From the Sector

 ActiveSeam, Merrow's newest technology, is poised to revolutionize medical and compression garment manufacturing by replacing the traditional flatlock seam with a flatter, stronger stitch. The new Activeseam for Compression is set to be introduced in new product by a global medical device company in late 2017 or early 2018, leveraging Merrow's new MB-4DFO 2.5 series industrial sewing machine-- now available through regional distribution in 87 countries. Additionally, ActiveSeam is the world's first branded stitch, bringing a distinctive value to retail products.
Why is ActiveSeam great for medical and compression garments?

- With a flat profile and twice the stretch built into the seam, ActiveSeam garments are extraordinarily comfortable and do not restrict movement
- ActiveSeam replaces Flatlock with a stronger, more elastic, and infinitely more attractive seam construction that is ideal for specialized applications like Medical Compression garments
- When compared to a 6-thread flatlock seam with identical thread, fabric, and SPI, Merrow ActiveSeam 2 & 3-thread seams proved to be more than 30% stronger and had the ability to stretch (linear travel) 100% further
- ActiveSeam is almost undetectable when applied next to skin
- With more stretch built into the seam, the garment can be designed to fit the human body better without restricting athletic movement
ActiveSeam is uniquely suited for any application that entails a garment's seams be pressed against skin because of its extremely flat profile, flexibility, and unparalleled comfort. This is great news for anyone who utilizes compression wear, particularly compression garments or athletic apparel, as ActiveSeam substantially increases pliability and improves overall fit.

 Patagonia’s Clean Color Collection is a new capsule collection that Patagonia has just released in the last days of April. The products in the collection have been colored with dyes made from natural sources, including, along with other supply sources, EarthColors by Archroma, a range of dyes synthesized from agricultural waste.
Many of Patagonia’s synthetic dyes use less water, energy and CO2 when compared with conventional processes, however Patagonia is always looking for ways to do less environmental harm. The company, who already collaborates with Archroma for the Patagonia Denim collection based on Archroma’s Advanced Denim, therefore contacted Archroma to have a closer look at Archroma’s EarthColors dyes. The selected EarthColors dyes are the gorgeous Palmetto Green and Citrus Brown colors made respectively from non-edible palmetto green parts and bitter orange peels left over from agriculture industry or pharmaceutical extraction.

EarthColors is a line of plant-based dyes, sourced from up to 100 percent renewable resources. The colors change and fade over time, which is part of what makes these dyes unique.
“We are so proud that, once again, Patagonia has chosen Archroma’s eco-advanced dyeing technologies for their newest sustainable clothing endeavor,” comments Paul Cowell, Head of Brand Marketing in Archroma’s Brand & Performance Textile Specialties business. “We at Archroma are committed to challenge the status quo in the deep belief that we can make our industry sustainable. Because it’s our nature! Trail blazers like Patagonia bring us invaluable support in accelerating sustainable concepts in the textile value chain. Together we are showing the apparel industry the way to go, one collection at a time.”

 Technical textile producers are invited to discover the diverse finishing and innovative customisation opportunities possible with BTT’s advanced, fully automated line for Polypropylene (PP), Polyethylene (PE) and Polyester (PES) woven fabrics and nonwovens.
BTT’s extrusion coating process can apply a wide range of polymers as a liquid layer – one-sided, two-sided or multi-layer – to make a fabric printable and/or achieve specific protective and functional performance, including waterproofing, flame resistance and antistatic properties. Optional UV stabilisation is also offered. Transparent and white transparent, standard white and black, and coloured coating options are available. Coatings range from minimum 25-30 g/m² up to 450 g/m². As well as standard widths, BTT offers extensive possibilities to customise lengths and widths, with supplementary cutting provided on a separate line with up to 6 cutters in width.

In addition to extrusion coating, BTT is also equipped for extrusion laminating to support the production of composite structures.
Franky Viaene, Global Sales Manager Beaulieu Technical Textiles, comments: “As an established leader and driving force in technical textiles, Beaulieu Technical Textiles supports a wide range of customers in varied markets, and our expertise extends right through to the finishing process. Our in-house extrusion capabilities are available to external customers and we offer close technical collaboration to ensure the optimal treatment for the desired result for their application. We’re looking forward to discussing new possibilities for the industry to benefit from our support, starting at Techtextil.”

The world's leading trade fair for technical textiles, techtextil, will be held in Frankfurt from 9 to 12 May 2017. It is regarded as one of the leading international trade fairs for technical textiles and nonwovens, where decision-makers, developers and purchasers of the textile industry meet for exchange.
imat-uve will once again be exhibiting with its services around the design, development and testing of materials and textiles. At the booth G80 in hall 3.0, the visitors will find themselves in the middle of the imat-uve creative lab where the company presents itself with current projects. Among other things, this is a selection of innovative textile materials from the company's material library, which are developed further for specific requirements. Research projects show how textile innovations, for example at the car seat, ensure sustainable production and improved seating comfort.

The sustainable wear2wear concept is synonymous with high-quality, responsible clothing. In Europe, textile fibres from used garments will be used to produce new functional fabrics. Depending on the area of intended use, they also meet strict waterproofing, breathability, protection and comfort requirements. To ensure that the raw material cycle comes full circle, these textiles can be recycled again when they reach the end of their service life. As a result, there is no waste, and they go on to be used in the production of additional garments. All wear2wear partner companies guarantee that – from the quality of the raw materials to the guaranteed recycling end process– these are 100 percent recyclable, functional fabrics made of recycled textile fibres. Water- and dirt-repelling technologies based on renewable raw materials, along with the most advanced membrane technology, will ensure that the textiles are developed and manufactured entirely without the use of PFC in the future too.

“Lenzing stands for a responsible approach to nature. For this reason, we use 100% of the natural resource wood, from the core to the bark – as pulp, bioenergy and biochemicals such as acetic acid”, explains Lenzing CEO Stefan Doboczky. “That is why we are very pleased that our pioneering role with respect to the issue of sustainability has gained worldwide recognition”, Mr. Doboczky adds.

The Lenzing Group produces dissolving pulp at its sites in Lenzing, Austria and Paskov, Czech Republic. All the valuable raw materials are extracted from the wood within the framework of a cascading use. Acetic acid is derived from beech wood in the pulp production process, is recovered in several process steps and processed into high quality, food-grade acetic acid, for example for the food industry. Furfural is a product utilized as a solvent in the refining of lubrication oil, to name one example. Magnesium lignosulfonate is found in animal food or fertilizers.            

“These products reflect Archroma’s commitment to delivering responsible products and solutions, and underscore our key principle as a company that we continuously challenge the status quo in the deep belief that we can make our industry sustainable,” stated Miquel Vila, Head of Technical Service, Brand & Performance Textile Specialties, EMEA. At the booth, Archroma will highlight in particular the following solutions and innovations:

COLOR
Archroma will be displaying its Printofix TF high-performance pigment preparations for outdoor applications. These are mainly suited for synthetic fabrics that are specifically developed for sunshades, camping tents, umbrellas and industrial applications where other dyes cannot meet the very high requirements of light and weather fastness. Printofix TF pigment preparations are easy to handle and allow the creation of colors that can resist light, weather, ozone or heat.

FIRE PROTECTION
Archroma made a commitment back in 2011 to use only non-halogenated technologies for its global range of Pekoflam products. This range is ideally suited to help customers face today’s ecological challenges and fulfill ever stricter safety regulations, regardless of the application. The company’s non-halogenated portfolio includes select products that are assessed for compliance to labels such as GOTS or OEKO-TEX(1) Standard 100 and that are in line with today’s global requirements for industrial and consumer safety.

REPELLENCY & RELEASE
Archroma's innovative next-generation fluorochemical alternative is PFOA-free* C6 Nuva N supporting the switch away from long-chain fluorotelomer products that may contain PFOA (perfluorooctanoic acid). These products provide long-lasting and excellent repellency and release effects, are easy to handle and non-sensitive regarding compatibility with other finishing chemicals. They allow covering the full spectrum of repellency and release needs in technical textile applications.

They also can be combined with finishing specialties, such as Pekoflam fire retardants, Nuva N and Smartrepel release and repellence solutions, and Sanitized(2) antimicrobial products. These products allow for more sustainable, tailor-made coating solutions for applications such as technical textiles, automotive, nonwoven, personal protective equipment and sportswear. With its diverse selection of advanced, sustainable and customizable solutions, Archroma is ideally positioned as the system supplier of choice for textile mills and nonwoven manufacturers. As Miquel Vila puts it: “Visit us at Techtextil to learn more about products that offer cutting-edge functionality while also being safer and more environmentally friendly. It's our nature!”

An exciting new development, resulting from a Swiss collaboration between textile manufacturer Schoeller and auxiliaries and dyes specialists at Textilcolor. ecodye is a new auxiliary concept used, in particular, in polyester dyeing processes. The technology accelerates the dyeing process and contributes to cutting costs, while at the same time helping to preserve the environment with a low level of demand on resources.
Less time, less water, less energy – the new ecodye auxiliary concept allows eco-friendly and cost-saving dyeing processes for polyester yarns and piece goods. It shortens the heating phase, thus accelerating process time by more than 30 percent. At the same time, it reduces energy consumption by 20 percent and the water requirement by 25 percent, as the goods can be cleaned in the cooling dye bath.
In addition, ecodye improves the dyeing levelness in polyester textiles. Spots and dye agglomeration are almost completely avoided, and the precipitation on the goods that arises as a result of polyester oligomers are no longer evident. ecodye provides good shade stability and avoids reproduction problems from batch to batch, thus reducing the rate of double staining and increasing the capacity utilization and productivity of the dyeing mill on a long-term basis.

Following a successful launch phase, ecodye has already been able to provide numerous positive test results. The technology is being used by polyester-processing customers in categories including outdoor, sportswear and technical knitted fabrics, primarily in Europe, South and Middle America, Turkey, Bangladesh and China.