From the Sector

A wide range of new technologies will be demonstrated by Vandewiele at the ITMA 2019 textile machinery show in Barcelona from June 20-26, including the latest RCE2+ digital carpet weaving machine.

All Vandewiele technologies are now being equipped for machine-to-machine interaction and learning, as part of the company’s comprehensive TEXconnect programme.

Meeting new industry needs
As a leader in complete carpet manufacturing systems – including BCF extrusion lines, heat setting systems and carpet weaving and tufting machines – Vandewiele has rapidly responded to the evolving needs of the textile industry for smaller and customised production runs, the most challenging of designs, and faster and more sustainable manufacturing.

The company’s sensors, software programmes and servers have become increasingly sophisticated as part of the TEXconnect program, and the real-time data from different machines – across connected manufacturing sites and across different countries and even continents – can be collected and shared. Digital models of both machines and production processes can be created and analysed for the optimisation of production settings, to vastly improve scheduling and planning and also make considerable savings in raw materials and energy consumption.

Virtual and remote control now allows for the Big Data analysis that is propelling the industry forward and will pave the way for AI applications. For carpet manufacturers, all of this is leading to the creation of truly Smart Factories.

RCE2 carpet weaving
The new RCE2+ Rug and Carpet Expert weaving machine is a truly digital workhorse, with all yarns continuously controlled and measured and the difficult bobbin changes of the past completely eliminated. This is as a result of Vandewiele’s latest Fast Creel, with the feed and tension of each pile yarn controlled by individual servomotors.

The pile yarns are now fed directly into the machine without having to pass pile-stop motions, to both increase efficiency and eliminate any waste yarns, while achieving previously unreachable industrial speeds.

The filling enters the machine smoothly via the latest IRO X3 winders, heavy duty filling brakes with multi lamellas, an active yarn recuperator and a high speed weft mixer, where again, all tensions are set electronically. Vandewiele’s servo-driven heddle frames (Smart Frames) are meanwhile already well proven in the industry.

TEXconnect further provides readily-available data on all yarn consumption, tension and threading, and then will supply the predictive maintenance that is paving the way to self-learning carpet weaving machines.

All of this would be unnecessary, if it didn’t result in allowing manufacturers to make the highest quality carpets at the most economic prices ever, with savings on the highest-bulk pile yarns from the Vandewiele extrusion lines, reduced waste yarns in the creel and industrial production speeds that have never before been attained.

From 4 – 6 September, leading innovations and technologies from around the world will feature in the Shanghai New International Expo Centre for Cinte Techtextil China 2018. With a growing technical textile market in China and Asia, big industry names will come to showcase new products. The Belgium, Germany and Taiwan Pavilions are predicted to draw a crowd with their return, while the Czech Republic Pavilion makes its debut appearance.

Fresh innovation from the Taiwan Pavilion
The Taiwan Pavilion lives up to its reputation as one of the leading sources of industry innovation. Ten exhibitors in the Taiwan Pavilion will showcase a variety of innovations ideal for a number of industries. With advances in medical and hygiene product technologies, exhibitors Web-Pro Corporation will offer protective cover-all materials that resist pathogens and micro-organisms and multi-layered PE films for hygiene products, while Kae Hwa Industrial will introduce their developments in materials that protect against viruses. Four Elements Energy Biotechnology will showcase their multi-functional Masterbatch product, a unique FDA-qualified, anti-mildew and transparent plastic additive that repels bacteria.

Other exhibitors to watch out for in the Taiwan Pavilion include Ritex Machinery, who will display their Air Through machinery which can be applied to nonwoven fabrics for hygienic, medical and filtration uses. Everlight Chemical Industrial’s Evereco® adhesives introduce an eco-friendly solution with heat-resistance and other resilient properties. Also offering eco-friendly alternatives is TomLong Techstile and their TPU coated fabrics, ideal for waterproof and inflatable products.

Productivity and efficiency at the German Pavilion
Following high demand in the Chinese market, the German Pavilion returns with around 30 exhibitors, showcasing their expertise in efficiency in textile production. Highlights include Baumüller Nürnberg’s modular concepts and intelligent automations which allow flexible reactions to changeable market requirements. Edelmann Technology brings new high speed winder systems for increased production rates and new concepts for reducing contamination in products. ISRA Surface Vision will present 100% inline optical surface inspection methods for quality control and process optimisations. Another product to watch out for is Kufner’s xShield®, a lightweight, soft textile with 99% shielding efficiency against electromagnetic radiation.

Other big names in the German Pavilion include Autefa Solutions, Brückner Textile Technologies, Dornier Lindauer, IBENA, J.H. Ziegler, Kufner, Perlon and more.

Belgium Pavilion returns along with a Czech Republic debut
Organised by Fedustria (Belgian Textile, Woodworking and Furniture Industry Federation), the Belgium Pavilion will include textile recycling company Belrey Fibres, engineered fabrics by Pennel & Flipo for marine and rescue industries, as well as leading coating specialists Vetex who will feature a variety of functional tapes, and R&D institute Centexbel who carry out research projects across the entire textile and polymer production chain.

The new Czech Republic Pavilion organised by ATOK, the Association of Textile-Clothing–Leather Industry, will showcase three exhibitors who will provide solutions for technical yarn, fabric processing and nonwoven fabrics. These include: GF Machinery, showcasing R&D and production of special machines and lines for glass / basalt yarn and fabric processing; Retex’s nonwoven needle-punched and air laid textiles; and STAP, Europe’s biggest manufacturer of narrow fabrics.

The Cinte Techtextil China fair is recognised by European manufacturers as a gateway to the Asian market. With investment from China boosting the technical textile industry, and more Asian countries than ever developing their technical markets, Cinte Techtextil China 2018 is set to be a hub of business potential.

Exhibitors from over 30 countries participating at Kenya's Biggest Int'l. Multi-Sector Trade Exhibition

The largest international trade exhibition in Africa for multi-sector products, equipment and machinery will take place at KICC, Nairobi, Kenya from 04 - 06 September with record breaking numbers. Exhibitors and trade visitors are said to increase by 27% and 24% respectively at the 21st edition of the Kenya International Trade Exhibition (KITE). The exhibition has grown in stature from its inception 22 years ago, as the key networking and sourcing platform for the industries. As the largest event of its kind, it ensures direct access to over 150 exhibitors from 30 countries and more than 12,000 trade visitors.

With an amazing array of products and services from all over the world, it gives visitors the opportunity to source cutting edge products and services as well as learn about and discuss the latest market trends. There is no other related trade exhibition in East Africa that delivers the same quality, quantity and variety of buyers and distributors.

Concentrating on some of the largest growth categories within the multi sector industry, Kenya International Trade Exhibition (KITE) 2018 has five distinct sub categories, namely: FOODAGRO, MEDEXPO, PPPEXPO & INDUSMACH which will cover the food, hotel & agricultural sectors, medical & pharmaceuticals, plastic, printing & packaging sector, the industrial and finally the consumer sector. Being centrally located, Kenya emerges as one of the largest importers in Africa. Kenya also has the largest economy in east Africa and is a regional financial and transportation hub.

Exhibitor registration is open for Cinte Techtextil China, which will take place with an earlier date of 4 – 6 September this year. Asia’s largest biennial event for the entire technical textiles and nonwovens sector, the fair is held in a region that not only continues to grow strongly but is expected to do so for the foreseeable future, not least due to major government initiatives in China that are injecting billions of dollars of investment into the industry.

“It is due to the increasing opportunities in the Asian market that we are expecting more European exhibitors to feature at Cinte Techtextil China this year,” Ms Wendy Wen, Senior General Manager of Messe Frankfurt (HK) Ltd outlined. “As the fair attracts a diverse range of trade buyers, including from 12 different application areas such as Buildtech, Clothtech, Geotech, Medtech, Mobiltech and Protech, it is a unique opportunity within Asia for suppliers to meet with the entire industry and maximise the potential of their products across various end-uses and sectors.” While many new European companies are expected this year, some of the returning big brands already confirmed include Trützschler, Dilo and Barnet from Germany, Andritz from France, Stahl from the Netherlands, Itema from Italy and Picanol from Belgium.

Chinese and Asian technical textiles and nonwovens markets continue their upward trajectory
When it comes to technical textiles and nonwovens, the Asian region, and China in particular, is displaying impressive growth, which will remain the case in the coming years.

China overall

•  The total output of technical textiles and nonwoven products is estimated to reach over 22 million tons in 2020, accounting for 30% of global production, and double that of 2013.
•  In 2016, China’s technical textile exports were worth USD 23.61 billion. Nine major products surpassed USD 1.5 billion worth of exports each: medical & hygiene textiles, coated textiles, nonwovens, canvas & tarp textiles, ropes, synthetic leather substrates and package textiles.
• Growth will be seen especially in the following sectors in the coming five years               

                  Filtration & separation textiles
                  Medical & hygiene textiles
                  Geotechnical textil
                  Structural reinforcement textiles
                  Transportation textiles
                  Protective textiles

Nonwovens

• China accounted for 10.5% of global nonwovens imports in 2015.
• China alone will account for around 57% of the Asian consumption of nonwovens from 2016 to 2020.
• According to the China Nonwovens & Industrial Textiles Association (CNITA), the following nonwoven sectors will experience the highest growth in this period:

                 Environmental protection
                 Medical, healthcare and elderly care
                 Emergency services and public security
                 New-energy automotive
                ‘Belt and Road’ supporting industries

Man-made fibres

• China currently accounts for 65% of world market share of man-made fibres, with demand in the wider Asian region expected to remain strong in coming years thanks to growing populations and rising living standards in China and emerging Asian countries.
• The driving force is not only clothing, but also new applications such as the filtration, construction, protection and transportation industries.

Lectra brings together partnership schools and industry experts to discuss how changing professions
in fashion are impacting training programs

Lectra, the world leader in integrated technology solutions dedicated to industries using fabrics, leather,
technical textiles and composite materials, recently welcomed partners from the world of
education to the company’s Bordeaux-Cestas campus for its eighth education congress. The
event was dedicated to the mega trends shaping the fashion industry and impacting
professions from design to production.

Over fifty representatives from among the most important fashion schools in Germany, Canada, China,
USA, France, Hong Kong, Italy, The Netherlands, Poland, United Kingdom, Switzerland and Sweden, participated
in this biannual meeting between industry experts and teaching professionals.

Fashion professions are evolving as companies make their first steps towards Industry 4.0, adopting 3D
and rationalizing the lifecycle management for their collections thanks to PLM. Lectra’s congress enabled
schools to discuss the developing role of designers and patternmakers, and the new elements to be
integrated into training programs.

Lectra illustrated future changes through presentations on design, patternmaking, 3D prototyping, and PLM.
“It is fundamental to bring innovation experts in the industry together with fashion schools, because
students will drive the evolution of this industry,” stated Pascal Denizart, Managing Director of the Centre
européen des textiles innovants (CETI).

Working with schools to design courses which meet the needs of fashion companies has always been at
the heart of Lectra’s education program. During the event, the company presented collaborative
experiences between partner schools and fashion brands, such as the competitions organised by Lectra
with Missoni, Balenciaga, and Armani in Italy, as well as Peacebird in China and JC Penney in the United
States.

In the United Kingdom, Lectra collaborated with COS (H&M group) and the Arts University Bournemouth
(AUB) for a competition centred on the design of a collection with zero waste.
“The process was totally digital, from design to the creation of a virtual prototype in 3D. Our students learnt
to optimize each stage of the process. By leveraging the use of Kaledo®, Modaris® and Diamino®, the
collaborative work between AUB, COS and Lectra is exactly the type of project that enormously motivates
our students. Live briefs developed with leading fashion brands and Lectra offer excellent opportunities
which directly inform industry currency and student employability,” explained Penny Norman, a lecturer at
AUB.

The event also shone the spotlight on China and its major role in the evolution of the fashion industry.
Li Min, Vice-Dean of the fashion and design faculty at Donghua university in Shanghai spoke of the event,
organized by Lectra, which brought together major Chinese companies, experts, and representatives from
the biggest schools in China.

“Exchanges on the impact of the Made in China 2025 plan on the fashion industry can better prepare
students for tomorrow’s professions, where digital and automation will occupy a far more central position
than today,” testified Li Min.

"The fashion industry is evolving so fast that sharing insights and best practices with experts and other
fashion schools has become vital to ensure we offer the best learning experience and technology tools to
our students", said Dr. Trevor J. Little, Professor of Textile and Apparel, Technology and Management in
the College of Textiles at NC State University.

“Lectra’s eighth education congress confirms the company’s commitment to our partner schools. We
shared our analysis of the market, the digitalization of the eco-system, and how Industry 4.0 principles can
be applied to the fashion industry. We also discussed mass customization and the role of PLM. While these
are key subjects for our customers, many schools are only now approaching them. We are preparing
tomorrow, today: Lectra is supporting our customers, and schools to play an essential role,” concludes
Céline Choussy Bedouet, Chief Marketing and Communications Officer, Lectra.