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(c) ANDRITZ
ANDRITZ Laroche textile recycling line
22.11.2021

ANDRITZ at Techtextil India 2021

International technology group ANDRITZ will present its innovative nonwovens and textile technologies at the booth of its Indian representative PRN Techtex at Techtextil India 2021 in Mumbai, India, from November 25 to 27, 2021. A special focus will lie on its technologies for air-through bonding, needlepunch, textile recycling, and processes for biodegradable wipes, like spunlace and WetlaceTM.

Air-through Bonding
Air-through-bonding lines are the preferred choice for producing nonwovens with the best quality of softness and bulk for acquisition distribution layers, top sheets, and back-sheet products. With ANDRITZ carding machines and the new flat belt oven, customers benefit from high-performance fabrics from 16 to 80 gsm, produced with bicomponent fibers. Several Chinese customers have already invested in ANDRITZ aXcess carding machines, which provide perfect web uniformity. In addition, the CETI (European Center for Innovative Textiles) in Lille, France, has installed an air-through-bonding oven from ANDRITZ.

International technology group ANDRITZ will present its innovative nonwovens and textile technologies at the booth of its Indian representative PRN Techtex at Techtextil India 2021 in Mumbai, India, from November 25 to 27, 2021. A special focus will lie on its technologies for air-through bonding, needlepunch, textile recycling, and processes for biodegradable wipes, like spunlace and WetlaceTM.

Air-through Bonding
Air-through-bonding lines are the preferred choice for producing nonwovens with the best quality of softness and bulk for acquisition distribution layers, top sheets, and back-sheet products. With ANDRITZ carding machines and the new flat belt oven, customers benefit from high-performance fabrics from 16 to 80 gsm, produced with bicomponent fibers. Several Chinese customers have already invested in ANDRITZ aXcess carding machines, which provide perfect web uniformity. In addition, the CETI (European Center for Innovative Textiles) in Lille, France, has installed an air-through-bonding oven from ANDRITZ.

Textil-recycling Technologies
Recently, ANDRITZ acquired Laroche SAS, a leading supplier of fiber processing technologies such as opening, blending, dosing, airlay web forming, textile waste recycling, and decortication of bast fibers. The product portfolio further complements and increases the ANDRITZ Nonwoven product range. One focus of this product range lies on complete recycling lines for post-consumer and industrial textile waste to produce fibers for re-spinning and/or nonwoven end uses.

Needlepunch Technologies
Driven by the dynamic market for durable nonwovens, ANDRITZ has developed an elliptical pre-cylinder tacker – the PA3000. With this modern machine, ANDRITZ is responding to customer demands for higher capacities and lighter products. The PA3000 is an optimized cylinder pre-needleloom, which offers greater speeds and widths and has been specially developed for lighter webs. There is no friction between the web and the rolls, and there are no issues with the visual appearance.

ANDRITZ is also focusing on its latest needling technology for producing veloured felts, mainly for applications in the automotive industry.

In addition, ANDRITZ will be presenting the next generation of its batt-forming technology, the ProWin system. ProWin is a further development of ProDynTM and ProWidTM, which have achieved a high level of acceptance on the market with around 200 systems installed. This technology improves the current weight-profiling options and increases the actual production capacity.

Production of Bio-Wipes
For many years now, ANDRITZ has offered different nonwoven processes, such as spunlace and Wetlace, with one goal in mind: reduction and elimination of plastic raw materials while maintaining the high quality of the desired product properties. The latest development in this field is the ANDRITZ neXline wetlace CP line. This is a fully engineered production line, combining the benefits of wetlaid and drylaid technologies to produce a new generation of biodegradable wipes. This process achieves high performance entirely with plastic-free raw materials. The added benefit of using a blend of fibers, like wood pulp, short-cut cellulosic fibers, viscose, cotton, hemp, bamboo, or linen, without chemical additives, results in a 100% sustainable fabric.

Mahlo: Two heads of subsidiaries celebrate anniversaries (c) Mahlo
Michel Bruni, CEO of Mahlo Italia
16.11.2021

Mahlo: Two heads of subsidiaries celebrate anniversaries

At the subsidiaries of the German Mahlo GmbH + Co KG, two branch managers are celebrating anniversaries this year. Alan Lavore, CEO of Mahlo America Inc., has been with the machine builder for 25 years. Michel Bruni, CEO of Mahlo Italia, has been part of the Mahlo family for 40 years.

Bruni began his career at Mahlo in 1981 as a service technician in the French branch Mahlo Ouest. Just one year later, he moved to Mahlo Italia, where he was appointed branch manager in 1996. He still holds this position today. Bruni is also sales manager for the Benelux countries, the Maghreb countries and Madagascar. The Mahlo Italia CEO's recipe for success includes expertise paired with experience and passion. To remain loyal to a company for so many years also testifies to a special relationship. "Then as now, I work with a dynamic and committed team. We also have a very good relationship with the employees of the parent company in Germany," says Bruni.

At the subsidiaries of the German Mahlo GmbH + Co KG, two branch managers are celebrating anniversaries this year. Alan Lavore, CEO of Mahlo America Inc., has been with the machine builder for 25 years. Michel Bruni, CEO of Mahlo Italia, has been part of the Mahlo family for 40 years.

Bruni began his career at Mahlo in 1981 as a service technician in the French branch Mahlo Ouest. Just one year later, he moved to Mahlo Italia, where he was appointed branch manager in 1996. He still holds this position today. Bruni is also sales manager for the Benelux countries, the Maghreb countries and Madagascar. The Mahlo Italia CEO's recipe for success includes expertise paired with experience and passion. To remain loyal to a company for so many years also testifies to a special relationship. "Then as now, I work with a dynamic and committed team. We also have a very good relationship with the employees of the parent company in Germany," says Bruni.

The culture and integrity with which business is conducted in the family-owned company were among the reasons why Mahlo America Inc. CEO Alan Lavore has also been with Mahlo for 25 years. "I just love working with all the great people at Mahlo." Lavore joined Mahlo in 1996 as a territory sales manager and took over as CEO in 2005. During this time, he drove the company's expansion from a textile specialist to a supplier for various production sectors such as film, paper, coating and converting or nonwovens.

More information:
Mahlo nonwovens Automation
Source:

Mahlo GmbH + Co. KG

(c) Fibre Extrusion Technology
11.11.2021

FET hails INDEX20 impact

Fibre Extrusion Technology, UK is celebrating a successful INDEX20 nonwovens exhibition in Geneva, Switzerland, which closed on 22 October. Although the company has a long history in supplying meltspinning equipment for the nonwovens sector, this represents its first venture at a dedicated nonwovens show.
 
FET’s Managing Director, Richard Slack explains. “Techtextil and ITMA have previously been our main exhibitions of choice, but INDEX20 was an ideal vehicle for FET to launch our new laboratory scale spunbond system, which enables client development of nonwoven fabrics in a number of formats and polymers.”
 
FET already has spunbond systems in the field, including composite systems which utilise both spunbond and meltspun functions. The growth in global nonwovens technology, partly driven by demand for pandemic-related materials, is forecast to continue.
 

Fibre Extrusion Technology, UK is celebrating a successful INDEX20 nonwovens exhibition in Geneva, Switzerland, which closed on 22 October. Although the company has a long history in supplying meltspinning equipment for the nonwovens sector, this represents its first venture at a dedicated nonwovens show.
 
FET’s Managing Director, Richard Slack explains. “Techtextil and ITMA have previously been our main exhibitions of choice, but INDEX20 was an ideal vehicle for FET to launch our new laboratory scale spunbond system, which enables client development of nonwoven fabrics in a number of formats and polymers.”
 
FET already has spunbond systems in the field, including composite systems which utilise both spunbond and meltspun functions. The growth in global nonwovens technology, partly driven by demand for pandemic-related materials, is forecast to continue.
 
“We were delighted with the response at INDEX”, continued Richard Slack. “There was considerable interest shown in the new spunbond system and its potential for lab scale innovation. It’s clear that the industry is seeking new alternatives to synthetics at the moment, and our technology is able to assist with the testing and assessment of many of the new feedstocks being pioneered in this extremely inventive sector, where everyone is suddenly talking and cooperating with everyone else, regardless of whether they are generally competitors. We recorded in excess of 20 serious enquiries from totally new contacts and sectors, including blue chip companies in the hygiene, medical and packaging industries.”
 
“There were initial concerns about projected attendance figures, especially from China and USA companies, but we experienced good footfall from key decision makers, especially those from Europe. It was encouraging to at last experience the opportunity for face-to-face contact with old and new customers on a large scale and we are now starting to reap the benefits with enquiries continuing to flow in”.

Source:

Fibre Extrusion Technology

(c) ANDRITZ AG
ANDRITZ neXline Spunlace eXcelle Line
09.11.2021

ANDRITZ to supply a high-speed spunlace line to Welspun, India

International technology group ANDRITZ has received an order from Welspun Advanced Materials, India, to deliver a complete neXline spunlace line for the production of nonwoven roll goods and wipes for their new plant in Hyderabad, Telangana. The line has a capacity of up to three tons per hour. Start-up of the line is scheduled for the fourth quarter of 2021.

The ANDRITZ high-capacity spunlace line will process various types of synthetic or natural fibers, such as polyester, viscose and cotton. The final products will have fabric weights ranging from 25 to 120 gsm, thus covering many applications. This neXline spunlace line also offers the option to integrate a third component from a selection of smart layers, enabling Welspun to also manufacture products for the health care and hygiene sectors.

International technology group ANDRITZ has received an order from Welspun Advanced Materials, India, to deliver a complete neXline spunlace line for the production of nonwoven roll goods and wipes for their new plant in Hyderabad, Telangana. The line has a capacity of up to three tons per hour. Start-up of the line is scheduled for the fourth quarter of 2021.

The ANDRITZ high-capacity spunlace line will process various types of synthetic or natural fibers, such as polyester, viscose and cotton. The final products will have fabric weights ranging from 25 to 120 gsm, thus covering many applications. This neXline spunlace line also offers the option to integrate a third component from a selection of smart layers, enabling Welspun to also manufacture products for the health care and hygiene sectors.

Welspun is the largest global exporter of home textiles. Innovation and quality lie at the heart of the company’s success, which already has nonwoven production lines in operation, including needlepunch and spunlace equipment. With its new plant in Telangana, Welspun will significantly increase its existing spunlace capacity and also maintain a broad range of applications as the final products are used in hygiene, home care and industrial cleaning. The new, advanced facility is a 100,000 sqm greenfield development that is part of a larger 1,500,000 sqm industrial complex also accommodating the Welspun floorings facility.

Source:

ANDRITZ AG

ANDRITZ to supply a neXline wetlace hybrid line to Albaad, Israel © ANDRITZ
Albaad orders neXline wetlace hydrid - handshake at INDEX show
20.10.2021

ANDRITZ to supply a neXline wetlace hybrid line to Albaad, Israel

International technology group ANDRITZ has received an order from Albaad Massuot Yitzhak Ltd. to supply a neXline wetlace hybrid line for their Dimona facilities, Israel. The line will produce a wide variety of pulp-based wet wipes and is scheduled for start-up during the third quarter 2023.

The state-of-the-art neXline wetlace hybrid is the perfect combination of inline drylaid and wetlaid web forming with hydroentanglement and drying, including quality control equipment and a Metris Industry 4.0 package. All components will be delivered by ANDRITZ and are designed to produce first-class fabrics, including biodegradable, carded-pulp and flushable/dispersible nonwovens for end uses as wipes.

Tobias Schäfer, Vice President Sales at ANDRITZ Nonwoven, comments: “Our innovative production line gives Albaad enormous flexibility in the production of wipes. In addition, the Metris digitalization package by ANDRITZ will provide Albaad with highly efficient and smart operation.”

International technology group ANDRITZ has received an order from Albaad Massuot Yitzhak Ltd. to supply a neXline wetlace hybrid line for their Dimona facilities, Israel. The line will produce a wide variety of pulp-based wet wipes and is scheduled for start-up during the third quarter 2023.

The state-of-the-art neXline wetlace hybrid is the perfect combination of inline drylaid and wetlaid web forming with hydroentanglement and drying, including quality control equipment and a Metris Industry 4.0 package. All components will be delivered by ANDRITZ and are designed to produce first-class fabrics, including biodegradable, carded-pulp and flushable/dispersible nonwovens for end uses as wipes.

Tobias Schäfer, Vice President Sales at ANDRITZ Nonwoven, comments: “Our innovative production line gives Albaad enormous flexibility in the production of wipes. In addition, the Metris digitalization package by ANDRITZ will provide Albaad with highly efficient and smart operation.”

Dan Mesika, CEO and President of Albaad, says: “We are dedicated to developing new products – such as eco-friendly, biodegradable wipes. As pioneering manufacturers of our Hydrofine® flushable wipes, we are committed to environmental sustainability. Thanks to the new ANDRITZ line, we will enlarge the product portfolio at our Dimona production site with innovative fabrics and high efficiency.

Gadi Choresh, President of the Nonwovens Division at Albaad, says: “Our knowledge and experience in drylaid and wetlaid technology, together with the state-of-the-art equipment supplied by ANDRITZ, will enable us to provide the market with natural-source nonwovens and the best answer to the market demand.”
 
Albaad is one of the world’s three largest wet wipe manufacturers and is committed to delivering excellent wipes for every need. The company runs world-leading production facilities on three continents, each equipped with the latest technologies. Albaad produces spunlace and flushable fabrics in its facilities as well as purchasing from other roll goods suppliers in order to support production of a wide variety of wipes.

Reifenhäuser Enka Tecnica mit High-End-Komponenten auf der INDEX (c) Reifenhäuser
19.10.2021

Reifenhäuser Enka Tecnica exhibits high-end components at INDEX

Reifenhäuser Enka Tecnica will exhibit its wide range of replacement components for spunbond, meltblown, and composite lines at the world's leading nonwovens trade show INDEX in Geneva from October 19 to 22, 2021. The highly specialized custom manufacturer offers high-end technology "Made in Germany" that is 100% compatible with all globally installed lines.

Producers of nonwovens worldwide rely on Enka Tecnica components to manufacture products for complex applications in hygiene, medical or filtration to provide them with access to new profitable markets. Trade-show visitors will gain a detailed insight into the entire range of products, from meltblown and spunbond spinnerets to meltblown cassettes and complete meltblown spinning beams designed with an energy concept optimized for sustainability. The tips and capillaries assure consistent product quality and precision, allowing producers to meet their tolerance specifications reliably and avoid scrap at the same time..

Reifenhäuser Enka Tecnica will exhibit its wide range of replacement components for spunbond, meltblown, and composite lines at the world's leading nonwovens trade show INDEX in Geneva from October 19 to 22, 2021. The highly specialized custom manufacturer offers high-end technology "Made in Germany" that is 100% compatible with all globally installed lines.

Producers of nonwovens worldwide rely on Enka Tecnica components to manufacture products for complex applications in hygiene, medical or filtration to provide them with access to new profitable markets. Trade-show visitors will gain a detailed insight into the entire range of products, from meltblown and spunbond spinnerets to meltblown cassettes and complete meltblown spinning beams designed with an energy concept optimized for sustainability. The tips and capillaries assure consistent product quality and precision, allowing producers to meet their tolerance specifications reliably and avoid scrap at the same time..

With its refresh service for refurbishing used components, Enka Tecnica not only offers a cost-efficient alternative to new parts, but also extremely fast delivery times, a factor that is often decisive to maintain daily production targets. Visitors to Geneva will be able to see the quality of refresh components displayed at the booth - a meltblown and a spunbond spinneret, half of which has been refurbished. They will be able to see the condition of the capillary holes before and after the refresh through a microscope.

Another trade show highlight includes jet strips for hydroentangling nonwovens. Depending on the application, they are offered in Smart, Advanced, and Premium versions and have a special unique selling point – the strips are fully hardened, whereas competitor products usually only have a hardened surface. This quality advantage results in significantly longer service lives, which is why they are also known on the market as "The World's Hardest Strips”.

Source:

Reifenhäuser GmbH & Co. KG Maschinenfabrik

Virtual RISE Conference Highlights (c) INDA
RISE 2021 Award Winner Canopy
06.10.2021

Virtual RISE Conference Highlights

  • Next-Gen Technologies for Nonwovens/Engineered Materials
  • Canopy Respirator from Canopy Wins Innovation Award

145 professionals in product development, material science, and new technologies convened for the 11th conference edition of RISE®—Research, Innovation & Science for Engineered Fabrics, held virtually, Sept. 28-30. The event was co-organized by INDA, the Association of the Nonwoven Fabrics Industry, The Nonwovens Institute, and North Carolina State University.

The program focused on Nonwoven Material Science Developments, Sustainability, Increasing Circularity, Promising Innovations, Process Innovations, Material Innovations, Government/NGO Challenges to Single-Use Plastics, Machine-Assisted-Learning Development of Biopolymers, and Market Intelligence and Economic Insights.

Participants praised the high-quality program content, in-depth round table discussions, networking and Q&A’s where participants ask expert speakers questions pertaining to their focused presentations.

Highlights among the 26 presentations included

  • Next-Gen Technologies for Nonwovens/Engineered Materials
  • Canopy Respirator from Canopy Wins Innovation Award

145 professionals in product development, material science, and new technologies convened for the 11th conference edition of RISE®—Research, Innovation & Science for Engineered Fabrics, held virtually, Sept. 28-30. The event was co-organized by INDA, the Association of the Nonwoven Fabrics Industry, The Nonwovens Institute, and North Carolina State University.

The program focused on Nonwoven Material Science Developments, Sustainability, Increasing Circularity, Promising Innovations, Process Innovations, Material Innovations, Government/NGO Challenges to Single-Use Plastics, Machine-Assisted-Learning Development of Biopolymers, and Market Intelligence and Economic Insights.

Participants praised the high-quality program content, in-depth round table discussions, networking and Q&A’s where participants ask expert speakers questions pertaining to their focused presentations.

Highlights among the 26 presentations included

  • Sustainable Solutions for our Plastic Planet Predicament, by Marc A. Hillmyer, Ph.D., McKnight Presidential Endowed Chair, University of Minnesota;
  • Closed-Loop Recycling Pilot of Single-Use Face Masks by Peter Dziezok, Ph.D., Director of Open Innovation, Proctor & Gamble;
  • Innovating a Sustainable Future for Nonwovens: A European Perspective, by Matt Tipper, Ph.D., CEO, Nonwovens Innovation & Research Institute (NIRI);
  • Phantom Platform: The Polyolefin-cellulose Coformed Substrates Technology, by Fabio Zampollo, CEO and Founder of Teknoweb Materials; 
  • Guiding Environmentally Sustainable Innovations – From Reactive to Proactive Life Cycle Management, by Valentina Prado, Ph.D., Senior Sustainability Analyst, EarthShift Global LLC;  
  • High-Loft, Ultra-Soft Hygiene Solutions, Paul E. Rollin, Ph.D., Senior Principal Scientist – Global Hygiene, Propylene-Vistamaxx-Adhesion (PVA) Global Technology, ExxonMobil Chemical Company;
  • Canadian Plastic Policy Update, by Karyn M. Schmidt, Senior Director, Regulatory & Technical Affairs, American Chemistry Council (ACC).

Other highlights included the announcement of Canopy Respirator as the winner of this year’s RISE® Innovation Award winner. The annual award recognizes innovation in areas within and on the periphery of the nonwovens industry which use advanced science and engineering principles to develop unique or intricate solutions to problems and advance the usage of nonwovens.

RISE® Innovation Award Winner
The RISE® Innovation Award was presented to Canopy for their Canopy Respirator. The productis an innovative respirator that is fully mechanical, non-electrostatic, with a filter designed for superior breathability while offering the wearer facial transparency. The breakthrough respirator features 5.5mm water column resistance at 85 liters (3 cubic feet) per minute, 2-way filtration, and a pleated filter that contains over 500 square centimeters of surface area. The patented Canopy respirator resists fluids, and eliminates fogging of eyeglasses.

Source:

INDA, Association of the Nonwoven Fabrics Industry

(c) FET by AWOL Media
27.09.2021

FET at INDEX 2020 with new lab-scale spunbond system

The UK’s Fibre Extrusion Technology (FET) will introduce its new lab-scale spunbond system at the forthcoming INDEX 2020 nonwovens exhibition taking place in Geneva, Switzerland, from October 19-22.

The new spunbond range provides unprecedented opportunities for the scaled development of new nonwoven fabrics based on a wide range of fibres and polymers, including bicomponents.

FET has already supplied one of these new spunbond lines to University of Leeds in the UK, and a second, in combination with a metlblown line, to the University of Erlangen-Nuremberg in Germany.

“Our new spunbond technology is unique in providing the ability to process a wide range of polymers, including those normally not considered appropriate for the spunbond process, at the scale required to fully explore material combinations and bring new products to market,” says FET Managing Director Richard Slack. “FET has built on its melt spinning expertise to develop a true laboratory scale spunbond system.”

The UK’s Fibre Extrusion Technology (FET) will introduce its new lab-scale spunbond system at the forthcoming INDEX 2020 nonwovens exhibition taking place in Geneva, Switzerland, from October 19-22.

The new spunbond range provides unprecedented opportunities for the scaled development of new nonwoven fabrics based on a wide range of fibres and polymers, including bicomponents.

FET has already supplied one of these new spunbond lines to University of Leeds in the UK, and a second, in combination with a metlblown line, to the University of Erlangen-Nuremberg in Germany.

“Our new spunbond technology is unique in providing the ability to process a wide range of polymers, including those normally not considered appropriate for the spunbond process, at the scale required to fully explore material combinations and bring new products to market,” says FET Managing Director Richard Slack. “FET has built on its melt spinning expertise to develop a true laboratory scale spunbond system.”

Source:

FET / AWOL Media

(c) Brückner Trockentechnik GmbH & Co. KG
23.09.2021

WEIDMANN and BRÜCKNER: New standards in stenter technology

WEIDMANN GmbH in Süßen is known worldwide as a specialist for the finishing of fiber and down-proof articles and woven industrial fabrics. Customers particularly appreciate the company's reliability and flexibility with regard to their individu-al requirements, and consistently high quality of its products. The Swabian textile manufacturer finishes premium fabrics, mainly for the bedding industry, using the latest technology and in an environmentally conscious manner.

WEIDMANN GmbH in Süßen is known worldwide as a specialist for the finishing of fiber and down-proof articles and woven industrial fabrics. Customers particularly appreciate the company's reliability and flexibility with regard to their individu-al requirements, and consistently high quality of its products. The Swabian textile manufacturer finishes premium fabrics, mainly for the bedding industry, using the latest technology and in an environmentally conscious manner.

The complex production and finishing processes for high-quality fabrics require a reliable and efficient machine technology. With this in mind, WEIDMANN has always relied on the proven stenter technolo-gy from BRÜCKNER. For many decades, the German textile machinery manufacturer has been a world leader in the con-struction of production lines for the finishing of classical textiles, woven industrial  fabrics, nonwovens, glass fabrics and floor coverings. In addition to stenters, the company's production program also in-cludes coating lines, relaxation dryers, sanfor lines, continuous dyeing lines as well as ovens for the bonding of nonwovens and other special lines. All machines are produced 100% in-house in Germany.

Both companies continuously invest in new and innovative technology in order to be successful and competitive today and in the future. Only Recently, a completely newly developed BRÜCKNER stenter was installed in the ultra-modern plant at WEIDMANN. During the intensive project engineering phase it soon became clear which features are of special importance for their daily production requirements:

  • uniform moisture distribution in the machine entry and during pick-up of the specialized   chemicals in the finishing padder before the thermoprocess
  • weft-straight fabric flow with minimized residual distortion
  • very good accessibility for maintenance and daily cleaning
  • sensor technology and automation of setting parameters for energy optimization
  • heat-recovery with hot water generation for the dye house
  • the line must be fully Industry 4.0 capable
Source:

Brückner Trockentechnik GmbH & Co. KG

Truetzschler-Voith CP Line (c)Truetzschler
On display at INDEX: composite nonwovens from the first CP line world-wide
22.09.2021

Truetzschler: Towards sustainable nonwovens

  • At this year’s INDEX from October 19th to October 22nd, Truetzschler Nonwovens, Truetzschler Card Clothing and Voith introduce new solutions for manufacturing a broad range of sustainable nonwovens for wipes, hygiene or medical textiles at booth 2327.

Plastic-free initiatives worldwide affect everyone: consumers, product developers, nonwoven producers and finally nonwoven machinery suppliers.

Truetzschler Nonwovens and Voith address the quest for more sustainable and affordable nonwovens in the wipes segment by two proven technologies for manufacturing pulp-based nonwovens. Firstly, WLS (Wet-Laid/Spunlaced) lines. More than a handful are in service worldwide and mainly target the flushable wipes market. At INDEX we’ll introduce our latest nextLevel/WLS baby and body wipes, a joint development by Voith and Truetzschler.

  • At this year’s INDEX from October 19th to October 22nd, Truetzschler Nonwovens, Truetzschler Card Clothing and Voith introduce new solutions for manufacturing a broad range of sustainable nonwovens for wipes, hygiene or medical textiles at booth 2327.

Plastic-free initiatives worldwide affect everyone: consumers, product developers, nonwoven producers and finally nonwoven machinery suppliers.

Truetzschler Nonwovens and Voith address the quest for more sustainable and affordable nonwovens in the wipes segment by two proven technologies for manufacturing pulp-based nonwovens. Firstly, WLS (Wet-Laid/Spunlaced) lines. More than a handful are in service worldwide and mainly target the flushable wipes market. At INDEX we’ll introduce our latest nextLevel/WLS baby and body wipes, a joint development by Voith and Truetzschler.

The second focus is on carded/pulp (CP) products. A CP line – including a TWF-NCT card placed between the HydroFormer and the AquaJet is already running to full capacity at customer site. Various CP materials, including innovative nextLevel/CP wipes, will be on display at the booth and invite visitors to discuss characteristics, benefits, line concepts and equipment.

When talking sustainable nonwovens, solutions for efficiently manufacturing biodegradable nonwovens from virgin cotton fibers, comber noils and viscose/lyocell fibers must not be missing. Visitors can look forward to directly comparing cotton nonwovens to a broad range of cellulose-based material.

Truetzschler Card Clothing, our in-house competence center with respect to card clothings and comprehensive service, presents its latest development, the Z wire for high-speed roller cards. A new geometry minimizes fiber fly and allows for better carding and more stable web forming.

Source:

Trützschler Nonwovens & Man Made Fibers GmbH

16.09.2021

Tufropes is partnering with Truetzschler Nonwovens and Voith for pentamerous technology

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

Source:

Truetzschler Nonwovens & Man Made Fibers GmbH

(c) Oerlikon. Oerlikon Nonwoven OSR spunmelt technology
Oerlikon Nonwoven OSR spunmelt technology
03.09.2021

Oerlikon Nonwoven at INDEX: Focus on nonwoven products

„Your reliable partner in the nonwoven industry“ – the slogan speaks for itself: Oerlikon Nonwoven is exhibiting at the world’s leading nonwovens trade fair – the INDEX in Geneva, Switzerland (October 19-22, 2021) – with one of the market’s broadest portfolios. The Neumünster-based systems constructor will be focusing on market- and customer-oriented system solutions for filtration, hygiene, medical, geotextile and other industrial applications. Trade fair visitors can delve deep into the company’s comprehensive product and process know-how both live at trade fair stand no. 2314 and via the INDEX online platform.

  • Nonwovens for filtration, insulation and sorption applications
  • Comprehensive spunbond portfolio
  • Quality Sized Right-Technology: spunmelt systems for the hygiene and medical market
  • Wipes using Oerlikon's Phantom technology
  • Airlaid technology for sustainable nonwovens

„Your reliable partner in the nonwoven industry“ – the slogan speaks for itself: Oerlikon Nonwoven is exhibiting at the world’s leading nonwovens trade fair – the INDEX in Geneva, Switzerland (October 19-22, 2021) – with one of the market’s broadest portfolios. The Neumünster-based systems constructor will be focusing on market- and customer-oriented system solutions for filtration, hygiene, medical, geotextile and other industrial applications. Trade fair visitors can delve deep into the company’s comprehensive product and process know-how both live at trade fair stand no. 2314 and via the INDEX online platform.

  • Nonwovens for filtration, insulation and sorption applications
  • Comprehensive spunbond portfolio
  • Quality Sized Right-Technology: spunmelt systems for the hygiene and medical market
  • Wipes using Oerlikon's Phantom technology
  • Airlaid technology for sustainable nonwovens
More information:
Oerlikon Nonwoven INDEX
Source:

Oerlikon

Andritz AG. ANDRITZ Laroche Recycling Line
01.09.2021

ANDRITZ at INDEX20

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at INDEX20 in Geneva, Switzerland, from October 19 to 22. The broad ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies such as air-through bonding, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, airlay, recycling, and natural fiber processing.

One highlight at INDEX will be the new member of the ANDRITZ Nonwoven division: ANDRITZ Laroche – a company that has been an important partner for ANDRITZ in the field of fiber preparation for drylaid nonwovens for over 10 years. ANDRITZ Laroche is a leading supplier of fiber processing technologies such as opening, blending and dosing, airlay web forming, textile waste recycling, and decortication of bast fibers.

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at INDEX20 in Geneva, Switzerland, from October 19 to 22. The broad ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies such as air-through bonding, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, airlay, recycling, and natural fiber processing.

One highlight at INDEX will be the new member of the ANDRITZ Nonwoven division: ANDRITZ Laroche – a company that has been an important partner for ANDRITZ in the field of fiber preparation for drylaid nonwovens for over 10 years. ANDRITZ Laroche is a leading supplier of fiber processing technologies such as opening, blending and dosing, airlay web forming, textile waste recycling, and decortication of bast fibers.

One focus of this product range is complete recycling lines for post-consumer and industrial textile waste to produce fibers for re-spinning and/or nonwoven end-uses. Customer awareness and regulations are pushing clothing brands to recycle their textile waste in their own products. Recycled fibers can also be used in the nonwovens industry for various applications, such as automotive, insulation, mattresses, and furniture felts.

Source:

Andritz AG

3D-Lofter. Photo: (c) DiloGroup
26.08.2021

DiloGroup at INDEX

After a long break, the international nonwovens industry will meet again in Geneva, Switzerland, from October 19 to 22, 2021 on the occasion of INDEX. DiloGroup offers tailormade production systems from one supplier and will inform about its portfolio and the latest equipment developments from fibre opening to the finished felt.

A new, simplified elliptical needle beam drive makes Hyperpunch technology also attractive for standard application. Hyperpunch HαV allows a more uniform stitch distribution in the preneedling process especially in combination with the new needle pattern 6000X. In a complete needling line this felt homogenization process can be improved further by using the new needle pattern 8000X which is a milestone in the needle pattern development process and results in endproduct surfaces with low markings over a wide range of advances/stroke.

After a long break, the international nonwovens industry will meet again in Geneva, Switzerland, from October 19 to 22, 2021 on the occasion of INDEX. DiloGroup offers tailormade production systems from one supplier and will inform about its portfolio and the latest equipment developments from fibre opening to the finished felt.

A new, simplified elliptical needle beam drive makes Hyperpunch technology also attractive for standard application. Hyperpunch HαV allows a more uniform stitch distribution in the preneedling process especially in combination with the new needle pattern 6000X. In a complete needling line this felt homogenization process can be improved further by using the new needle pattern 8000X which is a milestone in the needle pattern development process and results in endproduct surfaces with low markings over a wide range of advances/stroke.

The “3D-Lofter” which was first presented during ITMA 2019 in Barcelona offers a wider range of nonwovens applications by exploring the third dimension. A series of single web forming units which work according to the aerodynamic web forming principle deliver defined fibre masses in varied patterns on a base needlefelt. A stress oriented production of technical formed parts resulting in fibre savings or patterned DI-LOUR or DI-LOOP felts are two examples for this technology which explores new application areas for needlefelts The 3D-Lofter technology may also be used “inverted” for filling up bad spots in web mats and thus achieves a better homogeneity of e. g. spunlace, thermobond or airlay products.

The DiloLine 4.0 concept offer I4.0 modules which not only support the user but also facilitate quality control and maintenance by a maximum data transparency in production and control of operation. The Dilo solutions “Smart Start” for a fully automatic start of the production line or “DI-LOWATT” for energy savings are accompanied by Siemens solutions which can be selected via App or Data Cloud “MindSphere”.

Apart from machines for needling technology we offer in cooperation with partner companies also production lines including thermobonding and hydroentangling components.

More information:
DiloGroup Dilo INDEX
Source:

DiloGroup

(c) Autefa
25.08.2021

Swiss Textile Machinery: Top Technology for Nonwovens

Originally conceived as a low-cost, high-volume alternative to knitting and weaving, nonwovens was already expanding its market boundaries by the 1970s with new applications in ‘disposables’ such as diapers, hygiene and teabags.

In the past five decades, the nonwovens business has exploded in all directions, reaching a global market worth USD 40.5 billion in 2020, projected to grow to USD 53.5 billion by 2025. This annual growth rate of 5.7% (MarketsandMarkets, Nonwoven Fabric Market Report) is based on countless new applications and expansion into durable, as well as additional disposable, products.

Major growth drivers include the hygiene sector, and filtration media for power plants and air conditioning systems. Especially during the peak of the COVID pandemic in 2020 and 2021, demand in the hygiene sector multiplied. Worldwide capacities for both meltblown and spunlace production rocketed compared to a normal business year. Swiss Autefa Solutions, for example, significantly benefited from this trend, notably with the launch of a fully-automatic machine for producing face masks.

Originally conceived as a low-cost, high-volume alternative to knitting and weaving, nonwovens was already expanding its market boundaries by the 1970s with new applications in ‘disposables’ such as diapers, hygiene and teabags.

In the past five decades, the nonwovens business has exploded in all directions, reaching a global market worth USD 40.5 billion in 2020, projected to grow to USD 53.5 billion by 2025. This annual growth rate of 5.7% (MarketsandMarkets, Nonwoven Fabric Market Report) is based on countless new applications and expansion into durable, as well as additional disposable, products.

Major growth drivers include the hygiene sector, and filtration media for power plants and air conditioning systems. Especially during the peak of the COVID pandemic in 2020 and 2021, demand in the hygiene sector multiplied. Worldwide capacities for both meltblown and spunlace production rocketed compared to a normal business year. Swiss Autefa Solutions, for example, significantly benefited from this trend, notably with the launch of a fully-automatic machine for producing face masks.

The automotive industry is the second big growth area, with many new applications being pioneered. The trend to electric and hybrid vehicles has helped this, as nonwovens reinforced with carbon fibres are widely used as battery housings.

Swiss nonwovens competence
Innovative applications across all sectors have driven the rapid evolution of sophisticated nonwovens machinery. Today’s trends demand higher productivity, sustainability and Industry 4.0 compatibility – demonstrated by the full equipment portfolio of Swiss Textile Machinery member Autefa Solutions. With V-Jet Futura, the company recently sealed the link in its product range between web forming and drying technology. This latest Hydroentanglement Machine, together with the SQ-V Square Drum Dryer, embodies advanced technology combined with significant reductions in energy consumption compared to other process solutions.

A vital contribution to nonwovens production is offered by Rieter subsidiary Graf, a leading supplier of clothing and combs for carding and combing processes in spinning and nonwovens. Graf's Hipro card clothings – suitable for any man-made fibres in the nonwovens sector – are focussing on higher productivity. Their superior performance delivers up to 10% higher throughput and greater carding efficiency compared to conventional clothings. These reliable card clothing elements also ensure a consistently reproducible high web quality, as well as 20% fewer failures in the web, thanks to the precise fibre transfer to and from the cylinder.

Another constant trend in nonwovens today is the drive for better quality. Manufacturers want to take charge of contamination levels in their processes, as well as eradicating defects which may arise during production. Uster Technologies, a leading provider of quality management solutions from fibre to fabric, offers a combined solution to achieve both these required quality standards. At the fibre preparation stage, Uster Jossi Vision Shield N ensures the best possible initial inspection and removal of contamination. Then, at the end of the production sequence, Uster EVS Fabriq Vision N handles automated detection and marking of all the main defects caused during production. This combined solution avoids material waste and takes full advantage of the potential for process optimization.

Source:

Swiss Textile Machinery Association

MS establishes new business unit "Nonwovens" (c) MS Ultraschall Technologie GmbH
MS UTG Kampagnenmotiv
11.08.2021

MS establishes new business unit "Nonwovens"

The MS Ultrasonic Technology Group is a globally recognized technology and innovation leader in ultrasonic joining technology and develops and builds flexible special machines, pioneering series machines, modular systems and efficient components for high-performance complete solutions.

This enables optimal welding, punching, sealing, cut-off welding and riveting of thermoplastics, textiles and nonwovens as well as cutting of food and other products.

To ensure sustainable growth, MS is focusing on expanding its application portfolio and entering new market segments. MS Ultrasonic Technology Group is part of the listed MS Industrie AG with internationally active companies.

In addition to the company's previous activities, MS is now placing a new focus on the continuous welding of nonwovens and other materials.

The MS Ultrasonic Technology Group is a globally recognized technology and innovation leader in ultrasonic joining technology and develops and builds flexible special machines, pioneering series machines, modular systems and efficient components for high-performance complete solutions.

This enables optimal welding, punching, sealing, cut-off welding and riveting of thermoplastics, textiles and nonwovens as well as cutting of food and other products.

To ensure sustainable growth, MS is focusing on expanding its application portfolio and entering new market segments. MS Ultrasonic Technology Group is part of the listed MS Industrie AG with internationally active companies.

In addition to the company's previous activities, MS is now placing a new focus on the continuous welding of nonwovens and other materials.

More than 30 years of experience in the development and production of high-quality and innovative ultrasonic components, coupled with know-how in drive and control technology, will be incorporated into the new business segment. This means that customers receive ready-to-integrate systems with maximum precision from a single source. With the new MS Competence Center in Ettlingen (Germany), MS is fulfilling the wish of many customers to expand its application portfolio to include continuous joining, embossing and perforating of nonwovens and sealing of packaging.

MS is thus adding an innovative and specialized site, while maintaining a high level of vertical integration and support for all specialist areas through its main site in Spaichingen (Germany). In two application laboratories and a measurement and analysis laboratory, tests, evaluations and optimizations of various welding tasks are just as much a part of the service as the in-house production of engraving rollers through to complete systems.

  • Application engineering consulting for your welding task
  • Support in the design of the engraving roll
  • Execution of feasibility studies
  • Welding tests to determine the process parameters
  • Individualized process optimization
  • Finding solutions for problematic welding applications
  • Testing of quality-describing characteristics (tightness, porosity, strength)
  • Microscopic analysis of the welded joint in 3D
  • Sample creation and pre-series production
Source:

MS Ultraschall Technologie GmbH

09.08.2021

ANDRITZ at Techtextil Russia 2021

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at Techtextil Russia 2021 in Moscow, Russia, from September 14–16, 2021. The broad ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies such as air-through bonding, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, airlay, recycling, and natural fiber processing.

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at Techtextil Russia 2021 in Moscow, Russia, from September 14–16, 2021. The broad ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies such as air-through bonding, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, airlay, recycling, and natural fiber processing.

Source:

ADRITZ AG

(c) Fibre Extrusion Technology
04.08.2021

New FET meltspinning system upgrade for NIRI

Fibre Extrusion Technology Ltd of Leeds, UK has installed a new meltspinning system to upgrade research facilities at NIRI, the Nonwovens Innovation & Research Institute Ltd UK, a global leader in nonwoven engineering and product development.

Established in 1998, FET is a leading supplier of laboratory and pilot meltspinning systems with installations in over 35 countries and has now successfully processed almost 30 different polymer types in multifilament, monofilament and nonwoven formats.
 
The installation comprises a FET-102 Series Laboratory Meltblown Spinning System and FET-103 Monofilament Meltspinning System. This advanced equipment enhances NIRI’s extensive pilot facilities and state-of-the-art analytical laboratory for fast tracking innovation. In particular, the FET meltblown system will be utilised for R&D, pilot projects, sampling and prototyping, proof of concept testing and for designing cost-effective, sustainable and innovative products.

Fibre Extrusion Technology Ltd of Leeds, UK has installed a new meltspinning system to upgrade research facilities at NIRI, the Nonwovens Innovation & Research Institute Ltd UK, a global leader in nonwoven engineering and product development.

Established in 1998, FET is a leading supplier of laboratory and pilot meltspinning systems with installations in over 35 countries and has now successfully processed almost 30 different polymer types in multifilament, monofilament and nonwoven formats.
 
The installation comprises a FET-102 Series Laboratory Meltblown Spinning System and FET-103 Monofilament Meltspinning System. This advanced equipment enhances NIRI’s extensive pilot facilities and state-of-the-art analytical laboratory for fast tracking innovation. In particular, the FET meltblown system will be utilised for R&D, pilot projects, sampling and prototyping, proof of concept testing and for designing cost-effective, sustainable and innovative products.

NIRI supports global manufacturing companies to identify new opportunities for meltblown nonwovens, develop their next generation of products and accelerate their commercialisation activities. NIRI’s new upgraded laboratory and pilot system from FET can process a wide range of polymer types, including chemically recycled polymers, bio-polymers and many difficult-to-process materials.

Source:

Project Marketing for Fibre Extrusion Technology

26.07.2021

WEKO has taken over RotaSpray GmbH

Weko Holding GmbH has taken over RotaSpray GmbH from Oehringen with retroactive effect from January 1st, 2021 and further expands its textile segment.

With the merger of the two companies, the competencies in the field of functional wet finishing, digital printing pre-treatment and spray dyeing processes will be bundled for the textile segment. Both companies believe that these segments offer good future opportunities, because the demand for a resource-saving, CO2-reduced dyeing and finishing process for textile yarns and fabrics is increasing rapidly. Likewise the market trend of ever smaller production lot sizes per order.

RotaSpray GmbH will continue to be managed as an independent unit within the WEKO Holding Group and will focus purely on the high-quality textile sector.
WEKO has been developing and producing non-contact application systems for product optimization and surface finishing with different types of liquids and powdery substances since 1953. The areas of application are broad and the nonwovens, paper, tissue, printing, wood fiber boards, foils and metal industries are successfully supported with WEKO solutions.

Weko Holding GmbH has taken over RotaSpray GmbH from Oehringen with retroactive effect from January 1st, 2021 and further expands its textile segment.

With the merger of the two companies, the competencies in the field of functional wet finishing, digital printing pre-treatment and spray dyeing processes will be bundled for the textile segment. Both companies believe that these segments offer good future opportunities, because the demand for a resource-saving, CO2-reduced dyeing and finishing process for textile yarns and fabrics is increasing rapidly. Likewise the market trend of ever smaller production lot sizes per order.

RotaSpray GmbH will continue to be managed as an independent unit within the WEKO Holding Group and will focus purely on the high-quality textile sector.
WEKO has been developing and producing non-contact application systems for product optimization and surface finishing with different types of liquids and powdery substances since 1953. The areas of application are broad and the nonwovens, paper, tissue, printing, wood fiber boards, foils and metal industries are successfully supported with WEKO solutions.

Source:

Weitmann & Konrad GmbH & Co. KG

(c) Trützschler
21.07.2021

Trützschler at SINCE/ANEX

The pandemic shows the importance of single-use nonwovens for disinfectant and other wipe application. Therefore Truetzschler focuses on both high-performance solutions for an efficient production of disinfectant and biodegradable wipe materials.

It’s the classic combination of polyester and viscose fibers which combines exceptional good wipe characteristics with affordable raw material costs. For such high-speed carding/spunlacing processes Truetzschler Nonwovens offers production line configurations with three roller cards. Such an extended carding section not only enhances web quality but also fully utilizes AquaJet’s spunlacing power to deliver up to 4 tons of nonwovens per hour.

Line concepts for eco-friendly baby and body wipes are another focus at booth 1J20. The latest hot topic: Truetzschler‘s proven CP (carded/pulp) nonwoven line concepts with built-in flexibility. The machinery is able to process various pulp types for the wet-laid layer and various fiber types for the carded layer.

The pandemic shows the importance of single-use nonwovens for disinfectant and other wipe application. Therefore Truetzschler focuses on both high-performance solutions for an efficient production of disinfectant and biodegradable wipe materials.

It’s the classic combination of polyester and viscose fibers which combines exceptional good wipe characteristics with affordable raw material costs. For such high-speed carding/spunlacing processes Truetzschler Nonwovens offers production line configurations with three roller cards. Such an extended carding section not only enhances web quality but also fully utilizes AquaJet’s spunlacing power to deliver up to 4 tons of nonwovens per hour.

Line concepts for eco-friendly baby and body wipes are another focus at booth 1J20. The latest hot topic: Truetzschler‘s proven CP (carded/pulp) nonwoven line concepts with built-in flexibility. The machinery is able to process various pulp types for the wet-laid layer and various fiber types for the carded layer.

Topics at SINCE also are technologies for pulp-based WLS (wet-laid/spunlaced) nonwovens, cotton nonwovens and nonwovens made from 100% viscose or lyocell fibers. Truetzschler Card Clothing introduces a new generation of condenser wires.

Source:

Trützschler Nonwovens