From the Sector

Geleen, NL - Royal DSM, a global science-based company active in health, nutrition and materials, today announces that DSM-Niaga and ECOR are to start a research collaboration. The collaboration will focus on developing fully recyclable and healthier alternatives for particleboard, MDF and other panel materials which can be used in industries such as building & construction, furniture, interior decoration and displays. ECOR offers technology for circular materials and has an R&D facility in Venlo, the Netherlands.

Looking at the piles of waste generated by the interior and construction industries, design for recycling is inevitable. Both ECOR and DSM-Niaga have been redesigning products to be fully recyclable back into the same product. The irreversible combination of materials and ingredients used in most products made with MDF and particleboard is the biggest challenge for technically and economically feasible recycling. Both ECOR and DSM-Niaga want to outsmart complexity for healthier and recyclable products.

Eric Logtens, CEO ECOR-NOBLE Environmental Benelux commented: “The concept that traditional materials like tabletops are up for incineration or disposal after their life cycle will be eliminated. Combining ECOR and Niaga® technologies, the core materials of products can be made from recycled content, and can be fully recycled after use.”

Chris Reutelingsperger, Chief Technology Officer DSM-Niaga commented: “By combining ECOR and Niaga, waste becomes a treasure. I can’t stop thinking of all the possibilities, and I hope that designers will approach us for ideas to make beautiful products and challenge us to broaden the possibilities of these technologies.”

In recent months ECOR and DSM-Niaga explored a collaboration by combining each other’s technologies. The technology of ECOR can make materials from natural fibers, with water, pressure and heat alone. DSM-Niaga manufactures products by using a reversible adhesive. This adhesive enables easy decoupling of different material layers, for full recovery and high value recycling. Both technologies were combined and tested in diverse product applications, like furniture and displays. The preliminary results led to further investigating of applications and will lead to new fully recyclable products.

Both technologies combined offer a fully recyclable alternative to all products made from MDF and particleboard, without compromising on material safety, quality, and recyclability. The joint objective of both companies is to offer manufacturing processes to local companies, solving local waste problems and boosting local economies on a global scale.

The AZL will continue its collaboration on composites in buildings and infrastructure after completing an initial market and technology study which identified new potentials for composite technologies in buildings and infrastructure markets. The aim of the new AZL Workgroup which will meet for the first time on January 25th, 2018 is to jointly develop new applications and to support the business development for composites in these two growing markets. The meeting is open to interested companies from the composite industry as well as the building and infrastructure markets.

The aim of the initial workgroup meeting will be to turn insights from the study into a long-term workgroup collaboration and to define topics and initiatives for the joint cooperation in the field of process and manufacturing technologies, fire safety regulations, materials as well as standards and norms. Industrial keynote presentations will introduce these action fields and will provide an insight into building and infrastructure applications for composites. The meeting will furthermore provide a platform to network with companies along the entire composite value chain.

Dr. Amer Affan, CEO and founder of AFFAN Innovative Structures based in Dubai is in charge of various composite projects for buildings such as the Museum of the Future in Dubai: “We have been utilizing structural composites in construction since 2010. Composites is a truly high-tech material compared with the traditional building materials (steel, concrete, timber and aluminum) but it is still to be recognized as such in the conservative and price-sensitive building industry. AZL, particularly its location at the RWTH Aachen University and its partner companies, offers a good platform to progress the use of composites in construction.”

AZL together with more than 25 companies just completed the Joint Market and Technology Study on “New Potentials for Composite Technologies in Buildings and Infrastructure” establishing a broad knowledge on business opportunities for composite technologies in these two growing markets. In a structured approach, the study determined the key segments as well as the technologies/applications with the highest market and technological potential. Analyses of 20 market segments, investigation of 438 applications, technology analyses of 25 highlight components and 11 detailed business cases were elaborated throughout the study. Additional to requirement analyses for materials and production technologies, new concepts for efficient profitable production technologies and cost engineering analysis were developed. With the workgroup, the AZL will take this initiative a step further with the aim to build a long-term cooperation platform for composites in buildings and infrastructure markets.

Justin Jin, CEO of the Korean company AXIA Materials participated in the study and is part of the AZL Partner Network: “As producer of large thermoplastic composite sheets and composite SIP (Structural Insulated Panel), we are eager to drive composites in B&I applications with the best efficient way. The AZL study on Buildings and Infrastructure provided us a great networking with key players in this business field and opportunities to strengthen our products with the key elements from partners. The study also gave us a proper market understanding including market size/volume in numbers to prove the value of this technology to building industry. We are looking forward to following up on these first insights and to realize applications with the AZL and its partners.”

Besides the networking options, the meeting will offer the opportunity to get an insight into the activities of the AZL Network consisting of nine research institutes at the RWTH Aachen Campus and more than 80 companies from 21 countries. During an optional guided tour, participants will visit selected institutes at the RWTH Aachen Campus. The meeting is open to all interested companies and free of charge.

More Information on Meeting and the Study
Information on AZL activities in the field of buildings and infrastructure:
www.azl-lightweight-production.com/composites-buildings-infrastructure
Details and registration to first Workgroup Meeting on January 25th, 2018:
http://www.azl-lightweight-production.com/termine/1st-workgroup-meeting-buildings-infrastructure

With seven more laundries certified this month, UniFirst Corp. has widened its lead among multi-location uniform service companies in achieving the Hygienically Clean Food Safety designation, as 30 facilities now have reached this milestone. The July additions included the company’s first such achievements in Nevada, New York and Wisconsin after UniFirst plants were already certified in 16 states and the Canadian province of British Columbia.
This achievement reflects UniFirst’s commitment to best management practices (BMPs) in laundering as verified by third-party on-site inspection and their capability to produce hygienically clean textiles as quantified by ongoing microbial testing.

The certification confirms a laundry’s dedication to compliance and processing garments and other textile products using BMPs as described in its quality assurance documentation, the focal point for TRSA inspectors’ evaluation of critical control points that minimize risk.
This process eliminates subjectivity by focusing on outcomes and results that verify textiles cleaned in these facilities meet appropriate hygienically clean standards and BMPs for servicing animal processing, dairies, fruit/vegetable, bakeries, grain and other food and beverage industry segments.
UniFirst facilities certified in July are in Ontario, CA; Las Vegas, NV; Buffalo, NY; Amarillo, Austin and Houston, TX; and Wisconsin Rapids, WI. States with previously Hygienically Clean Food Safety certified UniFirst laundries (one each except where noted) are CA (2) CO, CT, FL (2), GA, MA, MD, NC (4), NH (2), NJ, OK, PA, SC, TX (5), UT and VA.

The H160 was designed by Airbus Helicopters to create added value for customers in terms of performance, economic competitiveness, safety and comfort. The use of Hexcel’s composite materials throughout the structure (fuselage, tail boom, tail rotor and main rotor blades) contributes to the lightweight fuel-saving design and performance optimization.
“Hexcel’s composite materials have been used in Airbus Helicopters’ programs for many years and we are honored to be continuing our long term relationship, based on innovation and continuous improvement” commented Thierry Merlot, Hexcel President Aerospace EMEA-AP. “We thank Airbus Helicopters for their selection and look forward to our ongoing supply of high performance, weight saving composites materials for this innovative rotorcraft”.
H160 configurations in development include offshore transportation, business and private aviation, emergency medical services, public services, and commercial passenger transport. The helicopter is planned to enter into service in 2019.

“These products reflect Archroma’s commitment to delivering responsible products and solutions, and underscore our key principle as a company that we continuously challenge the status quo in the deep belief that we can make our industry sustainable,” stated Miquel Vila, Head of Technical Service, Brand & Performance Textile Specialties, EMEA. At the booth, Archroma will highlight in particular the following solutions and innovations:

COLOR
Archroma will be displaying its Printofix TF high-performance pigment preparations for outdoor applications. These are mainly suited for synthetic fabrics that are specifically developed for sunshades, camping tents, umbrellas and industrial applications where other dyes cannot meet the very high requirements of light and weather fastness. Printofix TF pigment preparations are easy to handle and allow the creation of colors that can resist light, weather, ozone or heat.

FIRE PROTECTION
Archroma made a commitment back in 2011 to use only non-halogenated technologies for its global range of Pekoflam products. This range is ideally suited to help customers face today’s ecological challenges and fulfill ever stricter safety regulations, regardless of the application. The company’s non-halogenated portfolio includes select products that are assessed for compliance to labels such as GOTS or OEKO-TEX(1) Standard 100 and that are in line with today’s global requirements for industrial and consumer safety.

REPELLENCY & RELEASE
Archroma's innovative next-generation fluorochemical alternative is PFOA-free* C6 Nuva N supporting the switch away from long-chain fluorotelomer products that may contain PFOA (perfluorooctanoic acid). These products provide long-lasting and excellent repellency and release effects, are easy to handle and non-sensitive regarding compatibility with other finishing chemicals. They allow covering the full spectrum of repellency and release needs in technical textile applications.

They also can be combined with finishing specialties, such as Pekoflam fire retardants, Nuva N and Smartrepel release and repellence solutions, and Sanitized(2) antimicrobial products. These products allow for more sustainable, tailor-made coating solutions for applications such as technical textiles, automotive, nonwoven, personal protective equipment and sportswear. With its diverse selection of advanced, sustainable and customizable solutions, Archroma is ideally positioned as the system supplier of choice for textile mills and nonwoven manufacturers. As Miquel Vila puts it: “Visit us at Techtextil to learn more about products that offer cutting-edge functionality while also being safer and more environmentally friendly. It's our nature!”