From the Sector

At the upcoming Plastics Recycling Show Europe in Amsterdam on May 5–6, BB Engineering will present its portfolio of PET recy-cling technologies. The German machinery manufacturer will once again focus on textile recycling and melt filtration.

Versatile Portfolio with a Focus on Textiles
The company’s product portfolio includes components and sys-tems for the production of films and synthetic fibers, as well as for PET recycling. With extruders, various filters, and complete spin-ning and recycling plants, the company possesses extensive ex-pertise in plastics processing and can offer comprehensive PET recycling solutions from a single source. Based on its experience in the synthetic fiber industry, BB Engineering places a special fo-cus on textile recycling (PET). BB Engineering will highlight its VacuFil® and COBRA® systems at PRSE.

VacuFil® Visco+ - PET LSP recycling 
The VacuFil® PET recycling plant combines gentle large-area fil-tration with precise IV adjustment, thereby ensuring consistently outstanding rPET melt quality. 

From bottle-to-bottle to 100% fiber-to-fiber: Thanks to its modular design, VacuFil® can be exactly tailored to individual requirements. A wide variety of PET feedstocks — such as flakes, textile waste, fiber waste, or start-up lumps — are processed reliably, while the IV is specifically adjusted to the desired end product.

At the heart of the system is the patented Visco+ component. Us-ing liquid-state polycondensation, it reliably removes volatile con-taminants and delivers an exceptionally homogeneous melt with a viscosity of ±0.01 dl/g — up to 50% faster than comparable LSP systems. Depending on the throughput, a viscosity increase of up to 30% can be achieved. 

Continuous process monitoring via an online viscometer ensures a stable and reproducible output. VacuFil® has a capacity of 150 to 4,000 kg/h.

COBRA® sets new standards in melt filtration
With the development of its latest melt filter COBRA® BB Engi-neering has created a clear solution to the growing demands of the recycling industry. The goal: to reliably handle even high levels of contamination, simplify filter changes and cleaning, and at the same time significantly reduce operating costs. 

The result is a high-performance system that combines continuous large-area filtration with automated, chemical-free intermediate cleaning. Two filter cartridges with automatic switching ensure stable, safe, and uninterrupted operation — even at high contami-nation levels where conventional candle filters or screen changers reach their limits.

A key advantage lies in the integrated cleaning system: it signifi-cantly extends the service life of the filter media while simultane-ously reducing operational effort, melt losses, and energy con-sumption — all without the use of chemicals. This not only en-hances process reliability but also sustainably lowers operating costs.

Thanks to its high flexibility, COBRA® is suitable for both coarse and fine filtration. In addition to its use in PET recycling, the sys-tem also offers great potential for increasing efficiency in other ap-plications, such as plastic spinning, and can be easily retrofitted there.

Klopman, TDV Industries and 4F Knits: three brands delivering best-in-class woven and knit textile solutions for workwear, protectivewear and military applications. At Techtextil 2026 in Frankfurt (21– 24 April), the Group will showcase a new generation of protective and performance textile fabrics, combining advanced fibre technologies, certified safety and enhanced wearer comfort to meet the evolving demands of a high-performance-driven market. 
 
At the exhibition, the Group will introduce an optimised and highly advanced range of flame-retardant fabric solutions, covering both woven and knit technologies and designed to address the highest standards of heat and flame protection across professional end-uses. 

The woven fabric portfolio, engineered with advanced fibre blends combining aramid and modacrylic fibres, delivers permanent flame protection and outstanding mechanical resistance, maintaining performance after more than 50 industrial wash cycles. Iconic ranges such as K-Flame PRO and K-Flame XTRA are complemented by K-Flame PRO Flex and Securit Flex fabrics featuring XLANCE® fibre, offering over 20% elongation for enhanced stretch and freedom of movement without compromising safety. 

In parallel, the Group’s inherent flame-retardant knit fabric portfolio — including piqué, jersey, fleece and polar fleece — is designed to ensure permanent thermal and flame protection while optimising comfort, breathability and durability. Available in versatile constructions such as jersey, providing softness and flexibility, piqué delivering structure and long-lasting performance, fleece providing warmth, breathability and excellent comfort, and polar fleece offering warmth, quick moisture management and a soft and voluminous hand feel. These solutions extend inherent FR protection to a wide range of garment applications. 

Inherent FR fabrics are fully certified for multi-risk protection, covering heat and flame exposure, welding risks, electrostatic discharge and molten metal splash. The integration of sustainable fibres such as VISCOSE FR further reinforces the Group’s commitment to responsible innovation. 

A standout innovation within the range is the new MEGAFLEX R-PES, marking the next generation of treated flame-retardant stretch and Greenwear™ fabrics. Developed with a recycled polyester blend and a PFAS-free Hydrogreen water-repellent finish, MEGAFLEX R-PES reflects the Group’s continued focus on sustainable textiles. 

By bringing together the complementary expertise of Klopman, TDV Industries and 4F Knits, the Group represents a reliable and long-term partner for customers worldwide. The shared portfolio combines technical excellence, regulatory compliance and continuous innovation. 
 
“Innovation in protective fabrics means translating technology into real protection for people at work.” says Amaury Sartorius, Group Commercial Director & Klopman Managing Director “At Techtextil, we showcase our PPE solutions built on advanced textile engineering, certified performance and strong application expertise, reinforcing our role as a trusted partner in high-performance protection.” 
 
With its presence at Techtextil 2026, the Group reaffirms its promise to the market: beyond fabrics, delivering solutions that protect, perform and endure. 

With Tacnera®, Freudenberg Performance Materials (Freudenberg) is presenting a new technology for silicone foam dressings used in advanced wound care. Unlike classic silicone adhesive layers, Tacnera® is a highly-developed, intelligently-engineered system that combines polyurethane foam, a proprietary coating technology and gentle silicone gel. Tacnera® therefore solves a key problem for premium foam dressings: the dilemma between reliable adhesion and the risk of skim trauma during dressing changes. This gives brand manufacturers, distributors and regional suppliers of advanced wound care products a clear competitive advantage in the premium segment. The globally active nonwovens manufacturer will be welcoming visitors to Stand D42 at EWMA in Bremen from May 6 – 8.

Foam dressings with particularly gentle silicones often do not adhere firmly enough, while stronger silicones increase the risk of skin trauma and tissue damage. This “adhesion-trauma dilemma” reduces both patient comfort and clinical confidence, and limits market differentiation options in the premium segment. Tacnera® resolves this dilemma.

Two silicones in a single wound dressing: adhesion exactly where it is needed
Foam dressings based on Tacnera® technology enable a combination of two silicones with different properties in a single foam dressing. While one type of silicone coating ensures strong edge adhesion for reliable fixation, a second, particularly gentle coating in the ultra-soft island zone protects sensitive skin structures and newly-formed tissue. This is achieved by a precisely-engineered foam and a wave-patterned coating designed to specifically improve contouring, flexibility and exudate management. 

User-friendly and reliable
The result is a foam dressing that reliably stays in place even when used on wounds in hard-to-heal locations, while also ensuring gentle and painless removal. The dressing delivers a consistent performance, thereby supporting both the quality of care and the confidence of users and patients. The technology therefore generates new opportunities for brand manufacturers, distributors and regional suppliers to position themselves in the advanced wound care premium segment. 

“Foam dressings based on the innovative Tacnera® technology have a fundamentally new, systemic approach: they combine secure fixation, gentle removal, reliable functioning and commercial viability in a single product,” commented Dr. Oliver Heneric, SVP Division Healthcare at Freudenberg Performance Materials.

Faster to market: economic benefits for customers 
In addition to the functional advantages, customers also enjoy clear economic benefits: engineering high-performance silicone-based foam dressings usually entails long development times, specialized know-how and a high technical risk. Tacnera®-based foam dressings are a production-ready, high-performance and ready-to-sell solution, so customers can enter the market faster and reduce development costs. Marketing authorization in Europe is expected in summer 2026.

Sports shoes made from algae, leggings made from mushrooms, filtering (diesel) oil from water, 4D textiles, recyclable, sustainable and featuring AI – this is what the ITA Group is presenting at three individual stands run by ITA Aachen, ITA Augsburg gGmbH and ITA Technologietransfer GmbH on the joint stand of Elmatex in hall 12.0 D05.

ITA Aachen embraces the concept of sustainability and, through its exhibits, presents solutions to specific contemporary challenges:

1. 4D-printed textiles
   4D textiles are textile structures capable of selectively altering their shape or function over time. The ‘fourth dimension’ refers to their response to external stimuli such as temperature, humidity, light or electrical impulses. These are typically based on active materials such as shape-memory polymers, shape-memory alloys or hygroscopic fibres, which are integrated into textile structures. Their role lies in the development of adaptive, functional systems: from climate-regulating clothing and textile-based actuators in soft robotics to self-deploying or medical applications. 4D textiles transform textiles from passive flat structures into responsive, intelligent systems.
2. AlgaeTex sports shoe
   Algae have immense potential as a bio-based raw material to replace petroleum in synthetic textiles: they grow rapidly and can absorb carbon dioxide more efficiently than other bio-based raw materials derived from land plants. Furthermore, their cultivation requires less land – including land unsuitable for other crops – and avoids the use of pesticides. The use of algae as a renewable resource for the production of biopolymers and textiles circumvents the challenges of competing with low fuel prices by creating higher-value applications. In this way, the German textile industry can act as a catalyst for the shift away from fossil fuels towards a bioeconomy in which algae represent an important source of biomass.
   
   The AlgaeTex project demonstrates that the production of thermoplastic biopolymers from algae for textile applications is technically feasible. These novel biopolymers are melt-spun and processed into high-quality textiles that are of significance to the sporting goods industry, such as knitted shoe uppers or T-shirts. 
3. Visionary Agrotextiles
   Agrotextiles are of particular importance for specialised crops such as strawberries, lettuce and kohlrabi, as they have a significant influence on growing conditions. For instance, they can raise soil temperature, channel water to the plants and protect seedlings from external influences, particularly during early growth stages. Agrotextiles consist almost exclusively of petrochemically produced polymers that are not biodegradable. This demonstrator therefore showcases a carded fleece made from biodegradable polymers, which is used to bring forward the harvest in strawberry fields. In the same crop but serving a different purpose, a monofilament net is on display; its deep red colour and a coating of ultra-fine silicate particles serve to protect the plants from invasive insect species.
4. Bionic Oil Adsorber
   On various biological surfaces, oil is adsorbed from the water’s surface and transported along floating leaves.
   ITA postdoctoral researcher Dr Leonie Beek has transferred this effect to a technical textile using her Bionic Oil Adsorber (BOA), which, at maturity level 4, can remove up to 4 litres of diesel per hour from the water.
   
   The BOA differs from technical solutions in that the oil-water separation takes place without external energy and without toxic substances. The work on the BOA has been recognised with the Bionics Award – only in German available - and the Paul Schlack Prize.
5. BioPEtex – A PE-based, solution-dyed and sustainable T-shirt made from organic raw materials
   In the multi-billion-pound fibre market, fossil-based polyesters (PES) dominate the clothing sector, accounting for 52% of the market. Unfortunately, PET, the most commonly used PES, cannot be produced on an industrial scale as 100% bio-based material, unlike polyethylene (PE). Bio-based PE (bioPE), a drop-in polymer derived from fermented starches or sugars, has properties identical to those of fossil-based PE and is easily recyclable. It is also more cost-effective than other biopolymers used in fibres and can be processed at lower temperatures, which saves energy. Solution-dyed bioPE offers significant environmental benefits: it consumes 50% less energy and water than conventional dyeing processes and emits 60% less CO2.
   
   Life cycle assessments (LCA) predict that PE could significantly reduce the textile industry’s ecological footprint, with solution-dyed bio-PE further enhancing this reduction. Furthermore, PE textiles are IR-transparent and thus provide passive cooling for the body.
   
   Despite these advantages, PE is not yet used in the clothing industry. Preliminary research findings from the ITA suggest that PE can be processed into spun, dyed filaments and knitted fabrics with promising textures. The T-shirt on display is spun and dyed and features an elastic surface made from bio-based raw materials. A bio-based elastic finish enhances the T-shirt, which is made from a single source and is thermomechanically recyclable. Contact: Mathias.Ortega@ita.rwth-aachen.de
6. FungalFibers – Leggings
   Against a backdrop of limited resources such as oil, water and arable land, as well as increasing environmental degradation and potential for conflict, there is significant social and commercial interest in providing competitive, socially and environmentally sustainable alternative raw materials for the textile industry. The aim of this project is to develop a completely new process chain for the production of bio-based, vegan textiles from chitosan fibres (filament and staple fibre yarns).
   
   Chitosan is chemically closely related to chitin, the second most abundant substance in nature after cellulose. It occurs naturally in a variety of sources: in insects, crab and shellfish shells, and as a structural component of the cell walls of all fungi. Chitin can therefore be obtained from by-products of crab meat production, insect protein or fungal biomass waste from industrial processes. Chitosan, in turn, can be easily produced from chitin through deacetylation. Contact: Leonie.Beek@ita.rwth-aachen.de.
   
   ITA Group will be presenting the latest developments in sustainable textile products and production processes at Techtextil 2026, taking place from 21 to 24 April 2026 in Frankfurt am Main. The exhibits from ITA Augsburg gGmbH and ITA Technologietransfer GmbH will be on display at the Elmatex joint stand in Hall 12.0, Booth D05.

ITA Group will showcase various approaches to mechanical and thermo-mechanical recycling, addressing potential applications in the textile, materials and automotive industries. ITA Augsburg gGmbH, which specialises in mechanical textile recycling, will present innovations in the fields of composites, mechanical textile recycling and artificial intelligence in production. These include sound and thermal insulation panels from the “IsoTex” project, a towel from the “EcoYarn” recycling project, and the “ColoSens” demonstrator, an AI-based solution for automated colour recognition of fibres in the recycling process.

ITA Technologietransfer GmbH demonstrates thermo-mechanical recycling using numerous examples within the Fabric2Fabric cycle. Using a 3D-printed car seat demonstrator as an example, the recyclable filament yarns are incorporated into a seat cover.

In addition, ITA Technologietransfer GmbH is showcasing its patented ‘Textile Anchor’ concept, an innovative anchoring system designed to protect and secure structures in geotechnical environments such as mountains, in the ground and underwater, as well as for use in building construction. The textile anchor offers an ultra-lightweight solution with high flexibility and optimal adaptability, and is manufactured from extremely durable or biodegradable and sustainable textiles.

At ITA Group’s ‘shared booth’, ITA Technologietransfer GmbH will be providing information on innovations from various industrial partners:

• technofibres s.a. from Luxembourg offers solution-dyed PET and sustainable trPET filament yarns with a wide range of matting levels, filament cross-sections and packaging options for bespoke solutions, even in the smallest batch sizes, making it unique in Europe.
• Idemitsu Kosan Co., Ltd. from Japan offers Xarec™, a syndiotactic polystyrene (SPS) fibre for use in fabrics and nonwovens. The advantages of this semi-crystalline high-performance material, which acquires its syndiotactic structure through the polymerisation of polystyrene and a metallocene catalyst, are demonstrated in nonwoven samples for the filtration sector in comparison with conventional materials.
• The Swedish company Luma Wire Tech AB is an innovative specialist in fine wires, with expertise in advanced plating. Each wire, ranging from 4 to 300 microns and produced from tungsten, molybdenum, or other advanced materials, is tailored to meet each customer’s specific needs— available either uncoated or with high-performance coatings of gold, silver, palladium, or other.

Fibre Extrusion Technology Limited (FET) will be exhibiting once again at Techtextil 2026 in Frankfurt, which runs from April 21 – 24. Techtextil attracts major international companies at the cutting edge of technology, which are seeking innovative solutions to technical challenges, so this event represents an ideal opportunity to demonstrate FET’s strength in helping customers achieve their goals.

FET is an acknowledged leader in laboratory and pilot melt spinning equipment for a vast range of applications. These include precursor materials used in high value technical textiles, sportswear, medical devices and specialised novel fibres from exotic and difficult to process polymers. 

Where melt spinning solutions are not suitable, FET provides a viable alternative with pilot and small scale production wet spinning systems. In addition, FET has also recently launched its FET-500 Series of gel spinning systems. These systems have the potential to revolutionise the research and development of UHMWPE fibres, with significant savings in cost, footprint and environmental factors.

As part of the launch of the FET-500 series, FET’s Senior Scientist Dr Kristoffer Kortsen will be a speaker at the Techtextil Forum on Wednesday 22 April. All visitors are invited to come along and find out more about FET’s new process exploiting super-critical fluids. To date, FET has successfully processed over 130 different polymer types in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes.

FET’s Fibre Development Centre further enhances this service, allowing clients to trial their own products in an ideal environment. Resident equipment in the Fibre Development Centre reflects the wide range of fibre extrusion and other systems offered by FET to clients worldwide and will enable continued growth of the company through innovation.  

Managing Director Richard Slack and his technical team will be in attendance on the stand. Slack commented. “We have now exhibited at over 10 Techtextil exhibitions around the world and we again look forward to meeting customers face-to-face to discuss their fibre technology requirements.”

From April 21 to 24, 2026, the Trützschler Group will present its future‑ready solutions at Techtextil in Frankfurt, Germany. Trützschler Nonwovens will showcase its latest developments for efficient nonwovens production, including comprehensive service and consulting solutions. Highlights include the fully upgraded X‑Series nonwoven cards suitable for spunlace, needle‑punching and air‑through bonding (ATB) processes, as well as the T‑ONE digital working environment enhanced with new features. Trützschler Card Clothing will complement the presentation with a new card wire designed with a specially engineered surface for high‑performance nonwoven applications. Visitors can also take a closer look at Trützschler’s complete solution for the recycling of textile waste, TRUECYCLED. 

Trützschler Nonwovens
The T-SUPREMA needle punching line has proven its performance in the market, with lines successfully operating at two customer sites since early this year. It demonstrates the exceptional versatility of needle-punched nonwovens, covering basis weights from below 50 gsm to above 2,000 gsm. New streamlined configurations featuring the compact NC-Xe card further reduce the footprint while ensuring high process stability and consistent product quality.

Beyond complete line solutions, Trützschler Nonwovens will showcase upgrades to its single machine portfolio, including the X-Series nonwovens cards (the high-speed card NCT-X, the versatile NC-X and the compact NC-Xe), the MPD high-performance dryer and the new compact AquaJet-X. These developments are designed to combine compact machine concepts with high operational reliability and outstanding performance.

At Techtextil 2026, Trützschler Nonwovens will also highlight its advanced ATB technology for hygiene applications. The process enables the reliable processing of ultra fine fibers down to 0.4 dtex, producing exceptionally soft nonwovens that meet the highest requirements for softness and performance in baby diaper applications.

T‑ONE, Trützschler Nonwovens’ digital working environment, serves as a powerful digital backbone for any nonwoven line. New enhancements include an energy management function for real‑time monitoring of electricity and gas consumption and CO₂ footprint calculation per time unit, roll or order, as well as camera‑based anomaly detection that identifies fiber migration and accumulations at an early stage. This helps to prevent unplanned downtime while improving process stability and production transparency.

With tailored modernization and development solutions, Trützschler Nonwovens supports manufacturers in optimizing existing installations and translating new product ideas into stable, industrial scale production. Application-specific consulting enables higher efficiency, increased output and longer service life – without compromising quality.

Trützschler Card Clothing (TCC): Next‑generation card clothing for demanding nonwovens applications
Visitors can experience top nonwovens performance with our high-efficiency card clothing. Our TCC experts will present our latest innovation: a new wire with special surface designed for Hygiene, Spunlace and ATB applications. It ensures cleaner operation, less contamination and reduced downtime - delivering maximum productivity for your line. More details will be revealed at the exhibition – don’t miss this opportunity to see it first hand. 

Trützschler Spinning: TRUECYCLED – the complete solution for textile recycling    
Visitors can also learn more about TRUECYCLED, Trützschler’s complete solution for the recycling of textile waste. It covers the complete process: from cutting and tearing textile waste to carding and drawing secondary fibers. Based on Trützschler’s technological recommendations and a Trützschler machinery line-up, it ensures the best possible quality of the end product. 

The Italian textile machinery industry is gearing up for a key event on the international trade fair calendar: Techtextil 2026, taking place from April 21–24 in Frankfurt, Germany. A prestigious representation of Italian companies will participate in the German exhibition—a global benchmark for technical and innovative textiles—to present cutting-edge technologies dedicated to an ever-expanding market.

Italy confirms its position among the world leaders in the textile machinery sector, thanks to a solid and highly specialized production system. The industry stands out for its strong international vocation, with a predominant share of production destined for foreign markets (86% of its sales) and a consolidated presence in over 130 countries. This places the country among the top global exporters of textile technology, renowned for its quality, innovation, and reliability.

In the first eleven months of 2025, sales in Germany have already reached 81 million euros. Among the most requested technologies, accessories stand out (36%), followed by finishing machinery (33%)—the latter being essential for the production processes of the most innovative textile sectors.

The strength of Italian textile machinery lies in its dynamic structure, composed of small-to-medium-sized companies that are heavily oriented toward Research & Development. This flexibility allows Italian manufacturers to collaborate closely with end-users, transforming customer needs into highly personalized and versatile technological solutions.

“The growing demand for innovative textiles across various industrial fields is further consolidating our manufacturers’ position,” emphasizes Marco Salvadè, President of ACIMIT. “At Techtextil 2026, the Italian offering will once again demonstrate how the combination of high technology and customization capabilities is the key to meeting the challenges of the technical textiles sector.”

Italian expertise, rooted in historic districts such as Bergamo, Biella, Brescia, Como, Milan, Prato, and Vicenza, continues to guarantee standards of quality and reliability that make Made in Italy a point of reference for the entire global industry.

The ACIMIT associate companies present in the Italy Pavilion include: Aeris S.r.l., Aigle S.r.l., Beschi S.r.l., Bettarini & Serafini S.r.l., Bonino S.r.l., Castello S.r.l., Ferraro S.p.A., Gemata S.p.A., Gualchieri e Gualchieri S.r.l., Guarneri Technology S.r.l., Idealtech S.r.l., IMA S.p.A., Lonati S.p.A., Mariplast S.p.A., MCS Officina Meccanica S.p.A., Monti-Mac S.r.l., M.T.V. S.r.l., Noseda S.r.l., OMMI S.r.l., Ramatex Italia S.r.l., Ramina S.r.l., Salvadè S.r.l., Simet S.r.l., S.R.S. Spindle Research & Service S.r.l., Stalam S.p.A., Tecnomeccanica Biellese S.r.l., Tecnorama S.r.l., Texera S.r.l., Ugolini S.r.l., Unitech Industries S.r.l., Zanfrini S.r.l..

The strength of the Italian presence is further confirmed by ACIMIT associate members exhibiting at individual stands or through local retailers, including:  A.Piovan S.r.l., Autefa Solutions Italy, Bianco S.p.A., Cormatex S.r.l., Dell’orco & Villani S.r.l., Emme S.r.l., Fadis S.p.A., Itema S.p.A., Lawer S.p.A., LGL Electronics S.p.A., Mesdan S.p.A., Monti Antonio S.p.A., O.M.R. S.r.l., Ratti Luino S.r.l., Siltex S.r.l., Texilmesa S.r.l., Texnology S.r.l., Toscana Spazzole Industriali S.r.l., Willy Italiana S.r.l., Zappa Macchine S.r.l..