From the Sector

Monterey Textiles developed ECO-FYRE, an innovative recycled aramid fabric designed for the gas and oil industry. This sustainable solution tackles the growing problem of uniform waste sent to landfills by recycling soiled garments back into fiber form. Blended with virgin aramids, the fabric delivers superior flash fire protection, color fastness, and comfort while supporting environmental responsibility. Extensive lab testing and wear trials confirmed the fabric’s performance in harsh conditions without sacrificing safety or durability. 

ECO-FYRE offers a closed-loop recycling model that reduces manufacturing waste, minimizes environmental impact, and supports companies focused on sustainability—delivering both protection for workers and meaningful progress for the planet. Moreover, the integration of this technology has also allowed for a more efficient production cycle, helping Monterey Textiles offer competitive pricing without compromising quality.

General Recycled® (GR) stated that its patented aramid recycling technology played a pivotal role in the development of Monterey Textiles' new Eco-Fyre® fabric, which was honored with the Innovation Award for Sustainability at the 2025 Network Association of Uniform Manufacturers and Distributors (NAUMD) annual conference.

"Monterey's success with Eco-Fyre® underscores the value and potential of our patented recycling process," said Ted Parker, President of General Recycled. "Partnering with Monterey and Filspec to bring this sustainable solution to market has been incredibly rewarding. This recognition highlights the growing industry demand for circular, closed-loop innovations in flame-resistant textiles."

The European Capital of Culture 2025, Chemnitz, opened its doors to textile designers, textile artists and experts from the fields of fashion, art and textiles: the Tour de LOOP on 26 and 27 May 2025 took participants on an exclusive professional tour of one of Europe's most traditional and innovative textile regions. 19 visitors from Europe explored Chemnitz and its textile region. They came from the Netherlands, Austria, the Czech Republic, Great Britain and Germany.

Once known as the ‘Saxon Manchester’, Chemnitz today inspires with sustainable textile production, digital textile design and artistic diversity. The two-day trip impressively combined the past, present and future of local textile production.

Exclusive guided tours focussing on textile history and textile technologies
To kick things off, a city centre tour including a playful exploration of the European Capital of Culture 2025 broke the ice. Special stops on the tour included the Esche LAB in Limbach-Oberfrohna on 26 May 2025 - a workshop for creative textile work with a focus on knitting, embroidery and ready-to-wear clothing - and the Sächsisches Textilforschungsinstitut e.V. (STFI) on 27 May 2025, which offers extensive opportunities for artistic textile projects and research collaborations.

The programme at the Esche Museum included a demonstration of historical knitting machines, a tour of the Fabric Visions special exhibition and a workshop in the ESCHE Lab. The ESCHE Lab was opened at the beginning of the year and has since been available as a makerspace for creative projects. At the STFI, visitors were given an insight into the technological possibilities of the Textile Lab Professional. In addition to surface technologies such as knitting, weaving, warp knitting, functionalisation and textile recycling, the tour led to the textile factory of the future, where research is being conducted into digitalisation in textile production. The Textile Lab Professional is a cooperation between the STFI and the ESCHE Lab and is open to creative minds with its expertise and diverse plant technology. The trip concluded with a workshop in the art collections, which focussed on the Schneeberger Geflecht exhibition.

European network
The workshops and live demonstrations provided insights into innovative techniques and offered starting points for artistic approaches. Through expert discussions and an open networking evening, the Tour de LOOP created an exchange with creatives, designers and scientists from Chemnitz and Europe. 

Tour de LOOP is an offer from the Makers, Business & Arts project of the European Capital of Culture Chemnitz 2025, the Esche Museum and the Sächsisches Textilforschungsinstitut e.V. (STFI).

Fibre and fabric production technologies – especially in the area of composite reinforcements – have played an as-yet largely unheralded role in the development of the UK’s Formula One industry, but the British Textile Machinery Association (BTMA) aims to change that.

Motorsport Valley
“If there’s one thing the UK does well, it’s Formula One, with seven of the ten F1 teams located within just an hour of each other in the midlands region known as Motorsport Valley,” explains BTMA CEO Jason Kent. “They are all linked to a national network of around 4,500 companies involved in a motorsport and high-performance engineering industry worth around £9 billion annually and employing 40,000 people. This network draws on the services of a significant number of our member companies.”

“With the exception of the engine, virtually every part of a Formula One racing car now starts from a textile, including the bodywork, the tyres and many of the latest fuel systems,” says Richard Kirkbright, project manager at Leeds-based Roaches International. “This has influenced developments in the broader automotive sector, in addition to the aerospace industry.”

Show cars and memorabilia
While best known as the developer of textile testing systems, Roaches has over the years also supplied advanced autoclaves to the UK’s composites industry, including a recent delivery to Northampton-based Memento Exclusives, a specialist in the production of show cars working directly with F1 and its leading teams.

Each major F1 team sponsor is supplied with one or two show cars for use at exhibitions and a wide range of other promotional activities arranged around the racing event calendar. These cars have no engine and their bodies may be made of fewer carbon fibre plies, but they are otherwise identical to the latest cars being raced by the F1 teams.

Memento Exclusives has its own in-house carbon fibre parts manufacturing facility and the integration of the Roaches autoclave has significantly expanded its capabilities in show car production.

Master bakers
“Composite materials undergo a metamorphosis in the autoclave which subjects them to both mechanical and chemical processes,” explains Richard Kirkbright. “Trapped air and volatiles are expelled and plies are consolidated under precise pressure. Heat cycles are then introduced, curing the resin systems and yielding flawlessly crafted components. Autoclave specialists are a little like master bakers, knowing exactly how to treat their ingredients at every stage of the process, to achieve the desired final product.”

“The Roaches autoclave now enables us to cure large components with full control and achieve a swift turnover of parts while ensuring the highest quality finish,” adds Terry Wasyliw, Head of Build for Memento Exclusives.

McLaren’s influence
Woking, UK-headquartered McLaren was the very first F1 team to introduce a car chassis manufactured entirely from carbon fibre composites back in 1981, setting the ball rolling for the creation of a completely new and global supply chain.

McLaren has this year unveiled a world-first in supercar engineering – aerospace-derived Automated Rapid Tape (ART) carbon fibre, developed at the dedicated McLaren Composites Technology Centre (MCTC) facility in Sheffield. This is being employed to create the active front wings of the W1 hypercar which has a starting price of $2.1 million.

A rear floor component was also developed for McLaren as part of the recently-completed £39.6 million ASCEND programme involving a range of UK partners, including BTMA member Cygnet Texkimp.

Handling, converting and decarbonisation
A wide range of handling and converting machines are supplied to the composites industry by Cygnet Texkimp, including bespoke creels, prepreg, coating, slitting and filament winding machines.

Its technologies are employed in the construction of composite components for aerospace and automotive, as well as in the production of tyre cord and more recently in the advanced construction of hydrogen storage vessels which are largely viewed as the future of F1 propulsion, along with advanced batteries for electric vehicles.

Cygnet Texkimp has been involved in the F1 supply chain for over 20 years and most carbon fibre used in the industry has been processed on one of its VHD creels. The company is also the largest independent manufacturer of prepreg machines in the world and is currently leading the design and build of the UK’s first carbon fibre research lines for a project led by NCC (National Composites Centre) to accelerate the development of more sustainable carbon fibres.

In addition, Cygnet is licensed to design and build the DEECOM® composite recycling system developed by new BTMA member Longworth Sustainable Recycling Technologies, the first of which was recently commissioned by the Henry Royce Institute in Manchester. DEECOM® is a zero emission, low carbon pressolysis solution using pressure and steam to reclaim pristine condition fibres and resin polymers frocm production waste and end of life composites.

“Decarbonisation is a major priority for manufacturers globally,” says Cygnet CEO Luke Vardy. “At Cygnet Texkimp, we’re developing the capability to process technical fibres in ways that enable lightweighting, hydrogen power and electrification, reduce waste and revolutionise the end-of-life management of composite materials and parts. In collaboration with our industry partners, we’re bringing to market some of the most innovative new fibre processing technologies ever developed to deliver real-world benefits that support the sustainability agenda.”

Prepregging
Another new BTMA member, Emerson & Renwick (E+R), a specialist in print, forming, vacuum and coating technologies, also supplies technology for the production of carbon fibre prepregs, which are integrated rolls of fabrics and resins.

Its most recent 1.7-metre-wide line supplied to a customer in Italy operates at speeds of 40+ metres per minute for web coatings or prepreg fibre and resin consolidation, or a combination of both processes. It is distinguished by an ultra precise three-roll reverse roll coater for the processing of high viscosity thermo-activated resins and enables the automatic changeover of sensitive woven fabric materials at zero tension, with three high precision calendaring nips with hot/cool plates. Multiple unwind and rewind systems for intermediate lamination steps include side loading and reliable lap splicing and zero speed splicing with a web accumulator for the main product rewind.
 
 E+R has also been part of a consortium working on the development of lithium-sulphur (Li-S) batteries within the £540 million UK Faraday Battery Challenge. Once commercially viable, Li-S batteries promise to provide relatively high energy density at low cost for sustainable electric vehicles of the future – inevitably starting with F1.

Strong links
“In addition to our powerful base of textile testing and control companies, many other BTMA members are working on further F1 and advanced composite projects,” says Jason Kent in conclusion. “We are also forging strong links with the UK’s key research hubs such as Sheffield University’s Advanced Manufacturing Research Centre, the Northwest Composites Centre in Manchester, the National Centre for Motorsport Engineering in Bolton and the National Composites Centre in Bristol.

“The BTMA recently became an associate member of Composites UK too, because this sector is the crucible of innovation for tomorrow’s textiles.”

Organized by İTKİB FuarcılıkA.Ş. in collaboration with the Istanbul Textile Exporters Association (İTHİB), Texhibition Istanbul 2025 once again proved itself as one of the leading international trade fairs for fabrics, yarns, and textile accessories. From March 5–7, 2025, the Istanbul Expo Center transformed into a dynamic meeting point for textile professionals worldwide presenting for fabrics, yarns, and textile accessories. More than 500 exhibitors presented their latest collections and technologies, 22.623 visitors from 106 countries—spanning Europe, North and South America, and Asia—seized the opportunity to connect with industry leaders and explore new business opportunities. European visitors have increased by 30 % compared to September 2024.

The denim sector established itself on its own stage in the Blue-Black Denim Hall 7,
Workshops, creative installations, and fashion presentations, such as the Blue Black Denim Show, made this section one of the most vibrant areas of the fair. Artistic and innovative denim collections showcased the latest developments in the denim industry, including metallic-shimmering fabrics and vintage-reworked denim.
Since the introduction of this segment, Texhibition Istanbul has recorded a significant increase in visitors from the EU, while demand for Turkish denim fabrics has grown considerably.

A central theme at Texhibition Istanbul 2025 was the sustainable transformation of the Turkish textile industry. More and more companies are embracing eco-friendly processes, energy-efficient production methods, and innovative recycling solutions.

Türkiye’s textile and apparel sector is a global leader with an export volume of $32.1 billion. Minister of Trade Ömer Bolat emphasized that Türkiye is among the world's top six textile exporters and the EU’s third-largest supplier. Texhibition Istanbul strengthens the industry by showcasing innovation and design expertise on a global scale. In response to rising costs and global competition, Türkiye successfully focuses on sustainability, technology, and market differentiation.

The undersigned PROs and business associations launched the Textile PRO Forum, a unique voluntary initiative designed to harmonise and share best practices for effective and efficient implementation of the Extended Producer Responsibility for textiles and footwear (Textiles EPR) across Europe.

As Europe prepares for the mandatory separate collection of textile waste and with the revision of the Waste Framework Directive entering its final stage, the EPR schemes have become a cornerstone of the European strategy for sustainability and circularity of textiles.

These EPR schemes and the related PROs will operate differently in each EU Member State, reflecting national legislation, market conditions, and infrastructure. While this diversity reflects local features, it also presents a challenge for efficiency and for businesses which will face the complexity of up to 27 different EPR models for textiles.

The Textile PRO Forum addresses this need by bringing together experienced PROs and national business associations engaged in the implementation of the Textile EPRs. Its mission is to foster collaboration, harmonization, and knowledge-sharing among the Textile EPR Producer Responsibility Organizations (PROs).

Initiated by Refashion, the first PRO for textiles, and by EURATEX, the European Textile and Apparel Confederation, the Textile PRO Forum is coordinated by EURATEX. The initial key activities include the Forum set up and the following strategic workstreams:

• Reduce administrative burden
• Harmonize approaches to implement the eco-modulation fees, set by legislation
• Supporting recycling
• Harmonise framework
• Set up, creation and expansion of PROs

List of the participating organizations

1. Asociación para la Gestión del Residuo Textil y Calzado
2. ATOK
3. Cobat Tessile
4. Comeos
5. Creamoda
6. Danish Fashion & Textile
7. Electrao
8. Erion Textiles
9. EURATEX
10. Fedustria
11. Finnish Textile & Fashion
12. Gesamtverband Textil- und Mode
13. Inretail
14. Modint
15. Reconomy / Redress
16. Recydata
17. Refashion
18. RETEX.Green
19. Retur
20. REFABRIK
21. Stichting Producentenorganisatie UPV Textiel
22. TEKO – Swedish Textile and Fashion Industries

Texcare International celebrated its comeback from 6 to 9 November with an exceptionally high level of international participation and top marks from the participants. 305 companies from 32 countries presented their innovations in automation and energy efficiency.

Over four days, the leading international trade fair for textile care presented innovations for laundries, dry cleaners and textile service companies with great success: 98 per cent of trade visitors were satisfied to extremely satisfied with how they achieved their goals for the trade fair; 52 per cent expect an improved industry economy. After eight years without Texcare due to the pandemic, the desire among exhibitors to exchange ideas and present innovations was palpable.

Industry celebrates its future potential
The industry is meeting the challenges of labour shortage and rising energy prices with a significant surge in innovation. The solutions are available, as demonstrated by the exhibitors with their machines, technologies and expertise. The leap towards robotisation was clearly visible at the stands. The circular economy was also in focus: many innovations showed how machine builders and textile manufacturers are working together to advance sustainability. Texcare provided the right impulse for companies in the textile care industry at the right time, enabling them to secure their successful market position by investing.

The partner industry associations of Texcare also draw a positive conclusion. Elgar Straub, CEO of VDMA Textile Care, Fabric and Leather Technologies, emphasises: “Expectations for Texcare International were very high after eight years without a trade fair, but they were even exceeded. I have rarely experienced such a good atmosphere at trade fairs in recent years. Furthermore, Texcare International was extremely well prepared by Messe Frankfurt, but the exhibitors also presented themselves to their global customers with exceptionally beautiful and informative stands. As expected, the topics that are driving the industry were hygiene, automation, digitalisation, logistics and AI. But my highlight of this fair was the truly excellent mood among visitors and exhibitors and the positive outlook for the future of textile care. Texcare International this year was simply a pleasure.”

Andreas Schumacher, General Manager of the German Textile Care Association, summarises: “There was a sense of a fresh start. You could feel that after eight long years, the exhibitors were eager to show their products and developments, and the visitors were excited about innovations. In particular, the topics of automation and digital solutions, as well as robotics, were the subject of much discussion, as many companies are facing a shortage of skilled workers. After the pandemic and the energy crisis, the discussions were once again characterised by a willingness to invest and a sense of optimism. Energy costs and corresponding opportunities for saving energy and other resources were also a key topic. Last but not least, companies in the industry are working to further improve their circular business models and to adapt to the upcoming regulations for the recycling of textiles.”

Europe’s textile sorting and recycling industry is currently experiencing an unprecedented crisis, even more significant than during the COVID-19 pandemic. The sector is under immense pressure due to several global disruptions, including the war in Ukraine, logistical challenges in Africa, and the rise of ultra-fast fashion.

As a result, there is an oversupply of used textiles and a sharp decline in demand from traditional export markets. The trade in used textiles between the EU and non-EU decreased from 464,993 tonnes in 2022 to 430,185 tonnes in 2023. Looking at Germany alone, the exports of used textiles to Ghana (one of Europe’s key export markets) have decreased from 7911.2 tonnes in 2020 to 4532.9 tonnes in 2023. Additionally, demand for recycled materials remains low: recycled cotton had an estimated production volume of 319 000 tonnes in 2023 (compared to 24.4 million tonnes of virgin cotton) globally.

Consequently, prices for second-hand textiles have plummeted, while the costs of collection, sorting, and recycling have skyrocketed. Since spring 2024, the prices for sorted second-hand garments no longer cover processing costs, leading to major cash flow problems for sorting operators. Warehouses are becoming overwhelmed, increasing the risk of textile waste being incinerated.

In a joint statement EuRIC Textiles and Municipal Waste Europe expressed their concerns about the development of Europe’s textiles sorting and recycling sector. They have clearly specified what support they expect from Brussel:

“We call on the EU to encourage Member States to lower VAT on textile repair, reuse, and recycling activities, within the existing VAT Directive framework, and explore the possibility of introducing a tax on new, petroleum-based materials. Such measures, if adopted at national levels, would incentivise the use of recycled materials and reduce the environmental impact of virgin textile production.

This situation is likely to raise processing costs for municipalities, potentially resulting in higher waste disposal fees for residents, with the fear that the textiles will be thrown in the residual waste instead. Downstream players in the recycling chain, such as tearing and spinning mills, are also feeling the strain, leading to significant staff cuts.

To avert widespread bankruptcies, immediate financial and legislative support is essential. Short-term financial incentives for EU companies that contribute significantly to a sustainable circular textile chain are needed to safeguard the industry from collapsing. Investment in recycling technologies and infrastructure, alongside targeted support for municipalities dealing with textile waste stagnation, is crucial. We urge the EU to facilitate public-private partnerships to foster innovation in textile recycling and to scale up recycling technologies. This will help increase Europe’s capacity to process textile waste sustainably and efficiently. A swift revision of the Waste Framework Directive (WFD) and rapid implementation of Extended Producer Responsibility (EPR) schemes are also imperative.

In the mid-term, efforts should focus on making the textiles reuse and recycling sector competitive, in line with Commission President Ursula Von der Leyen’s ambition for a competitive and strong circular economy (through a future Clean Industrial Deal and Circular Economy Act). To reach this ambition, the EU needs to increase demand for recycled textiles, expand recycling capacity, and promote the use of sustainable materials through upcoming ecodesign requirements. We call for the mandatory inclusion of a percentage of recycled textile content (most preferably from post-consumer textiles) in all new textile products placed on the EU market, with a clear trajectory for increasing this percentage over the coming years. Without urgent action, Europe risks undermining its climate goals and jeopardising the future of its textile sorting and recycling industry.”

With 42 exhibiting member companies, ITMA ASIA + CITME 2024 is once again marked by a strong presence of VDMA companies. They cover nearly all different machinery chapters with a focus on spinning and man-made fibers, nonwovens, weaving, braiding, knitting & warp knitting, finishing & dyeing as well as technologies for textile recycling and processing of recycled material.
In total, the German participation at the fair is the largest from outside China.

The VDMA team in Shanghai is staffed again with colleagues from the VDMA headquarters in Germany as well as from VDMA China. With these joined forces, the team is well prepared to support the exhibiting member companies on site.

Dr. Harald Weber, Managing Director VDMA Textile Machinery Association, summarised: “Although facing a difficult market situation, this year’s ITMA ASIA is an essential showcase for the member companies of the VDMA Textile Machinery Association. There is definitely no shortage of chances and opportunities in China and other Asian markets. The exhibiting members will demonstrate their smart technologies that can pave the way to a green textile production and are looking forward to welcoming numerous visitors from various countries to their booths in Shanghai.”

China is aiming at a green and low CO₂ development of its textile industry. At a press conference on the first day of ITMA ASIA + CITME, Georg Stausberg, member of the board of VDMA Textile Machinery and CEO of the Oerlikon Polymer Processing Solutions Division said: “Topics, such as energy efficiency and the careful use of resources have become increasingly important for Asian customers in recent years, not least due to stricter legal framework conditions. VDMA members and their technologies are the right partners on the road to a greener and low CO₂ textile production.”
 
Export performance
Already in 2023, the global textile machinery exports decreased by 18.6 % compared to 2022. This was a challenge all major textile machinery producing countries had to face. However, the German exports remained relatively strong and only declined by 3.4 % in 2023. 2024 did not see a change in the global textile industry and thus the German exports have now also dropped significantly. Between January and July 2024, German exports of textile machinery and accessories summed up to 1.2 billion € (2023: 1.6 billion €). The shipping to almost all major markets decreased between January and July: China: 242 million € (2023: 384 million €), Turkey: 140 million € (2023: 180 million €), USA: 118 million € (2023: 152 million €), India: 100 million € (2023: 153 million €).

Sales opportunities in Asia
An economic survey of VDMA in September, to which 20 textile machinery companies replied, reflects the global challenging situation. Around 36 % assessed their current business situation as satisfactory, 54 % said it was bad. Only very few companies expect the global situation to improve in the next six months.

However, looking at the sales opportunities by regions/countries in Asia, most of the responding companies expect a better business situation in the Asian markets except China in six months. The business situation is expected to be on a satisfactory level then. With regard to this, a presence at ITMA ASIA in Shanghai and next year in Singapore is important for VDMA members to continuously show their innovations and to keep contact with the customers in Asia.

Registration is open for RISE^® 2024 (Research, Innovation & Science for Engineered Fabrics). Industry leaders will convene to discover cutting-edge nonwoven research and advancements, October 1-2, James B. Hunt, Jr. Library, North Carolina State University, Raleigh, NC. The theme for this year’s event is “Sustainability Solutions: Manufacturing More with Less.”

The RISE program will focus on these key topics:

• Disruptive Innovation & Enabling Technology
• Advancements in Natural & Bio-Based Fibers
• Sustainability in Chemistry
• Energy Efficiencies in Machinery
• Advanced Recycling Techniques & Methods
• In the News: Legislation & Regulation

Prior to RISE, continuing the program begun last year, there will be complimentary webinars featuring technology advancements and innovations. More details and topics will be announced at a later date.

The program highlights for RISE include:

• RISE^® Innovation Award – three finalists will compete for the Award with the winner being announced Wednesday afternoon, October 2nd. Nominations may be submitted through July 29th via the INDA website: https://www.inda.org/awards/rise-innovation-award.html
• The Nonwovens Institute will host a tour of their $65 million-plus, 60,000 square-foot facilities featuring state-of-the-art equipment, pilot lines, and analytical laboratories on Tuesday, October 1st. An RSVP is required and space is limited.
• A Welcome Reception on Tuesday evening, October 1st, at the Lonnie Poole Golf Course.
• Graduate Student Poster session with their latest research during the Welcome Reception.
• New to RISE: Nonwoven Bonding Fundamentals course which will provide a detailed overview of the major fabric bonding processes used to make nonwovens. More details are available here: https://www.inda.org/training/advanced-training.php
• 18-hole Golf Tournament, Monday, September 30th, Lonnie Poole Golf Course, with a start time of 12 pm. Space is limited and registration is required.

ReHubs announces the election of its Board of Directors. The election came during the ReHubs Annual Event, this year hosted by Coleo in Barcelona, in which they presented their new Recycling Sorting Facility, prompted through their partnership with ReHubs.

The elected Board of Directors, comprising experienced and diverse industry leaders from ReHubs partner organisations, will support Executive Director Chris Deloof in developing ReHubs' capacity-building and knowledge-sharing projects. The Board includes; Acerina Trejo Machin (Resortecs), Alain Poincheval (Reju), Anna Pehrsson (TEXAID), Bouraoui Kechiche (DECATHLON), Carl Baekelandt (Concordia Textiles / PurFi), David Puyuelo Huguet (Coleo), Dirk Vantyghem (EURATEX), Félix Poza Peña (INDITEX), Mariska Boer (Boer Group), Outi Luukko (Rester), Véronique Allaire Spitzer (Refashion).

The two-day ReHubs Annual Event featured a dynamic program where ReHubs twenty-five partners to date came together to connect and strengthen relationships, fostering collaboration and the exchange of innovative ideas. Additionally, ReHubs partners received policy updates from EURATEX and their possible implications for the industry and engaged in a discussion with the European Investment Bank on their Venture Debt Program and their Advisory Services.

As hosts of this year’s Annual Event, Spain-based organisation Coleo provided an exclusive preview of their new Recycling Sorting Facility to all ReHubs partners. The pre-opening of Coleo’s innovative facility in Mataró was a highlight, showcasing their latest advancements in textile sorting and recycling.