From the Sector

Lenzing Group, a global producer of wood-based specialty fibers, is celebrating the 40th anniversary of its biorefinery and co-product brand LENZING™ Acetic Acid Biobased. The brand was first introduced on May 4, 1983, and has since become one of the leading and most trusted biobased acetic acid providers.

Over the past 40 years, LENZING™ Acetic Acid Biobased, which has a reduced carbon footprint that is 85% lower than that of fossil-based acetic acid, has continued to gain trust and support from customers. Specialty chemical company Evonik, and food production company Speyer & Grund Group, have been incorporating LENZING™ Acetic Acid Biobased in the production of their products since 1983. LENZING™ Acetic Acid Biobased has also been in high demand from the hygiene industry during the COVID-19 pandemic as an all-purpose cleaning agent in conventional and green products.

Pioneering a carbon neutral future in the biorefinery segment with a new offering
To mark the important occasion, Lenzing will introduce its first carbon neutral LENZING™ Acetic Acid Biobased to meet the growing sustainability needs of industries which predominately rely on fossil-based materials. Similar to the standard LENZING™ Acetic Acid Biobased, the carbon neutral LENZING™ Acetic Acid Biobased is produced using sustainably sourced beech wood as a universal replacement for non-renewable raw materials such as crude oil. By calculating, reducing and offsetting emissions during production processes, this expansion will create a more sustainable supply chain with highly functional products across various industries. From now on, Lenzing customers across the food, pharmaceutical, cosmetics, chemical and textile industries will be able to choose between carbon neutral and reduced carbon footprint acetic acid products.

Advancing circularity and carbon neutrality through efficient use of valuable resources
Lenzing’s biorefinery concept ensures that 100% of wood components are used to produce pulp for Lenzing’s botanic fibers, biorefinery products, as well as bioenergy, which is used to power Lenzing’s facilities. This makes Lenzing’s biorefinery sites almost fully energy self-sufficient to remain as carbon neutral as possible. To ensure a low carbon footprint, rail transportation is the preferred means for transporting LENZING™ biorefinery products, with trucks being leveraged in regions where rail transportation is not available.

Together with ClimatePartner, a recognized global leader in the design, development, and delivery of corporate climate action programs, Lenzing strives to reduce carbon emissions to net-zero through a mix of higher production efficiencies, use of renewable energy sources, low-carbon materials, and the dedicated support of an external nature-based carbon removal project. For instance, to offset remaining carbon emissions that cannot be reduced, Lenzing works with ClimatePartner to support and finance the switch to biomass as an energy source at a ceramic factory in Kitambar in northeastern Brazil. Using natural waste materials, like coconut shells, as renewable biomass for its energy production, the factory is able to produce roof tiles in a more climate-friendly way while saving on carbon emissions. Besides contributing to the fuel switch, the project also helps to reduce the deforestation rate in Brazil and avoid methane emissions that could result from the uncontrolled rotting of biomass.

ERCA, Patagonia® and YKK announce the implementation of ERCA’s REVECOL®, a sustainable, innovative chemical agent, in YKK’s dyeing processes at their Vietnam production sites transforms common waste material, such as exhausted vegetable cooking oil, into an upcycled, certified high performance, safe textile chemical. ERCA has invested in circular practices to take waste material and use them as feedstocks to create new responsible chemical products.

Always searching for new sustainable innovations, REVECOL® caught the attention of Patagonia®. Driven by the goal to utilize non-extractive chemistry in their supply chain wherever possible, the brand teamed up with ERCA and trim supplier YKK to deploy REVECOL®.

REVECOL® LV-TS has a carbon footprint that is 72% lower* than the more conventional chemical auxiliaries produced by ERCA. Today ERCA produces a wide range of high-performance chemical auxiliaries made from used vegetable oil that are ZDHC, bluesign® approved and GRS certified.

ERCA is one of the first companies to have GRS certified chemical products, opening the door to circular chemical auxiliaries.

As part of their Sustainability Vision 2050, YKK is constantly working to deploy more sustainable chemical processes in their production. The ability to replace a commonly used dye chemical with a lower impact version was a no-brainer for YKK’s Vietnam management. REVECOL® is not only more sustainable, it is also more efficient, reducing the use of the dyeing auxiliary by 20% to 30%, thus  helping to lower YKK’s overall chemical usage.

* bluesign® Product Carbon Footprint Report

At ITMA 2023 in Milan from June 8-14, BTMA member VeriVide will introduce UltraView – its first all-LED light booth for achieving a new level of consistent and standardised colour assessment.

The company’s light booths and lighting cabinets are specified by major global retailers around the world, who rely on them for establishing and maintaining visual quality standards across their supply chains.

This is no easy feat, given the textile industry’s complex structure and the many process stages each individual garment undertakes from the designer’s desk to the finished garment on the retail shelf – often criss-crossing several continents during the journey.

Benefits
UltraView brings a range of sustainable new benefits to designers, mills and brands, and combined with VeriVide’s successful DigiEye system for non-contact colour measurement and digital imaging, can have a positive impact on a company’s bottom line, bringing savings in time, money and CO₂ emissions.

The new all-LED light booth meets all relevant international lighting and colour assessment standards. The UltraView incorporates the company’s A rated CIE D65 and CIE D50 artificial daylight light sources and includes multiple pre-set point of sale light sources while being fully tuneable for recalibration to the individual requirements of each customer. In the past, individual light booths have had to be dedicated to the stipulated settings of each specific customer’s switch sets. The rapid flexibility of UltraView, however, makes the need for multiple light booths a thing of the past.

It also eliminates the need for the regular bulb changes that were necessary with fluorescents, to provide significant energy savings.

As supply chains continue to move towards digitisation away from time-consuming and expensive physical sampling, a version of the UltraView, VisionView, is available with an internal monitor to enable physical samples to be compared with their digital versions, if required.

DigiEye
For non-contact colour measurement and digital imaging, VeriVide’s DigiEye collects and processes data that can be communicated and shared instantly, enabling manufacturers, producers and processors to speed up quality control, sustain product integrity and reduce waste.

DigiEye also overcomes the limitations of spectrophotometers, which are limited to products with a solid colour appearance and can only measure ‘average’ colour, assessing the limited area of the product exposed in the instrument’s aperture.

These limitations are further compounded if the product has any form of multi-coloured characteristics or appearance, an uneven or inconsistent surface, a colour area too small to be captured by the instrument or any sort of surface effect, such as carpet pile and the sheen of satin and silk.

Renewcell was announced winner of the Sustainable Textile Innovation category of the annual Drapers Sustainable Fashion Awards in London. Drapers, the influential British fashion industry magazine, highlighted that CIRCULOSE® is already in use by global fashion brands, and will continue to a solution for the textile to textile recycling within the fashion industry.

“It is an honor to receive the Sustainable Textile Innovation award from such a prestigious fashion industry publication. Drapers clearly supports the development of solutions the fashion industry so desperately needs, as well as connecting the textile and apparel industry. CIRCULOSE® makes fashion circular by producing a dissolving pulp using 100% textile waste providing the same level of handfeel and quality as virgin materials with no compromise to make fashion circular,” says Patrik Lundström, CEO of Renewcell.

In November 2022, Renewcell opened the first industrial scale recycling facility in Sundsvall, Sweden with production of CIRCULOSE®. In partnership with leading global brands like H&M, Inditex, PVH, Levi’s, and others, Renewcell plans to grow its capacity to 360,000 metric tonnes of annual production by 2030.

CELLIANT® with REPREVE®, introduced by Hologenix with global textile solutions provider UNIFI®, makers of REPREVE®, has been awarded a Top 5 Selection in the Accelerated Eco category of the Spring/Summer ISPO Textrends 2025 Awards.

Last fall CELLIANT with REPREVE was also awarded a Selection in the Fibers & Insulation Category of the ISPO Textrends Fall/Winter 2024/2025. In addition, in the spring the fiber was shortlisted in the Drapers Sustainable Fashion 2023 Awards in the Sustainable Textile Innovation category.

Twice a year, ISPO recognizes innovative fibers, fabrics and components that are used to manufacture sports apparel. Both companies are excited that this innovation, whereby CELLIANT infrared (IR) technology is embedded into REPREVE, a brand of recycled fiber, has achieved these honors. CELLIANT with REPREVE is a performance fiber made from recycled materials that have been enhanced with IR technology to provide wellness benefits to the consumer.  

CELLIANT is a natural blend of IR-generating bioceramic minerals, which, when embedded into textiles, allows them to convert body heat into infrared energy, returning it to the body and temporarily increasing local circulation and cellular oxygenation. This aids in muscle recovery, increases endurance, and improves overall performance in healthy individuals, among other benefits.
 
REPREVE recycled performance fiber consists of high-quality fibers made from 100% recycled materials, including post-consumer plastic bottles and pre-consumer waste. It is also certified and traceable with UNIFI’s U TRUST® verification and FiberPrint™ technology, which provide assurance that the product comes from recycled materials. Compared to virgin fiber, REPREVE helps to offset the use of petroleum, conserving water and energy and emitting fewer greenhouse gasses.

This award marks the third year in a row that Hologenix has had its CELLIANT technology recognized in the ISPO Textrends Awards. CELLIANT in pure white was a Top Ten Winner in 2022. The prior year, CELLIANT Viscose was a Selection Winner as well. 

The fully booked international denim trade show BLUEZONE will celebrate its anniversary. More than 100 denim and sportswear specialists will transform Munich's Zenith area into a blue hotspot on this summer's early July date, which has been repositioned for the first time. Parallel to MUNICH FABRIC START and THE SOURCE and with a supporting program that is as full to the brim as it is relevant, the area on Munich's Lilienthalallee will become the hub of the international fashion community.

2023 is not only BLUEZONE's anniversary year: this summer marks the 150th anniversary of the patenting of jeans, Orta celebrates its 70th birthday in 2023 and denim icon Ruedi Karrer celebrates the 50th of his "The Jeans Museum" in Zurich. Vicunha is celebrating its 55th birthday. BLUEZONE therefore pays tribute to denim in all its facets. CONNEXXION is the appropriate leitmotif of the upcoming event.

"We have a line-up that will almost break the two days: in addition to internationally relevant and well-known exhibitors such as Calik, Denim Authority, Isko, Kurabo, Naveena Denim, NDL, Orta, Royo, Saitex and Sharabati among many others, we will have a 360° degree denim experience park in the completely booked Zenith Area", says Frank Junker, Creative Director & Partner, Munich Fabric Start Exhibitions GmbH. What visitors can expect here, among other things: two seminar sessions by the Transformers Foundation as well as panels and talks with Women in Denim, Mohsin Sajid and The 5 Denim Senses by AMD Düsseldorf, plus installations such as the photo exhibition "The World's best Denim Fades" by Bryan Szabo, founder of the Indigo Invitational, the exhibition by designer Ksenia Schnaider and a special presentation by "The Jeans Museum" Zurich, through which Ruedi Karrer himself will give guided tours.

For the first time, BLUEZONE will take place this summer on the new, earlier dates of July 18 and 19 and not at the end of August / beginning of September as in the past. With this step forward in terms of dates, MUNICH FABRIC START and BLUEZONE are reacting to changed order and collection rhythms and will position themselves in the future at the beginning of the purchasing and sourcing phase.

To this end, the exclusive VIEW Premium Selection, also organized by Munich Fabric Start Exhibitions GmbH, will move to the previous MFS date and on September 13 and 14 - then for the first time also on the Zenith grounds - will offer the market an additional, later ordering opportunity as RE:VIEW.

• Reactive dyes for water and energy saving dye processes with significantly shortened process time

BEZAKTIV ONE covers a broad color spectrum with tinctorial very strong dyes. This enables a cost-efficient dye process with significantly less dye and salt. The excellent wash-off behavior allows short rinse cycles at lower temperatures and therefore offers further ecological and economic advantages. The dyes are particularly suitable for durable textiles due to their good multiple wash fastness.

Cellulosic fibers are often dyed with reactive dyes, as these are commercially available in a wide range of colors that result in dyeings with high wash fastness. However, reactive dyeings require a lot of water due to the necessary rinsing processes. Due to increased ecological requirements, the development of energy and water saving processes is not just a trend, but rather a core prerequisite for new dyes.

A minimal number of rinsing baths and generally lower temperatures for dye exhaust, rinsing and soaping contribute to an overall efficient water and energy saving dyeing processes.

BEZAKTIV ONE dyes can be dyed, rinsed and soaped between 40 and 60 °C. Therefore, the BEZAKTIV ONE exhaust dyeing process is significantly shorter compared to conventional reactive dyeing processes, where temperatures between 60 and 98 °C are required. This advantage means savings in process time and higher productivity for the textile dyer.

The advantages become particularly clear when dyeing medium to dark shades with the BEZAKTIV ONE process. Due to the high fixation level in combination with good color build-up dark shades can be matched with lower dye concentrations of BEZAKTIV ONE than with conventional bifunctional reactive dyes. The addition of the auxiliary COTOBLANC SEL in the second soap bath has an additional positive effect, so that a washing process with low water and energy consumption generates excellent wet fastness properties on the textile.

INDA, the Association of the Nonwovens Fabrics Industry, announces the publication of a new study, North American Nonwoven Materials Annual Study 2022.

Based on actual surveys and interviews with producers, enhancing the accuracy and relevance, this study tracks machine additions, closures, and productivity improvements. This study is the industry benchmark for capacity and production information for North America and the only publication that provides an estimate of operating rates, based on nameplate machine capacity, through the year 2022. The 72-page study contains 43 figures and 11 tables.

“An element of INDA’s mission is to provide credible statistics to the nonwovens and engineered materials industry,” said Tony Fragnito, INDA President. “Our objective is to continually improve the quality of data and industry information. We feel the industry will greatly benefit from this in-depth resource for strategic planning and investment purposes,” Fragnito added.

The complete study is provided to producers who supplied key metrics. The Executive Summary, an overview of the findings and implications, will be offered to current INDA members on a complimentary basis.

The detailed study is available for purchase, with members receiving a discount.

Findings from this year’s study include:

• North American capacity continues to increase with investments being made across all the processes and for a variety of end-uses. The industry’s nameplate capacity utilization has increased year-over-year, for the fifth consecutive year.
• In 2022, capacity of nonwovens in North America reached 5.565 million tonnes, an increase from the previous year of 2.4% (net growth of 128,700 tonnes) and an improvement over the previous year’s growth rate of 1.8%.
• North American imports, in tonnage, decreased 24.3% in 2022 and exports decreased 16.3% due to market stabilization after COVID. Nonwoven production tends to stay within the region, so the net trade balance (imports less exports) accounted for less than 5.5% of the region’s capacity.

“2022 was a period of economic adjustment and stabilization,” said Mark Snider, Chief Market & Industry Analyst. “We’re seeing a controlled and consistent transition back to pre-pandemic levels of nonwoven growth.”

Am 18. und 19. Juli 2023 feiert die ausgebuchte, internationale Denim Trade Show BLUEZONE runden Geburtstag. Über 100 Denim- und Sportswear-Spezialisten verwandeln an dem neu positionierten, frühen Juli-Termin die Münchener Zenith- Area in einen blauen Hotspot. Parallel zu MUNICH FABRIC START und THE SOURCE und mit einem umfangreichen Rahmenprogramm wird das Gelände an der Münchener Lilienthalallee zum Treffpunkt der internationalen Fashion Community.

2023 ist nicht nur das Jubiläumsjahr der BLUEZONE: Die Patentierung der Jeans jährt sich zum 150. Mal, Orta feiert 2023 seinen 70. Geburtstag und Denim-Ikone Ruedi Karrer begeht den 50. seines The Jeans Museum in Zürich. Vicunha feiert den 55. Geburtstag. Die BLUEZONE würdigt deshalb Denim in allen Facetten. CONNEXXION lautet deshalb das Leitmotiv der kommenden Veranstaltung.

„Wir haben ein Line-Up, das die zwei Tage fast sprengt: Neben international relevanten und namenhaften Ausstellern wie Calik, Denim Authority, Isko, Kurabo, Naveena Denim, NDL, Orta, Royo, Saitex und Sharabati werden wir in der komplett ausgebuchten Zenith-Area einen 360° Grad Denim-Erlebnispark haben,“ so Frank Junker, Creative Director & Partner, Munich Fabric Start Exhibitions GmbH. Was die Besucher hier unter anderem erwartet: zwei Seminarsessions der Transformers Foundation sowie Panels und Talks mit Women in Denim, Mohsin Sajid und The 5 Denim Senses der AMD Düsseldorf, zusätzlich Installationen wie die Fotoausstellung „The World‘s best Denim Fades“ von Bryan Szabo, Gründer der Indigo Invitational, die Ausstellung der Designerin Ksenia Schnaider und eine Sonderpräsentation des „The Jeans Museum“ Zürich, durch die Ruedi Karrer Führungen geben wird.

Erstmals wird die BLUEZONE in diesem Sommer zu einem früheren Daten am 18. und 19. Juli stattfinden und nicht wie in der Vergangenheit Ende August / Anfang September. Mit diesem terminlichen Schritt reagieren MUNICH FABRIC START und BLUEZONE auf veränderte Order- und Kollektionsrhythmen und positionieren sich zukünftig zu Beginn der Einkaufs- und Sourcingphase.

Dafür rückt die ebenfalls von der Munich Fabric Start Exhibitions GmbH veranstaltete, exklusive VIEW Premium Selection auf den bisherigen MFS-Termin und wird am 13. und 14. September – dann erstmals ebenfalls auf dem Zenith-Gelände – dem Markt als RE:VIEW eine zusätzliche, spätere Ordermöglichkeit anbieten.

SHIMA SEIKI MFG., LTD. of Wakayama, Japan, will be participating in the International Textile Machinery Association exhibition (ITMA 2023) in Milan, Italy this June.

The Next-Generation group of machines is represented by the letter ‘R,’ first used in the SWG-XR WHOLEGARMENT® knitting machine launched last year in time for SHIMA SEIKI's 60th Anniversary event. The SWG-XR name is based on the original SWG-X four-needlebed WHOLEGARMENT® knitting machine which debuted at the Milan ITMA in 1995. As ITMA returns to Milan, SWG-XR refers to its origin as a pioneering invention that launched a new genre of seam-free knits produced in one entire piece. At the same time it represents a renewal of SHIMA SEIKI's commitment to its customers, the industry and the environment, as all aspects of the machine were re-evaluated in terms of its purpose, the way it is manufactured, how it is used and how it impacts the environment. The same renewal has been applied to the rest of the company's product lineup, and it is this renewal that becomes the core of SHIMA SEIKI's exhibition concept for ITMA 2023: "Reborn."

Of the 9 knitting machines SHIMA SEIKI is exhibiting, 8 machines will be part of the Next-Generation lineup, ranging from WHOLEGARMENT® knitting machines and computerized flat knitting machines to glove knitting machines. More than 300 items will be on display as proposals for knitted applications in various fields ranging from fashion, sports, shoes, bags and accessories to medical, safety, automotive, aeronautical and other wearable and industrial textile applications.

In addition to machine technology, SHIMA SEIKI's SDS-ONE APEX series computer graphic design system and software will be shown with their latest software upgrades that feature significant improvements in knit programming, 3D functions and speed. Demonstrations will be available for a comprehensive fashion tech solutions package based on realistic virtual sampling and supported by various digital solutions and web services.