From the Sector

In May 2017, Jochen Adler, Vice-President and Chief Technology Officer at Oerlikon Textile GmbH & Co. KG, presented a Oerlikon Barmag take-up winder as a partial gift to Prof. Dr Thomas Gries, head of the Institut für Textiltechnik (ITA) at RWTH Aachen University. The new Type ASW602 winder, which is equipped with modern control software and user interface, replaces the former institute’s Barmag take-up winder.

Due to this modernisation, ITA has access to a latest generation take-up winder which is used for various research projects. The new winder is applied at ITA’s two pilot melt spinning plants and ensures the transfer of new research and development insights into the pilot scale. Furthermore, this winder has two winding positions and operates with winding speeds between 2500 m/min and 5500 m/min. The new winder is suitable for all kinds of polymers, from polypropylene to polyethylene, polyester, polyamide etc. as well as for the production of several types of yarn, such as industrial yarn, pre-oriented yarn and fully-drawn yarn.
“We thank Oerlikon Barmag for the generous partial gifting and the support during the set-up of the new take-up winder”, says Prof. Dr Thomas Gries. “The new equipment will keep the institute’s machine park on a high and powerful level.” The head of ITA’s chemical fibre department Dr Thorsten Anders adds: “This winder is designed for the needs of chemical yarn research. It allows state of the art technology research and development and pilot-scale production. We will use it for the melt spinning plants in the single- and bi-component spinning process. This way, we can access a wide variety of producible yarn types.“

Compared to the past years we are a little late in advertising the upcoming 13th China International Recycled Polyester Conference & Exhibition in Shanghai at September 05 – 06, but as during the past twelve years we are expecting again an succesful international event with a large number of Mainland Chinese and Oversees delegates, speakers, exhibitiors and sponsors. The Conferece venue is the Holiday Inn Shanghai Hongqiao this year, which is located near the Hongqiao Airport and so about 30 min by car from the city and 15 min walking distance to the subway No. 6. With a production of about 8 Mio t/a the Chinese polyester recyclers are producing all kind of textile intermediates like staple fiber, POY, DTY, FDY, BCF, technical yarn and spunbond products based on mainly PET bottle flakes. Meanwhile also bottle-to-bottle and bottle-to-film or strapping technology is on the way. Therefore conference and exhibition are an ideal meeting place for those who are involved in the whole production chain including engineering and equipment manufacturer. Very interesting will be discussion and latest information about the impact of new governmental action to improve environmental standards. This new development might be of importance especially for those who are involved in raw material sourcing.

The world is in serious need of solutions to create sustainable growth and jobs. The World Circular Economy Forum 2017 is bringing 1,500 specialists from around the world to Finland to show how this can be done. The groundbreaking event will focus on the world’s best circular economy solutions in which business and the environment go hand in hand. The host country Finland is the first in the world to have published a comprehensive road map to a circular economy.
The country’s leading future-oriented think-and-do tank Sitra is now inviting the shapers of our future well-being to celebrate Finland’s 100th year of independence at the forum. Come and experience Finland’s own inspirational story as a global leader as we put the circular economy into practice and deliver concrete benefits across all sectors of business and society. “A circular economy is about using resources more efficiently and creating more value with what we have,” says Dr Mari Pantsar, Director of Sitra’s Carbon-neutral circular economy. “It can be the win-win approach everyone is looking for. For companies, circular products and business models help cut costs, manage risks and create new revenue. For societies, moving away from the current linear ‘consume-and-throw-away’ economy offers large benefits for tackling the climate crisis, reducing waste and creating jobs.” The PC-24 is in the final stages of its certification program following the first flight of the third and final test aircraft on March 6 2017. The aircraft is scheduled for certification and entry into service in the 4th quarter 2017. Pilatus has so far secured 84 orders for the PC-24, which equates to three years of production.

Hexcel is exhibiting at the SAMPE 2017 technical conference May 23-24, in booth G11, in Seattle, Washington, U.S. to promote its latest materials for aerospace and industrial applications. Specialists from Hexcel’s carbon fibers, reinforcements, prepregs, honeycomb and engineered core groups will be there to speak with attendees about Hexcel’s wide variety of products and offerings.

This year at SAMPE Seattle Hexcel will be promoting its HiTape® dry carbon fiber reinforcements with a C spar panel and co-infused stringer. This display shows the high forming capability of HiTape® reinforcements and how the technology can be used to co-infuse stringers and C spar panels. It is also representative of an aircraft wing construction. HiTape® dry carbon fiber reinforcements are designed for the automated manufacture of preforms at very high deposition rates. The dry preforms are infused with Hexcel’s HexFlow® RTM6 resin for a cost-efficient out-of-autoclave manufacturing process for next generation aircraft structures. Parts produced with HiTape® reinforcements and Hexcel’s HexFlow® infusion resins can be up to 30mm thick with a 58 to 60% fiber volume content, resulting in mechanical properties that are as high as those achieved with primary structure prepregs.

Seit über 45 Jahren setzt ZANIER auf höchste Kompetenz, Qualität und Zuverlässigkeit. Beste Materialien wie Ziegenleder und echte Gänsedaunen, modernste Isolations-Materialien und Membranen sorgen dafür, dass die Produkte auch den widrigsten Bedingungen am Berg standhalten. Eine dieser Isolierungen, auf die das Familienunternehmen aus Lienz besonders stolz ist, ist TIROLWOOL®. ZANIER verwendet als einziger Handschuhhersteller exklusiv die Original Tiroler Schafwolle und hat in enger Zusammenarbeit mit der Tiroler Bergrettung etliche Modelle mit dieser einzigartigen und zugleich hochwertigen Isolierung entwickelt.

„Warme Hände sind bei Rettungsaktionen extrem wichtig – egal ob im Sommer oder im Winter“, erklärt Peter Veider, Geschäftsführer der Bergrettung Tirol. „Um während der Einsätze schwitzige Hände zu vermeiden, müssen Handschuhe atmungsaktiv und dampfdurchlässig sein. Beide Eigenschaften sind bei den Produkten von ZANIER durch die Verarbeitung mit TIROLWOOL® gewährleistet. Wir freuen uns, dass unser Feedback bei ZANIER auf offene Ohren stößt und so hervorragend umgesetzt wird.“
Für die Isolierung aus TIROLWOOL® wird die Wolle von Tiroler Bergschafen verarbeitet. Dabei kommt die außerordentlich gute Qualität der Schafwolle nicht von ungefähr, denn die Bedingungen in den Bergen fördern die Gesundheit der Schafe und gleichzeitig die Beschaffenheit der Wolle, die dadurch nicht nur robust ist, sondern auch warme und geschützte Hände gewährleistet.

 ActiveSeam, Merrow's newest technology, is poised to revolutionize medical and compression garment manufacturing by replacing the traditional flatlock seam with a flatter, stronger stitch. The new Activeseam for Compression is set to be introduced in new product by a global medical device company in late 2017 or early 2018, leveraging Merrow's new MB-4DFO 2.5 series industrial sewing machine-- now available through regional distribution in 87 countries. Additionally, ActiveSeam is the world's first branded stitch, bringing a distinctive value to retail products.
Why is ActiveSeam great for medical and compression garments?

- With a flat profile and twice the stretch built into the seam, ActiveSeam garments are extraordinarily comfortable and do not restrict movement
- ActiveSeam replaces Flatlock with a stronger, more elastic, and infinitely more attractive seam construction that is ideal for specialized applications like Medical Compression garments
- When compared to a 6-thread flatlock seam with identical thread, fabric, and SPI, Merrow ActiveSeam 2 & 3-thread seams proved to be more than 30% stronger and had the ability to stretch (linear travel) 100% further
- ActiveSeam is almost undetectable when applied next to skin
- With more stretch built into the seam, the garment can be designed to fit the human body better without restricting athletic movement
ActiveSeam is uniquely suited for any application that entails a garment's seams be pressed against skin because of its extremely flat profile, flexibility, and unparalleled comfort. This is great news for anyone who utilizes compression wear, particularly compression garments or athletic apparel, as ActiveSeam substantially increases pliability and improves overall fit.

 Patagonia’s Clean Color Collection is a new capsule collection that Patagonia has just released in the last days of April. The products in the collection have been colored with dyes made from natural sources, including, along with other supply sources, EarthColors by Archroma, a range of dyes synthesized from agricultural waste.
Many of Patagonia’s synthetic dyes use less water, energy and CO2 when compared with conventional processes, however Patagonia is always looking for ways to do less environmental harm. The company, who already collaborates with Archroma for the Patagonia Denim collection based on Archroma’s Advanced Denim, therefore contacted Archroma to have a closer look at Archroma’s EarthColors dyes. The selected EarthColors dyes are the gorgeous Palmetto Green and Citrus Brown colors made respectively from non-edible palmetto green parts and bitter orange peels left over from agriculture industry or pharmaceutical extraction.

EarthColors is a line of plant-based dyes, sourced from up to 100 percent renewable resources. The colors change and fade over time, which is part of what makes these dyes unique.
“We are so proud that, once again, Patagonia has chosen Archroma’s eco-advanced dyeing technologies for their newest sustainable clothing endeavor,” comments Paul Cowell, Head of Brand Marketing in Archroma’s Brand & Performance Textile Specialties business. “We at Archroma are committed to challenge the status quo in the deep belief that we can make our industry sustainable. Because it’s our nature! Trail blazers like Patagonia bring us invaluable support in accelerating sustainable concepts in the textile value chain. Together we are showing the apparel industry the way to go, one collection at a time.”

 SAMPE China 2017 takes place in Beijing on May 10-12, 2017 and Hexcel is exhibiting at the event as a leader in advanced composite technologies. At booth #A60 Hexcel’s displays will demonstrate the wide range of composite materials supplied by Hexcel to customers in China.
Display parts will include the A350 XWB rudder skin and belly fairing panel made by Hexcel customer HMC (Harbin Hafei Airbus Composite Manufacturing Center), a joint venture established by Hafei and Airbus in 2009. Since then Hexcel has been a strategic supplier to HMC of composite materials for packages including the Airbus A320 elevator, HTP spar and rudder, and the A350 XWB belly fairing, rudder, elevator and section 19 maintenance door.

Other booth displays include HexTow® carbon fiber, a helicopter canopy made from HexPly® prepreg, and a structural sandwich made from HexWeb® honeycomb and HexPly® prepreg.
Hexcel will also display a section of a composite beam manufactured by hot forming Hexcel’s HexPly® M21 UD carbon fiber prepreg. Other promotions include HexFlow® RTM6-2 resin system a 2-component version of HexFlow® RTM6 for resin transfer molding. A number of OEMs have qualified this infusion system designed for aerospace primary structures, which has a high Tg and provides excellent hot/wet performance from a flexible cure cycle. RTM6-2 also has a long shelf life and has no transportation restrictions.

 TRSA’s Executive Management Institute (EMI) and Production Management Institute (PMI) will be held concurrently at the University of Maryland, Aug. 6-10. The combination provides unique opportunities for information-sharing and socializing among established and upcoming leaders in the linen, uniform and facility services industry as attendees will share free time, meals and evening outings.

As an incentive for companies to place staff in both programs, TRSA is offering a future TRSA event credit worth $500 for companies who register a first-time participant in both. An additional discount is available for enrolling three or more employees from a single company in either program. Learn more, view brochures and access registration at www.trsa.org/emi  or www.trsa.org/pmi.
 EMI has a 50-plus-year tradition of providing attendees with the latest in management techniques to aid them in tackling high-priority tasks and long-term workplace challenges specific to the industry. In classes led by academics and consultants experienced with the industry, participants complete EMI by returning for a 4-day program once a year for the next three years.

 Hall 4.1 Booth F13, 9-12 May, Frankfurt-am-Main, Germany Wielsbeke, Belgium – May 8, 2017 – Beaulieu Fibres International, the leading European polyolefin fibre producer, demonstrates its strengths as a “Technology Innovator” at Techtextil 2017, promising more fibre innovations to address market demand in segments such as automotive, flooring and geotextiles.
Beaulieu Fibres International’s recent Supplier Excellence for Technological Innovation Award from Yanfeng Automotive Interiors, is just one example of its commitment to developing innovative new products in close cooperation with customers to enable them to bring more environmentally-friendly, lighter and better performing products to market.
To support this, Techtextil visitors will hear first-hand of Beaulieu Fibres International’s investment in new fibre technology on an industrial scale in Belgium. The EUR 15 million investment will be commissioned in November 2017. It is part of an ongoing programme to extend fibre production to meet future challenges and customer needs.

At Hall 4.1 Booth F13, Techtextil visitors can get insights on upcoming products and explore Beaulieu Fibres International’s extensive and diversified portfolio of Mono, Round and Trilobal fibres, plus BICO-fibres. Donald De Deygere, Sales and Marketing Manager Fibres Industrial, Beaulieu Fibres International, comments: “Being the European leader for polyolefin staple fibres, it is also our commitment to stay ahead as Technology Innovator. Our innovation strategy is the cornerstone of our activities and various awards have proven this success. We are proud to announce new industrial investments in both Belgium and Italy amounting to more than EUR 80 million over 2016-2018.”