From the Sector

     Experienced people-centric leader to strengthen product and service capabilities

The leadership team of Baldwin Technology Company Inc. has appointed Joe Kline as its new President and CEO, effective January 17, 2020. Baldwin is a leading global manufacturer of innovative process-automation technology for the printing, packaging and converting industries. Acting CEO Kyle Chapman will continue as Baldwin’s Chairman, and devote greater focus to BW Forsyth Partners’ rapidly expanding portfolio. In 2012, Forsyth acquired thenpublic Baldwin and took it private.

Prior to joining Baldwin, Kline served as the president of a division in Eaton’s electrical sector. In addition, his previous experience includes commercial leadership roles at Eaton, Duke Manufacturing and Emerson. He holds a bachelor’s degree in electrical engineering from Ohio University and a Master of Business Administration in international business from Saint Louis University.

Kline’s appointment follows the 2019 appointments of four Baldwin business segment presidents: Rich Bennett at AMS Spectral UV, Tomas Anderbjer at Baldwin Precision Applications, Vince Balistrieri at Baldwin Vision Systems, and Matt Shishikura at Baldwin Japan.

Domotex, the world's largest trade fair for floor coverings, will take place in Hanover from 10 to 13 January 2020. Saurer Twisting Solutions is looking forward to welcoming customers and visitors at their Booth B35 in Hall 11.

Automation solutions made to measure for processing BCF yarns
At Domotex, Saurer Twisting Solutions will present customer-optimised solutions for process automation and product cost reduction. Automation of the material transport systems offers significant customer benefits. This is because these systems are individually adapted to the needs of clients and enable an optimum material flow throughout the entire twisting mill.

Easier and faster with new machine generation
Amongst other things, the new carpet yarn machine, the CarpetCabler CarpetTwister 1.10 and the automated guided vehicle PackDrive will be presented.

Experts from the tire industry will meet again in 2020 for the annual Tire Technology Expo in Hanover, Germany. Saurer Twisting Solutions is looking forward to welcoming customers and visitors at Booth 4006 in Hall 6 from 25 to 27 February 2020 and to presenting the innovative CableCorder CC5. With a complete package of numerous innovations, the CC5 once again demonstrates its technological leadership and the associated customer benefits.

The Saurer CableCorder for the production of high-quality tire cord is a permanent fixture in the tire industry. The fifth generation of the CableCorder will appeal to customers with its numerous innovations. It provides Saurer's customers with decisive competitive advantages: they benefit from lower energy consumption, a smart spindle concept, modern quality monitoring, improved ergonomics, flexible automation solutions and the integration of the CableCorder into Senses, the Saurer mill management system.

Originating in Switzerland and founded in 1853, Saurer is a leading globally operating technology group focusing on machinery and components for yarn processing. After having participated in the first CIIE last year, Saurer will once again take part in this important event this year, presenting its new air-spinning machine Autoairo, which the company launched at ITMA Barcelona on 20 June 2019. At the CIIE in November, the Autoairo will be exhibited in Asia for the first time.

Autoairo has set new benchmarks for air spinning. Saurer has combined its most advanced automation solutions with proven technology to create an air-spinning machine with unique properties. The Autoairo features autonomous spinning positions with individual drives and integrated intelligence. Its digital piecing unit is capable of performing up to 24 piecing processes simultaneously. As a result, the machine’s run-up time is also reduced by at least 30%. The Autoairo’s compact, double-sided design means that it takes up 40% less space than single-sided machines. These features give the Autoairo a powerful productivity advantage, while at the same time lowering spinning costs.

Production units with latest joining technologies for the filtration industry

The core competence of PFAFF Industriesysteme und Maschinen GmbH is the joining of flexible materials. The company not only masters industrial sewing applications, but has also been an innovation leader in textile welding applications for decades. Depending on the material and customer requirements, customer solutions are implemented using the ULTRASONIC, HOT-AIR or HOT WEDGE welding methods. In addition to the classical industries such as 'clothing, shoes, home and car upholstery', the company has made a name for itself as a specialist supplier of production solutions for the filter industry. Whether it be filters for dry filtration (dust removal, air conditioning and ventilation technology) or for liquid filtration, such as pleating filters, tube filters, stocking filters, pocket filters, bag filters, etc., the articles must first be assembled. In close dialogue with the customer, PFAFF defines the right joining technology and implements this in the machine or production line.

With the brands PFAFF INDUSTRIAL and KSL, the company has the necessary experience in process engineering, electrical engineering, automation technology and robotics to meet customer requirements for reliable, partly fully automatic solutions. A fully automatic production line for the manufacture of filter bags (with longitudinal seams) for an Asian customer is currently being manufactured in Kaiserslautern/Germany. At the heart of the system are the exchangeable hot-wedge welding and 3-thread chainstitch sewing units. Depending on the application, these can be implemented in the manufacturing process in just a few minutes. The raw material is unrolled, precisely formed and quickly and reliably fed to the sewing or welding unit. After joining, the 'tubes' are cut (filter length selectable via display) and automatically ejected. Optionally, the parts can be labelled using a printer. Depending on the material, the plant reaches a production speed of 10m/min.

• Clean Technology. Smart Factory.

Remscheid – Oerlikon invites all visitors to this year's ITMA in Barcelona on a journey into the future of manmade fiber production. From 20 to 26 June 2019, the world market leader will show all its guests its vision of a sustainable and automated manmade fiber production in a virtual 4D showroom at its 1,000 m² stand in Hall 7, A101: "Clean Technology. Smart Factory." is the motto of the future. And this is only a stone's throw away from reality at the stand. Because today Oerlikon is presenting four world premieres for efficient machine and plant concepts in a new, innovative industrial design. Together with numerous other innovations, all this forms the new DNA of the Oerlikon Manmade Fibers segment.

The challenges for the manmade fiber industry are manifold and Oerlikon shows its customers solutions:

1. Choosing the right business model
Price pressure on fiber and yarn manufacturers is growing due to global market consolidation. Here it is important to position oneself correctly. Are you producing polyester, nylon or polypropylene for the niche market and skimming off good margins with innovative products and ingenious material properties, or are you looking for business success through economies of scale in the volume market such as the constantly growing apparel sector? Oerlikon has the right answers for both business models. And the most important thing: the market leader supplies all solutions from a single source. See for yourself at the world premieres of the machine and system concepts of WINGS FDY PA6, BCF S8 Tricolor and the revolutionary eAFK Evo texturing machine.

2. Finding alternatives for good personnel
Finding good operators in the manmade fiber industry is becoming increasingly difficult, even in emerging industrial nations such as China, India and Turkey. The solution is obvious. What, for example, the automotive industry achieved years ago with the 3rd Industrial Revolution is now also taking its course in the textile industry. And at the same time it is even shifting up a gear. In the next step, automation in combination with digitization will lead to new, sustainable production. Oerlikon will be showing how automation and digitization interact at ITMA. Self-learning machines and systems, artificial intelligence (AI), remote services and edge computing are just a few of the key words in the digital half of the new Oerlikon Manmade Fibers DNA.

3. Guarantee quality and traceability
The qualities of the fibers and yarns must meet the highest demands and their production must be traceable throughout the textile value chain. This no longer only plays an important role in the automotive industry, where safety is of paramount importance. Other branches of industry that use fibers, yarns and nonwovens also want to know where the raw materials they produce for consumer articles come from. Legal regulations are demanding this more and more frequently. Oerlikon offers optimal solutions with its DIN ISO certified manufacturing processes. More than half of the world's manmade fiber producers are convinced every day that the qualities produced on Oerlikon Barmag, Oerlikon Neumag and Oerlikon Nonwoven equipment are right – and all visitors to ITMA can do the same on site.

4. Efficient and sustainable production
In the future, the materials produced from manmade fibers must become part of a further improved global recycling economy. The recycling of polyester – with over 80% market share the most frequently used manmade fiber in the world – has not only been on the agenda since today. Oerlikon already has solutions at hand: from PET bottles to fibers and filaments, to textiles and carpets. ITMA is the next step. With the VacuFil® Oerlikon in cooperation with the subsidiary company BBEngineering presents the world premiere No. 4 – a recycling solution within a running polyester production with a waste-free approach.

Vision becomes reality
The Oerlikon Manmade Fibers segment thus demonstrates what the ITMA in Barcelona promises as the world's leading trade fair for textile machinery and plant construction: "Innovating the world of textiles – sourcing for a sustainable future". In Hall 7, A101, this is already reality.

With portfolio expansion and future development of the industry in sight, the organisers of Texprocess India and Gartex India have entered into a strategic alliance to form a unified industry platform ‘Gartex Texprocess India’. The event will be part of Messe Frankfurt’s Texpertise Network leveraging on the group’s strong global network and expertise in the sector.
 
Leading in both apparel consumption and exports, India holds the second largest textile manufacturing capacity globally with the textile machinery sector witnessing a growth of 8-10 percent year on year. As the world's second largest exporter of textiles and clothing projected to reach USD 300 billion by 2024, Indian apparel manufacturers are moving towards increasing their manufacturing capacities and upgrading technology, giving rise to automation garmenting processes to enter the Indian market. Having made its debut in 2016, both Texprocess India and Gartex India received tremendous response from the industry with leading associations and companies in the garment and textile machinery sector coming forward to support the shows.
 
At the internationally renowned Texprocess, exhibitors from around the world converge to present the latest machines, plants, processes and services for the manufacture of garments and textile and flexible materials. While Texprocess India was launched as a pavilion to create an innovation platform for garment-manufacturing and textile processing at Techtextil India tradeshow in Mumbai, Gartex India exhibition was held annually in New Delhi and has grown wider in scope covering not just garment and textile manufacturing value chain but has also added segments like innerwear manufacturing zone, Laundry & Denim show along the way in addition to digital textile printing, embroidery and other existing verticals. With the merger of the two strong textile trade fair brands, the organisers, Messe Frankfurt Trade Fairs India Pvt Ltd and MEX Exhibitions, aspire to work in collaboration for India’s textile industry development, facilitating global sourcing and networking in the textile value chains.

Suzhou, China, October 18, 2018 – The years of intensive research and development in the field of texturing, which Oerlikon Barmag is doing at the site in China, bears further fruits. On October 12, 2018, the new R&D-Center was officially inaugurated at the Suzhou site. Around 80 invited guests took part in the inauguration ceremony. The ceremonial opening was done by the government representatives of the city of Suzhou and the top management level of Oerlikon Manmade Fibers Segment.

The award is a tribute to the research and development work done so far in the field of texturing machines. For example, Oerlikon holds 34 patents granted, several more are currently in the grant stage. The award also reflects the reorientation in the area of texturing. Meanwhile, the international technology team has grown to a size of over 60 highly qualified employees. This supports the strong focus on innovation and research. In addition to continuous improvement measures on existing machines, various new components and machine concepts are planned which will soon be opened to the market.

Innovation is indispensable especially in the field of texturing machines, since the technology has hardly changed in the last few decades. “Only with new approaches we can offer our customers the technological advantage with which they can be successful. The focus of the innovations is on the topics of automation, digitalization, energy saving and the improvement of process quality”, said Georg Stausberg, CEO Oerlikon Manmade Fibers Segment.

In addition to the official recognition of the achievements, Oerlikon China Technology Ltd. is also provided with state funding. “This financial support is partly invested in the most modern equipment, but also in a highly qualified training of our employees. This ensures that we can continue to offer high quality and customer benefits”, said Joachim Diezl, General Manager of the site in Suzhou.

From 4 – 6 September, leading innovations and technologies from around the world will feature in the Shanghai New International Expo Centre for Cinte Techtextil China 2018. With a growing technical textile market in China and Asia, big industry names will come to showcase new products. The Belgium, Germany and Taiwan Pavilions are predicted to draw a crowd with their return, while the Czech Republic Pavilion makes its debut appearance.

Fresh innovation from the Taiwan Pavilion
The Taiwan Pavilion lives up to its reputation as one of the leading sources of industry innovation. Ten exhibitors in the Taiwan Pavilion will showcase a variety of innovations ideal for a number of industries. With advances in medical and hygiene product technologies, exhibitors Web-Pro Corporation will offer protective cover-all materials that resist pathogens and micro-organisms and multi-layered PE films for hygiene products, while Kae Hwa Industrial will introduce their developments in materials that protect against viruses. Four Elements Energy Biotechnology will showcase their multi-functional Masterbatch product, a unique FDA-qualified, anti-mildew and transparent plastic additive that repels bacteria.

Other exhibitors to watch out for in the Taiwan Pavilion include Ritex Machinery, who will display their Air Through machinery which can be applied to nonwoven fabrics for hygienic, medical and filtration uses. Everlight Chemical Industrial’s Evereco® adhesives introduce an eco-friendly solution with heat-resistance and other resilient properties. Also offering eco-friendly alternatives is TomLong Techstile and their TPU coated fabrics, ideal for waterproof and inflatable products.

Productivity and efficiency at the German Pavilion
Following high demand in the Chinese market, the German Pavilion returns with around 30 exhibitors, showcasing their expertise in efficiency in textile production. Highlights include Baumüller Nürnberg’s modular concepts and intelligent automations which allow flexible reactions to changeable market requirements. Edelmann Technology brings new high speed winder systems for increased production rates and new concepts for reducing contamination in products. ISRA Surface Vision will present 100% inline optical surface inspection methods for quality control and process optimisations. Another product to watch out for is Kufner’s xShield®, a lightweight, soft textile with 99% shielding efficiency against electromagnetic radiation.

Other big names in the German Pavilion include Autefa Solutions, Brückner Textile Technologies, Dornier Lindauer, IBENA, J.H. Ziegler, Kufner, Perlon and more.

Belgium Pavilion returns along with a Czech Republic debut
Organised by Fedustria (Belgian Textile, Woodworking and Furniture Industry Federation), the Belgium Pavilion will include textile recycling company Belrey Fibres, engineered fabrics by Pennel & Flipo for marine and rescue industries, as well as leading coating specialists Vetex who will feature a variety of functional tapes, and R&D institute Centexbel who carry out research projects across the entire textile and polymer production chain.

The new Czech Republic Pavilion organised by ATOK, the Association of Textile-Clothing–Leather Industry, will showcase three exhibitors who will provide solutions for technical yarn, fabric processing and nonwoven fabrics. These include: GF Machinery, showcasing R&D and production of special machines and lines for glass / basalt yarn and fabric processing; Retex’s nonwoven needle-punched and air laid textiles; and STAP, Europe’s biggest manufacturer of narrow fabrics.

The Cinte Techtextil China fair is recognised by European manufacturers as a gateway to the Asian market. With investment from China boosting the technical textile industry, and more Asian countries than ever developing their technical markets, Cinte Techtextil China 2018 is set to be a hub of business potential.

• Oerlikon integrates automation solutions for largescale plants in technology portfolio

Remscheid, Germany / Pfäffikon, Schwyz, Switzerland - Oerlikon announced today that it has acquired Germany-based AC-Automation GmbH & Co. KG, an engineering company specializing in large-scale plant automation solutions for the textile and packaging industries. The two companies have been partnering since the early 1980s. The integration of AC-Automation in Oerlikon expands the market-leading technology portfolio of its Manmade Fibers Segment. It also marks a milestone in Oerlikon’s ongoing quest to offer innovative, fully automated and digitally networked Industry solutions in the manmade fiber industry.

The 60 employees at AC-Automation’s Bernkastel-Kues and Augsburg locations will become part of Oerlikon’s Manmade Fibers Segment, which includes the leading brands Oerlikon Barmag and Oerlikon Neumag. The move will expand the Segment’s business model, adding another key core component to its current offering of production plants and technology solutions from melt to yarn, fibers, andnonwovens. Ultimately, Oerlikon will be able to offer customers a total solution from a single source, including automation logistics for packaging, high-bay storage, and other areas, which complement its current market-leading spinning and process technologies for the textile industry.

"We see our expanded overall offering as an Industry solution, reflecting the future of an even more efficient, digitized and profitable chemical fiber industry, especially for large-scale plants with daily production capacity of several hundred tons of polyester, nylon, polypropylene, or other manmade fibers,” explains Georg Stausberg, CEO of the Manmade Fibers Segment. Manmade fiber producers from China — the world’s most important market, generating more than 70 % of worldwide manmade fiber production — as well as companies from other fast-growing markets such as India, Turkey and the USA are also relying on automated and networked Industry total solutions.

"The acquisition and integration of AC-Automation’s automation solutions will provide new opportunities for our manmade fiber business. It enables the Segment to increasingly position itself as an Industry solution provider in combination with our own digitization solutions,” says Oerlikon Group CEO Dr. Roland Fischer. “As a leading provider of advanced materials, surface solutions and materials processing including the engineering and production of polymer plants, this acquisition marks another milestone in Oerlikon’s strategy to strengthen its businesses and thus sustain profitable growth.”

"After such a long partnership, we are excited to be able to benefit even more in the future as part of a global player in the textile industry. Our market access will further improve with the help of the Oerlikon
Group's sales and service network. For my employees, I am very pleased to be able to bring them into an international Group, in which there would be new opportunities and perspectives for them personally,”
said Rolf Gänz, AC-Automation’s Managing Director.