From the Sector

• Produkt und Umwelt
• Recyclingwerkstoff schont natürliche Ressourcen
• Erstes Geogitter aus recycelten PET-Flaschen
• Gleiche Qualität und Produkteigenschaften wie konventionelles PET
• Asphaltbewehrungsgitter HaTelit C eco wird als erstes Produkt der ecoLine vorgestellt

Gescher – HUESKER stellt weltweit erstes Geogitter aus hundert Prozent recyceltem PET vor. Mit Einführung der neuen ecoLine setzt das Unternehmen auf noch umweltbewusstere Lösungen, die bereits bei der Herstellung natürliche Ressourcen schonen und auch qualitativ den konventionellen Produkten in nichts nachstehen. Den Anfang der Markteinführung bildet das seit mehr als 40 Jahren am Markt etablierte Asphaltbewehrungsgitter HaTelit C, das bei der Sanierung von Asphaltflächen eingesetzt wird. Es ist ab sofort in der ecoLine Ausführung in gewohnt hoher Qualität mit den gleichen Produkteigenschaften verfügbar. Schon bald sollen weitere Produkte der ecoLine folgen.

Die natürlichen Ressourcen der Erde sind begrenzt. Umso wichtiger ist es Lösungen zu entwickeln, die den Verbrauch nachhaltig reduzieren und Verschwendung, zum Beispiel in Form von Abfällen, vermeiden sowie Materialkreisläufe schließen. Hier knöpft das Konzept der ecoLine an. Als erster Hersteller von Geotextilien weltweit stellt die HUESKER Gruppe, mit Hauptsitz in Gescher/Westf., ab sofort eines seiner beliebtesten Geogitter, die Asphaltbewehrung HaTelit C, aus hundert Prozent recycelten Polyethylenterephthalat (PET) Garnen her.

HaTelit C wird seit mehr als 40 Jahren erfolgreich als Bewehrung bei der Sanierung von Asphaltstraßen eingesetzt. Anders als bei den klassischen HaTelit Bewehrungsgittern, die aus konventionell hergestelltem PET bestehen, werden bei der ecoLine die Garne zu hundert Prozent durch recycelte PET-Garne ersetzt. „Der verantwortungsvolle und schonende Umgang mit Energie und Ressourcen ist Teil unserer Nachhaltigkeitsstrategie und wird in der gesamten Wertschöpfungskette gelebt“, betont Dr. F.- Hans Grandin, Geschäftsführer der HUESKER Gruppe. „Zudem ist es von je her unser Ziel konventionelle Bauweisen durch den Einsatz innovativer Produkte und Anwendungen aus Geokunststoffen dort zu ersetzen, wo sie aufgrund ihrer vielen positiven Eigenschaften in Sachen Qualität, Sicherheit und Zuverlässigkeit und besonders auch Nachhaltigkeit eine bessere Alternative sind“, fügt Sven Schröer, ebenfalls Geschäftsführer bei HUESKER, hinzu.

Gewonnen wird das recycelte Material aus entsorgten PET-Flaschen, die über den Warenkreislauf in Form eines Granulates wieder einer neuen Aufgabe zugeführt werden können. „Das recycelte PET, das wir verwenden, ist ein gleichwertiger Ersatz für das originäre PET-Garn. Es ist von gleich hoher Qualität und bringt dieselben Eigenschaften mit“, so Schröer. Dies war Voraussetzung für die Produkteinführung der eco-Version, um in vollem Umfang das Einsatzgebiet des klassischen HaTelit C abdecken und gleichsam eine ressourcenschonende Alternative anbieten zu können. Zum Vergleich: Mit jedem Kilogramm Recycling-PET-Garn werden etwa 4,3 kg CO2 Emissionen eingespart, wenn auf konventionelles PET-Garn verzichtet wird. Dies entspricht einer Autofahrt von 33 km (PKW mit Emissionen von 130 g äqu. CO2/km). Hochgerechnet auf die Produktion von Geotextilien in der Größe der Fläche eines Fußballfeldes (7.140 m2) werden etwa 1.200 kg CO2 eingespart, was einer Strecke von 42.000 km mit dem PKW entspricht.

Die Geotextilien von HUESKER werden weltweit in den unterschiedlichsten Projekten angewendet. Hierzu zählen die Bereiche Erd- und Grundbau, Straßen- und Verkehrswegebau, Wasserbau, Umwelttechnik oder auch Bergbau. Sie tragen vielfach enorme Lasten, sind starken Beanspruchungen ausgesetzt und müssen hohe Anforderungen in ihren Einsatzgebieten erfüllen, wie zum Beispiel als Hangsicherung, Abdichtung zum Grundwasserschutz, Hochwasserschutz oder Bewehrung im Straßenbau. Um die hohe Qualität und Zuverlässigkeit nachzuhalten, unterliegen Produkte von HUESKER regelmäßigen Qualitätskontrollen sowie einer qualifizierten Überwachung des gesamten Fertigungsprozesses durch das hauseigene akkreditierte Labor sowie auch Fremdüberwachungen durch amtliche Materialprüfungsinstitute.

„Wir prüfen unsere Produkte sehr sorgfältig. Sie werden erst dann dem Markt zur Verfügung gestellt, wenn alle erforderlichen Nachweise erbracht sind und sie unsere hohen Anforderungen erfüllen. So wie es auch bei den verwendeten recycelten PET-Garnen der Fall ist“, stellt Schröer heraus. „HaTelit C ist nur der erste Schritt. Wir sind uns unserer Verantwortung bewusst und werden in naher Zukunft mit weiteren Produkten unsere ecoLine fortsetzen“, so Schröer.

Assuming social responsibility and acting sustainably has been Autoneum's focus since it became an independent company. In order to achieve the best results possible, the Company last year has defined a number of quantitative and qualitative targets in the areas of “Sustainable Products and Production Processes”, “Fair and Attractive Workplace”, “Good Corporate Citizenship” and “Responsible Supply Chain Management” for 2025. In all these areas Autoneum has achieved important successes already in 2018.

Through the consistent implementation of environmental efficiency projects – a total of over 80 worldwide – Autoneum reduced its environmental impact further in 2018. For example, both the amount of waste (–5.9%) and water consumption (–13.4%) have fallen sharply. At the same time, various plants – particularly in Asia and North America – have expanded their recycling capacity, significantly increasing the amount of production waste reused in the manufacturing process (14.9%).

To further improve working conditions especially in production, measures were taken in all Business Groups in 2018 to enhance occupational health and safety and well-being in the workplace. A global employee satisfaction survey conducted in fall last year has confirmed the first positive effects of these measures.

A complete overview of all targets and activities during the past year can be found in the Corporate Responsibility Report 2018 and is available at www.autoneum.com/corporateresponsibility/.

The EU-funded Project, in which Devan Chemicals is a key partner, held a kick off meeting end of February 2019 at the EU Commission in Brussels, Belgium. The project consortium, led by Belgian R&D centre CENTEXBEL, consists of 17 European partners from across the value chain including design, manufacturing, NGOs, and research and innovation.

The focus of the consortium is on coated and painted textiles and plastic materials which are currently not recyclable. Ambitious plastic recycling targets of 50% have been set by the European Plastics Industry, and to meet these targets, smart solutions to enable the circular use of textile and plastic parts with multi-layer coatings must be considered.

DECOAT has therefore been established to investigate triggerable smart polymer material systems and appropriate recycling processes. The solutions will be based on smart additives (like microcapsules or microwave triggered additives) that will enable the efficient of coatings and other finishes, activated by a specific trigger (heat, humidity, microwave, chemical) to permit recycling.        

Devan’s specific role is in the development of microcapsules that will release its active core on application of a certain trigger (e.g. heat) at the end of life of the article. This active core material may be something that, for example, will promote the detachment of different coating layers (by separating them), opening the possibility for recyclability/re-use of the base materials. Different active core ingredients will be evaluated, and Devan will develop processes for each type of core ingredient and for each type of coating layer/matrix.

The bold aim of the four-year project is to decrease landfill by 75% of coated articles that are presently difficult to recycle, such as clothing, electronic goods and automotive components. A reduction in the carbon footprint by at least 30% for the considered products is aimed for. By enabling the recycling of such materials, DECOAT is expected to generate in the medium term a new market valued at over 150 million Euros in Europe.

• conceptual and commercial garments presented at exhibition in London

After two years of research Mistra Future Fashion is honoured to present, in collaboration with Centre for Circular Design at University of the Arts London and Filippa K, an exhibition pushing the limits of ‘fast’ and ‘slow’ fashion. Started in 2017, the industry-embedded project Circular Design Speeds takes a unique systemic approach, showcasing what could be accomplished using existing value chains as well as what the future of sustainable fashion holds. Ground-breaking textile research from University of the Arts London is questioning normative use and design of garments in creating prototypes to be worn across a spectrum of 24 hours to 50 years. By implementing research into existing value chains, Filippa K have produced a coat that is 100% recycled and recyclable, as well as a concept dress that is 100% bio-based and biodegradable. The research results and garments will be presented at the launch event at the University of the Arts London, on November 23rd and open to public on the 24th and 25th of November.

On Friday November 23rd the exhibition Disrupting Patterns: Designing for Circular Speeds opens up at University of the Arts London. The exhibition is the results of a two-year research project called Circular Design Speeds aiming at pushing the limits of ‘fast’ and ‘slow’ fashion by testing new concepts for sustainable design in an industry setting. On display are exploratory prototypes, as well as commercial garments produced by industry partner Filippa K using existing value chains. In addition, research results on innovative materials, consumer acceptance, composting studies and Life Cycle Assessments are presented. The aim of this project is to implement research results in a real fashion industry context, focusing on speed of use and maximising fabric value retention in products.

The Service Shirt developed by Professor Rebecca Earley is designed to last for over 50 years. The concept garment explores the multiple complexities, challenges and opportunities associated with design for circular business models in extended use contexts. The Service Shirt was designed as a ‘deliberate extreme’ to have a total lifecycle of 50 years. This lifecycle includes in-house and external remanufacturing processes, as well as various use cycles – often moving between single ownership and rental and sharing contexts. It becomes the lining for a jacket and then crafted in to fashion accessories, before finally being chemically regenerated in the year 2068.

On the opposite side of the spectrum the Fast-Forward concept, developed by Prof Kay Politowicz and Dr Kate Goldsworthy, explores alternative modes of production and use for a sustainable ‘fast-fashion’ application. Advantages with regards to climate impact are enabled through lighter material choices, nonwoven fabric production, no launder, clear routes to recovery and redistributed manufacturing systems. A sliding scale of ‘speed’ from ultra-fast forward through to a more widely accepted length of use, with adaptations to production processes and end of life, is presented. The prototypes are made from a new bio-based nonwoven material co-developed with Dr Hjalmar Granberg at RISE Research Institute of Sweden & University of the Arts London. The composition of the paper is a mix of cellulose pulp and bio-based PLA fibre, making the garment 100% biodegradable or recyclable in existing paper recycling systems.

Working closely with industry partner Filippa K made commercial testing possible. By implementing research into existing value chains, Filippa K was able to produce a coat that is 100% recycled and recyclable, as well as a concept dress that is 100% bio-based and biodegradable. The garments are a part of Filippa K’s Front Runner series and will be available in selected stores on November 26th. With a focus on products’ length of use and maximizing fabric value retention, Filippa K are dedicated to becoming fully circular by 2030.

“Being part of the fashion industry comes with many challenges, especially when considering the fact that we are the second most polluting industry after oil. Our industry needs to change and we believe adapting to circular models, like nature’s ecosystem, is one important solution. We want to be able to offer beautiful clothing and to make business within the planetary boundaries.”
- Elin Larsson, Sustainability Director, Filippa K

To validate the design research presented, a Life Cycle Assessment was performed on the prototypes. Mistra Future Fashion affiliated Dr. Greg Peters, Chalmers University of Technology, together with additional LCA Researchers at RISE, conclude that the production of fibres and fabrics are the main processes impacting the environment during the garment life cycles. Therefore, to extend the lifetime of existing garments and design for re-use, as done in the Service Shirt, is indeed the superior alternative compared to a reference garment.

“Compared with garments of the same mass, the extended life garments represent a large improvement in environmental performance over the reference garments, outperforming the reference garments in all effect categories. This superiority is primarily a consequence of avoiding garment production via reprinting and reassembly of the initial garment to extend its useful life.”
- Dr Greg Peters, LCA Researcher at Chalmers University of Technology

Another way to circumvent the impacts of fast fashion is to develop materials with considerably lower impacts during production, and which also avoid the barriers to recycling faced by conventional garments. Instead of hinder consumers from buying new, the act of acquiring a new garment could in fact be sustainable. The paper-based short life garments considered in this assessment show considerable impact savings when compare to the benchmark garment. Dr. Peters says,

“The paper-based garments benefit from the lower impacts of the material (fibre production, spinning and knitting) compared with conventional cotton, from their relatively light weight and also on account of the lower impacts in garment production and use.”

Einen Schritt voraus - Isolationsfasern zeigen deutlich schnelleren biologischen Abbau in 394 Tagen
PrimaLoft, Inc., führender Experte in der Entwicklung innovativer Materialtechnologien, präsentiert mit PrimaLoft® Bio die erste synthetische Isolation komplett aus recycelten, biologisch abbaubaren* Fasern. Dieser Durchbruch gelang den PrimaLoft-Forschern nach vier Jahren intensiver Entwicklungsarbeit – ohne dabei Abstriche bei den Leistungsmerkmalen der Isolation zu machen. In einem beschleunigten Test (nach ASTM D5511*) wurden die Bedingungen einer Mülldeponie simuliert, unter denen sich die PrimaLoft®-Bio-Fasern in 394 Tagen fast vollständig zersetzten, ein Quantensprung verglichen mit den vernachlässigbaren Abbauraten herkömmlichen Polyesters, unter gleichen Bedingungen. Die neue Technologie beeinflußt weder die Produkteigenschaften, Haptik sowie Verarbeitungsmöglichkeiten und wird voraussichtlich ab Herbst 2020 im Handel erhältlich sein.

Eine spezielle Behandlung der neuen Fasern von PrimaLoft® Bio macht sie attraktiver für natürlich vorkommende Mikroben auf Mülldeponien oder im Ozean. Diese Mikroben verdauen die Fasern schneller und sorgen dafür, dass die Isolation zersetzt wird und so ihren Weg zurück in die Natur findet. Der biologische Abbauprozess lässt nur Wasser, Methan, CO2 und Biomasse (tote Organismen, organische Rückstände) zurück. PrimaLoft® Bio bleibt im alltäglichen Gebrauch über die gesamte Produktlebenszeit des Kleidungsstücks gewohnt dauerhaft strapazierfähig und zersetzt sich nur in Kontakt mit Mikroben, die auf Deponien und in Ozeanen vorkommen.

* 80,3 % biologischer Abbau in 394 Tagen im beschleunigten Testverfahren unter ASTM-D5511-Bedingungen.

• Aus Hanf mach Fleece

CARLSBAD, CA – Die Hanffaser ist umweltfreundlich herzustellen, biologisch abbaubar und passt so erstklassig zum Sustainable Clothing Movement. Begeistert von der pflanzlichen Textilfaser, hat prAna für die Winterkollektion 2018 ein eigenes Fleece-Material aus Hanf kreiert: das Cardiff Fleece. Das flauschige, langlebige und nachhaltige Material wird für warme und weiche Teile wie dem Cozy Up Sweatshirt eingesetzt.

Im Herbst setzt prAna noch stärker auf die nachhaltigste aller Fasern: Hanf. Die außerordentlich robuste Pflanze kann ohne chemische Schädlingsbekämpfer und Dünger angebaut werden. Die Handhabung des schnell nachwachsenden Rohstoffs ist positiv und sicher für Landwirte und hinterlässt außerdem fruchtbare Böden. Auch für Endverbraucher lohnt sich der Griff zur Hanffaser, denn sie besitzt eine natürliche klimaregulierende Funktion, leitet Feuchtigkeit weiter, ist antimikrobiell und sehr langlebig.

Entgegen der landläufigen Meinung kann Hanf auch zu einem sehr flauschigen Material verarbeitet werden. Für den extra Kuschelfaktor hat prAna aus der ökologischen Faser ein eigenes Fleece-Material entwickelt. Das Cardiff Fleece-Material besteht aus Hanf, recyceltem Polyester und dem Zellstoff Tencel®. Das Zusammenspiel der drei nachhaltigen Rohstoffe überzeugt. Dank dem Tencel®-Anteil ist das Fleece butterweich und liegt flauschig auf der Haut. Hanf steuert seine natürliche Langlebigkeit bei, und der Anteil an recyceltem Polyester sorgt für schnellere Trocknungszeiten und geringes Gewicht.

Das Cardiff Fleece-Material wird in lässigen Basics wie Cozy Up Sweatshirt, Wayfree oder Trawler Hooded Henley Fleece verarbeitet. Damit präsentiert prAna nachhaltige, warme und langlebige Allrounder – ideal für Abenteuer an kalten Tagen.

This July at Interfilière, discover responsible innovation and well-being at the ROICA™ booth.

ROICA™ partners create innovative fabrics for the Modern Wardrobe. See, feel, imagine and learn why brands are choosing ROICA™, view the collection of superior functional fabrics that revolutionize the premium stretch market, thanks to advanced yarn solutions dedicated to specific needs of the contemporary consumer.

Spearheading the stretch market, ROICA™ elevates new standards for intelligent contemporary consumers. ROICA™ representatives will excite you as they demonstrate functionality, their advanced color technology system, and show you a fantastic range of stretch innovations from smart shapewear to soft compression that can enhance designs. Come visit the ROICA™ booth to learn about the ongoing commitment to responsible innovation and creativity. As you enter, you will experience 3 Modern Wardrobe concept zones that showcase:

1. ROICA™ Lifestyle – a beautiful selection of commercial lingerie, swimwear and nightwear items from leading brands that include ROICA™, embracing the ROICA™ Eco Smart family of yarns.

2. ROICA™ Innovation – an exciting area that shares our textile partners’ innovations to inspire endless possibilities. This area will showcase lingerie concept garments for brands that will spark ideas for AW 19/20.

3. ROICA™ Lab – the zone that navigates you toward the latest hi-tech Modern Wardrobe solutions. This zone hosts unmatched premium stretch performance designed to exceed contemporary business and consumer desires belonging to ROICA™ Eco-Smart family and ROICA™ Feel Good family .

ROICA™ Eco-Smart family, the world's first range of responsibly made premium stretch fibers creating ROICA™ smart yarns that offer sustainable solutions with prestigious certifications:

• Global Recycling Standard (GRS) Version 3.0 certified by Textile Exchange - ROICA™ Version 3.0 yarn constructed with more than 50% pre-consumer recycled content.
• Cradle to Cradle Certified™ Gold for product and ingredients - ROICA™ yarn evaluated throughout the supply chain for lower impacts on human and environmental health. Striving toward eliminating all toxic and unidentified chemicals for a safe continuous cycle. Hohenstein Environment Compatibility Certificate - ROICA™ proudly breaks down without releasing harmful substances.

ROICA™ partners featuring ROICA™ Eco-Smart family include:
Giemme, Iluna Group S.p.A, Maglificio Ripa S.p.A, M.I.T.I. Spa, Penn Textile Solutions, Sofileta, Tessitura Colombo Antonio Tintex Textiles

ROICA™ Feel Good family, a brilliant range of advanced stretch fibers that deliver personal performance and measurable wellness. Thus, providing freshness and comfort metrics perfect for travel, sport, leisure and more. The family now offers a premium innovation:

• ROICA™ CF, an innovative yarn that neutralizes odors thanks to an active ingredient interlocked within the yarn. This durable stretch yarn offers a fantastic property to every wearer.

ROICA™ partners featuring ROICA™ CF include: Maglificio Ripa S.p.A., TINTEX Textiles.

ROICA™ also presents the following families through our textile partners’ innovations within the ROICA™ Innovation area:

• ROICA™ Color Perfect family - advanced color technology system that delivers a perfect color match finish with an undetectable matte look for the stretch materials.
• ROICA™ Contour family - high performance stretch yarn control that delivers a calibrated form optimizing power, softness and comfort.
• ROICA™ Resistance family - innovations linked to durability and functions to match particular applications including heat and chemical resistance in make and wear.

• Clean Green Certified Companies Commemorate Earth Day 2018

U.S. Clean Green certified laundries are marking Earth Day 2018 (April 22) by commending the 250,000+ businesses across the nation that use such certified operations for linen, uniform and facility services.

Selecting a Clean Green certified company reflects concern for maximizing sustainability in a business supply chain. Private- and public-sector organizations who choose such a provider are learning that how their reusable textiles are supplied, laundered and maintained is a factor in their environmental impact.
Clean Green operations use a third party (TRSA) to verify their conservation practices and quantify their compliance with water and energy use thresholds.

Laundered, reusable linens, uniforms, towels, mats and other products provided by the linen, uniform and facility services industry to enhance businesses’ image and provide clean, safe environments for their employees and patrons. Most Americans benefit from the industry at least once per week, either at work or by patronizing restaurants, healthcare facilities, hotels and other retail and service establishments.

Nearly 50 of the industry’s companies are Clean Green certified, serving business customers from more than 150 locations combined nationwide. These launderers work with customers to connect the certification to their efforts to minimize their carbon footprint. Certified operators report to TRSA that customers and prospects ask them about green laundry initiatives. These include environmentally friendly wash chemistry, water reuse and recycling, recapturing heat from hot water headed down the drain and operating efficient delivery routes.

“They are far more likely to inquire about the sum of environmentally friendly practices as opposed to the parts,” observes TRSA President and CEO Joseph Ricci of the industry’s customers. Many document their justification of purchase decisions, though, such as government agencies that profile the winners of contract bids. “Clean Green companies bidding for their work mention the certification in their sales promotion and these profiles reflect it.”

Linen and uniform services conserve water and energy best by using high-capacity, high-efficiency equipment, he pointed out, controlling expenses and thereby aiding efforts to keep service pricing under control. “It is the perfect sustainable business model. Business interests and environmental concerns align. Improving efficiencies reduces costs and reduces the impact on the environment,” Ricci says.

Based on the U.S. Census of the industry’s sales and a TRSA survey of member financial data, the association estimates that nearly 3 million businesses use the industry’s services. Clean Green companies are challenged to capture more of these industry customers. Their collective Earth Day 2018 campaign gives them an opportunity to highlight the extent to which their individual efficiencies have contributed to a nationwide movement. Publicizing their own gains around Earth Day can better qualify and quantify their environmental virtues to encourage detailed comparison with competitors’ efficiencies, Ricci noted.