From the Sector

Bobingen - On the 4th October 2017 a new brand was introduced at Trevira: Trevira SINFINECO®. This label may be carried by all textiles that contain sustainable Trevira products. Sustainable, innovative, high-value and responsible – these are the values the new brand stands for.

As an industrial enterprise, Trevira is conscious of its special responsibility for an intact environment and has long advocated the recycling of valuable raw materials and waste products. Trevira CEO Klaus Holz: “We at Trevira wish to preserve the environment and at the same time work to create value. These are the criteria of our sustainability concept.“

Creation of the new brand is therefore only a logical step, one that enables customers to label their sustainable Trevira products as such. Trevira is known for the high quality of its products. In every way recycled products are as good as the original materials in terms of quality and performance.

Two vital elements in Pre-Consumer Recycling and an important concept in Post-Consumer Recycling form part of the sustainability strategy of Trevira to conserve resources and maintain value. :

In the area of Pre-Consumer Recycling, on the one hand, residual materials resulting from the manufacture of polyester fibres and filaments in Bobingen and Guben, dependent on the manufacturing step, are processed in the agglomeration plant and restored to become serviceable primary material. The recyclates are then fed back to our fibre and filament spinning mills, to be made into new top-quality products.

On the other hand, in fibre production there occurs in the manufacture of tow a small proportion of tow that cannot be used for converting and has to be cut out. Instead of selling this material as waste, it is cut up, pressed into balls and then carded / combed by a partner, resulting in a 1A quality product. The GRS certification (Global Recycled Standard) is requested for this. As with converter tow from new material, the recycled tow is mostly incorporated into polyester wool blends (55 % PET / 45 % wool), which are used primarily in corporate wear and uniforms.

In the area of Post-Consumer Recycling, Trevira offers filament yarns consisting of 100 % recycled PET bottles. Our parent company Indorama manufactures very high quality recycled chips from PET bottles. Since only transparent PET bottles are used in Thailand, the flakes and chips are of a particularly good and very uniform quality. The recycled chips, fibres and filaments from Indorama bear the GRS certificates (Global Recycled Standard) and RCS-NL (Recycled Claim Standard). Trevira processes the regranulate made by Indorama from bottle flakes into filament yarns consisting 100 % of recycled material. The filament yarns are available in titres 167 and 76 dtex normal polyester. Alongside technical applications, they are used in the automotive and apparel sectors. In addition, many promising developments with the recycled material are on their way.

• Registration Phases 3 & 4 of REACH well on track
• Company is a funding member of the major consortia relevant to the textile and paper industries (Dyes, OBA, Fluorotelomer), with a role of lead registrant and expected total investment of 14.5 million USD

Reinach, Switzerland - Archroma, a global leader in color and specialty chemicals, today announced solid progress on Phases 3 and 4 of REACH (Registration, Evaluation, Authorization and restriction of Chemicals) with more than 60% of our commercial products active in EU complying already with the June 2018 requirements. In total, 369 different chemical substances are within the scope of the REACH phases 3 and 4. These include 135 dossiers where Archroma has a lead registrant position in the EU.

In the first two phases – completed, respectively, in November 2010 and May 2013 – the company recorded a total of 60 chemical substances that are produced in or imported to the countries of the European Union with volumes greater than 100 tons per year. In the third and fourth phase of REACH that is currently under way, all the remaining chemical substances of more than 1 ton per year must be registered by June 1, 2018.

With its expert chemical management system, Archroma, unlike many EU importers of textile and paper chemicals, controls the composition of its formulations and can therefore ensure full REACH compliance of each ingredient in its products.

With its broad product portfolio, Archroma is one major registrant of substances relevant to the textile and paper industries at the European Chemicals Agency (ECHA). The company expects the total investment needed to be REACH ready to amount to 14.5 million USD.

“The REACH objective to improve the protection of human health and the environment from the risks that can be posed by chemicals is fully in line with our own belief that we can make our industry sustainable. Hence our early commitment to REACH without the slightest hesitation – because it’s our nature,” comments Carole Mislin, Global Head of Product Stewardship at Archroma.

“Everyone benefits from more sustainability – the people, the planet, our customers and even us here at Archroma,” Mislin adds. “Archroma will benefit because we will be able to reapply the invaluable expertise we have gained from the REACH registration process in the EU to other regulations under way or expected soon in countries such as South Korea or Turkey. And our customers and partners will gain because they can count on a reliable supply source and an expert partner to accompany them through the REACH preparation process.”

• Lectra contributes to Faurecia Seating Business Group Industry 4.0 readiness and “digital enterprise” transformation initiative

Paris, September 26, 2017 – Lectra, the world leader in integrated technology solutions dedicated to industries using fabrics, leather, technical textiles and composite materials, is pleased to announce the renewal of its partnership with Faurecia through the signing of a global agreement for its Seating Business Group.

The cutting process for the production of seat covers, headrests and interiors is an increasingly strategic part of Faurecia’s Seating activity. Faurecia Seating supplies vehicle complete seats, frames, mechanisms and trim covers to major carmakers worldwide, whose manufacturing processes are gradually evolving toward Industry 4.0.

Faurecia Seating aims to double the production of its existing manufacturing facilities by reinforcing operations with advanced manufacturing technologies. The company’s extended partnership with Lectra entails focusing on operational excellence initiatives across its automotive seating division.

Standardization of the Vector® fabric-cutting solution—endowed with preventive and predictive maintenance capabilities and the highest-performance cutting system available on the market to date—will be instrumental to the implementation of these initiatives throughout the division’s fabric cutting facilities. Faurecia currently has more than 60 Vector fabric cutting solutions in production worldwide.

“More than ever, we face major challenges in terms of flexibility, agility and productivity—producing more while reducing costs,” observes Hagen Wiesner, Executive Vice President, Faurecia Seating. “Our cutting processes have become strategic in reaching these goals. Faurecia’s ‘digital enterprise’ project aims to achieve operational excellence in virtually every aspect of our organization. Together with Lectra, we will make this a reality in the cutting room, with smart automation and predictive maintenance”.

“Given the profound transformations gripping manufacturing, helping our customers ready their operations for the Fourth Industrial Revolution has become without question our core mission,” remarks Daniel Harari, Lectra Chairman and CEO. “Faurecia is among the automotive suppliers at the forefront of this movement. Digital technologies and industry expertise are the business enablers that will allow manufacturers to connect inside and outside the value chain in the near future.”

As a combined effort of the CSI color team and DyStar’s technical experts, DyStar and CSI are launching the first 2 issues of the Sustainable Color and Trend magazine with Cadira® color palettes.

This new magazine inspires Designers and Color Managers by offering palettes and color combinations that are Eco-friendly and Inspired by Nature. Not only does the magazine include a wide range of color palettes, but also color validation in CSI’s Relative Color Popularity (RCP) information as well as sustainable dye recipes that have been formulated based on the Cadira resource optimization process.

The Cadira Concept is a module in DyStar’s Resource Efficiency program. It helps to considerably shorten lead times and reduce water, waste and energy consumption. Cadira Concepts have been developed for different substrates and dyeing procedures. This launch focuses on both reactive dyeing of cotton as well as polyester & recycled polyester dyeing.

The reactive-issue – Inspired by Nature – offers color palettes with softer, muted tones, levels of neutrals and earthy shades of green. The recipes are based on DyStar Levafix® and Remazol® combined with Sera® chemicals for an optimized dyeing and wash-off process.

The Polyester issue offers more vibrant color options with saturated colors and brights for active wear and outdoor clothing and accessories. The recipes are based on Dianix® dyes and the dyeing process can be optimized by use of the Optidye® PES program.

“We are conscious about our environment so we wanted to create a magazine with an ecological color and optimized processes so that our customers can pick the right color that will help them reduce their environmental impact in the design process.” Says Ron Pedemonte, VP of Sales and Marketing Americas.

CSI will fcus more on color palettes with ecological dyes and low impact processes when offering color and trend information to customers in the future. More eco-friendly color palettes will be available very soon.

More information about CSI color trends and the Cadira process is available in the DyStar Website and CSI Website. www.dystar.com / www.csicolors.com

• Revenue up 11 percent to EUR 1,149.1 mn
• EBITDA increase of 38.8 percent to EUR 270.7 mn
• Detailed planning for new production plant for TENCEL® fibers in Thailand in Progress
• New sales offices opened in Turkey and Korea
• New EcoVeroTM branded viscose fibers with very favorable ecological footprint launched

The Lenzing Group generated new record highs in the first half of the 2017 financial year for both revenue and earnings. The key underlying factors were good capacity utilization, higher selling prices and an attractive product mix. Lenzing will continue to focus on the disciplined implementation of the Group strategy sCore TEN, in order to be even closer to the customer and to further expand the offering of specialty fibers.

Consolidated revenue increased by 11 percent from the first half of the previous financial year to EUR 1,149.1 mn. Consolidated earnings before interest, tax, depreciation and amortization (EBITDA) were up 38.8 percent to EUR 270.7 mn, corresponding to an EBITDA margin of 23.6 percent in comparison to 18.9 percent in the prior-year period. Earnings before interest and tax (EBIT) increased by 57.4 percent to EUR 204.2 mn, resulting in a higher EBIT margin of 17.8 percent (H1 2016: 12.5 percent). The profit for the period improved by 58.9 percent to EUR 150.3 mn, and earnings per share climbed 59 percent to EUR 5.55 per share.

“The first half-year developed very well for the Lenzing Group, and we are pleased with the best half-year period in the company’s history. We will continue our disciplined implementation of the sCore TEN strategy. The expansion of new state-of-the-art production capacities for our specialty fibers is proceeding well and will support our customers in their own expansion efforts for products made of our botanic fibers. The decision to set up a subsidiary and acquire a respective landplot in Thailand is the next step in the implementation of this strategy. On the innovation side we are proud that after the introduction of RefibraTM branded lyocell fibers, we launched now EcoVeroTM. This is a particularly high-performance fiber featuring a very favorable ecological footprint and sets the new benchmark for the entire industry – from fiber to garment”, states Stefan Doboczky, Chief Executive Officer of the Lenzing Group. “Assuming that fiber market conditions remain at current levels, we expect a substantial earnings improvement in 2017 compared to 2016.”

Christian Bregovac (45), Geschäftsführer der Rawe Moden GmbH, der Seidensticker Private Label GmbH sowie der Seidensticker USA Ltd., verlässt zum 30. September 2017 auf eigenen Wunsch die Unternehmensgruppe Seidensticker.

Der gebürtige Nürnberger begann 1997 als Sales und Merchandise Manager bei dem Tochterunternehmen Seidensticker Overseas Ltd. in Hong Kong, um ab 1999 als Senior Executive Vice President für die Seidensticker-Gruppe in den USA zu arbeiten. 2003 übernahm er die Geschäftsführung der Rawe Moden GmbH in Deutschland sowie ab 2008 der Seidensticker Private Label GmbH.
Zukünftig verantworten mit Helge Westphal (44) und Thomas Mismahl (53), zwei ausgewiesene Fachkräfte mit langjährigem Know-how und Branchenkenntnissen, die Leitung des Bereichs.
Helge Westphal, der seit dem 1. Juni 2017 im Unternehmen ist, übernimmt ab dem 1. Oktober das Lizenz-Geschäft für die Marke Arrow und die Rawe Moden GmbH sowie das Private Label Blusen Segment. Helge Westphal verfügt über eine umfassende Expertise im Marken- und Private Label Bereich, u. a. bei Zodiac Metropolitan Clothing. Als Geschäftsführer baute er die Marke REDMOND auf und verantwortete zeitgleich als Head of Product & Design die Marken Casamoda und Venti.
Thomas Mismahl, der als Geschäftsführer der Seidensticker Europe Agency auf eine 30-jährige Erfahrung im Private Label Asiengeschäft innerhalb der Seidensticker-Gruppe blickt, übernimmt daneben ab sofort das Private Label Europageschäft.

"Mit der Doppelspitze aus Thomas Mismahl und Helge Westphal haben wir uns strategisch zukunftsweisend aufgestellt und freuen uns auf die erfolgreiche Zusammenarbeit. Christian Bregovac danken wir herzlich für seine Verdienste in unserem Unternehmen und wünschen ihm alles Gute", so die geschäftsführenden Gesellschafter Frank und Gerd Oliver Seidensticker.

Up To Date Laundry, Baltimore, has again achieved Hygienically Clean (HC) Healthcare certification, reflecting their commitment to best management practices (BMPs) in laundering as verified by on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.
Up-To-Date was first certified in 2014. Recertification confirms the organization’s continuing dedication to infection prevention, compliance with recognized industry standards and processing healthcare textiles using BMPs as described in its quality assurance documentation, a focal point for Hygienically Clean inspectors’ evaluation. The independent, third-party inspection must also confirm essential evidence that:
• Employees are properly trained and protected
• Managers understand regulatory requirements
• OSHA-compliant
• Physical plant operates effectively

To achieve certification initially, laundries pass three rounds of outcome-based microbial testing, indicating that their processes are producing Hygienically Clean Healthcare textiles and zero presence of yeast, mold and harmful bacteria. They also must pass a facility inspection. To maintain their certification, they must pass quarterly testing to ensure that as laundry conditions change, such as water quality, textile fabric composition and wash chemistry, laundered product quality is consistently maintained. Re-inspection occurs every two to three years.
This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for hospitals, surgery centers, medical offices, nursing homes and other medical facilities.

Hygienically Clean Healthcare certification acknowledges laundries’ effectiveness in protecting healthcare operations by verifying quality control procedures in linen, uniform and facility services operations related to the handling of textiles containing blood and other potentially infectious materials.
Certified laundries use processes, chemicals and BMPs acknowledged by the federal Centers for Disease Control and Prevention (CDC), Centers for Medicare and Medicaid Services, Association for the Advancement of Medical Instrumentation, American National Standards Institute and others. Introduced in 2012, Hygienically Clean Healthcare brought to North America the international cleanliness standards for healthcare linens and garments used worldwide by the Certification Association for Professional Textile Services and the European Committee for Standardization.
Objective experts in epidemiology, infection control, nursing and other healthcare professions work with Hygienically Clean launderers to ensure the certification continues to enforce the highest standards for producing clean healthcare textiles.
“Congratulations to Up To Date Laundry on their recertification,” said Joseph Ricci, TRSA president and CEO. “This achievement proves their ongoing commitment to infection prevention and that their laundry facilities take every step possible to prevent human illness.”

Based in Porto, Portugal, Rodrigo Siza will focus on nurturing new regional collaborations to benefit the needs of Lectra’s customers, and faciliate their success in the Industry 4.0 era. Rodrigo will rely on Lectra’s highly experienced teams located in the region.
“Rodrigo has very effectively established long-term partnerships with our fashion and apparel, automotive and furniture customers in Portugal. He has helped our customers to emerge stronger from the world crisis which heavily impacted them. After 10 successful years as head of Lectra Portgual, Rodrigo is now also in charge of meeting the expectations of our Spanish customers,” stated Daniel Harari, Lectra Chairman and CEO.

Players in the region are witnessing a strong dynamic, notably fashion brands in Spain and fashion and automotive industrialists with heightened added-value in Portugal. With the recent announcement of a new strategy to focus on Industry 4.0, Lectra is in a strong position to support these businesses in the digitalization of their processes.
For industries faced with more demanding consumers and ever-shorter product development and manufacturing cycles, integrating all steps along the extended supply chain, from design to cutting, is now a top priority. This is particularly apparent in Spain and Portugal, two countries positioned, in their own way, at the heart of Europe’s fashion and automotive industries.
Rodrigo started his career at Tradetex, a trading company of textiles for clothing, as a textile designer. From 1991 to 1999, he was an associate of V-Sistemas Informatica, specialized in the development and distribution of technical solutions for the textile industry. In 2000, he joined Lectra Portugal as a design and merchandising manager, and then evolved into the position of international consultant in 2004. He left Lectra in 2005 to take the position of Sales Director of RPB Têxteis e Vestuario, a company that makes clothes, before returning to Lectra in 2007 to take over the management of the Portuguese subsidiary. Rodrigo has a masters in marketing from Minho University and a degree in design and communication from Porto University, both located in Portugal.

With seven more laundries certified this month, UniFirst Corp. has widened its lead among multi-location uniform service companies in achieving the Hygienically Clean Food Safety designation, as 30 facilities now have reached this milestone. The July additions included the company’s first such achievements in Nevada, New York and Wisconsin after UniFirst plants were already certified in 16 states and the Canadian province of British Columbia.
This achievement reflects UniFirst’s commitment to best management practices (BMPs) in laundering as verified by third-party on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The certification confirms a laundry’s dedication to compliance and processing garments and other textile products using BMPs as described in its quality assurance documentation, the focal point for TRSA inspectors’ evaluation of critical control points that minimize risk.
This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for servicing animal processing, dairies, fruit/vegetable, bakeries, grain and other food and beverage industry segments.
UniFirst facilities certified in July are in Ontario, CA; Las Vegas, NV; Buffalo, NY; Amarillo, Austin and Houston, TX; and Wisconsin Rapids, WI. States with previously Hygienically Clean Food Safety certified UniFirst laundries (one each except where noted) are CA (2) CO, CT, FL (2), GA, MA, MD, NC (4), NH (2), NJ, OK, PA, SC, TX (5), UT and VA.

Lectra has leveraged more than 10 years of experience in connected manufacturing to offer Versalis®, an innovative digital solution designed to cut leather without compromise on quality. Featuring a powerful automatic nesting system for overall improvements in efficiency, the fully automated solution enables automotive leather suppliers to cut costs, improve productivity and minimize waste while also establishing a pathway to value-added Industry 4.0 processes.

Currently, almost 90% of leather used for automotive applications is cut using manual die presses, which require designers to build a physical prototype and finalize the design through trial and error. Lectra offers a fully digitalized leather solution from prototyping to cut parts—when used in combination with Lectra’s 3D prototyping and pattern-making software, Versalis digital leather cutting solution enables a 12-16 week reduction in development and launch cycles for vehicle seating models.
During the leather-cutting phase, the latest release of Versalis LeatherSuite allows automotive leather suppliers to achieve up to 15% greater productivity. Lectra’s end-to-end automotive leather offering furthermore guarantees optimal uptime through an extensive worldwide support network of field engineers and technical experts.
"Lectra focuses on a consultative approach that allows it to fully understand the customer’s needs before building a solution comprising software, hardware, consulting, training, and after-sales support,” said Frost & Sullivan Industry Analyst Kamalesh Mohanarangam. "Lectra’s equipment is fitted with more than 200 sensors that predict failure and immediately report issues to its call centres. This product feature and service has resulted in 98% uptime and very fast mean time to repair."

Although digital leather cutting solutions are an investment, leather cutters and Tier-1 suppliers have begun to recognize the value of these products. On average, Lectra’s solutions help customers achieve up to 7% savings on leather compared to manual die-press methods by minimizing human error and variability in the cutting room. A benchmark test of leather trim cutting for door panels demonstrated a 3.5% gain in material made possible by Versalis’ superior nesting capabilities compared to the customer’s yield using manual nesting with die press machines, representing potential savings of €9 million per year.
Versalis is the fruit of significant R&D investment for the company, which has always made re-investment of capital a priority. As part of a transformational plan, Lectra spent more than €50 million in investments between 2011 and 2015. With Lectra’s new strategy focusing on supporting their customers’ transition to Industry 4.0 standards, Lectra will increase the share of revenues dedicated to R&D to 10% for the period from 2017 to 2019, representing a rise of about 50% between 2016 and 2019.