From the Sector

SHIMA SEIKI MFG., LTD. of Wakayama, Japan, through its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will participate in the A+A 2021 International Trade Fair for Safety, Security and Health at Work in Düsseldorf, Germany.

Having achieved recognition as an innovation leader in the flat knitting industry through pioneering inventions such as the world’s first DSCS® Digital Stitch Control System and seam-free WHoLEGARMEnT® knitting, SHIMA SEIKI has entered the field of technical textiles by proposing knitting as an alternative to other manufacturing methods. Through breakthroughs in original hardware and software technology as well as research in new materials, what was impossible to knit in the past can now not only be knit; it can be made to perform even better.

On display will be the company’s SVR123SP computerized flat knitting machine featuring a dedicated loop presser bed that permits full use of inlay technique for the production of hybrid fabrics that feature both knit and weave characteristics, suited to the production of safety-oriented functional fabrics. SVR123SP furthermore features i-Plating inverse-plating capability for increased patterning capability, including the production of jacquard-like patterns in light-weight plain jersey stitch. A variety of knit samples produced on SVR123SP will be presented at A+A featuring anti-bacterial, fireproof and cut-resistant fabrics, including a light-weight cut-resistant apron as an alternative proposal to current heavy vinyl aprons used in the meat packing industry. Safety glove samples knitted on SHIMA SEIKI’s glove knitting  Machine will be presented as well.

Also demonstrated will be SHIMA SEIKI’s SDS-onE APEX4 3D design system. APEX4’s capability for virtual sampling is especially effective in streamlining the production process. Ultra-realistic simulation capability allows the use of virtual samples for evaluating design variations without producing actual samples for each variation. Smart, speedy and sustainable production is possible by minimizing the time, cost and resources normally required with sample-making.

Knopf’s Sohn, a contract finisher of technical textiles, has installed a fully automated Montex stenter at its plant in Helmbrechts, Germany.
Knopf’s Sohn is processing technical textiles for the automotive, aerospace, home furnishings and workwear markets, based on wool, cellulose, polyamide and polyester fabrics, along with elastane blends, in weights of 80-800gsm.

The Montex machinery range is constantly being upgraded to meet evolving customer needs for greater automation, ease of operation and energy optimisation. The latest ten chamber line at Knopf’s Sohn, with a working width of up to 2.0 metres, was engineered to specific requirements in order to accelerate the company’s move to fully automatic control of its production, and high scaffolding was required for its installation.

The line benefits from two integrated ECO Booster modules to provide high energy savings. These compact, air-to-air heat exchangers, installed within the roof structure of the line, exploit energy from the exhaust gas to preheat up to 60% of the incoming fresh air entering the stenter.

The use of a single ECO Booster unit has been calculated to save up to 35% in energy costs, based on fixation processes. Fully automatic operation, set at the Monforts Qualitex control unit, ensures there is no additional burden on the machine operator.

The line is powered by Exxotherm indirect heating, which practically eliminates the yellowing which can be experienced during the treatment of certain polyamide and elastane-based fabrics, and is also equipped with a Conticlean circulating air filter system for constant high drying capacity.

Software
The latest Qualitex visualisation software offers operators reliability and easy control with its full HD multi-touch monitor and slider function, dashboard function with individual adaptation to operating states and faster access to comprehensive recipe data management.

With the Monformatic control system, the exact maintenance of the dwell time in combined treatment processes (drying and heat-setting) can be monitored. When the heat-setting point is reached, the fan speed is automatically adjusted, keeping energy consumption fully under control.

Lectra announces the signature of an agreement to acquire the entire capital and voting rights of the Romanian company Gemini CAD Systems. A major global player in the fashion, automotive, and furniture markets, Lectra designs and produces industrial intelligence solutions – software, hardware, data and services – for brands, manufacturers and retailers.
The acquisition is in line with Lectra’s strategy of developing its presence in the fashion market, enriching its value proposition and fashion software portfolio.

Founded in 2004, Gemini CAD Systems (Gemini) has developed several innovative software solutions, essentially Computer Aided Design (CAD), for small and medium-sized fashion companies. Thanks to its network of partners, Gemini is present in over 60 countries.

The transaction concerns the acquisition of 60% of Gemini right now for 7.6 million euros. The acquisition of the remaining capital and voting rights will take place in two steps, in September 2024 and September 2026. The total consideration for the acquisition of 100% of Gemini’s capital will depend on Gemini’s revenue growth, and should be comprised of between 13 and 20 million euros.

Archroma announced that the soon-to-be 5’760 color references of its Color Atlas library are made available within its ‘Datacolor TOOLS’ platform, an easy-to-use color quality control application for industries where color accuracy is a critical component of overall product quality.

Datacolor® provides color management solutions that empower customers to make objective, cost-effective and smart color decisions, in applications such as textile & apparel, paint & coatings, plastics, photography, design and many others. The perfect integration of its instruments and software help formulate, measure, control and communicate color, and its state-of-the-art algorithms reproduce color on materials and displays.

The Color Atlas was launched in 2016 to provide fashion designers and stylists with off-the-shelf color inspiration that can be implemented in production with just a few clicks.

Today, the Color Atlas contains 4’320 colors applicable on cotton poplin, almost the double compared to similar tools available to textile and fashion specialists. Technical support is available to designer, manufacturers, as well as brands and retailers, through Archroma’s global offices - for every single color from its selection to its implementation in production. Engineered color standards empowered by NFC technology are also available for all colors and reproducible in production.
Archroma also just launched a similar tool with 1,440 colors on polyester. Both libraries will be available in the ‘Datacolor TOOLS’ platform for color searching.

Each color from the Color Atlas by Archroma® is available for purchase from Archroma as an ‘Engineered Color Standard’, precise digital data and access to global dyeing technical support.

With that, the brands, designers and mills using the ‘Datacolor TOOLS’ platform will have at their disposal the ability to search the 5’760 colors of the Color Atlas by Archroma®, to quickly find colors for their seasonal color palettes.

Electronics For Imaging, Inc. has enhanced its fastest digital textile printer, the EFI™ Reggiani BOLT. The upgrade is a combination of hardware and software enhancements that will minimise artefacts, compensating for missing nozzles that may occur over time and enhancing uniformity to deliver smoother solid colours. The upgrade also delivers improved quality and smoother gradients, plus it enables faster printhead replacement and drastically increases file processing speed by up to 200% for large, complex files.

Now available globally, the EFI Reggiani BOLT upgrade features hardware and software enhancements for improved overall performance, printing quality, uniformity, and increased user friendliness including:

• Nozzle out and uniformity compensation features that improve solid colour appearance and enhance overall printing quality
• Increased performance and improved processing speed for large, complex files
• Integration of a new digital camera that both provides for precise and consistent print results and shortens the time for print head replacement and alignment
• An enhanced user interface – based on EFI Fiery Command WorkStation® 6.0 – that is easier to use
• Fiery Smart Ink Estimator, a key tool to help determine job profitability based on accurate calculation of ink costs prior to printing.

SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of a leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 89th edition of the Pitti Immagine Filati exhibition in Florence, Italy from the 28th till the 30th of June. Because this edition of Pitti Filati will be a fusion of physical venue and online exhibit via Pitti Connect, increased importance is sure to be placed upon digitalization in the presentation of yarn.

In order to further support efforts in DX in the fashion industry, SHIMA SEIKI is presenting new online services at Pitti Filati. APEXFiz™ is SHIMA SEIKI’s first subscription-based design software and yarnbank™ a digital yarn sourcing web service for the knitting industry.

APEXFiz™ is the latest addition to SHIMA SEIKI’s proven SDS®-onE APEX series design system lineup, but with a big departure from the past. Whereas previous APEX-series design systems were offered as an all-in-one hardware/software package, for the first time in its nearly 40 years of design system development, SHIMA SEIKI has released its new APEXFiz™ as subscription-based design software that can be installed on customers’ individual computers. Maintaining proven functions that have made the APEX series so popular with fashion designers, with APEXFiz™ those strengths are now enhanced with the added versatility to adapt to different work styles and business environments including teleworking and telecommuting. APEXFiz™ software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. APEXFiz™ thereby helps to realize sustainability and digitally transform the fashion supply chain. APEXFiz™ is furthermore available in 5 different product variations that can be selected according to the customer’s needs, from APEXFiz™ Design Jr. to APEXFiz™ Design Pro.

APEXFiz™ is supported by another web service to enhance its user experience even more. yarnbank™ is one of the world's first online platforms for searching and downloading digitized yarns, developed in cooperation with yarn companies from around the world. Registered users can download yarn data for free, for use in fabric simulation and virtual sampling on APEXFiz™, avoiding the need to scan yarn on their own.

Having undergone further development, the new cradle feeder 100 now offers more functions and is even smarter. The cradle feeder 100 comes with an integrated cut-off system, intelligent controls, and smart roll-off features that take textile cutting to new levels of productivity and automation.

Just like its highly successful predecessor, which was introduced in 2017, the cradle feeder 100 is capable of advancing stretch fabrics from rolls completely without tension and resulting distortions. The integrated unwind-control system continuously monitors the rate in which the material is fed onto the cutter and manages that process with even greater precision than the previous model.

At the heart of the technological advances that come with new feeder is the optional integrated cut-off feature. It slices through the material at the end of a marker even while the cutter is still busy cutting. This makes it possible to switch rolls and prepare for the next job without interrupting the production process. Especially for users who frequently need to process short markers, this translates into significant time-savings in job preparation and setup. The cut-off function can be initiated manually by the user or set to occur automatically in the cutter software.

International technology Group ANDRITZ has always been at the forefront in providing innovative and sustainable solutions for the global nonwovens industry. Optimization of resource management, especially reducing the consumption of raw materials and other substances used and also keeping resources in use for as long as possible, are decisive factors in enabling nonwovens producers to offer competitive and sustainable products.

As a world market leader for nonwovens production equipment and services, ANDRITZ offers a full range of products to meet these challenging demands.

Maximizing the evenness of the product across the entire production line is one of the key success factors. The weight profiling product range of ANDRITZ – consisting of ProDynTM and ProWidTM – has been extended by ProWinTM. This new development is the combination of the two existing systems ProDynTM and ProWidTM. It allows nonwovens producers to achieve optimum weight profiling at the crosslapper delivery and increase their process speed by up to 15% at the same time. ProWin combines the long-term process experience and in-depth knowledge ANDRITZ has on needlepunch lines with innovative software to synchronize action across the line. Guillaume Julien, Head of Needlepunch Sales at ANDRITZ Nonwoven, explains,

“We have developed a self-regulating, advanced technology to reduce fiber deposits at the edges of the web and eliminate the “smile” effect across its width. ProWin enables producers to optimize the CV ratio autonomously and precisely while also generating significant fiber savings of up to 10% and increasing production speed. Thus, it also provides a faster ROI.“

When it comes to the spunlace process, a better product quality can be obtained by ensuring that the different equipment units in the production line are consistent with one another. The TT card, the Jetlace hydroentanglement unit, and the neXdry through-air dryer are the perfect combination to obtain premium visual quality and characteristics in the web. For an equivalent amount of fibers, this set-up is designed to produce an even web with significant bulkiness and an excellent MD:CD ratio without impacting the production capacity.

Maximizing performance by minimizing the raw material input and the amount of waste produced is a real driver of cost optimization. This is why ANDRITZ has created and integrated a solution that allows nonwovens producers to retrieve the wasted edges of their spunlace fabric and re-use it as recycled fibers. As a result, roll-good producers can even obtain the same web characteristics as when using virgin fibers, and most importantly, the exact same quality.

ANDRITZ also offers – under the brand Metris – ANDRITZ digital solutions – a variety of several service apps for optimum customer benefit. The Metris Cost Management app is used to track raw material consumption. It is an advanced system aimed at monitoring fiber consumption and allowing in-depth diagnoses to investigate raw material losses and savings grouped by different process areas. Thanks to this Metris application, ANDRITZ customers are able to optimize their system’s consumption of raw materials.

All these innovations are available in ANDRITZ’s technical centers, where ANDRITZ process experts will be glad to welcome customers in order to discuss and define their product expectations.

Unternehmen der Textilbranche stehen im Zuge der Digitalisierung und Globalisierung vor der Herausforderung, ihre Prozesse zu professionalisieren.
Da insbesondere kleinere Unternehmen nur über geringe Budgets verfügen, scheiden Individualentwicklungen genauso wie die Anpassung teurer Standardsoftware in der Regel aus. Ziel des Vorhabens AdjUST (Automatisierung in der Konfiguration von Unternehmensinformationssystemen der Textilbranche über Methoden der KI und Referenzmodellierung) ist es, kleine und mittlere Textilunternehmen in ihren Geschäftsvorgängen informationstechnologisch zu unterstützen. Geschaffen werden soll ein Ökosystem, das bestehende (Referenz-)Prozesse kontinuierlich optimiert und weiterentwickelt. AdjUST wird vom Bundesministerium für Bildung und Forschung (BMBF) gefördert.

Federführend in AdjUST sind das Deutsche Forschungszentrum für Künstliche Intelligenz (DFKI) sowie das Softwarehaus INTEX EDV-Software. Gemeinsam mit den Anwendungspartnern und INTEX-Kunden Schumacher GmbH und SWING Collections möchten sie eine IT-Lösung entwickeln, welche kostengünstig Standard-Prozesse zur Verfügung stellt. KMUs wird damit ein Instrumentarium an die Hand gegeben, mit dem Prozesse schnell und unkompliziert digitalisiert und Innovationen bestmöglich umgesetzt werden können. DTB (Dialog Textil-Bekleidung e.V.) unterstützt das Projekt als assoziierter Partner.

Für die Erfüllung dieser speziellen Anforderungen werden im Projektvorhaben innovative Techniken der Prozessanalyse und der Künstlichen Intelligenz genutzt, die Unternehmen in die Lage versetzen, Software-Lösungen zur Prozessabwicklung möglichst ressourceneffizient einzusetzen. Gleichzeitig werden KI-Techniken genutzt, um ein automatisiertes, intelligentes Customizing des Systems für Neukunden zu ermöglichen. Ziel ist es, Unternehmen ein einfach einzusetzendes ERP-System zur Verfügung zu stellen.

Lectra announces its plan to acquire the entire capital and voting rights of US-based Gerber Technology. A key Industry 4.0 player in the fashion, automotive and furniture industries, Lectra designs smart industrial solutions – software, equipment, data and services – that help brands, manufacturers and retailers develop, produce and market their products.

The acquisition, if and when consummated, would allow Lectra to complement its market position and continue to enhance its offerings based on Industry 4.0 technology that will enable its customers to boost the productivity and profitability of their operations. After the French work council of Lectra is consulted and the binding documentation is signed, completion of the acquisition shall remain subject to merger control clearance and other customary conditions and shall be submitted to Lectra shareholders for approval.

The proposed combination would occur at an opportune time for both companies and their customers. The current uncertain economic climate and unprecedented challenges that fashion, automotive and furniture companies are facing due to the COVID-19 pandemic make it more important than ever for them to transform, digitalize and optimize their operations.

For over 50 years, Gerber Technology has used its proprietary technologies and deep domain expertise to provide integrated software and automated hardware solutions to companies around the world, including over 100 Fortune 500 companies in 134 countries.

The strategic combination of Gerber Technology and Lectra will create a premier advanced technology partner, able to quickly meet changing customer needs and deliver even more value through seamlessly integrated solutions. Together, the two companies will have a large installed base of product development software and automated cutting solutions in operation, with a worldwide presence and a long list of prestigious customers.

Consolidating the two companies’ research and development capabilities will enable the combined company to accelerate development of Industry 4.0 technologies and help its expanded customer base seize the full potential of these innovations.
Integrating the technology of the two companies will endow them with the resources to anticipate and address rapidly changing market conditions.

Key transaction terms

Under the proposed acquisition, Lectra would acquire all outstanding shares of Gerber Technology on a cash-free debt-free basis for an upfront payment of 175 million euros – through a combination of cash and debt – plus 5 million newly issued Lectra shares to AIPCF VI LG Funding, LP (“AIPCF VI LG”), an affiliate of American Industrial Partners that is Gerber Technology’s sole shareholder. This would represent a total amount of about 300 million euros based on Lectra’s closing share price on February 5, 2021. No contingent consideration is contemplated.

Gerber Technology’s revenues was 165 million euros in 2020.

Thanks to the strong value creation deriving from significant synergies, Lectra expects the transaction to be accretive for shareholders from 2022.

Upon closing, Daniel Harari would own c. 14.6% of the Lectra shares and AIPCF VI LG would own c. 13.3%.

Lectra’s Board of Directors would welcome a director representing AIPCF VI LG.

Daniel Harari would continue to be the Chairman and Chief Executive Officer of Lectra. Gerber Technology Chief Executive Officer, Mohit Uberoi, would assume special advisor to Daniel Harari role until end-2021.

Lectra’s shareholders would be invited to vote on the issuance of the 5 million new Lectra shares reserved to AIPCF VI LG at a dedicated Extraordinary Shareholders’ Meeting which is currently expected to be held on April 30, 2021. A report containing additional information will be made available to the shareholders prior to the Extraordinary Shareholders’ Meeting.

Lazard is acting as exclusive financial advisor to Lectra, and Latham & Watkins as legal counsel to Lectra.

Goldman Sachs is acting as exclusive financial advisor to AIPCF VI LG, and Ropes & Gray LLP, Baker Botts LLP and Gide Loyrette Nouel A.A.R.P.I. as legal counsel to AIPCF VI LG.

2020 results, update on the 2020-2022 strategic roadmap and guidance for the coming years will be disclosed on February 10, 2021.

Lectra management will discuss the transaction, provide forward-looking guidance for the combined company upon closing of the transaction and answer questions from the financial community during the February 11, 2021 webcast Analyst Conference meeting in French starting at 8:30 am (CET - Paris).