From the Sector

For the second time the Innovative Textile and Apparel Show opens its virtual fairground this year. For the second time, Mahlo takes the chance to get in contact with customers from all over the world. Mahlo will present the latest systems and solutions for efficient and high-quality textile production and finishing, with the focus on process optimisation in a digital environment.

In the textile industry, Mahlo is known for high-quality automatic weft straighteners, whether roller or needle straighteners, whether for the finest textiles or heavy fabrics - interested parties can find out about the right equipment for their specific requirements.

Process control systems such as the Patcontrol PCS for pattern recognition and the Famacont PMC for controlling weft and stitch course density also contribute to textile production and finishing. Mahlo wants to support manufacturers in optimising their production processes and thus also the end product in a cost-efficient way.

Solutions for technical textiles and nonwovens
Support in the production process is also available for technical textiles and nonwovens. The focus here is on the Qualiscan QMS quality measurement system. The modularly designed system, which consists of sensors and measuring frames, measures, logs and controls critical parameters such as basis weight, moisture or layer thickness across the entire fabric width. Depending on the application and task, different measuring methods are used for this purpose.

• Next-Gen Technologies for Nonwovens/Engineered Materials
• Canopy Respirator from Canopy Wins Innovation Award

145 professionals in product development, material science, and new technologies convened for the 11th conference edition of RISE®—Research, Innovation & Science for Engineered Fabrics, held virtually, Sept. 28-30. The event was co-organized by INDA, the Association of the Nonwoven Fabrics Industry, The Nonwovens Institute, and North Carolina State University.

The program focused on Nonwoven Material Science Developments, Sustainability, Increasing Circularity, Promising Innovations, Process Innovations, Material Innovations, Government/NGO Challenges to Single-Use Plastics, Machine-Assisted-Learning Development of Biopolymers, and Market Intelligence and Economic Insights.

Participants praised the high-quality program content, in-depth round table discussions, networking and Q&A’s where participants ask expert speakers questions pertaining to their focused presentations.

Highlights among the 26 presentations included

• Sustainable Solutions for our Plastic Planet Predicament, by Marc A. Hillmyer, Ph.D., McKnight Presidential Endowed Chair, University of Minnesota;
• Closed-Loop Recycling Pilot of Single-Use Face Masks by Peter Dziezok, Ph.D., Director of Open Innovation, Proctor & Gamble;
• Innovating a Sustainable Future for Nonwovens: A European Perspective, by Matt Tipper, Ph.D., CEO, Nonwovens Innovation & Research Institute (NIRI);
• Phantom Platform: The Polyolefin-cellulose Coformed Substrates Technology, by Fabio Zampollo, CEO and Founder of Teknoweb Materials; 
• Guiding Environmentally Sustainable Innovations – From Reactive to Proactive Life Cycle Management, by Valentina Prado, Ph.D., Senior Sustainability Analyst, EarthShift Global LLC;  
• High-Loft, Ultra-Soft Hygiene Solutions, Paul E. Rollin, Ph.D., Senior Principal Scientist – Global Hygiene, Propylene-Vistamaxx-Adhesion (PVA) Global Technology, ExxonMobil Chemical Company;
• Canadian Plastic Policy Update, by Karyn M. Schmidt, Senior Director, Regulatory & Technical Affairs, American Chemistry Council (ACC).

Other highlights included the announcement of Canopy Respirator as the winner of this year’s RISE® Innovation Award winner. The annual award recognizes innovation in areas within and on the periphery of the nonwovens industry which use advanced science and engineering principles to develop unique or intricate solutions to problems and advance the usage of nonwovens.

RISE® Innovation Award Winner
The RISE® Innovation Award was presented to Canopy for their Canopy Respirator. The productis an innovative respirator that is fully mechanical, non-electrostatic, with a filter designed for superior breathability while offering the wearer facial transparency. The breakthrough respirator features 5.5mm water column resistance at 85 liters (3 cubic feet) per minute, 2-way filtration, and a pleated filter that contains over 500 square centimeters of surface area. The patented Canopy respirator resists fluids, and eliminates fogging of eyeglasses.

Nur noch einen Monat, bevor die INDEX™20 zum ersten Mal seit 2017 ihre Tore öffnet, und rund 750 Aussteller haben ihre Teilnahme bereits bestätigt. Dies übersteigt die Zahlen von 2017 und zeigt deutlich die Relevanz der INDEX™20 als Anlaufstelle für Informationen aus erster Hand über neue Entwicklungen in den Bereichen Filtration, Transport, Bau, Hygiene, Medizin und Verpackung.  Wie immer wird es eine große Bandbreite an Endanwendungen geben, darunter langlebige Anwendungen und Einweganwendungen.

Trotz der Herausforderungen, mit denen viele Sektoren konfrontiert sind, haben sich die Vliesstoffe weiterentwickelt und sind während der Coronavirus-Pandemie noch stärker in den Vordergrund getreten. In einer solchen Zeit ist eine Veranstaltung wie INDEX™ wichtiger denn je, nicht nur um weiteres Wachstum zu gewährleisten, sondern auch um den Beitrag von Vliesstoffen im Kampf gegen die Pandemie zu unterstreichen und zu feiern. Um sicherzustellen, dass jeder die Veranstaltung unbesorgt genießen kann, werden alle erforderlichen Gesundheitsprotokolle zum Schutz der Aussteller und Besucher vorhanden sein.  

Natürlich ist die Pandemie nicht die einzige Herausforderung, mit der die Welt heute konfrontiert ist, und viele der Möglichkeiten zur Lösung einiger der wichtigsten Probleme wie Luftqualität, Kosteneffizienz, Nachhaltigkeit und Bereitstellung von sauberem Trinkwasser werden ebenfalls angeboten. In der Tat erleben wir weltweit einen Anstieg der Investitionen in erneuerbare, recycelte Materialien und die Entwicklung von Recyclingtechniken für Vliesstoffprodukte in einer Reihe von Anwendungen, während gleichzeitig eine Reduzierung des Materialeinsatzes, der Energie und der Abfallproduktion gewährleistet wird.

Eine Neuheit in diesem Jahr ist das INDEX™ Innovation Lab, das zum ersten Mal geöffnet sein wird. Das Innovation Lab ist ein spezieller Bereich innerhalb der INDEX™20, in dem Innovation und F&E präsentiert werden. Es ermöglicht die Entdeckung der wichtigsten Eigenschaften und Funktionen von Vliesstoffen in verschiedenen Anwendungen und verbessert das Verständnis für ihr Potenzial. Es werden sogar Poster von einigen der klügsten Köpfe der Branche ausgestellt, die aktuelle, noch laufende Forschungsprojekte sowie die Gewinner und Nominierten der INDEX™20 Innovation Awards vorstellen. Das Innovationslabor wird auch einen "Rundgang" durch das tägliche Leben mit Vliesstoffen bieten, der die breite Palette von Anwendungen und die wachsende Zahl von Sektoren, die von Vliesstoffen berührt werden, präsentiert.

Die sechs kostenlosen Branchenseminare finden parallel zu The Lab statt und bieten Expertenwissen zu den Themen Transport, Filtration, Infektionsprävention, intelligente Vliesstoffe und Geokunststoffe. Jedes Seminar findet live in Genf und parallel dazu auf der virtuellen Plattform statt, wo alle Teilnehmer mit den Referenten interagieren und an Diskussionen und Fragerunden teilnehmen können.

Suominen has launched a second nonwoven product, HYDRASPUN® Regal, that has received the Fine to Flush Manufacturer’s Generic Certificate from Water UK. HYDRASPUN® Regal was developed to meet the increasing need for flushable wipes that are dispersible according to the Water UK’s flushability standard.

HYDRASPUN® Regal is made of plastic free and biodegradable raw materials, containing only cellulosic fibers. It also has a low-level carbon footprint due to its high pulp content.

Suominen was one of the first nonwoven substrate manufacturers to receive the Fine to Flush Manufacturer’s Generic Certificate from Water UK. The first certification was granted for HYDRASPUN® Royal in Spring 2020.

The UK’s Fibre Extrusion Technology (FET) will introduce its new lab-scale spunbond system at the forthcoming INDEX 2020 nonwovens exhibition taking place in Geneva, Switzerland, from October 19-22.

The new spunbond range provides unprecedented opportunities for the scaled development of new nonwoven fabrics based on a wide range of fibres and polymers, including bicomponents.

FET has already supplied one of these new spunbond lines to University of Leeds in the UK, and a second, in combination with a metlblown line, to the University of Erlangen-Nuremberg in Germany.

“Our new spunbond technology is unique in providing the ability to process a wide range of polymers, including those normally not considered appropriate for the spunbond process, at the scale required to fully explore material combinations and bring new products to market,” says FET Managing Director Richard Slack. “FET has built on its melt spinning expertise to develop a true laboratory scale spunbond system.”

WEIDMANN GmbH in Süßen is known worldwide as a specialist for the finishing of fiber and down-proof articles and woven industrial fabrics. Customers particularly appreciate the company's reliability and flexibility with regard to their individu-al requirements, and consistently high quality of its products. The Swabian textile manufacturer finishes premium fabrics, mainly for the bedding industry, using the latest technology and in an environmentally conscious manner.

The complex production and finishing processes for high-quality fabrics require a reliable and efficient machine technology. With this in mind, WEIDMANN has always relied on the proven stenter technolo-gy from BRÜCKNER. For many decades, the German textile machinery manufacturer has been a world leader in the con-struction of production lines for the finishing of classical textiles, woven industrial  fabrics, nonwovens, glass fabrics and floor coverings. In addition to stenters, the company's production program also in-cludes coating lines, relaxation dryers, sanfor lines, continuous dyeing lines as well as ovens for the bonding of nonwovens and other special lines. All machines are produced 100% in-house in Germany.

Both companies continuously invest in new and innovative technology in order to be successful and competitive today and in the future. Only Recently, a completely newly developed BRÜCKNER stenter was installed in the ultra-modern plant at WEIDMANN. During the intensive project engineering phase it soon became clear which features are of special importance for their daily production requirements:

• uniform moisture distribution in the machine entry and during pick-up of the specialized   chemicals in the finishing padder before the thermoprocess
• weft-straight fabric flow with minimized residual distortion
• very good accessibility for maintenance and daily cleaning
• sensor technology and automation of setting parameters for energy optimization
• heat-recovery with hot water generation for the dye house
• the line must be fully Industry 4.0 capable

• Pushing technical textile investments into the State

In a bid to strengthen indigenous production through the state and attract investors, the nodal agency for investment promotion and facilitation for the Government of Tamil Nadu – Guidance has signed up for Techtextil India 2021 – the leading International Trade Fair for Technical Textiles and Nonwovens. The TN Government will be promoting technical textile policies through both physical and virtual segments of the hybrid fair, enabling investors to set up integrated facilities. Leading technical textile players from Tamil Nadu and across the nation confirm participation for the three-day business event.
 
As one of the first major business events in India for the technical textile sector since the pandemic, Techtextil India 2021 will reunite the industry to present a strong showcase of technical textile technologies crucial for the development of India across industries such as healthcare, agriculture, construction, infrastructure, sports, apparel etc. The first hybrid edition will take place from 25 – 27 November 2021 at the Bombay Exhibition Centre in Mumbai.
 
Announcing a close co-operation with Messe Frankfurt India for the 2021 edition, the Government of Tamil Nadu further shared that it will be promoting textile policies and highlighting investment prospects at the trade fair in a bid to attract companies and investors to the state. Ms  Pooja Kulkarni IAS MD & CEO, Guidance Tamil Nadu said: “While there are several inherent advantages for the growth of technical textiles in Tamil Nadu specifically, many raw materials used in the production of sanitary products, artificial ligaments, seat belt webbings, airbags are still heavily imported. In this context, the Techtextil India Forum can help us reduce import dependency and bring investments in R&D, manufacturing, innovation by partnering with global technical textiles companies.

Not only since 2021 has sustainability been a topic high on society’s agenda. And yet the importance of sustainability for consumers and companies has once again increased sharply as a result of the Corona pandemic, as numerous studies confirm. Then why is it often so difficult to implement this conviction in everyday life? One of the biggest obstacles to sustainable consumer behaviour is the lack of availability of alternatives.

In addition to changing consumer demands, the EU Commission's recent decision on the single-use plastics directive is also prompting many nonwovens manufacturers to look at alternative solutions. Kelheim Fibres is exhibiting at this year's INDEX in Geneva and online with bio-based fibers that offer an alternative to synthetic materials in a wide range of applications. The Bavarians have decades of experience in the nonwovens and hygiene sectors and work on individual customer-specific innovations.

"We want to make it easy for consumers to choose an environmentally friendly option. That’s the case when bio-based solutions offer the same performance as synthetic products," said Matthew North, Commercial Director at Kelheim Fibres." Our fibre technology allows us to create just that: unlike natural fibres, which are available already in fibre form and can only be treated on the surface, we can engineer the properties of our fibres they need for specific applications by specifically intervening in the production process. That way we combine nature - our fibres are made of wood pulp - with performance."

Kelheim's special fibres are made of wood pulp from sustainably managed sources, are produced in Kelheim in an environmentally friendly way and are fully biodegradable at the end of their product life. Kelheim Fibres is the first viscose fibre manufacturer in the world with an EMAS validated Environmental Management System and was awarded a dark green/light green shirt in the most recent Canopy HotButton-Ranking.

• Innovations in Protection, Efficiency and Engineered Fabrics

INDA, the Association of the Nonwoven Fabrics Industry, announced the three finalists for the prestigious RISE® Innovation Award during the 11th edition of the Research, Innovation & Science for Engineered Fabrics Conference, (RISE®) to be held virtually September 28-30, 2021.  The award recognizes novel innovations in the nonwovens industry that creatively use next-level science and engineering principles to solve material challenges and expand the usage of nonwovens and engineered fabrics. These three finalists will present their innovative material science solutions as they compete for the RISE® Innovation Award.

Canopy Respirator
Canopy is an innovative respirator that is fully mechanical, non-electrostatic, with a filter designed for superior breathability while offering the wearer facial transparency. The breakthrough respirator features 5.5mm water column resistance at 85 liters (3 cubic feet) per minute, 2-way filtration, and a pleated filter that contains over 500 square centimeters of surface area. The patented Canopy respirator resists fluids, and eliminates fogging of eyeglasses.  

Evalith® 1000 Series
Johns Manville’s innovative Alpha Binder is a formaldehyde-free, high bio-carbon content, toxic-free binder formulation ideal for carpet mat applications. Alpha Binder eliminates monomer and polymer synthesis, uses a bio-degradable catalyst, and requires 70% less water in manufacturing. The resulting glass mats made of Alpha Binder are named “Evalith 1000” and reduces energy consumption during manufacturing by over 70% compared to alternative petroleum-based binders. Evalith 1000 was commercialized in North America in 2020.

Fiber Coated, Heat Sealable, Breathable, Hybrid Membrane, Fabric Protection
TiGUARD protective fabric is a construction of monolithic or hybrid imperious/moisture eliminating membranes with a surface covered with micro-fiber. This nonwoven product is a multi-layer all polyester fabric specifically for chemical and microbial protective fabrics, products, and garments. It is constructed of compatible heat seal-able materials which lend themselves to high-speed heat seal-able production and ultimately automated manufacture of garments without sewing. It is a combination of a densely flocked polyester fiber surface on polyester membrane supported by polyester scrim.
Virtual RISE™ conference attendees include technology scouts and product developers in the nonwoven/engineered fabrics industry seeking new developments to advance their businesses. These attendees will electronically vote for the recipient of the 2021 RISE® Innovation Award, on Wed. Sept. 29th. The winner will be announced Thurs., Sept. 30th.

The conference program will cover timely and relevant industry topics including: Material Science Developments for Sustainable Nonwovens; Increasing Circularity in Nonwovens; Market Intelligence & Economic Insights; Promising Innovations in Nonwovens; Process Innovations in Nonwovens; Material Innovations in Nonwovens;  the full program can be viewed on the link: https://www.riseconf.net/conference.php

• International Conference on Cellulose Fibres 2022, 2-3 February in Cologne, Germany and online – Call for Abstracts and Posters – 300 participants and 30 exhibitors are expected

Cellulose fibres are among the winners of the European 'Single-Use Plastics Directive (SUPD)', which has been in effect since July 2021 and entails plastic bans for a variety of single-use products. Cellulose is the main component of plant cell walls and a natural polymer. As a result, disposable products made of cellulose and cellulose fibres are not labelled as plastic and are explicitly excluded from the regulation. The success story of cellulose fibres will thus continue at a rapid pace with new developments and applications.

Building on the success of this year's conference with 200 participants, the International Conference on Cellulose Fibres 2022 will again cover the entire value chain, from lignocellulose, chemical pulp, cellulose fibres such as rayon, viscose, modal or lyocell and new developments to a wide range of applications: Textiles of all kinds, nonwovens such as wet wipes and new areas such as composites or nanocellulose in the food industry. All these sectors have gained considerable momentum in recent years.

Cellulose fibres have been a success story within the textile market with a compound annual growth rate (CAGR) between 5 and 10 % over the last ten years and similar growth rates are expected in the coming decade. This makes cellulosic fibres the fastest growing fibre group in the textile industry and also the largest investment sector in the global bioeconomy. The challenge now is to achieve a balance between the ongoing capacity expansion and the growing demand, to avoid overcapacity while still meeting rising demand from the major brands. These high growth rates are driven by the increased demand for natural fibres (and bottlenecks in cotton production), the microplastic issues, and bans on plastics in disposable applications. All three factors will continue to play an important role in the development of the sector in the future.

Companies are now invited to submit presentations as well as their latest developments for the Innovation Award.

Main topics of the conference:

• What is the impact of plastic bans on single-use products?
• The avoidance of microplastics and the transformation from fossil to renewable raw materials?
• What are the biggest challenges in developing new value chains and growing market demand?
• Which alternative raw materials for cellulose fibres are suitable and available?
• What are the latest technology and market trends?
• What are the future market dynamics? Who is active and interested in the cellulose fibre sector?
• What ecosystems and partnerships are needed to promote innovation in line with new market requirements?
• How will the political environment develop in the future?
• How can the sustainability of cellulose fibre production be further improved?

 
Call for Abstracts
Abstract submission is open now. You are welcome to present your latest products, technologies, developments or market trends. Submit your abstract as soon as possible.
Deadline for submission: 15 October 2021
https://cellulose-fibres.eu/call-for-abstracts

Call for Posters
Deadline for submission: 31 December 2021
https://cellulose-fibres.eu/call-for-posters

Call for Innovations
More information about the innovation award and the application can be found at
Deadline for submission: 15 November 2021
https://cellulose-fibres.eu/award-application

Sponsoring Opportunities: https://cellulose-fibres.eu/sponsoring