From the Sector

For the second time in a row, the speciality viscose fibre manufacturer Kelheim Fibres was awarded a place on the podium at the Cellulose Fibre of the Year Awards. The concept for sustainable menstrual underwear made from Kelheim’s functionalised speciality fibres achieved third place. Kelheim Fibres thus emerges from the competition as the most innovative fibre manufacturer.

Project manager New Business Development Natalie Wunder presented the promising concept from Kelheim at the International Conference on Cellulose Fibres: "We have been able to use our experience as a long-established supplier for the tampon industry to develop further sustainable solutions in the feminine hygiene sector, in this case reusable menstrual underwear. As an innovation pioneer, we are thus helping to break the taboos that surround the topic of menstruation. We offer women the choice between different environmentally friendly products which also offer high levels of performance - depending on what fits their lifestyle."

For the next step, the commercialisation of the concept, Dr Marina Crnoja-Cosic, Director New Business Development at Kelheim Fibres, puts her trust in the proven open innovation approach: "We want to bring partners from the entire value chain together. By bringing in our joint expertise, we can significantly accelerate the path from idea to finished product in the market. At the same time, through open dialogue, we ensure that the concept works seamlessly from fibre through processing to the final product.

• 76 KL/Day water saving by optimizing pH analysis process in dye vessels
• A step closer to achieving the ‘Huntsman Horizon 2025’ goal
• Potential savings of over Rs 10 crore or USD146,000 annually from the project

Huntsman Textile Effects, the global leader in innovative and environmentally sustainable dyes, chemicals, and digital inks, has successfully implemented a water conservation process to improve water efficiency and reduce net water usage at its Baroda facility, which is located in the western region of India. The initiative undertaken at the plant aims to save around 76 kilo liters of Reverse Osmosis water per day by modifying the phase sequence in the pH measurement program.

Water is used extensively throughout textile processing operations. The amount of water used varies widely in the industry, depending on specific processes operated at the plant, equipment used, and policies concerning water use. This conservation project at the Baroda Plant will have a potential savings of Rs 10 crore or USD146,000 a year for the organization.

Speaking on the development, Mark Devaney, Vice President Manufacturing and Operations Excellence, Huntsman Textile Effects said, “At Huntsman, we recognize the important role we play in creating a more sustainable future and are committed to the well-being of the communities where we operate, and the protection of the environment. We are continually looking for ways to improve the environmental footprint of our manufacturing sites and have been implementing numerous projects in recent years to reduce our water usage.”

“The team has done a detailed assessment of the pH analysis process in dye vessels, mapping the existing water usage and potential conservation method. After a brief study and several brainstorming sessions, we were able to adjust the phase sequence, resulting in conservation of Reverse Osmosis water by almost 76 kilo liters of water per day.” said Kavishwar Kalambe, Site Director, Huntsman Textile Effects. “This project directly contributes to Huntsman’s Horizon 2025 goals to reduce net water usage at facilities in water-stressed regions,” he added.

In a new study, Empa researcher Dominik Brunner, together with colleagues from Utrecht University and the Austrian Central Institute for Meteorology and Geophysics, is investigating how much plastic is trickling down on us from the atmosphere. According to the study, some nanoplastics travel over 2000 kilometers through the air. According to the figures from the measurements about 43 trillion miniature plastic particles land in Switzerland every year. Researchers still disagree on the exact number. But according to estimates from the study, it could be as much as 3,000 tonnes of nanoplastics that cover Switzerland every year, from the remote Alps to the urban lowlands. These estimates are very high compared to other studies, and more research is needed to verify these numbers

The study is uncharted scientific territory because the spread of nanoplastics through the air is still largely unexplored.

The scientists studied a small area at an altitude of 3106 meters at the top of the mountain "Hoher Sonnenblick" in the "Hohe Tauern" National Park in Austria.
Every day, and in all weather conditions, scientists removed a part of the top layer of snow around a marker at 8 AM and carefully stored it. Contamination of the samples by nanoplastics in the air or on the scientists' clothes was a particular challenge. In the laboratory, the researchers sometimes had to remain motionless when a colleague handled an open sample.

The origin of the tiny particles was traced with the help of European wind and weather data. The researchers could show that the greatest emission of nanoplastics into the atmosphere occurs in densely populated, urban areas. About 30% of the nanoplastic particles measured on the mountain top originate from a radius of 200 kilometers, mainly from cities. However, plastics from the world's oceans apparently also get into the air via the spray of the waves. Around 10% of the particles measured in the study were blown onto the mountain by wind and weather over 2000 kilometers – some of them from the Atlantic.

It is estimated that more than 8300 million tonnes of plastic have been produced worldwide to date, about 60% of which is now waste. This waste erodes through weathering effects and mechanical abrasion from macro- to micro- and nanoparticles. But discarded plastic is far from the only source. Everyday use of plastic products such as packaging and clothing releases nanoplastics. Particles in this size range are so light that their movement in the air can best be compared to gases.

Besides plastics, there are all kinds of other tiny particles. From Sahara sand to brake pads, the world is buzzing through the air as abrasion. It is as yet unclear whether this kind of air pollution poses a potential health threat to humans. Nanoparticles, unlike microparticles, do not just end up in the stomach. They are sucked deep into the lungs through respiration, where their size may allow them to cross the cell-blood barrier and enter the human bloodstream. Whether this is harmful or even dangerous, however, remains to be researched.

Archroma announced the launch of EARTH SOFT, a new softening system for textile and fashion applications, based on Archroma's latest innovation, a vegan silicone softener, Siligen® EH1, with 35% plant-based active content.

Siligen® EH1 is the latest addition in the plant-based innovations developed by Archroma in recent years, such as EarthColors® dyes and Appretan® NTR binders, as alternatives offered to manufacturers and brands looking to reduce the use of fossil fuel based ingredients without compromising performance.

The range has been developed in line with the principles of “The Archroma Way to a sustainable world: safe, efficient, enhanced, it’s our nature”. More than 35% of the Siligen® EH1 softener's active content is based on plant-based, renewable raw materials. In addition, the product features ultralow cyclic siloxanes (D4, D5, D6) which are classified by the European Chemicals Agency as “Substances of Very High Concern” due to their very persistent and bioaccumulative properties.

Siligen® EH1 is ideally suited for shirts, underwear, sportswear, towels, bed sheets, etc. as it provides an excellent wearing comfort by supporting a good moisture transportation and delivering a smooth and soft touch.

The new softener, and the EARTH SOFT system which also includes a Hydroperm® wicking agent to boost hydrophilic properties on synthetic and blended fibers, can be applied on all natural and synthetic textile fibers.

Siligen® EH1 is suitable for both woven and knitted articles. It can be applied by padding process, as well as by exhaust process as it shows a very good shear stability and a low foaming profile. It can be used on white articles and those treated with optical brighteners, as it doesn’t cause thermomigration nor phenolic yellowing.

Paul Cowell, Head of Competence Centers for Brand & Performance Textile Specialties at Archroma, comments: “The new EARTH SOFT system based on Siligen® EH1 softener adds to our growing portfolio of innovations based on natural and renewable plant-based resources. This new breakthrough innovation by Archroma helps us and our partners in the textile and fashion industry to minimize our dependence on petroleum fossil fuel products.”

• Sustainability at Milano Unica:  Ecodesign for an environmentally friendly fashion industry.

A ski suit made of yarn obtained from recycled materials and fully recyclable at end-of-life, without giving up on style, design and technical performance: this is RadiciGroup’s business card at the 34th Milano Unica, the international high-end textiles trade show taking place at the Milan Rho Fairground on 1-2 February.

In the Innovation Area of TexCubTec, Sistema Moda Italia’s technical and functional textile section, visitors can see and touch the new uniform of the RadiciGroup Ski Club designed by RadiciGroup in collaboration with the DKB sportswear brand.

“The ski suit, consisting of jacket and trousers, is fashioned with fabric made of RENYCLE®, a RadiciGroup yarn obtained from mechanically recycled nylon,” pointed out Marco De Silvestri, sales & marketing manager – Apparel and Technical of RadiciGroup Advanced Textile Solutions business area. “In addition, the suit’s padding and numerous accessories, such as zippers, Velcro, buttons and thread, are also made of polyamide. It was an ambitious project and we reached a definitive goal: circularity in sportswear without compromising on performance. A goal achieved through continuous close collaboration with other companies in the chain to develop chemically compatible materials that guarantee the high technical performance required by this kind of application.”

At Milano Unica, besides RENYCLE®, RadiciGroup is showcasing garments made of   REPETABLE®, a polyester yarn obtained from post-consumer recycled plastic bottles, and articles made of BIOFEEL®, a brand identifying both nylon and polyester yarn made from renewable source materials.

Over 400 employees work hard every day to improve the environmental performance of Radici Yarn’s site. Through teamwork and continuous improvement in energy efficiency, Radici Yarn has obtained ISO 50001 Energy Management Systems certification, which attests to the organization’s commitment to contain and progressively reduce energy consumption.

Radici Yarn, one of the companies in the RadiciGroup Advanced Textile Solutions Business Area, is engaged in the production and sale of polyamide 6 polymer, PA6 and PA66 continuous filament and staple yarn, and other synthetic fibres, including products made of recycled or bio-based materials.

All the processes - polymerization and spinning (Villa d'Ogna plant), as well as warping and draw-warping (Ardesio plant) - are run under constant monitoring with the goal of achieving maximum energy efficiency and lower consumption. Both sites are powered by two hydroelectric power plants owned by Geogreen, a RadiciGroup partner and energy supplier. The share of energy consumption from renewable sources and reduced environmental impact (natural gas) sources  is constantly increasing.

The energy issue has always been a priority for Radici Yarn, whose products serve numerous sectors, including automotive, clothing and furnishings.

"Already at the beginning of the 1990s, Radici Yarn started investing in cogeneration, the simultaneous production of electricity and steam,” pointed out Laura Ravasio, energy manager of Radici Yarn SpA. “We have recently started up an advanced trigeneration plant – a highly efficient system that produces not only electricity and steam, but also chilled water for our production processes. One of the first results recorded in 2021 was a 30% reduction in water consumption. Thus, ISO 50001 certification seemed like the next logical step to take in formalizing a long-term approach to energy.”

The ISO 50001 certification, which is voluntary and valid for a period of three years, was added to the ISO 14001 Environmental and ISO 9001 Quality Management system certifications previously achieved by Radici Yarn.

• High-Performance Solutions and Protection Effects

Huntsman Textile Effects, a global leader in innovative and sustainable textile dyes and protection effects, is bringing a complete suite of solutions for performance apparel, technical textiles and casual wear to Colombiatex de las Américas 2022 from January 25 to 27.

Sustainable solutions
Huntsman Textile Effects will showcase the latest addition to the third generation of its AVITERA® SE polyreactive dye range; it delivers brilliant bluish-red shades while reducing the water and energy required for production by up to 50% and increasing mill output by up to 25% or more. It also outperforms the best available dyeing technologies for cellulosic fibers and blends in terms of value by reducing recipe costs, minimizing processing costs and eliminating reprocessing.

ERIOPON® E3-SAVE is another next-generation water-saving innovation. An all-in-one textile auxiliary for polyester processing, it allows pre-scouring, dyeing and reduction clearing to be combined in a single bath and eliminates the need for anti-foaming products. This shortens processing time and saves water and energy.

rPET processing innovations
As leading brands begin to work towards a circular economy for textiles, mills are being asked to overcome challenges associated with transforming recycled polyester (rPET) into high-quality new textiles. Huntsman Textile Effects is presenting an end-to-end solution for achieving full whites and consistent shades on rPET with right-first-time quality. This eco-friendly rPET processing solution includes pre-treatment chemicals, fluorescent whitening agents, state-of-the-art washfast dyes, and finishing solutions for high-performance protection and comfort.

Washfast disperse dyes for polyester and man-made fibers
TERASIL® BLUE W is the latest addition to Huntsman’s TERASIL® W/WW range of washfast disperse dyes for polyester and man-made fibers and their blends. Crucially, it is not sensitive to reduction, leading to higher reproducibility, higher right first-time results and operational excellence. It also reduces overall water and energy consumption, as well as water effluent. TERASIL® BLUE W offers high build-up for deep blues that stay vibrant.

Next-generation odor control
In partnership with Sciessent, Huntsman Textile Effects presents antimicrobial and odor-control solutions to Colombiatex to enable mills to produce garments that smell fresh for longer and need less frequent washing. Featured is Sciessent’s new anti-odor technology - NOBO™. It is specifically designed to reduce odors in natural and synthetic fabrics; it can be incorporated into virtually any fabric. From base layer and activewear tops to socks and underwear to jeans and chinos. It offers a cost-effective way to upgrade everyday products and add value to your customers.

“Sustainability is becoming a priority for regulators in South America and around the world, and consumers are increasingly keen to make a difference by choosing green brands,” said Ben Powell, Commercial Director Americas, Huntsman Textile Effects. “Huntsman is redefining what’s possible to help textile and apparel companies make the shift to more environmentally sustainable operations while enhancing their competitiveness at the same time. Our innovations make it possible to benefit from efficiency gains and resource savings in the factory as you deliver products that stand out in the market.”

Sistema Moda Italia confirms its Innovation Area for the 34th edition of Milano Unica, an area which responds to the growing demand for innovation in products, processes and services able to give specific performances or made with innovative and sustainable systems. And right here we find Sitip’s technical fabrics for clothing, with the COSMOPOLITAN Fashion-tech fabrics collection, modern and comfortable, dedicated to contemporary urbanwear/sportswear style and which perfectly meets the new needs required by the market and by the final consumer: performance and design.

COSMOPOLITAN Fashion-tech is declined into urbanwear through the sartorial technical fabrics that the company has defined Techno Sartorial: a tailoring that combines flawless cuts with exceptional fabric performance.

For the production of contemporary urbanwear, thought for the city, Sitip showcases the man’s suit made of jacket+trousers in warp-knit Cosmopolitan Citylife fabric: bi-stretch nylon with UV protection (UPF 50+), quick drying, easy care and skin comfort. Highly performing, breathable, comfortable, insulating and with an exceptional fit: incredible elegance and comfort that enhance the contemporary urbanwear style.

For women, Sitip presents COSMOPOLITAN Fashiontech fabrics dedicated to athleisure, with leggings made - for the summer version - in Cosmopolitan London, a bi-stretch circular knitted fabric, no seethrough, breathable, comfortable on the skin with UV protection (UPF 50+), with easy care and perfect shape retention, and - for the winter version - in Cosmopolitan Paris GZ, a circular knitted fabric raised on the reverse side, with the same properties as the previous one and thermoregulation characteristics.

The Instinct fabric is available in the recycled and raised version NATIVE INSTINCT GZ: a GRS certified thermal fabric made with pre-consumer recycled yarns, bi-stretch, breathable, resistant to pilling, easy care and high comfort, ideal for sporty knitwear and urbanwear part of the NATIVE SUSTAINABLE TEXTILES family, the Sitip fabric collection produced with GRS certified recycled yarns and low environmental impact chemicals with a lower consumption of natural resources , able to respect the environmental and social criteria extended to all the stages of the production chain, including the traceability of raw materials. Sitip also operates in line with international certifications such as OEKO-TEX®, BLUESIGN®, GRS and adheres to the ZDHC gateway, adding to these an ISO 14001 environmental management system, which certifies the company’s commitment to reducing pollution risks.

Mit ihrer Frankfurt City Edition 2022 präsentierte sich die Neonyt-Konferenz Fashionsustain am 19. Januar 2022 in hybrider Form: Limitiert und unter strengen Hygienebedingungen live vor Ort oder im Livestream gab es Impuls-Insights, Panel Discussions und Fashion Deep-Dives zum Status Quo der Textil- und Modebranche. Mit dabei waren unter anderem der Grüne Knopf, Fond of, der German Design Council und Tchibo.

Unter dem Motto Change the set-up beleuchtete die Fashionsustain, das internationale und multidisziplinäre Konferenzformat der Neonyt, am 19. Januar 2022 im Rahmen der Frankfurt Fashion Week, wie die Textil- und Modebranche den laufenden Transformationsprozess bewältigen und sich für zuküftige Herausforderungen wappnen kann. Die Themen Konsumentenverhalten, unternehmerische Sorgfaltspflichten und Nachhaltigkeit am Point-of-Sale standen dabei im Fokus.

Change the Mindset – Änderung des Konsumverhaltens
Den Auftakt zur hybriden City Edition im Frankfurter Danzig am Platz machte Neurowissenschaftlerin Prof. Dr. Maren Urner mit einem Impulsvortrag zum Thema Change the Mindset. Im Zentrum stand dabei die sogenannte Attitude-Behaviour-Gap und wie wir diese überwinden können. Prof. Dr. Urner riet zu einem positiven Mindset und zitierte dabei den US-amerikanischen Psychotherapeuten Steve de Shazer: „Über Porbleme zu reden, kreiert Probleme, über Lösungen zu reden, kreiert Lösungen.“

Im anschließenden Deepdive reflektierte sie in einer Runde mit Karin Ziegler von Blutsgeschwister und Lutz Dietzold vom German Design Council, warum Menschen anders handeln als sie beabsichtigen und wie sich unsere eigene Haltung, und damit die Haltung der ganzen Branche, in Zukunft noch stärker in unserem Verhalten widerspiegeln kann. Zu der Frage, ob echte Veränderung vom Individuum oder dem System ausgehen sollte, sagte Prof. Dr. Urner: „Es braucht beides: Eine individuelle und eine systemische Veränderung. Aber die systemische Veränderung kann nur gelingen, wenn wir individuell anfangen. Denn das System sind wir Menschen.“

Change Responsibilities – Lieferketten der Zukunft
„Viele Unternehmen berichten, dass Maßnahmen wie die UN-Leitprinzipien ihnen helfen, sich nachhaltig zu positionieren, zum Beispiel in den Bereichen Risikoanalyse und Monitoring.“ sagte Christine Moser-Priewich vom Grünen Knopf in dessen Panel Discussion zu unternehmerischen Sorgfaltspflichten mit Axel Schröder der Tchibo GmbH und Hannes Weber von Fond of. Axel Schröder ergänzte: „Der Grüne Knopf war für uns eine gute Lernreise in Vorbereitung auf die anstehenden Lieferkettengesetze.“

Change the System – Revolution des Handels
„Konsumentinnen und Konsumenten mit nachhaltigen Absichten haben eine schwere Zeit“, sagte Christian Salewski vom Research-Start-up Flip. „Sie können oft nicht zwischen grünen Marketing-Kampagnen und ehrlichen Absichten unterscheiden.“ In seinem Insight-Talk illustrierte er, wie Flip Konsument*innen im undurchsichtigen Nachhaltigkeitsmarkt unterstützen und für mehr Transparenz sorgen möchte. Als Beispiel gab er Einblicke hinter die Kulissen der Sneakerjagd, eines der in der Branche meistdiskutierten Videos des vergangenen Jahres, in dem Flip gemeinsam mit NDR, Die Zeit und prominenten Persönlichkeiten aufdeckte, dass Sneaker nicht immer so recycelt werden wie von den dahinter stehenden Brands angegeben. „Aus der Politik und von Verbaucherschützerinnen und -schützern haben wir das Feedback erhalten, dass unsere Recherche ein wichtiger Impuls war, um wieder Schwung in das Kreislaufwirtschaftsgesetz zu bringen.“

Abgerundet wurde die Fashionsustain City Edition mit einer Panel Discussion zum Thema Nachhaltigkeit am Point-of-Sale. Tanja Kliewe-Meyer von Like a Bird, Marco Schütte der EK Service Group und Frederik Gottschling vom Hessischen Handelsverband diskutierten, wie der Handel als Wissensvermittler dazu beitragen kann, Verbraucher*innen zu sensibilisieren und was das für die Belebung von Innenstädten bedeuten kann. „Wichtig ist es,“ so Tanja Kliewe-Meyer, „Erfahrungswelten zu schaffen, um Nachhaltigkeit in die Städte zu bringen. Die Zeiten der Monoläden durch die jedes Stadtzentrum gleich aussieht, sind vorbei.“

Change the perspective – on- und offline
Teilnehmer*innen konnten das internationale Konferenzformat der Neonyt im Rahmen der Frankfurt Fashion Week live vor Ort und digital verfolgen. In Frankfurt dabei waren unter anderem Vertreter*innen von Condé Nast Germany, Deutscher Fachverlag und FAZ, Hohenstein und Rat für Formgebung. Den Livestream verfolgten neben internationalen Modeinstituten wie dem German Design Council auch Unternehmensvertreter*innen von Breuniger, C&A, Closed, Gerry Weber, Givenchy/LVMH, Hallhuber, Hessnatur und Kastener & Öhler sowie die Redaktionen von Fashion United, Luxiders, RTL, Spiegel Online und TextilWirtschaft.

Auf ihrer Fashion Installation brachte die Neonyt am Dienstagabend, den 18. Januar 2022, die Modebranche erstmalig während der Frankfurt Fashion Week in der Mainmetropole zusammen. Die Gäste wurden Teil einer exklusiven Präsentation sorgfältig kuratierter Multi-Brand-Looks – immer unter dem Zeichen der Nachhaltigkeit.

Ein gelungener Auftakt: Am Dienstag, den 18.01.2022, feierte die Neonyt, Community-Plattform für Mode, Nachhaltigkeit und Innovation, um 17:30 Uhr ihr Debüt in der neuen Homebase Frankfurt am Main nach zwei Jahren coronabedingter Pause. Im Zuge der Frankfurt Fashion Week (FFW) wurde das Atelier Lihotzky im Danzig am Platz im Frankfurter Ostend zur Bühne. Supported wurde das Event von der Naturkosmetik-Brand Dr. Hauschka. Rhein-Main Lokalkolorit: Fashion People und Nachhaltigkeitsprofis, Brancheninsider*innen sowie Stakeholder*innen aus Politik und Medien kamen unter den aktuell geltenden Corona-Regeln zusammen, um sich von den neusten Trends in Sachen nachhaltiger Mode inspirieren zu lassen und sich endlich wieder persönlich zu begegnen, auszutauschen und miteinander zu connecten. Independent- und Newcomer-Label trafen auf etablierte Marken und Designer*innen-Pieces, die an dreizehn Models in stylisch kuratierten Multi-Brand-Looks künstlerisch in Szene gesetzt wurden.

„Endlich wieder zusammenkommen, endlich wieder Sustainable Fashion live und in Farbe erleben – darauf haben wir lange gewartet. Und was soll ich sagen, unsere Erwartungen wurden übertroffen: die erste Neonyt Installation war ein voller Erfolg. Von den teilnehmenden Brands, über das künstlerische Konzept, das Publikum und unsere Location – es hat einfach alles gestimmt. Vor allem freue ich mich, dass wir der Branche nach einer langen Pause wieder einen Treffpunkt zum inspirieren und connecten bieten konnten, wenn auch in einem kleineren Rahmen“, sagt Bettina Bär, Show Director Neonyt. „Nach diesem Auftakt in unserem neuen Zuhause Frankfurt bin ich mir sicher: Das war ein guter Anfang. Im Sommer werden wir mit der Neonyt endlich in vollem Umfang ein wichtiges Zeichen für die Transformation der internationalen Modeindustrie aus unserer Heimatstadt senden – ich kann es kaum erwarten.“

Immer im Blick der Installation: die Fokusthemen Air, Water, Circularity und Social. Schon in den vergangenen Saisons haben Water & Air eine zentrale Bedeutung für die Neonyt gehabt. Darüber hinaus wurde Circularity als eines der Zukunftsthemen der Branche ausgewählt und mit Social ein besonderer Fokus auf die Menschen gelegt, die in den Wertschöpfungsketten arbeiten. Mehr als nur Fashion: Die Inhalte der Fashion Präsentation sind über die visuelle Komponente hinausgegangen, so wurde die künstlerische Inszenierung von Audio- und Soundaufnahmen zu Fakten und Fragen rund um Sustainable Fashion untermalt und mit großformatigen Hintergründen gestützt.