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Sagar plant Photo Sagar Plant
21.01.2025

Sagar renews subscription package with Uster FiberQ

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Sagar Manufacturers Pvt. is renowned for excellence, in both its home country of India and the global textile marketplace, as a producer and supplier of top-class cotton yarns and knitted greige fabric. Saini says: “Our strategic focus is on integrating advanced technology and eco-friendly practices, for creative solutions which drive excellence in manufacturing performance and ensure customer satisfaction.”

Before FiberQ, the company was already proud of the excellent raw material management processes in its spinning operation. It was a determination to improve still further in both production efficiency and consistent quality which led to the decision to implement the Uster FiberQ raw material management solution.

Sagar has always embraced new technologies – especially those focused on innovation and automation – and it was naturally one of the first adopters of the FiberQ raw material management solution. FiberQ combines advanced technology and textile expertise to automate many tasks previously done manually. So it became a very interesting value proposition for progressive spinners like Sagar. The automated, intelligent, reliable and easy-to-use system minimized manual efforts but also provided consistent results. Uster’s end-to-end solution also offers access to continuous improvements such as supplier statistics and fiber-to-yarn correlation, which will add even more value in future.

Impact on production
Sagar figures show that yarn realization has increased by 0.3% to 0.5% on average and it has eliminated the need for ‘cut and creel’ – a big advantage in terms of efficiency and fewer changes in production. During the year, FiberQ generated more than 2,000 laydowns for all production units in a very efficient, fast and easy way. Another plus was the easily accessible laydown history and the visibility of the impact of different cotton lots in use.

Customer feedback has also been strong. Sagar’s improved quality consistency was said to have resulted in better fabric appearance. And since Sagar can now provide customers with bigger yarn lot sizes with the same quality and color properties, they can produce larger, uniform batches of knitted and dyed fabrics and save manufacturing costs.

Advisory service benefits
FiberQ is not only a software solution. It comes with advisory services from expert Uster textile technologists. The FiberQ advisory services ensure there is always a textile engineer with mill experience and deep knowledge available to support the spinners. As well as taking care of all aspects of installation, there are periodic assessments to track quality status from fiber to yarn, which is a unique competence of Uster and a highly appreciated element of the service.

FiberQ is offered as a yearly subscription service. For the industry, the idea of subscribing to a software service for raw material management is quite new, although it has been established for many years in other fields.

Source:

Uster Technologies AG

Flametougher Photo Flametougher Carrington
Flametougher by Carrington
13.01.2025

Carrington: Stretch FR fabrics for workwear in the Middle East

The Middle East’s industrial sector is synonymous with high-risk environments, particularly in oil and gas production. Workers face hazards such as flash fires, chemical splashes and electric arcs—all within the context of demanding conditions, including sweltering heat and long shifts. In response to these challenges, flame-retardant (FR) fabrics with stretch properties are emerging as the next generation of protective workwear, delivering comfort, safety and durability.

Traditionally, FR fabrics prioritised protection over comfort. However, the increasing demand for ergonomic clothing has driven a shift towards stretch solutions. Thanks to innovations in textile engineering and the influence of modern fashion, these fabrics now combine unparalleled flexibility with the stringent safety standards required in high-risk industries.

The Middle East’s industrial sector is synonymous with high-risk environments, particularly in oil and gas production. Workers face hazards such as flash fires, chemical splashes and electric arcs—all within the context of demanding conditions, including sweltering heat and long shifts. In response to these challenges, flame-retardant (FR) fabrics with stretch properties are emerging as the next generation of protective workwear, delivering comfort, safety and durability.

Traditionally, FR fabrics prioritised protection over comfort. However, the increasing demand for ergonomic clothing has driven a shift towards stretch solutions. Thanks to innovations in textile engineering and the influence of modern fashion, these fabrics now combine unparalleled flexibility with the stringent safety standards required in high-risk industries.

Stretch fabrics such as Carrington Textiles’ Flametougher 290AS Flex and Flameflex 300AS demonstrate how this transition is not just a luxury but a necessity. Flametougher 290AS Flex, for example, incorporates 19.5% CORDURA® nylon 6,6 for exceptional durability and strength, blended with 78% cotton for lightweight comfort. At just 290gsm, it ensures workers maintain mobility without compromising on protection.

Meeting the needs of Middle Eastern workers, Flameflex 300AS, weighing 300gsm, provides a perfect balance of durability, flexibility and flame resistance. Its 83% cotton and 14% polyester composition ensures longevity, while 2% EOL fibres enable enhanced elasticity—critical for workers in physically intensive roles such as oil rig operations or refinery maintenance.

Flexibility in workwear isn’t just a matter of comfort, it’s a matter of safety. Restricted movement can lead to fatigue, reduced compliance with safety standards and accidents. Stretch FR fabrics excel in adaptability. Whether it’s a worker scaling scaffolding on an oil platform or handling maintenance in a petrochemical plant, garments made with stretch FR textiles allow for the unrestricted movement critical to performing tasks safely.

The rise of these type of fabrics also owes much to the fashion industry. Decades of innovation in stretch garments for everyday use have created a ripple effect in workwear. Workers increasingly expect the same level of comfort and fit in their protective clothing, and manufacturers are responding.

(c) Messe Frankfurt France
09.01.2025

Texworld Apparel Sourcing Paris returns to the Paris-Le-Bourget Exhibition Center

The return of Texworld Apparel Sourcing Paris to the Paris-Le-Bourget exhibition centre from 10 to 12 February will see a number of innovations both in terms of the products on offer and the visitor itineraries.

More than 1,200 weavers and garment makers are expected in Halls 2, 3 and 4 of the exhibition centre for this first edition in 2025. This return to a redesigned space marks a new chapter in the visitor experience. This session will also offer a true reflection of the diversity of global sourcing, with creative ranges at competitive prices for the fashion industries.

The return of Texworld Apparel Sourcing Paris to the Paris-Le-Bourget exhibition centre from 10 to 12 February will see a number of innovations both in terms of the products on offer and the visitor itineraries.

More than 1,200 weavers and garment makers are expected in Halls 2, 3 and 4 of the exhibition centre for this first edition in 2025. This return to a redesigned space marks a new chapter in the visitor experience. This session will also offer a true reflection of the diversity of global sourcing, with creative ranges at competitive prices for the fashion industries.

New sourcing destinations for Texworld
Alongside the Top 5 weaving nations loyal to Texworld - China, Türkiye with its 70 manufacturers grouped together under the pavilion of the Istanbul Chamber of Commerce, India, Korea and Taiwan - alternative sourcing zones such as Malaysia, Singapore, the United Kingdom, Vietnam, the Netherlands and Egypt are enriching the show's offering. Dutch exhibitors Quality Textile, Nooteboom and Verhees Textiles are also back in the cotton sector, with cutting-edge and particularly creative catalogues. In the knitwear sector, we can also note the participation of the Koreans O.N.K, specialists in circular knitting, W-Tex, whose polyester blends produce remarkable fancy fabrics, or specialists in silky aspects such as JK Tex or TL Corporation. The Denim sector is growing this year, with around thirty exhibitors, including some of the world's leading names such as Winwin Textile from China and Bangladeshi supplier NZ Denim.

Innovations, initiatives and sustainability
The new “Initiatives” zone at the entrance of Hall 4 will be showcasing inspiring and sustainable solutions, such as that of Vietnamese company Bao Lan Textile with its range of silk and fabrics made from pineapple leaf fibre. These products, developed with Ecofa Vietnam, have natural antibacterial properties and offer natural UV protection up to 50+ UPF. This area will also host the China Textile Information Centre's trends forum, as well as the Econogy Hub, which brings together Messe Frankfurt's expertise on sustainability-related initiatives in the textile sector. Also to be discovered in the activewear sector is the range from Japan's Toyoshima, known for its streetwear collections, its ‘non-denim’ fabrics that consume very little water, and its astonishing wagami fabrics, produced from blends of very fine yarns made to order from cotton, linen and wool.

Apparel Sourcing: focus on Africa and near sourcing
Apparel Sourcing also has a great session in store. With more than 500 exhibitors expected - up on February 2024 - the show's rich offering of finished products, clothing and fashion accessories will be on full display over the three days. Especially when it comes to local sourcing. Alongside the major manufacturing nations - led by China and India, and Pakistan and Bangladesh, both of which have grouped their exhibitors under their national pavilions - visitors will have access to products from the Africa zone, with a hub of companies from Ethiopia, Rwanda (Pink Mango) and the Arise Integrated Industrial Platform, which brings together the expertise of garment manufacturers based in Togo, Benin and Gabon. Ukraine, back with 5 companies supported by its national textile association, will be adding to the Euromed offering from Foursource, Messe Frankfurt's near sourcing partner, which will be presenting catalogues from companies in Eastern Europe, Portugal and Morocco.

An optimised sourcing experience
The return to Paris-Le Bourget Exhibition Centre has been accompanied by an overhaul of the organisation of visitor areas. The layout of sectors and services has been reviewed to create new synergies between raw materials and finished products. Women's wear areas (All about her, Embrodery & Lace, Silky aspect...) have been set up in Hall 4 - dedicated to knitwear, silk and lace - and a large area will be devoted to the outdoor - sportswear - casualwear offer in Hall 3. Hall 2 will be a focal point for relaxation, catering and networking, as well as a place for inspiration and exchange, with trend forums, product presentations, services and the Agora for conferences and round tables.

Econogy, Small Quantity & Hand Made: themed itineraries
Three exhibitor itineraries have been designed by the Messe Frankfurt France team to meet visitors' needs. The Econogy Finder trail, for example, enables visitors to find more than 80 suppliers of sustainable textiles, listed in the show app and indicated by the Econogy logos visible on the corresponding booths. The Small Quantity itinerary then highlights the more than 200 suppliers able to offer small quantity production (less than 300 pieces for garments or less than 100 metres for fabrics). A plus for buyers looking for limited editions or small orders for capsule collections. Finally, the Hand Made itinerary identifies the more than 130 exhibitors whose catalogues feature authentic, handmade products or unique skills. These manufacturers can also be found directly on the fair's online directory.

Source:

Messe Frankfurt France

Cotton Farmers from Tanzania (c) Martin J Kielmann for CmiA
07.01.2025

Dibella increases the purchase of CmiA Cotton

Dibella is again increasing the use of Cotton made in Africa cotton according to the mass balance system. In 2025, the company will purchase 825 tons of raw fibres. This corresponds to an increase of 10% compared to the previous year.

Dibella has been implementing Cotton made in Africa (CmiA) cotton in its supply chain in accordance with the mass balance system since 2017, thereby supporting socially and ecologically sustainable cotton production in Africa. With this further increase, Dibella is fulfilling its corporate goal of “increasing the use of sustainable fibers”.

The mass balance system allows the raw cotton to be easily implemented in the production process at Dibella's suppliers, while at the same time having a high impact on African cotton farmers. The license costs incurred are borne by Dibella and are not passed on to customers. In this way, Dibella aims to raise awareness for more sustainable raw fiber production, away from cost discussions.

Dibella is again increasing the use of Cotton made in Africa cotton according to the mass balance system. In 2025, the company will purchase 825 tons of raw fibres. This corresponds to an increase of 10% compared to the previous year.

Dibella has been implementing Cotton made in Africa (CmiA) cotton in its supply chain in accordance with the mass balance system since 2017, thereby supporting socially and ecologically sustainable cotton production in Africa. With this further increase, Dibella is fulfilling its corporate goal of “increasing the use of sustainable fibers”.

The mass balance system allows the raw cotton to be easily implemented in the production process at Dibella's suppliers, while at the same time having a high impact on African cotton farmers. The license costs incurred are borne by Dibella and are not passed on to customers. In this way, Dibella aims to raise awareness for more sustainable raw fiber production, away from cost discussions.

Cotton made in Africa cotton causes up to 13% less greenhouse gas emissions compared to the global average. No artificial irrigation is used during cultivation. This not only saves drinking water, but also protects valuable water resources in regions that are often affected by water shortages. Not using genetically modified seeds protects natural biodiversity. This specific example shows just how much the cotton farmers benefit: In Côte d'Ivoire, the income of farming families from the sale of CmiA cotton increased by almost 18 percent between 2015 and 2020, according to an independent study* commissioned to assess CmiA's activities and their impact.

Source:

Dibella GmbH

Spring 2025 collections of Citizens of Humanity and AGOLDE with Pili biobased indigo Photo (c) Citizens of Humanity Group
Spring 2025 collections of Citizens of Humanity and AGOLDE with Pili biobased indigo
06.01.2025

Pili partners with Citizens of Humanity and Orta

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili, a French pioneer in biobased dyes and pigments, partners with Orta, the Turkish denim mill and Citizens of Humanity, a California-based high-end denim brand known for its commitment to quality and sustainability.

They are beginning a transformative shift in the denim industry with the commercial launch of the first products dyed with Pili’s biobased indigo. The first products will debut in January in the Spring 2025 collections of Citizens of Humanity and AGOLDE.

A New Ecological Standard for the Denim Industry
In 2024, Pili achieved a major milestone by producing its first tons of biobased indigo, enabling the creation of sustainable denim articles, a turning point in the company's efforts to decarbonize the textile industry especially denim.

Pili has developed unique processes combining fermentation and organic chemistry to offer a high-performance, eco-friendly alternative to petrochemical dyes. Their ecological alternative significantly reduces the use of toxic chemicals and fossil resources, while aiming to cut CO2 emissions up to 50%. It meets the same performance as petrochemical indigo while seamlessly integrating into existing dyeing processes without requiring additional investment in commercial dyeing equipment.

Pili’s colors development is based on standardized Life Cycle Assessments (LCAs), ensuring a rigorous process to measure and minimize their environmental impact.

A Partnership Driving Sustainable Transformation in the Industry
Fiber and dye are the two main components of denim products and also the ones with the greatest impact on their production. The partnership between Citizens of Humanity, Pili, and Orta establishes one of the highest ecological standards in the market with the use of regenerative cotton and biobased indigo.

Pili biobased indigo will make its debut in Citizens of Humanity and AGOLDE’s Spring 2025 collections. This long-term partnership between Citizens of Humanity, Orta, and Pili will continue to expand in future collections. The launch will be exclusive on NET-A-PORTER on January 6, 2025, before being extended to agolde.com, citizensofhumanity.com, and other global retailers.

A Key Step Towards the Decarbonization of the Color Industry
Building on this first success, Pili is accelerating the development of coloring solutions for various industrial applications, particularly in the inks, paints, and polymers sectors. The aim is to decarbonize everyday products using high-performance biobased pigments, with the first applicative tests set to begin this year. Pili continues its mission to decarbonize the color industry, paving the way for a sustainable revolution.

International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector (c) ITMF International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector
02.01.2025

ITMF: Slight capacity growth and lower fibre consumption in 2023

The International Textile Manufacturer Federation has published its International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector in virtually all textile-producing countries in the world. ITMF has used a new calculation method and reviewed past time series.

The estimated global number of installed short-staple spindles reached 232 Mio units in 2023 and the number of installed open-end rotors grew to 9.7 Mio (see Fig. 1 and 2). Capacity building is still disproportionally targeting Asia. The number of installed air-jet spindles soared to 637 thousand. Outside Asia, the main capacity increase was registered in Türkiye.

The International Textile Manufacturer Federation has published its International Textile Industry Statistics (ITIS) on productive capacity and raw materials consumption in the short-staple organized (spinning mill-) sector in virtually all textile-producing countries in the world. ITMF has used a new calculation method and reviewed past time series.

The estimated global number of installed short-staple spindles reached 232 Mio units in 2023 and the number of installed open-end rotors grew to 9.7 Mio (see Fig. 1 and 2). Capacity building is still disproportionally targeting Asia. The number of installed air-jet spindles soared to 637 thousand. Outside Asia, the main capacity increase was registered in Türkiye.

Global Installed Capacities and Raw Material Consumption in the Short-Staple Organized (Spinning Mill-) Sector of the Textile Industries (1993-2023) The number of installed shuttle-less looms increased to 1.7 Mio in 2023 (see Fig. 3). Total raw material consumption in the short-staple organized sector slightly decreased to 43 Mio tons (see Fig. 4). Global consumption of raw cotton and cellulosic short-staple fibers decreased by -4.4% and -2.9%, respectively. Consumption of synthetic short-staple fibers increased by 0.5%.

Source:

ITMF International Textile Manufacturer Federation

C&A’s head of sourcing Alexandre Saus-Salas. © Haelixa
C&A’s head of sourcing Alexandre Saus-Salas.
12.12.2024

C&A: Organic cotton traced by Haelixa’s DNA markers

Haelixa has partnered with C&A, one of Europe’s leading fashion retailers, to advance the traceability of its organic cotton. The partnership stems from C&A’s commitment to working with others in the apparel industry to pilot and scale innovation. C&A’s targets include supporting the growth of organic cotton without synthetic pesticides and fertilisers, resulting in cleaner waterways, healthier ecosystems, and lower farmer costs.
 
The partnership between Haelixa and C&A began in 2022 with a pilot project, and since then, they have continuously worked together to trace raw materials. The result is this agreement with Haelixa to mark their organic cotton for the next three years. Using Haelixa’s DNA markers, C&A can trace the journey of its organic cotton from farm to finished garment. According to the C&A Sustainability Report, they are working with other organisations to foster organic cotton farming.  
 

Haelixa has partnered with C&A, one of Europe’s leading fashion retailers, to advance the traceability of its organic cotton. The partnership stems from C&A’s commitment to working with others in the apparel industry to pilot and scale innovation. C&A’s targets include supporting the growth of organic cotton without synthetic pesticides and fertilisers, resulting in cleaner waterways, healthier ecosystems, and lower farmer costs.
 
The partnership between Haelixa and C&A began in 2022 with a pilot project, and since then, they have continuously worked together to trace raw materials. The result is this agreement with Haelixa to mark their organic cotton for the next three years. Using Haelixa’s DNA markers, C&A can trace the journey of its organic cotton from farm to finished garment. According to the C&A Sustainability Report, they are working with other organisations to foster organic cotton farming.  
 
Alexandre Saus-Salas, Head of Sourcing at C&A, commented, “Transparency and ethical sourcing are crucial in our supply chain. As part of our commitment to traceability, we have begun implementing Haelixa DNA within our organic supply chain. This gradual rollout will continue over multiple seasons in 2025, with an impact foreseen over the next three years.”
 
Haelixa’s solution utilises DNA markers to create a tamper-proof, verifiable traceability that tracks organic cotton throughout the supply chain. The cotton, sourced through CottonConnect, is marked with unique DNA, which acts as a specific identifier. Once applied, the cotton is tested throughout the supply chain to verify the material using forensic PCR tests. Traceability with the fiber-forward approach ensures the final garment materials are authentic.  
 
The marking ensures the authenticity of organic cotton and mitigates the risk of sourcing from regions associated with forced labour.  Using the Haelixa markers enables C&A to make reliable statements about the presence of organic cotton in its products marked at the field level (in the ginning process).
 
Patrick Strumpf, CEO of Haelixa, noted, “Trust is the foundation of transparent storytelling. By tracing organic cotton from farm to finished garment, we empower brands like C&A to tell an authentic story, fostering greater consumer confidence in their sustainability efforts.”
 
This project is one of the initiatives that C&A has undertaken to enhance accountability through its supply chain. One of the goals listed in their Sustainability Report is enabling customers to make informed choices by increasing transparency around products and the company. The traceability of organic cotton demonstrates that innovation can support business success through customer trust.

Source:

Haelixa

Sustainability Report Dibella © Dibella b.v.
10.12.2024

Dibella publishes latest sustainability report

Dibella‘s latest sustainability report covers the period from January 1st, 2023 to July 31st, 2024 and documents progress and future plans in the areas of environmental, social and corporate governance.

Dibella laid the foundations for corporate social responsibility back in the early 2010s. Since then, the company has been consistently committed to the implementation of socially and environmentally consciously produced textiles and has initiated and completed numerous lighthouse projects in the supply chain. Dibella presented its activities and goals for the first time in 2012 in its sustainability report. Since then, the company has documented its progress at regular intervals.

Dibella‘s latest sustainability report covers the period from January 1st, 2023 to July 31st, 2024 and documents progress and future plans in the areas of environmental, social and corporate governance.

Dibella laid the foundations for corporate social responsibility back in the early 2010s. Since then, the company has been consistently committed to the implementation of socially and environmentally consciously produced textiles and has initiated and completed numerous lighthouse projects in the supply chain. Dibella presented its activities and goals for the first time in 2012 in its sustainability report. Since then, the company has documented its progress at regular intervals.

Environment
Particularly noteworthy are the constant proportion of GOTS and Fairtrade-certified products and a significant increase in the implementation of Cotton made in Africa cotton in the supply chain using the mass balance system: from 300 tonnes in 2023 to 750 tonnes in 2024. Another highlight is the reforestation project in Tamil Nadu, India, where over 4,000 trees have already been planted to offset CO₂ emissions. As a founding member of CIBUTEX, Dibella is also committed to the recovery of textile resources and the associated reduction of environmental pollution.

Social
Dibella has initiated and completed various social projects. One example is the improvement of working conditions in the supply chain by providing ergonomic seating for employees of a Pakistani clothing manufacturer. Dibella's own GoodTextiles Foundation also supports educational projects in India and drinking water initiatives in Africa. Measures have been introduced within the company to promote a good working environment.

Corporate Governance
99.5 per cent of textiles are now labelled with the Green Button, which confirms compliance with the Supply Chain Duty of Care Act. In addition, digital transparency tools such as the respect-code, which disclose the origin and production steps of the goods, have been further expanded. Following the coronavirus-related travel restrictions, business trips to India were also resumed in order to familiarise customers and interested parties with the positive ecological and social framework conditions of the supply chain.

Goals for the future
By 2030, company-related CO2 emissions are to be reduced by 45% and the proportion of organic Fairtrade cotton is to be increased to 20%. Overall, the proportion of sustainable cotton is to be increased to 70% of production. The company will continue to focus on sustainable innovation and transparency in the future.

Source:

Dibella b.v.

soil quality, cotton farming (c) Bremer Baumwollbörse mit Firefly
04.12.2024

Traditional composting methods fora more productive, climate-friendly cotton farming

In cotton cultivation, soil quality and the associated fertility and health of the soil play a key role. For this reason, the International Cotton Advisory Committee (ICAC) in Washington has carried out an ambitious research project on this topic in collaboration with various international partner organisations – with promising results.

In cotton cultivation, soil quality and the associated fertility and health of the soil play a key role. For this reason, the International Cotton Advisory Committee (ICAC) in Washington has carried out an ambitious research project on this topic in collaboration with various international partner organisations – with promising results.

New and old methods
Soil health has long been the focus of agriculture and therefore also of cotton cultivation. The International Cotton Advisory Committee has repeatedly emphasised the importance of soil health for cotton farming in the past. The focus was particularly on the situation in developing countries, where yields are still low compared to those in developed countries. An ICAC team has now developed a special programme to improve soil health, based on studies by international research teams and practical experience. The aim is to help cotton producers to achieve better, higher quality crop yields in healthy soil and, at the same time, contribute to climate protection with traditional, sustainable agricultural methods for soil cultivation that have been used for years. Valuable biomaterials are produced using various composting and fermentation methods.

The building blocks of soil improvement
Biochar, bokashi and jeevamrit are important components of proven methods for soil improvement. All three are seen as beneficial products for promoting sustainable agricultural practices. They are inexpensive to produce and, when combined and mixed, they offer effective solutions for restoring degraded, i.e. quality-reduced soils of varying consistency. This is a constant challenge, especially in African regions.

Biochar
Following the recommendations of the ICAC, biochar is produced using the ‘Cone Pit Open-Earth Kiln’ technique. This involves burning the cotton stalks left over from the harvest.
The production of biochar is rooted in history: evidence shows that indigenous peoples in the Amazon used a form called ‘terra preta’ to enrich the soil over 1,000 years ago. In modern-day agriculture, the use of biochar has been rapidly gaining momentum over the last ten years. Africa in particular has seen a significant increase. The ICAC team discovered that biochar is particularly useful for improving acidic soils due to its high pH value (8.0 to 11.0). However, in neutral and alkaline soils, biochar can increase the pH of the soil, potentially leading to lower yields. To counteract this, the ICAC team recommends mixing biochar with bokashi compost.

Bokashi
Bokashi is a type of compost originating from Japan that is traditionally produced through a fermentation process using kitchen waste, agricultural residues and effective microorganisms. Bokashi has a highly acidic pH value of 3.5, which makes it an ideal material for balancing the alkalinity of biochar. According to the ICAC, combining biochar with bokashi compost in the right ratios can result in a balanced soil pH of around 6.5, which is ideal for most plants. This method not only neutralises the pH value of the biochar, but also provides essential nutrients for soil organisms and plants.

Jeevamrit
To further improve soil quality where necessary, the ICAC team introduced jeevamrit. Jeevamrit is a traditional Indian method that provides soils with a variety of microorganisms. The production of jeevamrit, which involves processing cow dung and sugarcane molasses, provides a rich source of beneficial microbes that improve nutrient availability and promote soil regeneration.

When biochar, bokashi and jeevamrit are combined, they form the basis for regenerative agriculture. Studies show that biochar improves soil structure, bokashi provides nutrients and jeevamrit promotes microbial diversity, leading to healthier soils, increased productivity and sustainability in agriculture.

Training initiatives promote knowledge
Over the past three years, training courses on regenerative agriculture have been held in Africa, India and Bangladesh. A total of 16 organisations were involved. The training focused on three main technologies: bokashi composting, the ICAC practices for biochar production and jeevamrit for inoculating soils with a variety of soil microbes. The programmes have made the production techniques accessible to smallholder farmers in particular, leading to widespread adoption and improved soil quality.

Source:

Bremer Baumwollbörse

Graphic Global Fashion Agenda
28.11.2024

Global Fashion Agenda: New Blueprint for Scaling Textile Recycling in Manufacturing Countries

Global Fashion Agenda (GFA), with support from Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) and the H&M Foundation, has launched the Upstream Circularity Playbook, now available in six languages. This comprehensive resource draws on extensive case studies across multiple countries to provide a globally accessible, step-by-step guide specifically tailored for garment manufacturing regions. Designed to help stakeholders scale circular business models by valorising post-industrial textile waste, the Playbook equips manufacturing hubs with tools needed to drive sustainable change.

Global Fashion Agenda (GFA), with support from Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) and the H&M Foundation, has launched the Upstream Circularity Playbook, now available in six languages. This comprehensive resource draws on extensive case studies across multiple countries to provide a globally accessible, step-by-step guide specifically tailored for garment manufacturing regions. Designed to help stakeholders scale circular business models by valorising post-industrial textile waste, the Playbook equips manufacturing hubs with tools needed to drive sustainable change.

With over 520 global regulations now encouraging circularity and regionalisation in sourcing and design, the Playbook serves as a critical tool for establishing and scaling upstream circular ecosystems. It equips manufacturers, brands, policymakers, and investors with actionable strategies to implement circular fashion solutions in core manufacturing regions. With significant volumes of post-industrial textile waste yet to be properly harnessed, its consistency and high quality present a pivotal opportunity for scaling textile-to-textile recycling technologies in manufacturing regions. This can pave the way for recycling of post-use textiles and clothing. In Bangladesh alone, embracing textile recycling could unlock USD 4 to 5 billion annually through the export of recycled products, however, limited recycling capacity underscores a critical gap in industrial waste management.

Empowering Circularity in Manufacturing Countries
The Upstream Circularity Playbook draws on over 20 case studies from diverse regions such as Bangladesh, Cambodia, Indonesia, and Vietnam, providing an international and regional perspective that fosters knowledge sharing across the fashion industry. The examples showcase successful collaborations between brands, manufacturers, recyclers, and textile waste collectors, offering a replicable model for scaling circular solutions in various global contexts. Collaboration across the entire value chain is critical for unlocking the full potential of circularity. The Upstream Circularity Playbook provides a roadmap for stakeholders to work together in building a just and scalable circular fashion system.

A Constructive Framework for Action
The Playbook offers a pragmatic, step-by-step framework for building the necessary infrastructure to scale circularity in garment manufacturing countries. It provides essential tools for:

  • Segregating textile waste at the factory level to prevent contamination and enhance recycling quality.
  • Leveraging digital traceability platforms to track waste flows and align with recycler requirements.
  • Collecting, aggregating, and sorting textile waste to ensure it is properly prepared and delivered to recyclers.
  • Matching textile waste to the best use case by selecting the most suitable recycling technologies to ensure high-quality material recovery.
  • Designing for circularity by incorporating recycled materials into new products, contributing to the creation of a closed-loop system.

Harnessing the Opportunity
This emphasis on upstream circularity presents an immediate opportunity to valorise post-industrial waste, laying the groundwork for scaling textile-to-textile recycling and ultimately reducing dependency on virgin resources as they are gradually replaced by recycled materials. GFA previously noted in the Scaling Circularity Report that existing recycling technologies have the potential to drive up to 80% circularity in the fashion industry if fully scaled. Additionally, the Pre-Feasibility Report highlights that, in the case of Bangladesh, recycling textile waste could reduce cotton imports by 20%, saving nearly $750 million USD annually.  The Upstream Circularity Playbook therefore builds on this research by providing an actionable framework for the industry to harness such opportunities.

With contributions from over 20 experts and organisations, the Playbook is designed to spur action on a global scale. It provides a blueprint for fostering economic, environmental, and social benefits in garment manufacturing regions and emphasises the need for collaboration across the value chain to achieve a scalable solution for textile-to-textile recycling.

The Upstream Circularity Playbook is openly accessible and available in six languages, inviting stakeholders worldwide to provide feedback and join the conversation.

Source:

Global Fashion Agenda

Textilrecycling Graphik: Andritz
28.11.2024

ANDRITZ: Engineering order for textile recycling plant from Circ®

International technology group ANDRITZ has received an engineering order from US textile recycling innovator Circ in anticipation of its first large-scale textile recycling plant. The plant will be the first to recover cotton and polyester from blended textile waste.

Circ® is a pioneering company focused on sustainable solutions for the fashion industry. By converting fashion waste into reusable raw materials for fabrics, Circ reduces the need for petroleum and natural resources. The company’s mission is to build a truly circular economy to protect the planet from the cost of clothing.

ANDRITZ has been successfully conducting trials for Circ at the ANDRITZ Fiber R&D Center in Springfield, Ohio, USA, for several years. The successful partnership and recent developments have led to the decision to expand this cooperation.

International technology group ANDRITZ has received an engineering order from US textile recycling innovator Circ in anticipation of its first large-scale textile recycling plant. The plant will be the first to recover cotton and polyester from blended textile waste.

Circ® is a pioneering company focused on sustainable solutions for the fashion industry. By converting fashion waste into reusable raw materials for fabrics, Circ reduces the need for petroleum and natural resources. The company’s mission is to build a truly circular economy to protect the planet from the cost of clothing.

ANDRITZ has been successfully conducting trials for Circ at the ANDRITZ Fiber R&D Center in Springfield, Ohio, USA, for several years. The successful partnership and recent developments have led to the decision to expand this cooperation.

The majority of fashion waste consists of polyester-cotton blends, which poses a significant challenge to achieving greater circularity. In particular, the separation of cellulosic and synthetic fibers from textile waste has been a major obstacle. Circ’s innovative recycling process can break down polycotton textile waste into its original components – polyester and cotton. The forthcoming plant will process 200 tons of textile waste per day, allowing cotton to be recycled for lyocell production and polyester to be reused for polyester production. This will reduce the need for virgin raw materials.

Conor Hartman, Chief Operating Officer at Circ, says: “We remain excited about this continued collaboration with ANDRITZ. Together, we will commercialize Circ’s innovative recycling process and take another step towards a truly circular fashion industry. With its expertise in engineering and building large-scale process equipment, ANDRITZ is the right partner to help us transform textile waste into recycled fibers on an industrial level.

Michael Waupotitsch, Vice President Textile Recycling at ANDRITZ, comments: “We are eager to support Circ in their vision of circularity because the technology they have developed is uniquely suited to solve one of the biggest challenges in fashion waste and recycling. With our holistic knowledge in resizing, mechanical separation, hydrothermal processing, recovery of cellulosic pulp as well as pulp cleaning and pulp drying, we have the right expertise to help them achieve their goals. Our experience in process development and machinery will help bring their innovative recycling technology to life.”

Ibrahim Fibers is using the Trützschler Autoleveller Draw Frame TD 10. Photo TRÜTZSCHLER GROUP
Ibrahim Fibers is using the Trützschler Autoleveller Draw Frame TD 10
11.11.2024

Ibrahim Fibres: Lighthouse Solutions in Pakistan with Trützschler

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

An unusual challenge
Teams from Ibrahim Fibres often approach Trützschler with fresh ideas and new expectations. They recently set the challenge of producing top-quality yarns from unusually long polyester and viscose fibers. These fibers are used for luxury textiles, high-performance fabrics, fine bedding and advanced nonwoven materials. The end products benefit from the fibers outstanding strength and durability. Often, people in the textile industry talk about the problems with processing short fibers. But long fibers also present difficulties because they have a tendency to wrap or clog carding elements. Their length also makes them more tightly bound, which means they are more difficult to open.

What was the answer to this unusual challenge? Collaboration! Experts from Trützschler worked closely with partners at Ibrahim Fibres to explore potential solutions. "Our technical teams regularly collaborate with Trützschler’s R&D department to enhance production using Industry 4.0 principles, Al, and the latest technology," says Zafar Iqbal. "We’ve now developed a method for handling longer fibers that improves yarn consistency, end-product performance, and cost efficiency, while reducing waste. Our ongoing partnership with Trützschler continues to drive innovation and efficiency in our operations."

TC 30Si is here to help...
Ibrahim Fibres wanted to process 51mm polyester with 51 mm viscose fibers. In line with these requirements, Trützschler engineers optimized the TC 30Si carding machine for processing long polyester and viscose fibers. This machine is specifically customized for man-made fibers and can process these fibers more effectively due to its larger drum diameter, which results in a 14 % extended carding length. The machine also has 35 % more active flats. It has one licker-in and its cylinder, doffer wire, flat tops and stationary flats are all designed for processing man-made fibers.

"We chose TC 30Si for its advanced features, such as its 1400 mm cylinder diameter, extended carding lengths, and the automatic T-GO gap optimizer," says Zafar Iqbal. "These attributes support our Industry 4.0 goals by enhancing technology integration, data use, and operational efficiency, making it ideal for modernizing production and staying competitive in the textile industry."

And Ibrahim Fibres has even more reasons for choosing the TC 30Si: "It has user-friendly software and an intuitive Human Machine Interface (HMI), making it easy to maintain with minimal adjustments. This card boosts productivity and reduces energy consumption, while also improving consistency and reducing defects."

 

Source:

TRÜTZSCHLER GROUP

05.11.2024

Africa Textile Renaissance Plan: New era of textile manufacturing

ARISE IIP, the pan-African developer and operator of world-class industrial parks, has partnered with African Export-Import Bank (Afreximbank) and Rieter, the supplier of systems for manufacturing yarn from staple fibers in spinning mills. The unprecedented partnership will spearhead the “Africa Textile Renaissance Plan” – a transformative initiative aimed at revitalizing the continent’s textile sector. This ambitious project will leverage ARISE’s extensive network of industrial parks to support a new era of textile manufacturing in Africa.

In order to facilitate the implementation of the Africa Textile Renaissance Plan, Afreximbank, Arise IIP and Rieter AG signed a framework agreement on October 14, 2024. The framework agreement outlines the collaboration to establish 500 000 metric tons of African cotton transformation capacity over the next three to five years, supported by USD 5 billion in financing.

The Africa Textile Renaissance Plan aims to achieve the following key objectives:

ARISE IIP, the pan-African developer and operator of world-class industrial parks, has partnered with African Export-Import Bank (Afreximbank) and Rieter, the supplier of systems for manufacturing yarn from staple fibers in spinning mills. The unprecedented partnership will spearhead the “Africa Textile Renaissance Plan” – a transformative initiative aimed at revitalizing the continent’s textile sector. This ambitious project will leverage ARISE’s extensive network of industrial parks to support a new era of textile manufacturing in Africa.

In order to facilitate the implementation of the Africa Textile Renaissance Plan, Afreximbank, Arise IIP and Rieter AG signed a framework agreement on October 14, 2024. The framework agreement outlines the collaboration to establish 500 000 metric tons of African cotton transformation capacity over the next three to five years, supported by USD 5 billion in financing.

The Africa Textile Renaissance Plan aims to achieve the following key objectives:

  • establish 500 000 metric tons of African cotton transformation capacity over the next three to five years, with potential expansion of an additional 500 000 metric tons,
  • localize machine repair expertise in Africa,
  • create up to 500 000 jobs,
  • reduce Africa’s annual textile imports,
  • boost exports to the US under the African Growth and Opportunity Act (AGOA), focusing on full value addition within the continent and to export to the rest of the world and
  • develop a strong financing structure to support capacity building.

Countries benefiting from the program will be selected based on criteria such as power and gas availability, and textile parks with standard infrastructure or equity contribution. Training centers will be established in selected countries to develop and improve skill levels.

The partnership aims to secure financing of textile projects, streamlining the process through:

  • standardized loan documentation and security packages,
  • expedited two-month application process and
  • standardized business plan templates.

To foster long-term growth, Rieter has committed to gradually establishing a manufacturing presence in Africa subject to commercial viability, including the:

  • setup of a repair and maintenance facility in ARISE’s industrial park in Benin,
  • establishment of spare parts warehousing and
  • phased introduction of machine assembly operations.

Gagan Gupta, CEO and Founder of ARISE IIP expressed his enthusiasm for the project: “The Africa Textile Renaissance Plan represents a significant milestone in the continent’s industrial development. I’m convinced that this initiative will not only boost local manufacturing and create thousands of jobs but also position Africa as a global leader in sustainable textile production.”

Prof. Benedict Oramah, President and Chairman of the Board of Directors of Afreximbank, stated that the Africa Textile Renaissance Plan is a “game-changer” for African trade. He remarked: “By transforming Africa’s cotton into high-value textile products, we are not only driving industrialization but also reducing dependence on imports while building a competitive export base. This partnership complements our ongoing efforts, such as the transformative change we are spearheading in Africa’s Cotton-4 plus (C4+) countries, alongside other partners. It underscores Afreximbank’s unwavering commitment to industrialization and export development.”

Thomas Oetterli, CEO Rieter Group, said: “We are thrilled to support this important initiative with our commitment, expertise and consulting knowledge. We are convinced that the Africa Textile Renaissance Plan marks an important starting point for the future development of the textile industry in Africa.”

Source:

Rieter AG

30.10.2024

World’s first sports t-shirt made from 100% textile waste

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

For the first time, a piece of clothing is made entirely from textile waste – no bottles, no packaging, no virgin plastic. 100% biorecycled fibers. By developing and industrializing CARBIOS’ enzymatic depolymerization technology to achieve 100% “fiber-to-fiber” recycling, the consortium collectively advances the textile industry's shift towards a circular economy.

CARBIOS, a pioneer in the development and industrialization of biological technologies to reinvent the life cycle of plastic and textiles, and its “fiber-to-fiber” consortium partners On, Patagonia, PUMA, Salomon, and PVH Corp., parent company of Calvin Klein, unveil the world’s first enzymatically recycled polyester garment made from 100% textile waste using CARBIOS’ pioneering biorecycling technology.

This technological feat contributes to advancing textile circularity when, today, the majority of recycled polyester is made from PET bottles, and only 1% of fibers are recycled into new fibers.  The collective achievement marks an important milestone for the consortium’s ultimate aim of demonstrating fiber-to-fiber closed loop using CARBIOS’ biorecycling process at an industrial scale, and marks an important step forward for the textile industry’s shift towards a circular economy.

A plain, white T-shirt was a deliberate choice to showcase the technological achievement that made its production possible from mixed and colored textile waste.  By using CARBIOS’ biorecycling technology, polyester is broken down using enzymes into its fundamental building blocks which are reformed to produce biorecycled polyester whose quality is on par with oil-based virgin polyester.  Petroleum can now be replaced by textile waste as a raw material to produce polyester textiles, that will in turn become raw materials again, thus fueling a circular economy, with the added benefit of a lower carbon footprint and avoidance of landfill or incineration.

The t-shirt’s production began with all consortium members (On, Patagonia, PUMA, PVH Corp. and Salomon) supplying rolls and production cutting scraps to CARBIOS in Clermont-Ferrand, France.  This textile waste consisted of some mixed blends with cotton or elastane, as well as various treatments (such as durable water repellent) and dyes which render them complex to recycle using conventional methods. The collected waste was deconstructed into its original monomers, PTA and MEG, using CARBIOS’ biorecycling technology at its pilot facility. The resulting monomers were then repolymerized, spun into yarn and woven into new fabric by external partners, demonstrating the seamless integration into existing manufacturing processes.  The resulting sports t-shirt made from 100% textile waste meets the quality standards and sustainability objectives of the apparel brands present in the “fiber-to-fiber” consortium.

CARBIOS’ demonstration plant in Clermont-Ferrand, France, has been up and running since 2021, and its first commercial plant, the world’s first industrial-scale enzymatic PET recycling plant, is currently under construction in Longlaville, France.  In addition, CARBIOS recently announced several letters of intent with PET producers in Asia and Europe, confirming global interest in its biorecycling technology and advancing the international roll-out of its licensing model.

Source:

Carbios

30.10.2024

Triggers crisis in Europe’s textiles sorting and recycling sector a domino effect?

Europe’s textile sorting and recycling industry is currently experiencing an unprecedented crisis, even more significant than during the COVID-19 pandemic. The sector is under immense pressure due to several global disruptions, including the war in Ukraine, logistical challenges in Africa, and the rise of ultra-fast fashion.

As a result, there is an oversupply of used textiles and a sharp decline in demand from traditional export markets. The trade in used textiles between the EU and non-EU decreased from 464,993 tonnes in 2022 to 430,185 tonnes in 2023. Looking at Germany alone, the exports of used textiles to Ghana (one of Europe’s key export markets) have decreased from 7911.2 tonnes in 2020 to 4532.9 tonnes in 2023. Additionally, demand for recycled materials remains low: recycled cotton had an estimated production volume of 319 000 tonnes in 2023 (compared to 24.4 million tonnes of virgin cotton) globally.

Europe’s textile sorting and recycling industry is currently experiencing an unprecedented crisis, even more significant than during the COVID-19 pandemic. The sector is under immense pressure due to several global disruptions, including the war in Ukraine, logistical challenges in Africa, and the rise of ultra-fast fashion.

As a result, there is an oversupply of used textiles and a sharp decline in demand from traditional export markets. The trade in used textiles between the EU and non-EU decreased from 464,993 tonnes in 2022 to 430,185 tonnes in 2023. Looking at Germany alone, the exports of used textiles to Ghana (one of Europe’s key export markets) have decreased from 7911.2 tonnes in 2020 to 4532.9 tonnes in 2023. Additionally, demand for recycled materials remains low: recycled cotton had an estimated production volume of 319 000 tonnes in 2023 (compared to 24.4 million tonnes of virgin cotton) globally.

Consequently, prices for second-hand textiles have plummeted, while the costs of collection, sorting, and recycling have skyrocketed. Since spring 2024, the prices for sorted second-hand garments no longer cover processing costs, leading to major cash flow problems for sorting operators. Warehouses are becoming overwhelmed, increasing the risk of textile waste being incinerated.

In a joint statement EuRIC Textiles and Municipal Waste Europe expressed their concerns about the development of Europe’s textiles sorting and recycling sector. They have clearly specified what support they expect from Brussel:

“We call on the EU to encourage Member States to lower VAT on textile repair, reuse, and recycling activities, within the existing VAT Directive framework, and explore the possibility of introducing a tax on new, petroleum-based materials. Such measures, if adopted at national levels, would incentivise the use of recycled materials and reduce the environmental impact of virgin textile production.

This situation is likely to raise processing costs for municipalities, potentially resulting in higher waste disposal fees for residents, with the fear that the textiles will be thrown in the residual waste instead. Downstream players in the recycling chain, such as tearing and spinning mills, are also feeling the strain, leading to significant staff cuts.

To avert widespread bankruptcies, immediate financial and legislative support is essential. Short-term financial incentives for EU companies that contribute significantly to a sustainable circular textile chain are needed to safeguard the industry from collapsing. Investment in recycling technologies and infrastructure, alongside targeted support for municipalities dealing with textile waste stagnation, is crucial. We urge the EU to facilitate public-private partnerships to foster innovation in textile recycling and to scale up recycling technologies. This will help increase Europe’s capacity to process textile waste sustainably and efficiently. A swift revision of the Waste Framework Directive (WFD) and rapid implementation of Extended Producer Responsibility (EPR) schemes are also imperative.

In the mid-term, efforts should focus on making the textiles reuse and recycling sector competitive, in line with Commission President Ursula Von der Leyen’s ambition for a competitive and strong circular economy (through a future Clean Industrial Deal and Circular Economy Act). To reach this ambition, the EU needs to increase demand for recycled textiles, expand recycling capacity, and promote the use of sustainable materials through upcoming ecodesign requirements. We call for the mandatory inclusion of a percentage of recycled textile content (most preferably from post-consumer textiles) in all new textile products placed on the EU market, with a clear trajectory for increasing this percentage over the coming years. Without urgent action, Europe risks undermining its climate goals and jeopardising the future of its textile sorting and recycling industry.”

Source:

EuRIC Textiles & Municipal Waste Europe

23.10.2024

Pushing sustainability and digitalisation in Vietnam’s textile industry

In recent years, Vietnam has rapidly transformed into one of the world’s key textile producers, solidifying its position as the world’s third-ranked exporter behind China and Bangladesh. With a history rooted in silk textile craftsmanship and currently embracing wide ranging modern textile production, the country’s thriving sector offers tremendous growth prospects for both domestic and international businesses. In a bid to harness the potential in Vietnam and Southeast Asia, the Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) will return from 26 – 28 February 2025, with a renewed focus on promoting sustainability and digital transformation.

In recent years, Vietnam has rapidly transformed into one of the world’s key textile producers, solidifying its position as the world’s third-ranked exporter behind China and Bangladesh. With a history rooted in silk textile craftsmanship and currently embracing wide ranging modern textile production, the country’s thriving sector offers tremendous growth prospects for both domestic and international businesses. In a bid to harness the potential in Vietnam and Southeast Asia, the Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) will return from 26 – 28 February 2025, with a renewed focus on promoting sustainability and digital transformation.

Vietnam's textile and apparel sector comprises approximately 7,000 companies and employs over three million workers, with 80% of production capacity used for export and 20% for domestic consumption. Progress is aided by well-developed logistics networks, skilled labour and a stable political environment. As its textile industry evolves, several key trends are influencing its future direction, reflecting a growing emphasis on sustainability and technological advancement, and leading to new opportunities for exhibitors and buyers across the value chain at Vietnam’s comprehensive textile showcase.

Major trends shaping Vietnam's textile market reflected at VIATT
More Vietnamese enterprises are adopting eco-friendly materials, including organic cotton, recycled polyester, and Tencel, while numerous global brands manufacture in Vietnam, and have committed to the "Fashion Industry Charter on Climate Action", aiming to achieve net-zero carbon emissions by 2050.

To further advance sustainable initiatives in the domestic and international textile industry, VIATT 2025 will introduce Econogy Hub, a dedicated platform for innovative, eco-friendly suppliers and service providers to connect with like-minded visitors. The show’s other new Texpertise Econogy features will include the Econogy Finder, an independent verification tool to help sustainable exhibitors effectively communicate their green credentials, and Econogy Talks, the overarching category for eco-focused seminars, forums, and product presentations.

Apart from sustainability, the Vietnamese textile industry is also embracing advanced technologies in design and manufacturing. The launch of the fair’s Innovation & Digital Solutions Zone will provide a centralised platform for exhibitors to showcase innovations such as 3D printing, AI-driven design, and digital printing, which enable manufacturers to boost efficiency and customise products to meet specific market demands.

As well as the introduction of two new product zones, the India Pavilion, organised by The Cotton Textiles Export Promotion Council (TEXPROCIL), will also make its debut at VIATT 2025. Additionally, the Japan and Taiwan Pavilions have confirmed their return, with the Japan Pavilion recognised by VIATT’s visitors as a standout showcase within Southeast Asia's textile fair landscape. Overall, the fair will feature a diverse range of exhibitors across apparel, home textiles, and technical textiles, with many showcasing innovative and sustainable products.

The Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) is organised by Messe Frankfurt (HK) Ltd and the Vietnam Trade Promotion Agency (VIETRADE), covering the entire textile industry value chain.

More information:
Vietnam VIATT
Source:

Messe Frankfurt (HK) Ltd

17.10.2024

PERFORMANCE DAYS honors innovations

When PERFORMANCE DAYS opens its doors on October 23 and 24, 2024, in Halls A1 and A2 at the Messe München exhibition grounds, visitors will once again find fabric innovations for Fall/Winter 2026 across the segments of performance wear, footwear, accessories, and, for the first time, bodywear. The jury, composed of renowned industry experts, reviewed the latest fabrics for the 2026 season in the Trend, Footwear, and Bodywear Forum, looking for outstanding innovations. A total of one Performance Award and one Eco Performance Award were presented.

When PERFORMANCE DAYS opens its doors on October 23 and 24, 2024, in Halls A1 and A2 at the Messe München exhibition grounds, visitors will once again find fabric innovations for Fall/Winter 2026 across the segments of performance wear, footwear, accessories, and, for the first time, bodywear. The jury, composed of renowned industry experts, reviewed the latest fabrics for the 2026 season in the Trend, Footwear, and Bodywear Forum, looking for outstanding innovations. A total of one Performance Award and one Eco Performance Award were presented.

PERFORMANCE DAYS continues to deliver plenty of highlights and innovations in technical fibers and materials in the Trend Forum at the winter exhibition. Since Fall 2023, the event has also focused on the footwear segment, summarizing the latest trends and news in the dedicated Footwear Forum. Starting in October 2024, the organizers will introduce a new Bodywear Collective, complete with a corresponding Trend Forum. In close collaboration with the London Contour Experts and designer and industry expert Nichole de Carle, PERFORMANCE DAYS will feature a Trend Forum dedicated to underwear, shapewear, bras & leggings, yoga in motion, and swimwear.

The expert jury, led by Marco Weichert, CEO of PERFORMANCE DAYS, Jury Head Alexa Dehmel, and guest jurors Regina Goller, a textile expert with experience in sustainable functional fabrics at companies like Odlo, Puma, and Jack Wolfskin, as well as Stephan Prinz, Account Manager Germany at Klopman, praised the quality, sustainability approaches, and high level of innovation in the submissions. The jury awarded one Performance Award (Bodywear) and one Eco Performance Award (Apparel).

The winners are: A. Sampaio & Filhos – Têxteis SA & Penn Textile Solutions GmbH/Penn Italia SRL
For the Fall/Winter 2026 season, the jury selected three awards for outstanding fabrics.

Alongside the Eco Performance Award, which went to A. Sampaio & Filhos – Têxteis SA for the article “69222/Colorful chemistry featuring holistic farming,” one Performance Award
was also presented for the first time in the bodywear segment: Penn Textile Solutions GmbH/Penn Italia SRL made their debut in the Bodywear Forum with "13949.

ECO PERFORMANCE AWARD: A. Sampaio & Filhos – Têxteis SA / Article “69222 - Colorful Chemistry Featuring Holistic Farming”
In collaboration with Good Earth Cotton, this project focuses on sustainable farming practices to reduce the environmental impact of cotton while improving soil health, paving the way for a carbon-neutral future. The supplier is also exploring innovations with organic cotton grown using regenerative farming methods, expanding the scope for future eco-friendly concepts. Additionally, the fabric is dyed using biological dyes—an innovative technique where natural bacteria produce pigments that bond efficiently with the fabric a low temperatures without the use of petrochemicals. The fabric is available in pink and
sand.

Jury Statement: “This fabric takes this year’s focus topic to the next level! A. Sampaio & Filhos – Têxteis SA’s fabric innovation showcases the future of dyeing with microorganisms. Textile dyeing with living organisms is a sustainable and resource-efficient method that requires no harmful chemicals. Additionally, the fabric, made from 100% organic cotton, excels in performance due to an innovative body-mapping concept that provides optimal support during wear.”

PERFORMANCE AWARD: Penn Textile Solutions GmbH / Penn Italia SRL / Article “13949” This fabric, composed of 68% recycled polyamide and 32% ROICA, with a weight of 290 grams, is perfect for baselayer construction. It can be customized with the brand’s own design, featuring open structures and a 3D effect for added texture. Despite its structure, the fabric has an incredibly soft touch, ensuring maximum comfort during wear. Jury Statement: “Penn Textiles was a popular vote, an award worthy of the jury. The fabric has a combination of high density opaque areas with lighter breathable panels. A superior choice for the Bodywear Category because of its customisable 3D design aesthetic, printable qualities and second skin super soft touch. The fabric blend of Roica yarn and recycled PA has many admirable qualities for next to skin, including anti-odor, quick dry and outstanding stretch and recovery to adapt to the body shape. Fabric, with a perfect fit for body contouring products including leggings, underwear and light support shapewear.”

More information:
Performance Award
Source:

Performance Days

Hygienix Innovation Award 2024 - Finalists Graphic INDA
17.10.2024

INDA: Finalists for the 2024 Hygienix Innovation Award™ announced

INDA, the Association of the Nonwoven Fabrics Industry, announces the three finalists competing for the 2024 Hygienix Innovation Award™. Harper Hygienics, Hello Hazel, and HIRO Technologies will present their absorbent hygiene products at Hygienix™, taking place November 18-21 at The Renaissance Nashville Hotel, Nashville, Tennessee.

INDA, the Association of the Nonwoven Fabrics Industry, announces the three finalists competing for the 2024 Hygienix Innovation Award™. Harper Hygienics, Hello Hazel, and HIRO Technologies will present their absorbent hygiene products at Hygienix™, taking place November 18-21 at The Renaissance Nashville Hotel, Nashville, Tennessee.

  • Harper Hygienics S.A.: Cleanic Naturals Hemp – Sanitary Pads (Day & Night), Pantyliners
    Cleanic Naturals Hemp by Harper Hygienics S.A. is an innovative femcare line, crafted with sero™ regenerative hemp fibers produced by Bast Fibre Technologies and processed on our unique Hemplace™ technology platform. These sanitary pads and pantyliners are designed for women’s comfort throughout their cycle. Hemp’s antibacterial and hypoallergenic properties make it a natural solution for sensitive skin, ensuring all-day safety and comfort. Plus, sero™ hemp fibers are 100% natural, offering an eco-conscious approach to personal care.
  • Hello Hazel, Inc.: Hazel High & Dry Briefs
    Hazel’s High & Dry Briefs – the first and only disposable briefs for leaks designed to look, fit, and feel like real underwear. Engineered with a novel, ultra-thin, highly absorbent core seamlessly integrated beneath a unique elasticated cover that moves naturally with her body, offering unparalleled comfort, discretion, and reliable protection. Purposefully developed to reduce stigma and address both physical and emotional needs, the Briefs successfully attracted many new consumers who previously opted out of the category.
  • HIRO Technologies, Inc.: World’s First MycoDigestable™ Diapers
    Introducing the world’s first MycoDigestible™ diapers, powered by HIRO’s frontier fungal technology. HIRO’s MycoDigestible™ solution introduces plastic-eating mushrooms in a safe, user-friendly way that seamlessly integrates into everyday life. The HIRO Diaper combines exceptional absorbency with natural materials like unbleached TruCotton™ and Kraft softwood fluff pulp, offering 12-hour protection while being gentle on both baby and planet.

The 2024 winner will be revealed on Thursday, November 21st at 11:00 am.

The 2023 Hygienix Innovation Award went to Sequel Spiral™ Tampon, which features a unique spiral design engineered for enhanced fluid absorption and leak prevention. This breakthrough product received FDA clearance as a medical device and is available online and in a growing number of retail outlets.

Source:

INDA

Dress for Venice
Dress for Venice
14.10.2024

Bemberg™ by Asahi Kasei lands at Smart Closet initiative with “A Dress For Venice”

Smart Closet is an innovative event dedicated to new generation fashion where C.L.A.S.S and Equipe International, through the InsideOut approach by C.L.A.S.S., come together to represent a smart wardrobe - beautiful, innovative, responsible - together with a new language of values with the aim to share the fully transparent journey behind each product and company, to show their outer and inner values. All values and concepts that are part of Bemberg™ identity.

Bemberg™ is the brand name of the regenerated cellulose fiber cupro, produced only by Asahi Kasei in Japan. It is a special fiber with a circular economy footprint thanks to the fact that it is made from a regenerated cellulose obtained from the manufacturing process of cottonseed oil with a closed-loop process. It guarantees certified sustainability credentials through its transparent and traceable approach. It delivers high quality and versatile applications, comfortable whatever the season: its blissful sensation glides on linings, outerwear, underwear, sportswear and even couture pieces. All perfect characteristics that fit in Smart Closet initiative.

Smart Closet is an innovative event dedicated to new generation fashion where C.L.A.S.S and Equipe International, through the InsideOut approach by C.L.A.S.S., come together to represent a smart wardrobe - beautiful, innovative, responsible - together with a new language of values with the aim to share the fully transparent journey behind each product and company, to show their outer and inner values. All values and concepts that are part of Bemberg™ identity.

Bemberg™ is the brand name of the regenerated cellulose fiber cupro, produced only by Asahi Kasei in Japan. It is a special fiber with a circular economy footprint thanks to the fact that it is made from a regenerated cellulose obtained from the manufacturing process of cottonseed oil with a closed-loop process. It guarantees certified sustainability credentials through its transparent and traceable approach. It delivers high quality and versatile applications, comfortable whatever the season: its blissful sensation glides on linings, outerwear, underwear, sportswear and even couture pieces. All perfect characteristics that fit in Smart Closet initiative.

The project chosen to participate with is the incredible capsule collection A Dress For Venice designed by eco-designer Tiziano Guardini, illustrated by artist Jacopo Ascari, and produced by Martina Vidal Venezia, a Venetian brand that has enriched the garments with some elements in Burano lace, an ancient art candidate to enter the UNESCO list of Intangible Cultural Heritage of Humanity!
 
Inspired by the city of water, it’s made with Bemberg™ fabrics created by Infinity Srl with the textile printing done by Creazioni Digitali, which with the CreŌ | project  printed on Bemberg™ fabrics with low-water pigment inks technology . This collection truly represents and includes all the values of beauty, innovation and supply chain partnerships, all elements.

More information:
Bemberg™ Dress for Venice
Source:

C.L.A.S.S. Eco Hub

TRAPIS
TRAPIS
09.10.2024

Mimaki: Printing on non-polyester materials

Polyester has been the cornerstone of the textile printing industry for decades. Its compatibility with the digital sublimation process—a cost-effective, simple technology—has driven exponential growth in polyester printing. However, the very characteristics that make polyester well suited for sublimation printing render this printing technique unsuitable for other materials, such as cotton and some blended fibres, leaving a significant gap in the market.

This gap was, until recently, partially filled by direct-to-textile printing. However, this method requires substantial initial investments in equipment and heavily relies on the time- and resource-consuming pre- and post-processing of fabrics to ensure colourfastness, colour accuracy, and compatibility with different substrates. Consequently, a need arose for a more sustainable and cost-effective solution that could cater to a wider range of textiles.

Polyester has been the cornerstone of the textile printing industry for decades. Its compatibility with the digital sublimation process—a cost-effective, simple technology—has driven exponential growth in polyester printing. However, the very characteristics that make polyester well suited for sublimation printing render this printing technique unsuitable for other materials, such as cotton and some blended fibres, leaving a significant gap in the market.

This gap was, until recently, partially filled by direct-to-textile printing. However, this method requires substantial initial investments in equipment and heavily relies on the time- and resource-consuming pre- and post-processing of fabrics to ensure colourfastness, colour accuracy, and compatibility with different substrates. Consequently, a need arose for a more sustainable and cost-effective solution that could cater to a wider range of textiles.

In response to this demand, Mimaki spent six years developing a breakthrough technology, TRAPIS, a simple two-step textile transfer printing solution, consisting of only an inkjet printer and a high-pressure calender. The design of choice is printed by the inkjet printer onto the company’s groundbreaking Texcol® pigment ink transfer paper. This is then transferred to the application via the calender.

Entirely removing the treatment stages means that printing on non-polyester materials has gone from an expensive and time-consuming task to one that is simple, cost-efficient and more sustainable.

Ideal for home textiles and soft signage which often require vibrant colours but varied materials, this technology gives printers the ability to print on a wide variety of materials, including natural fibres like cotton and silk without losing stretchability or colourfastness. All this can be done with just one type of ink, making the process flexible and adaptable to customer demands.  

The pre-treatment and washing of the fabric is often needed in digital dye printing, producing a significant amount of wastewater in the process. TRAPIS eliminates those stages altogether and is almost entirely waterless, saving around 14.5 litres per square metre of water, an almost 90% decrease in comparison to digital dye printing .

Additionally, this eliminates the need for wastewater treatment facilities, which can be both expensive and constrictive when it comes to where the solution is installed.

 

More information:
Mimaki textile printing polyester
Source:

Mimaki