From the Sector

ITM 2022: Rieter Further Improves Attractiveness of Ring and Compact-Spinning System

• Autoconer X6 is the key machine for highest efficiency
• Roving frame F 40 sets industry standard at 90 seconds only for doffing
• New top and bottom aprons NO-79201 offer greater durability
• i-Bearing enables 24/7 visibility for fast and smart decisions
• Berkolizer pro introduces easily adjustable UV treatment as industry-first
• European roll out of precision winder NEO-YW to launch in Turkey

Rieter is presenting the Autoconer X6 at the upcoming ITM 2022 in Istanbul (Turkey), taking place from June 14 to June 18, 2022, which further improves the attractiveness of the company’s ring and compact-spinning offering by completing the system. In addition, Rieter is showing the roving frame F 40 which doffs at 90 seconds only. SSM’s NEO-YW precision winder is launching into the European market while three key innovations in components are being introduced.

Opportunities and Challenges to the Spinning Industry

2021 was an unprecedented year for the global spinning industry. Driven by the market recovery after the pandemic and the regional shift of the industry, customers invested in new spinning systems at levels never experienced before. And despite the current uncertainties, customers continue to invest.

As market and technology leader, Rieter succeeded in this environment in posting a record order intake for 2021. This is clear evidence of the high level of trust customers have in Rieter. Dr. Norbert Klapper, CEO of Rieter, says: “Systems, machines, components, parts and services from Rieter have ensured competitiveness and success for customers over many years in the past and will continue to do so in the future.”

Dr. Klapper also comments on the challenges that lie ahead for the industry as it takes advantage of market opportunities: “The pandemic is not over yet, and business is exposed to dramatic cost increases as well as shortages in material supplies and logistics. In difficult times, it is important to work together even more closely than under normal circumstances. It’s all about true partnership and trust – the basis of Rieter’s business for 226 years.”

• Konica Minolta First to Launch Presses with EFI Fiery FS500 Pro Software and New Hardware  
• Five new Fiery servers reduce job prep time while helping to ensure colour accuracy and higher overall throughput  

Electronics For Imaging, Inc. and Konica Minolta Business Solutions Europe GmbH (Konica Minolta) have announced a continuation of their long-term partnership with the release of five new EFI™ Fiery® digital front ends (DFEs) based on the newest Fiery platform, Fiery FS500 Pro.
 
The new solutions EFI and Konica Minolta are announcing include:
·        EFI Fiery IC-319 and IC-318 v2 DFEs that will drive the Konica Minolta AccurioPress C14000/C12000 colour production presses for the high-end production printing market
·        EFI Fiery IC-319 and IC-318L v2 DFEs that will drive the Konica Minolta AccurioPress C7100/C7090 light-production colour presses
·        EFI Fiery IC-317 and IC-419 v2 DFEs that will drive the Konica Minolta AccurioPress C4080/C4070 and AccurioPrint C4065 printers.
 
“With these new EFI Fiery DFEs, we continue to extend the range of what AccurioPress users can achieve,” said Olaf Lorenz, General Manager DX Branding Division Konica Minolta, Inc. “We are pleased to be the first to bring these powerful new DFE solutions into our portfolio as they bring more competitive capabilities to Konica Minolta’s digital printing portfolio.”
 
EFI Fiery FS500 Pro servers offer a higher value proposition
 
“The Fiery FS500 Pro new platform offers advanced speed, higher automation and more capability than other digital front ends,” said John Henze, vice president of sales and marketing, EFI Fiery. “Intelligent automation solutions in these new EFI Fiery DFEs also save customers labour cost and time by minimising the need for manual inspection of print jobs, improving automated u management, and eliminating the need to print a test file to determine where to place finishing lines.
 
“All this decreases cycle time and increases customers’ profit opportunities, while ensuring that they can delight their clients with printing that gets completed accurately and quickly. Reducing the time prepress and press operators must spend on these repetitive tasks also helps print business owners make staff more efficient, offsetting the difficulties they have hiring and retaining talent in today’s labour-constrained economy.”

Um erfolgreich zu segeln, muss alles zusammenkommen: Kraft, Ausdauer und Erfahrung des Teams, modernste Technik und bestes Material rund um das Boot. Besonders, wenn es um die Highspeed-Variante des Segelns geht, das Foilen. Durch gewölbte Tragflügel am Rumpf, die Foils, hebt sich das Boot beim Segeln aus dem Wasser, reduziert so den Wasserwiderstand und erreicht eine Spitzengeschwindigkeit von 35 Knoten bzw. 65 Kilometern pro Stunde. Die hohen Geschwindigkeiten und die raue Umgebung – Sonne, Wind und Salzwasser – stellen enorme Anforderungen an das verwendete Material. SEILFLECHTER produziert die notwendigen anspruchsvollen Seile und lässt sie von einem erfolgreichen Segler testen, Lukas Hesse.

Derzeit ist Lukas Hesse, 22 Jahre, Deutscher Meister 2020 auf der 49er Jolle, mit dem Schweizer Jann Schüpbach und der Hawaiianerin CJ Perez als „Clean Sailors Youth Racing Team“ beim 69F Youth Foiling Gold Cup am Start. Eins der fünf Rennen, die Bacardi Cup Invitational Regatta in Miami, hat das Team Mitte März auf ihrer Persico 69F gewonnen.

Das erfolgreiche Racing-Team arbeitet mit der gemeinnützigen Organisation Clean Sailors zusammen, die sich den besseren Schutz der Umwelt auf die Fahnen geschrieben hat und einen neuen Standard für sauberes Segeln innerhalb der globalen Segelgemeinschaft setzen will. Der Fokus liegt dabei auf langlebigen und performanten Materialien und dem Re- bzw. Upcycling von gebrauchtem Material. SEILFLECHTER unterstützt Clean Sailors bei diesen Vorhaben.

Lukas Hesse setzt voll auf die Top-Seile von SEILFLECHTER. Sie sind belastbar und robust und tragen so dazu bei, das Segeln umweltfreundlicher zu machen. Die Erfahrungsberichte von Lukas Hesse helfen SEILFLECHTER, die Seile kontinuierlich zu optimieren.

Lenzing – In the first quarter of 2022, the Lenzing Group, like the entire manufacturing industry, was significantly affected by the extreme developments in global energy and commodity markets. A predominantly positive market environment and the strategic focus on specialty fibers such as those of the TENCEL™, LENZING™ ECOVERO™ and VEOCEL™ brands nevertheless ensured a solid revenue and earnings trend, with the effect of higher costs being largely offset.

•    Solid revenue and earnings performance despite extremely tight cost situation
•    Personnel changes on the Managing and Supervisory Boards – Stephan Sielaff appointed as the new CEO
•    Successful production start at world’s largest lyocell plant in Thailand
•    World’s largest pulp mill of its kind successfully started-up in Brazil
•    Premium textile brand TENCEL™ celebrates 30 years of sustainable fiber innovation

The Lenzing Interim Report 01-03/2022 is available on the company website.

• Das MMI (Materialmodellierung, mechanische Berechnung und Spritzgusssimulation)-Team für fortgeschrittene Simulationstechnologien bietet erheblich verbesserten Service für PA6-GF-Werkstoffe
• Integrative Simulationsumgebung lässt sich effektiv mit der Digimat-Software anwenden und gewährleistet präzise und robuste Finite-Elemente-Analysen

DOMOs fortschrittliche Simulationsumgebung MMI für PA66-Bauteile gilt auf dem Markt bereits als Referenz für präzise Simulationen. Ab sofort unterstützt dieses Simulationstool OEMs und Bauteillieferanten bei der Entwicklung von leistungsfähigen, leichten und kosteneffizienten Bauteilen aus PA6. Mit dem DOMO Service Hub können Bauteilentwickler ihre Polyamidlösungen somit schneller in Serie bringen.

Bei glasfaserverstärkten Materialien muss die Ausrichtung der Glasfasern berücksichtigt werden, die während des Spritzgussverfahrens entsteht. Dabei ermöglicht die Digimat-Software eine genaue integrative Simulation. DOMO besitzt ein umfangreiches Fachwissen bei der integrativen Simulation der TECHNYL® A-Serie von PA66-GF-Materialien und ist daher in der Lage, präzise Bauteilsimulationen durchzuführen.

Die neuen MMI-PA6-GF Materialkarten können für eine Vielzahl von Glasfaserkonzentrationen und -temperaturen sowie für elastische und elastoplastische Materialmodelle mit Versagensindikatoren eingesetzt werden. Diese sind in der Digimat Software verfügbar und führen zu den gleichen präzisen Ergebnissen wie bei den TECHNYL® A PA66-Werkstoffen. Die neuen Materialkarten heben somit die PA6-Datenbank auf das gleiche Leistungsniveau wie PA66 an. Im nächsten Schritt werden in die Digimat-Datenbank auch crashspezifische und thermische Modelle eingepflegt.

„Dank der präzisen MMI-Simulation können TECHNYL® Bauteile entwickelt werden, die leichter, leistungsfähiger und kosteneffizienter sind“, erklärt Gilles Robert, Material Expert bei DOMO. „Unsere Kunden profitieren von kürzeren Entwicklungszeiten und haben eine bessere Kontrolle über die internen Kosten. Der kontinuierliche Aufbau der TECHNYL®-Materialdatenbank erweitert das Anwendungsfeld dieser Simulationsumgebung auf PA6 Bauteile.“

SANITIZED AG, a specialist for hygiene function in textiles, is expanding its Sanitized® Odorex™ portfolio for odorneutralizing technologies. The new OX20 product is usable on cotton, viscose, or synthetic fibers. It does not contain any biocides, it is highly wash-resistant, and it can be combined well with other effects.

Sanitized® Odorex™ is the product of several years of experience with environmentally friendly textile treatments. SANITIZED focuses heavily on the causes of, the production of, and the fighting of unpleasant sweat odor in textiles. The basis for the newly introduced biocide-free OX20 product is a metal-free polymer that neutralizes odors. It meets market requirements regarding wash-resistance with excellent results after up to 50 household washes.

Versatile and highly cost-efficient
The new product can be applied in extraction, pad, and spray. It can be used on all common substrates and is compatible with other textile effects. These properties increase the flexibility and efficiency during product design, and they reduce production costs. As one of the first technologies worldwide, OX20 can be applied to synthetics in the dye bath.

Feel and wearing comfort
Binders and particle systems negatively affect the textile’s feel and moisture management. OX20 is a particle-free product with a long-lasting effect that does not change how the textile feels, nor does it affect the textile’s moisture management.

Stratasys Ltd., ein Anbieter von Polymer-3D-Drucklösungen, stellte am 02. Mai 2022 einen 3D-Drucker vor, der speziell entwickelt wurde, um direkt auf Textilien zu drucken. Der 3D-Drucker J850™ TechStyle™ von Stratasys ist der neueste PolyJet™-Drucker des Unternehmens und soll den besonderen Anforderungen von Design- und Modeherstellern gerecht werden. Hierzu zählen etwa 3D-Druck für Textilwaren, Kleidung, Taschen, Accessoires und Schuhe aus dem hochwertigen Premiumbereich.

Laut der Modespezialistin und Trendforscherin Lidewij Edelkoort besteht schon seit langem Interesse an einem 3D-Drucker für Stoffe und Kleidungsstücke mit unzähligen kreativen Anwendungsmöglichkeiten für Modedesigner. Sie geht davon aus, dass die Branche begeistert sein wird und sagt: „Millionen von Gebeten des dekorativen Kunst- und Kreativhandwerks wurden erhört: Dieses hybride Gerät von Stratasys bietet einer großen Anhängerschaft schönere Ausgestaltungsmöglichkeiten.“

Um die Reichweite des 3D-Druckers J850 TechStyle weiter auszubauen, hat sich Stratasys mit einer Reihe von Partnern zusammengetan, darunter Dyloan und D-house in Mailand. D-house ist ein führendes innovatives Exzellenzzentrum für neue Modetechnologien und zeigt, wie vielseitig 3D-Druckanwendungen vom Konzeptdesign bis zur Produktion mit der 3D-Modetechnologie von Stratasys sind.

Der 3D-Drucker J850 TechStyle wurde so entwickelt, dass man damit direkt auf einer Vielzahl von Stoffen und Kleidungsstücken drucken kann, darunter Jeansstoff, Baumwolle, Polyester, Leinen und Leder. Die Mengen reichen dabei von Einzelstücken bis zu Zehntausenden Stücken.

Für den 3D-Drucker J850 TechStyle gibt es eine Vielzahl von Materialien, darunter Agilus30™ CMY-Farbmaterialien für flexiblen Vollfarbdruck und Vero™ ContactFlex, eine transparente Beschichtung, die verwendet werden kann, damit sich der Stoff weich und seidig anfühlt. Mit dem Material VeroVivid™ von Stratasys können Modehäuser und Designer Textilien mit über 600.000 einmaligen Farben mit zahlreichen Shore-Härtegraden bedrucken und verschiedene Texturen und Oberflächenausführungen simulieren.

Der 3D-Drucker J850 TechStyle und die SSYS 2Y22-Kollektion werden vom 6. bis 12. Juni 2022 auf der Milan Design Week zu sehen sein.

Hexcel will present a wide range of high-performance composite innovations for the Automotive, Marine, Wind Energy and Recreation markets during JEC World 2022 in Paris on May 3 – 5.

G-Vent Technology for Marine Structures
Hexcel has developed a new technology for out-of-autoclave (OoA) processing that delivers a game-changing reduction in process time and cost for marine manufacturers without compromising mechanical performance. Hexcel has leveraged its experience in aerospace and wind energy to develop its new G-Vent technology for OoA processing of highly loaded, thick section marine structures such as masts, foils, and wind-assisted ship propulsion (WASP) components. A full range of Hexcel marine prepregs are now available with integrated G-Vent technology, reducing the requirement for debulking steps and ensuring extremely low porosity (<1%) regardless of the laminate thickness. Leading marine non-destructive testing specialists Q.I. Composites recently confirmed that the thick section G-Vent panels they had evaluated had void contents and laminate quality in line with state-of-the-art autoclaved prepreg components. Visitors to the Hexcel stand will see a unique 400mm carbon cube cured in a single stage using 695 layers of HexPly M79 carbon fiber UD600 prepreg with G-Vent technology.

New HexPly® Nature Range Sustainable Prepregs
HexPly® Nature Range prepregs feature proven resins such as HexPly M49, M78 and M79 with bio-derived epoxy resin content. Created for use in all industrial markets, HexPly Nature Range materials can be seamlessly integrated into existing production processes, maintaining consistent mechanical performance and processing properties. A dedicated sustainability corner of the Hexcel stand will detail Nature Range products optimized for automotive, marine, wind energy and winter sport applications. The display will include an alpine ski produced by leading manufacturer Tecnica Group Ski Excellence Center which produces skis for Blizzard and for Nordica using HexPly Nature M78.1 UD flax prepreg material. In addition to the reduced environmental impact of the sustainably grown reinforcement, the flax fiber laminates also improve impact resistance and vibration damping in the ski.

HexPly® XF Surface Technology for Improved Part Surface Finish Quality
HexPly XF is a lightweight, semi-preg material that replaces traditional in-mold gel coat. It eliminates time-consuming refinishing work typically required to obtain a paint-ready surface and produces lighter, more consistent parts with shorter cycle times and a cleaner working environment. Visitors to the stand will see a composite panel illustrating a high-quality painted surface enabled with XF technology in a diverse range of industrial applications such as super yacht roof parts, Class A surface automotive panels, and both prepreg and infused wind turbine blades.

HexPly® M49 Prepreg for Automotive Visual Carbon Parts
HexPly M49 is easy to process and is especially suitable for visual carbon fiber-look applications such as the Brabus hood scoop on display on the Hexcel stand at JEC.

HexPly® Prepregs and HiMax® Reinforcements for Performance Marine Structures
Using a scale model of a Gunboat 68 performance sailing catamaran, Hexcel will illustrate how its HexPly and HiMax materials provide manufacturers with a complete set of lightweight composite solutions for high-performance marine structures. HexPly prepreg was selected for critical structural parts of the Gunboat 68 and provides very high mechanical performance including high dry and wet Tg.

Heavyweight HiMax reinforcements offer high deposition rates and remain easy to handle after cutting, making them highly suitable for industrial applications. In combination with a lightweight PrimeTex® woven fabric, the package of carbon fiber HiMax materials developed for the Gunboat 68 enabled consistent resin flow during infusion with reduced surface print-through.

Hexcel Fibers and Reinforcements for Lightweight Sporting Equipment
Sporting equipment manufacturers rely on Hexcel composite materials to deliver the ultimate performance at the lowest possible weight. Hexcel will exhibit a number of the latest high-performance sporting equipment applications such as a Bauer hockey stick featuring PrimeTex 98 gsm AS4C 3K fabric and a Corima tri-spoke cycling wheel made with lightweight Hexcel carbon fiber UD tape. Hexcel will also demonstrate how its HexTow® carbon fibers are used in key leisure and marine applications by displaying an AEROrazr solid carbon rigging component manufactured by spar and rigging manufacturer Future Fibres for the 36th America’s Cup.

• The first year of TECHNYL® in China under the DOMO brand name; DOMO will be pushing forward its expansion plan of high-performance polyamides in China
• Continued innovation in engineered nylon materials for a sustainable future

DOMO Chemicals announced a long-term investment plan in China to continue expanding its production capacity of TECHNYL® high-performance polyamides. This plan aims to meet growing demand in the automotive, electrical & electronics, and industrial consumer goods industries, and help build a sustainable future. DOMO Chemicals acquired Solvay's Performance Polyamides business in 2020 and has sold the TECHNYL® products globally since February 1, 2022, including in China, one of the company's key strategic markets.

The global demand for polyamide materials is currently booming at a CAGR of up to 3 percent. The adoption of new energy vehicles (including pure electric, hybrid and fuel cell vehicles) is expected to reach 45 percent globally by 2030, and automakers are increasingly using sustainable materials to make components, which are key growth drivers of the polyamide market. In addition, the demand for miniaturized circuit breakers, contactors, plug switches, and other components in the electrical and electronics and industrial consumer goods industries further opens up the application potential for polyamide materials.

DOMO Chemicals will continue to expand the capacity of its production site in Jiaxing, Zhejiang Province, which has been planned to be gradually introduced in three stages:

• Since March 2022, an additional 6,000 tons of capacity has been made available, with the plant achieving the total capacity of 14,000 tons of PA6 from April onwards.
• A 35,000-ton new plant in Haiyan is planned to be completed in the third quarter of 2023, in which DOMO Chemicals has invested more than 14 million euros (97 million yuan).
• Going forward, DOMO Chemicals will further expand the plant, gradually increasing its capacity to 50,000 tons.

In addition to the expansion, the plant will also use renewable energy wherever possible, adopt advanced water and air treatment technologies to reduce water consumption and CO2 emissions, and fully comply with Health, Safety and Environmental Management System (HSE) regulations. DOMO Chemicals will improve HSE compliance continuously and work closely with the local government, while partnering with key local and global customers to accelerate innovation and development across a wide range of industries.

TECHNYL® has been committed to helping customers improve their low-carbon competitiveness since its very first year in China. It allows OEMs and component makers in the automotive, electrical & electronics, and industrial consumer goods segments to create lightweight, durable, aesthetically pleasing, smart and environmentally-friendly products.

The BOGNER High Summer 2022 collection is inspired by the life on the amalfi coast in Italy - luxurious comfort, understated glamour and the typical BOGNER loose elegance. High summer color shades meet new, natural materials for a cool look when it's hot outside. Colorful and comfortable for women in iconic blousons and jackets in memory nylon, a selection of sporty and luxurious shorts in leather, colored denim and terry or summer dresses with unique prints and silhouettes. For men, 100% merino wool jackets, loose suits, outdoor jackets and beach shirts are available for a cool look that conveys subtle glamour and sporty touch.