid flow, resulting in silent, vibration-free operation, and requiring just a palm-sized power supply and battery.

To achieve the pump’s unique structure, the researchers developed a novel fabrication technique that involves twisting copper wires and polyurethane threads together around a steel rod, and then fusing them with heat. After the rod is removed, the 2 mm fibers can be integrated into textiles using standard weaving and sewing techniques.

The pump’s simple design has a number of advantages. The materials required are cheap and readily available, and the manufacturing process can be easily scaled up. Because the amount of pressure generated by the pump is directly linked to its length, the tubes can be cut to match the application, optimizing performance while minimizing weight. The robust design can also be washed with conventional detergents.

From exoskeletons to virtual reality
The authors have already demonstrated how these fiber pumps can be used in new and exciting wearable technologies. For example, they can circulate hot and cold fluid through garments for those working in extreme temperature environments or in a therapeutic setting to help manage inflammation; and even for those looking to optimize athletic performance.

“These applications require long lengths of tubing anyway, and in our case, the tubing is the pump. This means we can make very simple and lightweight fluidic circuits that are convenient and comfortable to wear,” Smith says.

The study also describes artificial muscles made from fabric and embedded fiber pumps, which could be used to power soft exoskeletons to help patients move and walk.

The pump could even bring a new dimension to the world of virtual reality by simulating the sensation of temperature. In this case, users wear a glove with pumps filled with hot or cold liquid, allowing them to feel temperature changes in response to contact with a virtual object.

Pumped up for the future
The researchers are already looking to improve the performance of their device. “The pumps already perform well, and we’re confident that with more work, we can continue to make improvements in areas like efficiency and lifetime,” says Smith. Work has already started on scaling up the production of the fiber pumps, and the LMTS also has plans to embed them into more complex wearable devices.

“We believe that this innovation is a game-changer for wearable technology,” Shea says.

More information:
EPFL Fibers exoskeleton wearables
Source:

Celia Luterbacher, School of Engineering | STI

Swijin Inage Swijin
20.06.2023

Innovative sportswear: Swim and run without changing

Just in time for summer: The Swiss start-up Swijin is launching a new sportswear category with its SwimRunner – a sports bra together with matching bottoms that works as both swimwear and running gear and dries in no time. The innovative product was developed together with Empa researchers in an Innosuisse project. The SwimRunner can be tested this weekend at the Zurich City Triathlon.
 
A quick dip after jogging without having to change clothes? Swijin (pronounced Swie-Djin), a new Swiss TechTex start-up, is launching its first product, the SwimRunner: a sports bra and bottoms that function as both swimwear and running gear and dry in a flash.

Just in time for summer: The Swiss start-up Swijin is launching a new sportswear category with its SwimRunner – a sports bra together with matching bottoms that works as both swimwear and running gear and dries in no time. The innovative product was developed together with Empa researchers in an Innosuisse project. The SwimRunner can be tested this weekend at the Zurich City Triathlon.
 
A quick dip after jogging without having to change clothes? Swijin (pronounced Swie-Djin), a new Swiss TechTex start-up, is launching its first product, the SwimRunner: a sports bra and bottoms that function as both swimwear and running gear and dry in a flash.

For the first time, this innovation enables women to make a smooth transition between land and water sports without having to change clothes. For example, hikers and runners can easily go into the water to cool off. Stand-up paddlers wearing the SwimRunner enjoy unrestricted freedom of movement and at the same time sufficient support, both on the board and in the water.
Science to boost sports performance
 
What appears to be a relatively simple requirement at first glance has turned out to be an extremely complex product to develop. As part of an Innosuisse project, Swijin collaborated with the Empa Biomimetic Membranes and Textiles laboratory in St. Gallen. Led by Empa engineer Martin Camenzind, the researchers first defined the requirements for the material and cut of the sports bra. "During development, we faced three main challenges: On the one hand, the product had to meet the requirements of a heavy-duty sports bra on land. At the same time, it had to maintain the compression of a swimsuit in the water – and do so with a very short drying time," says Camenzind.

Since no comparable garment exists on the market yet, the team also developed new tests for evaluating the high-performance textile. "Moreover, we designed a mannequin: a model of the female torso that can be used to measure the mechanical properties of bras," explains the researcher. In addition to scientific findings, the product development process also incorporated a great deal of expertise from sports physiologists, textile engineers, industry specialists, designers and, of course, female athletes.

Highest demands
Many of these athletes come from the swimrun scene. Swimrun is a fast-growing adventure sport that originated in the skerry gardens of Sweden. Unlike triathletes, who start out by swimming, then bike, and finally run, swimrunners switch back and forth between trail running and open water swimming throughout the race. The intensity of this sport provided Swijin with the optimal conditions for product development – and gave its name to the first collection, SwimRunner. "The feedback from female athletes was one of the deciding factors for the success of the product. They often swim and run for six to seven hours at a stretch. When they were satisfied with our prototypes, we knew: The SwimRunner is ready for market," says Swijin founder Claudia Glass.

The product idea first came to Claudia Glass while she was on vacation on Mallorca. During her morning runs, she longed to be able to take a quick dip in the sea. "Sports bras, however, are not designed for swimming," the founder explains. "They soak up the water and never seem to dry because of their thick compression material. Last summer, I wore the SwimRunner prototype all day. In the morning, I ran to Lake Zurich with my dog and jumped in. When I got back home, I could have just sat down at my desk and started working – I was completely dry and felt very comfortable."

Design and sustainability
The young company makes a point of combining engineering and design. Swijin's creative director, Valeria Cereda, is based in the center of the world's fashion capital, Milan, and infuses her experience with luxury brands into Swijin's aesthetic. But as a former competitive swimmer, she is also focused on functionality.

Swijin's high-performance products can only be realized with synthetic materials. The young company is determined to reduce the environmental impact of its products to a minimum. The tight supply chain keeps the CO2 footprint low. The materials of the SwimRunner are 100% made in the EU and designed for quality.

Traditional garment labels only provide information about where the garment was made. Swijin is working with supplier Avery Dennison to provide all products with a Digital Identity Label. This gives consumers detailed information about the entire value chain, right down to the textile manufacturer's investment in reducing its carbon footprint and the use of the water-based, solvent-free logo. Swijin packages all materials in Cradle-to-Cradle Gold certified packaging, which is produced by Voegeli AG in Emmental.

Furthermore, Swijin proactively addresses the challenges at the end of the product life cycle. In order to come one step closer to a truly circular economy for functional textiles, Swijin participates in the Yarn-to-Yarn® pilot project of Rheiazymes AG as a lighthouse partner. This biotech solution uses microorganisms and enzymes to generate new starting materials directly from used textiles in a climate-neutral way. When customers return end-of-life Swijin products – for which the company offers incentives – the high-quality monomers can be returned to the supply chain in their original quality: true circularity.

"As an emerging brand, we have both the obligation and the luxury of choosing partners whose vision and values align with our own," says Claudia Glass. "I had a clear understanding of what kind of brand I would buy, but I couldn't find it anywhere. With Swijin, we feel obligated to actually make our values a reality."

Source:

Claudia Glass, Anna Ettlin, EMPA

Photo: Unsplash
13.06.2023

The impact of textile production and waste on the environment

  • With fast fashion, the quantity of clothes produced and thrown away has boomed.

Fast fashion is the constant provision of new styles at very low prices. To tackle the impact on the environment, the EU wants to reduce textile waste and increase the life cycle and recycling of textiles. This is part of the plan to achieve a circular economy by 2050.

Overconsumption of natural resources
It takes a lot of water to produce textile, plus land to grow cotton and other fibres. It is estimated that the global textile and clothing industry used 79 billion cubic metres of water in 2015, while the needs of the EU's whole economy amounted to 266 billion cubic metres in 2017.

To make a single cotton t-shirt, 2,700 litres of fresh water are required according to estimates, enough to meet one person’s drinking needs for 2.5 years.

  • With fast fashion, the quantity of clothes produced and thrown away has boomed.

Fast fashion is the constant provision of new styles at very low prices. To tackle the impact on the environment, the EU wants to reduce textile waste and increase the life cycle and recycling of textiles. This is part of the plan to achieve a circular economy by 2050.

Overconsumption of natural resources
It takes a lot of water to produce textile, plus land to grow cotton and other fibres. It is estimated that the global textile and clothing industry used 79 billion cubic metres of water in 2015, while the needs of the EU's whole economy amounted to 266 billion cubic metres in 2017.

To make a single cotton t-shirt, 2,700 litres of fresh water are required according to estimates, enough to meet one person’s drinking needs for 2.5 years.

The textile sector was the third largest source of water degradation and land use in 2020. In that year, it took on average nine cubic metres of water, 400 square metres of land and 391 kilogrammes (kg) of raw materials to provide clothes and shoes for each EU citizen.

Water pollution
Textile production is estimated to be responsible for about 20% of global clean water pollution from dyeing and finishing products.

Laundering synthetic clothes accounts for 35% of primary microplastics released into the environment. A single laundry load of polyester clothes can discharge 700,000 microplastic fibres that can end up in the food chain.

The majority of microplastics from textiles are released during the first few washes. Fast fashion is based on mass production, low prices and high sales volumes that promotes many first washes.

Washing synthetic products has caused more than 14 million tonnes of microplastics to accumulate on the bottom of the oceans. In addition to this global problem, the pollution generated by garment production has a devastating impact on the health of local people, animals and ecosystems where the factories are located.

Greenhouse gas emissions
The fashion industry is estimated to be responsible for 10% of global carbon emissions – more than international flights and maritime shipping combined.

According to the European Environment Agency, textile purchases in the EU in 2020 generated about 270 kg of CO2 emissions per person. That means textile products consumed in the EU generated greenhouse gas emissions of 121 million tonnes.

Textile waste in landfills and low recycling rates
The way people get rid of unwanted clothes has also changed, with items being thrown away rather than donated. Less than half of used clothes are collected for reuse or recycling, and only 1% of used clothes are recycled into new clothes, since technologies that would enable clothes to be recycled into virgin fibres are only now starting to emerge.

Between 2000 and 2015, clothing production doubled, while the average use of an item of clothing has decreased.

Europeans use nearly 26 kilos of textiles and discard about 11 kilos of them every year. Used clothes can be exported outside the EU, but are mostly (87%) incinerated or landfilled.

The rise of fast fashion has been crucial in the increase in consumption, driven partly by social media and the industry bringing fashion trends to more consumers at a faster pace than in the past.

The new strategies to tackle this issue include developing new business models for clothing rental, designing products in a way that would make re-use and recycling easier (circular fashion), convincing consumers to buy fewer clothes of better quality (slow fashion) and generally steering consumer behaviour towards more sustainable options.

Work in progress: the EU strategy for sustainable and circular textiles
As part of the circular economy action plan, the European Commission presented in March 2022 a new strategy to make textiles more durable, repairable, reusable and recyclable, tackle fast fashion and stimulate innovation within the sector.

The new strategy includes new ecodesign requirements for textiles, clearer information, a Digital Product Passport and calls companies to take responsibility and act to minimise their carbon and environmental footprints

On 1 June 2023, MEPs set out proposals for tougher EU measures to halt the excessive production and consumption of textiles. Parliament’s report calls for textiles to be produced respecting human, social and labour rights, as well as the environment and animal welfare.

Existing EU measures to tackle textile waste
Under the waste directive approved by the Parliament in 2018, EU countries are obliged to collect textiles separately by 2025. The new Commission strategy also includes measures to, tackle the presence of hazardous chemicals, calls producers have to take responsibility for their products along the value chain, including when they become wasteand help consumers to choose sustainable textiles.

The EU has an EU Ecolabel that producers respecting ecological criteria can apply to items, ensuring a limited use of harmful substances and reduced water and air pollution.

The EU has also introduced some measures to mitigate the impact of textile waste on the environment. Horizon 2020 funds Resyntex, a project using chemical recycling, which could provide a circular economy business model for the textile industry.

A more sustainable model of textile production also has the potential to boost the economy. "Europe finds itself in an unprecedented health and economic crisis, revealing the fragility of our global supply chains," said lead MEP Huitema. "Stimulating new innovative business models will in turn create new economic growth and the job opportunities Europe will need to recover."

DOMOTEX (c) Deutsche Messe AG
30.05.2023

"DOMOTEX is and will remain the home of the entire industry"

Interview on the trade fair landscape for floor coverings in Germany

The effects of the Corona pandemic were felt in almost all areas of social and economic life. The trade fair industry in particular was severely affected, with many events cancelled or postponed. With the return to normality, the question arises as to what significance leading trade fairs will have in the post-Corona era and how the competition between different organisers will develop. For its KLARTEXT interview series, Textination talked to Ms Sonia Wedell-Castellano, Global Director of DOMOTEX Events.

 

Interview on the trade fair landscape for floor coverings in Germany

The effects of the Corona pandemic were felt in almost all areas of social and economic life. The trade fair industry in particular was severely affected, with many events cancelled or postponed. With the return to normality, the question arises as to what significance leading trade fairs will have in the post-Corona era and how the competition between different organisers will develop. For its KLARTEXT interview series, Textination talked to Ms Sonia Wedell-Castellano, Global Director of DOMOTEX Events.

 

After DOMOTEX was unable to take place in 2021 and 2022 due to the pandemic, the trade fair returned in 2023 with a successful event. Nevertheless, the number of exhibitors has almost halved compared to 2020. How do you assess the future importance of leading trade fairs after the industry had to come to terms with online meetings and travel restrictions for a long period of time?

I think it is important to remember that this was the first DOMOTEX since the outbreak of the pandemic, and at a time when the global economic situation is rather difficult. Of course, this situation has made some companies reluctant to participate in DOMOTEX 2023, so we have not yet been able to welcome all companies back as exhibitors at the show. In addition, there were still significant travel restrictions in place at the beginning of the year, for example in China, which simply made it more difficult for our exhibitors to participate in a trade fair abroad. As far as our expectations for the next event are concerned, I can say that many companies - even those that did not exhibit this year - have communicated their interest in wanting to be back at DOMOTEX 2024.
 
We are certain that leading trade fairs and exhibitions in general will continue to be of great importance in the future! You may be able to cultivate existing customers at digital events, but you can't generate new ones. The focus of DOMOTEX is on products you can touch, on the haptic experience on site. You can't transfer that to the digital world. Even the chance encounters at the stand or in the halls do not happen digitally. But a trade fair thrives on personal encounters, personal exchanges. Business is done between people, not between screens. Both exhibitors and visitors have told us quite clearly that they want and need DOMOTEX to be a trade fair where people are present.

 

The degree of internationalisation among DOMOTEX visitors was between 62 and 67 percent in the last three years of the event before the pandemic; in 2023 it even reached 69 percent. Would you agree that leading international trade fairs in Germany are now primarily only important for export-oriented companies? And what does that imply for the economic efficiency of trade fairs?

Certainly, leading international trade fairs in Germany are particularly interesting for export-oriented companies, but not exclusively. That doesn't change anything at all about the profitability of trade fairs. We generate our turnover with all our exhibitors, regardless of whether they are export-oriented or only interested in the Germany-Austria-Switzerland region. That's why satisfied exhibitors are very important to us. And an exhibitor is satisfied when he can do good business or make good contacts at our fairs. It's more and more about the right quality of visitors, less about the quantity. In any case, all our exhibitors very much welcome international visitors!

 

For the 2024 edition, Deutsche Messe has announced that its DOMOTEX concept has been changed to focus on different areas each year: Carpet & Rugs in the odd-numbered years and Flooring in the even-numbered years. Flooring covers wood and laminate flooring, parquet, design flooring, resilient floor coverings, carpets, outdoor flooring and application and installation technology. Carpet & Rugs stands for hand-made carpets and runners as well as for machine-woven carpets.

Yet you say that the Carpet & Rugs segment in particular needs an annual presentation platform, while the flooring segment would like to see DOMOTEX every two years as the central platform for the industry due to longer innovation cycles. Doesn't that actually mean that floor coverings are only in Hannover every other year, but carpets continue to exhibit annually in Hannover? Could you clarify that?

DOMOTEX - Home of Flooring will take place in 2024 and in all even years: This is a DOMOTEX with all exhibitors as we know them from the past. So, from herringbone parquet to outdoor coverings, oriental carpets and contemporary designs - everything, under one roof. In the odd years, i.e. from 2025, there will then be DOMOTEX - Home of Carpets and Rugs, with a focus on suppliers of fitted carpets. The background to this is that the hard flooring industry had wanted DOMOTEX to be held every two years. After this year's DOMOTEX, the suppliers of wall-to-wall carpets have again clearly spoken out in favour of an annual platform. With our new focus model, we are meeting the needs that the market has expressed to us.

 

Messe Frankfurt has declared a new product segment for next year's Heimtextil - interestingly, under the name Carpets & Rugs. While the watchword at DOMOTEX in the even year 2024 is Flooring, Heimtextil offers an alternative trade fair venue for carpets. How do you assess this situation - do exhibitors now have to choose between Hannover and Frankfurt and what does this mean for the split concept?

No, exhibitors from the carpet sector will not have to choose between Hannover and Frankfurt in future - because DOMOTEX is and will remain the home of the entire industry, even in the even years! At DOMOTEX, Home of Flooring means, as I explained earlier, that we present the entire spectrum of floor coverings and carpets. But what is even more important is that we have been told by exhibitors and many visitors that the market does not want to be split up any further. Through the many (small) events, the flooring industry is only competing with itself. To put it bluntly: if only some of the exhibitors take part in ten events, it can't really work. The critical mass is missing. A trade fair is only as good as its participants and they often don't have the time to visit several events.    

 

Another innovation for DOMOTEX is the country focus. What do you expect from this and why did you choose "Insight Italy" for 2024?

With our new special presentation, we want to arouse the curiosity of our visitors - especially retailers, architects and contractors - and highlight the international character of DOMOTEX. After all, what could be more exciting than getting to know a country in depth?  

That is why the INSIGHT concept will in future feature a different country at each DOMOTEX - Home of Flooring. Special exhibition areas will showcase innovations and products, present partnerships with designers and universities, and stage trends. In addition, the conference will provide insights into the respective market and references.  
In 2024, we will start with Italy, a very design-savvy and creative country from which many trends come.

 

Deutsche Messe wants to strengthen the Hannover venue for the leading trade fair DOMOTEX and to hold additional fairs only in Shanghai and in Gaziantep. There will be no Carpet Expo in Istanbul. What influence does the changing entrepreneurial landscape in terms of production countries and markets have on your international concept?

First of all, it must be noted that the business landscape for carpets has not changed in Turkey. Here, only the associations have decided to organise a carpet fair in Istanbul in the future. The background is the continuing visa problem for Turkish exhibitors in Germany as well as the immensely high inflation in Turkey, which makes foreign participation extremely costly for Turkish companies. We would have liked to organise a carpet fair in Istanbul together with the Turkish associations, but not at any price and not on their terms alone. Hannover is and will remain the international platform for DOMOTEX, and we will continue to strengthen this location.

But of course, we also keep an eye on the global market and keep our eyes and ears open at all times, for all our brands, by the way. It was only in this way that DOMOTEX asia/Chinafloor in Shanghai was able to develop into what is now a very successful event. The potential was there, we were in the right place at the right time. If we hadn't seized the opportunity at the time, there would still be a strong floor coverings trade fair in Shanghai - but it would be run by one of our competitors and it wouldn't be called DOMOTEX today.

Many thanks to Ms Sonia Wedell-Castellano for the KLARTEXT.

Separating microplastics Photo: H & M Foundation
22.05.2023

Soundwaves to separate microplastics from wastewater

The technology developed by The Hong Kong Research Institute of Textiles and Apparel (HKRITA) with the support of H&M Foundation, can separate microplastics from wastewater using soundwaves. Acousweep is a plug-and-play application. The technology can be easily transported and connected to any wastewater facility. If the technology is implemented at an industrial scale, it will have a significant impact on the fashion industry’s sustainable footprint.
 

The technology developed by The Hong Kong Research Institute of Textiles and Apparel (HKRITA) with the support of H&M Foundation, can separate microplastics from wastewater using soundwaves. Acousweep is a plug-and-play application. The technology can be easily transported and connected to any wastewater facility. If the technology is implemented at an industrial scale, it will have a significant impact on the fashion industry’s sustainable footprint.
 
Microplastic pollution is a globally established problem and a threat to ecosystems, animals, and people. Microplastics come from a variety of sources, including from larger plastic debris that degrades into smaller and smaller pieces, or microbeads in exfoliating health and beauty products, or cleansers such as toothpaste. According to the European Environment Agency the major source of oceanic microplastic pollution, about 16%-35% globally, comes from synthetic textiles. Professor Christine Loh, Chief Development Strategist at the Institute for the Environment, The Hong Kong University of Science and Technology, agrees that this technology has great potential.

Microplastics typically refers to tiny plastic pieces or particles smaller than 5mm in diameter according to the definition of United Nations Environment Programme (UNEP) and the European Union (EU). The new technology can separate microplastic fibre longer than 20 μm, which is 250 times smaller than the typical size. Unlike existing filtration processes, the system enables continuous water treatment and easy collection of microplastic fibres by virtue of its acoustic manipulation technique.

Acousweep utilises sweeping acoustic waves in a specially shaped chamber to physically trap and separate microplastic fibres from wastewater effectively. The whole process is merely a physical collection and separation. No chemical, solvent or biological additives are needed. The separated microplastics drip into a collection tank for further treatment, such as recycling. Acousweep, with a developing lab-scale treatment system of the capacity of 100L of water per hour, can be upscaled in industrial plants. The system can be installed in a container with a processing capacity up to 5-10T per hour. The containerised system can be easily transported and connected to the existing sewage outlets of the wastewater treatment system.
 
Process of Microplastic Fibre Separation:

  1. At one end of the chamber is a transducer that generates a sweeping acoustic wave at ultrasound frequencies. At the other end, there is a reflector, inside which sweeping acoustic waves are reflected and forms standing waves.
  2. When standing waves are applied to the particles in a fluid, an acoustic radiation force traps the particles.
  3. The standing waves then transfer the trapped particles to the reflector side; after that, particles concentrate at the apex of the reflector.
  4. At the apex is a needle valve which is controlled by a sensory system that monitors the concentration of microplastic fibres there. When the concentration is sufficiently high, the sensory system opens the needle valve to let the microplastic fibres drip into a collection tank.
  5. A high temperature can be applied to the collection tank to remove the water, leaving the fibres to agglomerate and form a large mass that can be easily dealt with in future treatment.

Green tech has just taken a leap forward in Hong Kong. Acousweep will help the garment and other industries to stop a highly damaging form of pollution. HKRITA used a new technique to remove the microplastics by using soundwave-based system, preventing them from getting into the sea and being ingested by sea life that can even be ingested by humans along the food chain. Acousweep has the capacity to revolutionize industry, says Professor Christine Loh, Chief Development Strategist at the Institute for the Environment, The Hong Kong University of Science and Technology.

 

Source:

The Hong Kong Research Institute of Textiles and Apparel (HKRITA); H & M Foundation

The plasma atmosphere is clearly visible in the reactor through the characteristic glow and flashes of light. © Fraunhofer IGB The plasma atmosphere is clearly visible in the reactor through the characteristic glow and flashes of light.
16.05.2023

Wastewater treatment: Plasma against toxic PFAS chemicals

Harmful PFAS chemicals can now be detected in many soils and bodies of water. Removing them using conventional filter techniques is costly and almost infeasible. Researchers at the Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB are now successfully implementing a plasma-based technology in the AtWaPlas joint research project. Contaminated water is fed into a combined glass and stainless steel cylinder where it is then treated with ionized gas, i.e. plasma. This reduces the PFAS molecular chains, allowing the toxic substance to be removed at a low cost.

Harmful PFAS chemicals can now be detected in many soils and bodies of water. Removing them using conventional filter techniques is costly and almost infeasible. Researchers at the Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB are now successfully implementing a plasma-based technology in the AtWaPlas joint research project. Contaminated water is fed into a combined glass and stainless steel cylinder where it is then treated with ionized gas, i.e. plasma. This reduces the PFAS molecular chains, allowing the toxic substance to be removed at a low cost.

Per- and polyfluoroalkyl substances (PFAS) have many special properties. As they are thermally and chemically stable as well as resistant to water, grease and dirt, they can be found in a large number of everyday products: Pizza boxes and baking paper are coated with them, for example, and shampoos and creams also contain PFAS. In industry they serve as extinguishing and wetting agents, and in agriculture they are used in plant protection products. However, traces of PFAS are now also being detected where they should not be found: in soil, rivers and groundwater, in food and in drinking water. This is how the harmful substances end up in the human body. Due to their chemical stability, eliminating these so-called “forever chemicals” has been almost impossible up to now without considerable effort and expense.

The AtWaPlas joint research project aims to change that. The acronym stands for Atmospheric Water Plasma Treatment. The innovative project is currently being run at the Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB in Stuttgart in cooperation with the industrial partner HYDR.O. Geologen und Ingenieure GbR from Aachen. The aim is to treat and recover PFAS-contaminated water using plasma treatment.

The research team led by Dr. Georg Umlauf, an expert in functional surfaces and materials, utilizes plasma’s ability to attack the molecular chains of substances. The electrically conductive gas consisting of electrons and ions is generated when high voltage is applied. “Our experiments with plasma have been successful in shortening the PFAS molecule chains in water. This is a significant step towards efficiently removing these stubborn pollutants,” Umlauf is happy to report.

Water cycle in a stainless steel cylinder
Fraunhofer researchers are using a cylindrical construction for this plasma process. Inside is a stainless steel tube, which serves as the ground electrode of the electrical circuit. The outer copper mesh then acts as a high-voltage electrode and is protected on the inside by a glass dielectric. A very small gap is left between the two, which is filled with an air mixture. This air mixture is converted into plasma when a voltage of several kilovolts is applied. It is visible to the human eye by its characteristic glow and discharge as flashes of light.

During the purification process, the PFAS-contaminated water is introduced at the bottom of the stainless steel tank and pumped upwards. It then travels down through the gap between the electrodes, passing through the electrically active plasma atmosphere. The plasma breaks up and shortens the PFAS molecule chains as it discharges. The water is repeatedly pumped through both the steel reactor and the plasma discharge zone in a closed circuit, reducing the PFAS molecule chains further each time until they are completely mineralized. “Ideally, the harmful PFAS substances are eliminated to the point that they can no longer be detected in mass spectrometric measurements. This also complies with the strict German Drinking Water Ordinance (TrinkwV) regulations regarding PFAS concentrations,” says Umlauf.

The technology developed at the Fraunhofer Institute has a key advantage over conventional methods such as active carbon filtering: “Active carbon filters can bind the harmful substances, but they are unable to eliminate them. This means that the filters must be replaced and disposed of regularly. The AtWaPlas technology, on the other hand, is capable of completely eliminating the harmful substances without any residue and is very efficient and low-maintenance,” explains Fraunhofer expert Umlauf.

Real water samples instead of synthetic laboratory samples
In order to ensure true feasibility, the Fraunhofer researchers are testing the plasma purification under more challenging conditions. Conventional test methods involve using perfectly clean water and PFAS solutions that have been synthetically mixed in the laboratory. However, the research team in Stuttgart is using “real” water samples that come from PFAS-contaminated areas. The samples are collected by the project partner HYDR.O. Geologen und Ingenieure GbR from Aachen. The company specializes in cleaning up contaminated sites and also carries out hydrodynamic simulations.

The real water samples that Umlauf and his team work with therefore contain PFAS as well as other particles, suspended solids and organic turbidity. “This is how we verify the purification efficiency of AtWaPlas, not only using synthetic laboratory samples, but also under real conditions with changing water qualities. The process parameters can be adapted and further developed at the same time,” explains Umlauf.

This plasma method can also be used to break down other harmful substances, including pharmaceutical residues in wastewater, pesticides and herbicides, but also industrial chemicals such as cyanides. AtWaPlas can also be used to treat drinking water in mobile applications in an environmentally friendly and cost-effective way.

The AtWaPlas joint research project launched in JuIy 2021. After a successful series of pilot-scale tests with a 5 liter reactor, the Fraunhofer team is now working with the joint research partner to further optimize the process. Georg Umlauf states: “Our current objective is to completely eliminate toxic PFAS by extending process times and increasing the number of circulations in the tank. We also want to make the AtWaPlas technology available for practical application on a larger scale.” The future could see corresponding plants set up as standalone purification stages in sewage treatment plants or used in portable containers on contaminated open-air sites.

Source:

Fraunhofer-Institut für Grenzflächen- und Bioverfahrenstechnik IGB