From the Sector

A huge logistics hub which is set to become AkzoNobel’s largest warehousing base in China is on course to be completed by the middle of 2023.

Located at the company’s decorative paints site in Songjiang, Shanghai, the new €10.3 million facility – a nerve center for production, storage and transport – will use intelligent digital technologies and advanced security management to customize storage and operation modes for different product categories.

“Eastern China is a strategically important region for us and the new facility will ensure that we’re well placed to meet the steady growth in demand which is expected over the next ten years,” says Mark Kwok, AkzoNobel’s President of China/North Asia and Business Director for Decorative Paints China/North Asia.

Equipped with a heat-insulating and light-permeable roof – along with nearly 5,000 solar panels that will generate 1.6 million kWh of electricity – the new facility will collect clean energy and use it for warehouse and office lighting, as well as charging forklifts.

The use of clean energy, logistics optimization and the automation of warehouse operations will make an important contribution to the company’s ambition of cutting carbon emissions by 50% and moving to 100% renewable electricity by 2030.

Earlier this year, AkzoNobel also announced that it was investing in a new production line for water-based texture paints in Songjiang. The new 2,500 square meter plant will boost capacity for producing Dulux products for various markets.

The new warehousing facility is scheduled for completion in May 2023.

• New fibre with a circular economy footprint obtained from cotton linters through a closed-loop process
• September 22-25, 2022, WSM-White Sustainable Milano, Visconti pavilion

For the second time in a row Bemberg™ by Asahi Kasei takes part to White Sustainable Milano, the first fashion trade show entirely dedicated to the research and focus on new materials and technologies able to lead to a real ecological transition, developed in collaboration with Giusy Bettoni, CEO and founder C.L.A.S.S., and Marco Poli, Founder of The Style Lift.

After becoming a leader in formalwear lining, in the latest decade this fiber by Asahi Kasei has been able to evolve towards new consumer needs and desires, moving itself towards many different applications such as intimate, fashion, formalwear and activewear. Bemberg™ by Asahi Kasei arrives at WSM with a new step into its journey and evolution in contemporary style with a new Staple-fibre that unlocks creative paths towards mew aesthetics, touch and sustainability.

A new yarn range that expands the company’s realm of applications for the fashion and luxury industry, including also knitwear, jersey and casualwear. Indeed, the fibre comes with a circular economy footprint obtained from cotton linters through a closed-loop process. Bemberg™ also ensures certified sustainability credentials through its transparent and traceable approach.

At WSM fair, the company proves it by unveiling a collection of t-shirts developed in collaboration with the MagnoLab smart network of Italian companies. Circular economy and environmental responsibility meet aesthetic research with a collaborative imprint.

The new t-shirt collection created in synergy with MagnoLab, a network of Biella-based companies bringing forward initiative and collabs related to sustainability and circular economy. Staple-fibre is the top ingredient of the collection. The cut t-shirts are presented both in sheer and blends with other certified fibers, including GOTS cottons and RWS wools, capable of enhancing both the hand of the final garment and the performance of the brand-new yarn.

More than 350 million tons of plastic are produced worldwide every year, and vast amounts of plastic waste simply end up in the environment. The circular economy offers enormous potential for keeping plastics in the loop and thus conserving resources and the environment. Since 2018, six Fraunhofer institutes in the Fraunhofer CCPE cluster have been researching how to make the plastics value chain circular, and Prof. Manfred Renner has been the new head of the cluster since August 2022. Research results, implementation projects and strategies to accelerate the transformation to a circular plastics economy will be presented by Fraunhofer CCPE at the first international Fraunhofer CCPE Summit on February 8 and 9, 2023 in Munich.

In a circular plastics economy, resources can be saved, products can be intelligently designed for long service life, and end-of-life losses can be reduced. Systemic, technical and social innovations are needed to make the transition from a linear to a circular economy a success. This is what the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE is researching in the three divisions “Materials”, “Systems” and “Business”. The cooperation of the six Fraunhofer institutes IAP, ICT, IML, IVV, LBF and UMSICHT enables a multi-stakeholder approach in which the appropriate R&D competencies are bundled.

Fraunhofer CCPE would like to present and discuss successful projects and research approaches on an international scale at the Fraunhofer CCPE Summit on February 8 and 9, 2023 in Munich. The summit is to become an international forum for exchanging ideas for solutions and innovations for a circular plastics economy.

Cross-industry collaboration - local, regional and international
Since August 2022, Prof. Manfred Renner, Institute Director of Fraunhofer UMSICHT, is the new head of Fraunhofer CCPE. He succeeds Prof. Eckhard Weidner, who has retired. “Cross-industry cooperation - very local, but also regional and international - is the elementary prerequisite for a functioning circular plastics economy. At the summit, players from all points of the compass will meet and network in order to rethink the plastics value chain together," explains Prof. Manfred Renner, adding, “We want to provide answers to the following questions:  How can we make all Circular Economy principles, i.e. the ten R-strategies, known? How can industry, science and society best cooperate in a transformation to a circular plastics economy for the greatest possible impact?”

Results of the Fraunhofer CCPE cluster so far are innovative approaches for circular business models, intelligent collection, sorting, and recycling technologies, but also new formulations for circular polymers and compounds to enable multiple recycling cycles. With the newly developed assessment tool CRL® , companies can, for example, self-assess the maturity of products or product systems with regard to the circular economy. The tool checks the extent to which a product already takes into account circular economy principles in the areas of product design, product service system, end-of-life management and circular economy, and where there is still potential for improvement.

Monforts will highlight its technologies for special technical textile applications at this year’s ITMA ASIA + CITME which takes place at the National Exhibition and Convention Center in Shanghai, China, from November 20-24.

One of Monforts' developments is the Montex 8500 XXL stenter system for the production of technical fabrics in widths of up to 6.8 metres. Among the products made on this system are treated nonwovens for the geotextiles and filter media markets, tarpaulins, advertising banners, black-out curtains, membranes and many more.

On Montex©Coat coating lines, meanwhile, the possibilities range from the single-sided application of finishing agents for outdoor clothing and adding functionality to home textiles, to the creation of materials for sophisticated lightweight construction and automotive and aerospace components.

“Many more applications are possible, such as the overdyeing of denim, the creation of double-face coated materials, fabrics awnings, tents and medical drapes and the pre-treatment of substrates for digital printing”, explains Gunnar Meyer, Monforts area sales manager for China. “A range of different doctor blades and their combinations can be supplied to meet individual requirements, including air knife, roller knife, foam, screen and magnetic roller coating. The latter option is recommended for lines with working widths of over 2.4 metres.”

In addition, Monforts can provide the necessary explosion-proof ranges for solvent-based coatings and high temperature processes up to 320°C, such as the PTFE coating of nonwoven filter material. These lines are equipped with special burners, stenter chains, and insulation.

Der Bundesverband Medizintechnologie (BVMed) unterstützt den im Juli 2022 begonnenen „Dialogprozess“ des Bundesgesundheitsministeriums (BMG) und das aktuelle Papier der „Medical Device Coordination Group“ (MDCG) auf EU-Ebene, um die Probleme bei der Implementierung der EU-Medizinprodukte-Verordnung (MDR) durch pragmatische Lösungen anzugehen.

Die „Medical Device Coordination Group“ hat am 26. August 2022 ein Papier veröffentlicht, das Maßnahmen zur Verbesserung der Kapazitäten der Benannten Stellen, zum Zugang zu Benannten Stellen und zur Vorbereitung der Hersteller enthält, um die MDR-Implementierung zu unterstützen und Versorgungsengpässe mit Medizinprodukten zu vermeiden.

Der BVMed begrüßt zahlreiche der vorgeschlagenen Maßnahmen. So wird empfohlen, hybride Audits wo immer möglich durchzuführen sowie vorgeschlagen, bei der Überwachung von „Legacy Devices“ (Bestandsprodukten) die „Flexibilität voll auszunutzen“. Zudem sollen MDCG-Guidances überarbeitet werden, um unnötigen Verwaltungsaufwand zu beseitigen. Außerdem sollen vor und während der Konformitätsbewertungsverfahren strukturierte Dialoge zwischen Benannter Stelle und Hersteller aufgenommen werden. Viele der sinnvollen Ansätze sind jedoch wenig konkret und es fehlen mögliche legislative Maßnahmen. So beispielsweise ein Durchführungsrechtsakt zu Art. 97 (3), um die Anwendung europaweit zu harmonisieren.

„Das MDCG-Papier hilft, aber wir brauchen schnell weitere, konkrete und vor allem pragmatische Maßnahmen, um die Warteschleifen im Zertifizierungsstau aufzulösen. Wir müssen Tempo machen und brauchen weitere Schritte“, so BVMed-Geschäftsführer und Vorstandsmitglied Dr. Marc-Pierre Möll.

Der BVMed setzt sich unter anderem für folgende Maßnahmen ein:

• Der Fokus bei MDR-Zertifizierungen muss auf dem Delta zu den Richtlinien liegen („GAP Review“): Die Benannte Stelle sollte bei „Legacy Devices“ das Review auf die Forderungen der MDR, die über die bereits bekannten Forderungen der alten Richtlinien hinaus gehen, fokussieren. Dabei sollten bereits bekannte Alt-Nachweise verwendet werden, bei denen sich die Anforderungen von denen der MDR nicht unterscheiden.
• „Zertifikate unter Auflagen“ sollten nicht auf klinische Daten limitiert werden: Zertifikate unter Auflagen gab es bereits unter den Richtlinien. Diese dürfen nicht rein auf klinische Daten limitiert werden, wenn keine Zweifel an der Sicherheit oder Performance des Produktes bestehen.
• Aussetzen von „Scope Extension Audits“: Hersteller, die eine langjährige Geschäftsbeziehung mit ihrer Benannten Stelle haben, sind mit ihren Prozessen, Fertigungsanlagen, größtenteils auch Mitarbeitern bei den Auditoren und Reviewern bekannt. Ein Verschieben dieser Audits in das nächste Überwachungsaudit würde Kapazitäten für andere wichtige Reviews und Audits freigeben.
• Lösungen für Hersteller ohne Benannte Stelle: Es werden dringend Lösungen für Medizinprodukte-Hersteller benötigt, die trotz großer Aufwände und Bemühungen noch immer keine Benannte Stelle gefunden haben.

„Schnelligkeit ist jetzt wichtig. Alle Anstrengungen, die erst am Ende des Jahres greifen, kommen zu spät. Denn die MedTech-Unternehmen müssen jetzt schwierige Entscheidungen darüber treffen, welche Produkte im Markt gehalten werden können. Deshalb brauchen wir jetzt eine europaweit abgestimmte Strategie mit pragmatischen Lösungen“, so Möll.

In comparison to HY 21 revenue went up by 26% to 1,707.3 million EUR, the profit reached 123.9 million EUR (+6%).

Machines & Technologies revenue increased by +10%. The revenue of Agro increased by +46%, Bio-valorization revenue increased by +27%, the revenue of Industrial Solutions increased by +21%, and the revenue of T-Power increased by 4%. This revenue increase could be mainly realized thanks to higher sales prices, implemented to compensate the increase of raw material, energy and transportation costs in most segments.

In the first half of 2022, revenue increased by +10% for the segment Machines & Technologies. This increase in revenue took place both in weaving machines (Picanol) and other industrial activities (Proferro, PsiControl). Picanol launched the OmniPlus-i TC Connect weaving machine into the Machines & Technologies segment in early 2022. This model, which was specifically made for weaving tire cord, has been upgraded with the latest airjet technology and equipped with the features of the new generation Connect weaving machines. However, HY22 Adjusted EBITDA decreased by 64% compared to last year due to the negative impact of rising raw material prices, transportation costs and costs of late deliveries, which could not be translated into higher selling prices, partly due to the large order book.

The group anticipates a continued high level of uncertainty in the second half of 2022, as well as in 2023, due to the current conflict in Eastern Europe, the difficult supply chain circumstances, and other challenges following the coronavirus pandemic. The development of customer demand and sales margin could therefore come under pressure. However, based on currently available information, Picanol Group expects that the 2022 Adjusted EBITDA will be higher than the 2021 Adjusted EBITDA (430.3 million EUR). This revised outlook for the 2022 financial year reflects the strong first half of the year, while the result for the second half is expected to be in line with the same period in the previous year.

• Focus on Rethinking, Reusing and Recycling Nonwovens this September
• Industry Experts Present Material Science Innovations & Sustainability

More than 20 industry experts will present their views on how material science innovations can create a more sustainable future for the nonwovens industry at the Research, Innovation & Science for Engineered Fabrics (RISE®) Conference, Sept. 27-28 in Raleigh, at North Carolina State University, co-organized by INDA and The Nonwovens Institute at North Carolina State University.

Starting with responsible sourcing of nonwoven inputs to developing realistic end-of-life options and circularity opportunities, RISE will focus on rethinking, reusing and recycling nonwovens and engineered materials at the Talley Student Union in Raleigh.    

Participants will learn what’s coming next with sessions on the following six themes: Towards a More Circular Industry; Advancement in Sustainable Inputs; Development in Natural Fibers; Sustainable Inputs: Fibers and Biofibers; Waste Not, Want Not, Sustainable Inputs from Waste Products; and Economic Insights and Market Intelligence.

The 12th edition of RISE® will bring together thought leaders in product development, materials science, and new technologies to connect and convene for the industry’s premier nonwovens science and technology conference.

Expert speakers will address the latest trends and innovations around circularity – an important component of sustainability strategies that aims to return a product into the supply chain, instead of the landfill, after users are done consuming it.

RISE® session highlights include:

• The Global Plastic Crisis: Who Will Be the Winners/Losers in The Marketplace?
  Bryan Haynes, Ph.D., Senior Technical Director, Global Nonwovens, Kimberly-Clark Corporation
• Sustainable Fibers – Developments and the Future
  Jason Locklin, Ph.D., Director, University of Georgia, New Materials Institute and David Grewell, Ph.D., Center Director, Center for Bioplastics and Biocomposites
• Thinking Differently: In a Changing World What’s Next for NatureWorks and Polylactic Acid Polymers (PLA)
  Liz Johnson, Ph.D., Vice President of Technology, NatureWorks LLC
• PLA and PLA Blends: Practical Aspects of Extrusion
  Behnam Pourdeyhimi, Ph.D., William A. Klopman Distinguished Professor and Executive Director, The Nonwovens Institute, North Carolina State University
• Hemp is Strong – Are You?
  Olaf Isele, Strategic Product Development Director, Trace Femcare, Inc.
• Exploring Natural Fibers in Nonwovens
  Paul Latten, Director of Research and Development & New Business, Southeast Nonwovens, Inc.
• Potential Nonwoven Applications of Tree-Free Fibers Made from Microbial Cellulose –
  Heidi Beatty, Chief Executive Officer, Crown Abbey, LLC
• Ultra Fine Fibers Made from Recycled Materials
  Takashi Owada, General Manager, Teijin Frontier (U.S.A.), Inc.

The event also will feature the presentation of the RISE® Innovation Award, a special opportunity to tour the Nonwovens Institute’s state-of-the-art facilities with advance registration required, and poster presentations by North Carolina State University graduate students.

Prof. Manfred Renner and Prof. Christian Doetsch will take joint leadership of the Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT from August 2022. As renowned scientists, they have most recently shaped the direction of the institute as heads of the Products division and Energy division respectively, and will now follow in the footsteps of Prof. Eckhard Weidner, who has entered retirement.

This is the first time in its history that Fraunhofer UMSICHT is led by two directors. Both institute directors began their professional careers at the institute and from August they will have a joint hand in its future.

Prof. Manfred Renner holds a doctorate in mechanical engineering, specializing in process engineering and business development. Since 2006, he has held various roles at Fraunhofer UMSICHT, most recently heading up the Products division and overseeing its 126 employees and its budget of 14.8 million euros. He has set international standards through his award-winning research into a free of water tanning leather tanning process that uses compressed carbon dioxide. With the development of innovative aerogel-based insulation materials for building facades, he has made a significant contribution to environmentally friendly, circular applications in the construction industry and initiated a number of industrial projects. One of the notable technological breakthroughs made by his team was the development of a new type of fire-resistant glass, which can withstand even the most extreme heat. This won his development team the Joseph von Fraunhofer Prize in October 2020.

Alongside becoming institute director, Prof. Renner will also take over the leadership of the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE in August 2022. In this role, he will represent the Fraunhofer-Gesellschaft on a national and international level with regard to the transformation of industry and society to a circular economy. In addition, he will start his professorship in Responsible Process Engineering at the Faculty of Mechanical Engineering of the Ruhr-Universität Bochum. Over the course of his professorship, he will shape the systemic development of the circular economy at a corporate, regional and European level.

Prof. Christian Doetsch has worked in energy research for more than 25 years, spending most of this time at Fraunhofer UMSICHT. As head of the Energy division, he managed a team of around 145 employees and was responsible for a budget of approximately 10.4 million euros. His technological focal points are energy storage, Power-to-X technologies including hydrogen electrolysis and chemical conversion, catalysts, and energy system modeling and optimization. His overarching aim is the integration of renewable energies into a cross-sectoral, resilient energy system.

In 2015, Doetsch co-founded the award-winning start-up Volterion GmbH & Co. KG, which develops redox flow batteries. He attained high visibility on a global scale by redesigning stacks, one of the main components of redox flow batteries, an achievement for which he, his team and Volterion representatives were awarded the Joseph von Fraunhofer Prize in May 2021. The energy expert also acts as deputy spokesperson for the Fraunhofer Energy Alliance and task manager for the energy storage group at the International Energy Agency (IEA). He also co-founded the “Open District Hub e. V.,” an association that promotes the energy transition in the sector by means of energy systems integration.

Since January 2020, he has been Professor of Cross Energy Systems at the Faculty of Mechanical Engineering of the Ruhr-Universität Bochum. In this role, he conducts research into ecological evaluation and resilience of cross-sectoral energy systems.

• Branche will Priorisierung bei der Zuteilung

Aufgrund der weiter anhaltenden globalen Halbleiter-Knappheit spricht sich der Bundesverband Medizintechnologie (BVMed) gemeinsam mit dem europäischen Dachverband MedTech Europe für eine europaweit abgestimmte Sicherstellung der vorrangigen Zuteilung von Halbleitern an den Medizintechniksektor aus.

„Die MedTech-Branche benötigt aktuell rund ein Prozent des weltweiten Halbleiterangebots. Trotz dieser geringen Menge droht eine dauerhafte Unterversorgung. Wir brauchen eine Priorisierung, um die medizintechnische Versorgung zu gewährleisten“, so BVMed-Geschäftsführer und Vorstandsmitglied Dr. Marc-Pierre Möll.

In einem umfassenden Positionspapier von MedTech Europe spricht sich die Medtech-Branche neben einer vorrangigen Zuteilung von Halbleitern für den Gesundheitssektor auch für mehr Transparenz bei der Zuteilung von Halbleitern und für mehr Flexibilität bei den Regularien aus, um unterschiedliche Halbleitertypen im Rahmen der MDR zügig einzubeziehen. MedTech Europe plädiert für stärkere Anreize zur Steigerung der weltweiten Produktion verschiedener Halbleitertypen und zur Erleichterung der Bemühungen der Endnutzer, medizinische Technologien so umzugestalten, dass sie neuere Generationen von Halbleitern verwenden können.

Halbleiter sind ein wesentlicher Bestandteil aller elektronischen Medizinprodukte sowie der Produktions- und Zulieferer-Prozesse. Die Verfügbarkeit von Halbleitern ist für praktisch alle Krankheits- und Behandlungsbereiche im Gesundheitssystem wichtig. Häufig werden bewährte Halbleiter der zweiten oder dritten Generation verwendet, die in der Regel als Teil von vormontierten elektronischen Bauteilen oder elektronischen Leiterplatten geliefert werden. Diese Komponenten werden dann in medizintechnische Produkte integriert.

Die Kluft zwischen Angebot und Nachfrage wird sich in den kommenden Monaten und Jahren nach Einschätzung von Expert:innen noch weiter vergrößern, da die Nachfrage nach Medizintechnologien für die Patientenversorgung weiter steigen wird. „Es ist daher von großer Bedeutung, eine kontinuierliche und ausreichende Versorgung mit Halbleitern sicherzustellen“, so der BVMed.

Lower volumes due to geopolitical developments and the sharp rise in inflation impacted the result in the first half of 2022. In a slightly declining market, Autoneum increased revenue in local currencies by 0.5%. At CHF 888.7 million, revenue in Swiss francs reached the previous year's level. Despite the challenging environment, Autoneum achieved a positive operating result of CHF 6.4 million (EBIT margin: 0.7%). The net result decreased to CHF –12.8 million. On the other hand, Autoneum was able to generate a solid free cash flow of CHF 45.2 million. A high demand for sustainable products for electric vehicles confirms that Autoneum is well positioned for this growing market of the future.

Current geopolitical developments substantially affected business performance in the first half of 2022. They are accompanied by accelerating inflation and significant price increases in the commodities markets, which the war in Ukraine has further exacerbated. These developments are also delaying market recovery in the automotive industry. Autoneum does everything it can to minimize the impact on the Group. Despite the present challenges, we will continue to implement our strategy, focusing on innovative and sustainable technologies for growing markets of the future.

• Revenue development influenced by the war in Ukraine and supply chain bottlenecks*
• Low production volumes and high inflation impact profitability*
• Solid free cash flow enables further reduction in net debt*
• Business Groups*
• Well positioned for e-mobility and sustainability*
• Expanding the product portfolio for electric vehicles*
• Autoneum joins the Science Based Targets initiative*

Outlook
According to global market forecasts¹, automobile production will pick up again in the second half of the year with growth of 8.8% compared with the first half-year 2022. For full-year 2022, global automobile production is projected to reach 80.8 million vehicles, which is equivalent to a 4.7% increase on 2021. Based on the market forecasts, Autoneum expects to improve the operating result for the second half of the year. This will be supported by ongoing customer negotiations with a view to fair sharing of costs, the accompanying contribution of vehicle manufacturers to shouldering the sharp increases in material, energy and transport costs and the foreseeable normalization of production after the easing of lockdown measures in China. On this basis, Autoneum expects substantially enhanced results for full-year 2022, as well as an improvement in the EBIT margin to 2.0% to 3.0%. Free cash flow is expected to be in the mid to high double-digit million range for the full year 2022.

*For more information see attached document

¹Source: IHS “Light Vehicle Production Forecasts” – July 15, 2022