From the Sector

Rajiv Sharma has been appointed as the new Chief Executive Officer (CEO) of Archroma with key responsibility for the Textile Effects business, effective October 1, 2024. Current Group CEO Mark Garrett will transition to the Archroma Board of Directors.

Rajiv Sharma comes to Archroma following a 14-year tenure with Coats Group plc, where he was Group Chief Executive for the last eight years. As head of the UK-listed company, which is the world leader in thread manufacturing and structural components for apparel and footwear, Mr. Sharma created a platform for profitable growth and shaped a company culture based on customer centricity, innovation, digitalization and sustainability.

In parallel with these leadership changes, Archroma’s Packaging Technologies business will be established as a focused business activity from October 1, 2024, with the aim of increasing its focus on the packaging business and accelerating its development. It will continue under the leadership of its CEO, Sameer Singla, who will report directly to the Archroma Board of Directors. Packaging Technologies has also delivered substantial growth with more dedicated leadership over the past two years and the organizational changes will help both Textile Effects and Packaging Technologies continue to focus on best serving their respective customers and markets.

A collaboration that unites Monforts’ dyeing and finishing equipment, BW Converting’s Baldwin TexCoat G4™ digital spray technology and Archroma’s chemistries towards sustainable solutions is charting the course for the future of sustainable textile finishing.

Together, the three companies will support dyeing and finishing manufacturers, a critical part of the textile supply chain, in their development projects, boosting the quality and performance of their finished products, while at the same time maximizing the productivity and resource utilization of the finishing application process.  

Kicking off the partnership in the second half of this year, Monforts will install BW Converting’s full-width Baldwin TexCoat digital spray unit on a stenter frame at its Advanced Technology Center (ATC) at its headquarters in Mönchengladbach, Germany.

“Our ATC already houses two full Montex stenter finishing lines engineered to accommodate an extremely diverse range of processes, in addition to a Thermex range for the continuous dyeing of denim and other woven fabrics, a full color kitchen and a number of lab-scale systems for smaller batch trials,” explained Monforts Junior Technologist Saskia Kuhlen. “It enables our customers to test their own textiles and technical fabrics under fully confidential, real production conditions and using the results from these trials we are also able to make recommendations for improving many fabric finishes. The new TexCoat installation will make an important contribution to what we can achieve.”
 
TexCoat G4 revolutionizes the traditional water- and energy-intensive pad-dry-cure finishing process by precisely applying chemistry including softeners, antimicrobials, durable water repellents, flame retardants, resins and most other water-based chemicals across the textile surface only where it is required, on one or both sides of the fabric. The system can therefore reduce water, chemistry and energy consumption by up to 50% compared to traditional pad application processes.

The TexCoat G4 installation brings together the surface functions, fabric transport and thermal processing technology of Monforts stenter frames with Archroma’s specialty chemicals, applied with TexCoat’s contactless precision, to achieve optimum absorption and maximum efficacy, exceeding the performance of traditional pad applications.

“Archroma’s commitment to advancing sustainability solutions for technical textiles has led to a pivotal partnership with Baldwin, where the benefits of contactless precision spray combined with our innovative solutions have helped textile manufacturers achieve greater energy and water savings,” said Michael Schuhmann, Global Marketing Segment Manager for Technical Textiles, Archroma Textile Effects. “We are thrilled to take the partnership to the next level with the integration of a renowned equipment expert. Together, we will bring the best of our expertise in sustainable technologies to our customers around the world.”

“Baldwin has enjoyed a great relationship with Monforts and Archroma over the last few years,” added Rick Stanford, Baldwin’s Vice-President of Business Development for Textiles “Individually, we are working hard to assist our customers to achieve their sustainability and environmental targets but this is the first time the three companies have committed to working together with a focus on bringing transformative change to the dyeing and finishing space. It will result in significantly lower energy, chemical and water consumption with increased productivity and higher quality.  We strongly believe that this partnership will be greater than the sum of its parts.”

Beyond textile finishing, Monforts, Baldwin and Archroma will work together to develop a versatile offering that will include coloration concepts and in the not-too-distant future the partners additionally plan to expand their collaboration to continuous spray dye applications developed by Baldwin.

Haelixa has partnered with Italian fashion brand OVS for the second consecutive year. This collaboration aims to mark and trace cotton grown in Italy, ensuring trust throughout the supply chain.

Haelixa has integrated its DNA markers into the existing operations for OVS's cotton. The cotton is grown in Italy and marked with the DNA markers at the gin, close to the farm. The fibers are tested during the entire manufacturing process, ensuring that the cotton used in this OVS collection is ethically and sustainably sourced. This partnership is a testament to their commitment to promoting responsible and transparent practices in the fashion industry, providing customers with the assurance of the cotton's origin.

Traceability has become crucial in the fashion industry, with consumers demanding more information about the products they purchase. By partnering with Haelixa, OVS continues to meet this demand and set a new standard for cotton in the industry. This alliance will benefit customers and the farmers in Italy, giving them fair recognition for their work.

Simone Colombo, Head of Corporate Sustainability, says, “In 2024, we have continued with Swiss DNA Traceability supplier Haelixa in marking and tracing our OVS Cotone Italiano for the second year. Our goal is to approach 5% of our cotton requirements from cultivation in Italy within a few years.”

The collaboration between Haelixa and OVS has boosted the transparency of their supply chain. With the help of traceability provided by Haelixa, OVS is working towards improving its products' social and environmental impacts. OVS is firmly committed to sustainable and ethical practices and aspires to enhance its operations yearly. The partnership with Haelixa is a testament to their dedication to improving traceability in the fashion industry.

Gerard Fres Ltd (GFL), a sweater manufacturer founded in France and based in Dhaka, Bangladesh, has adopted Pivot88, a TradeBeyond company, to optimize its quality inspection processes.

Established in 1997 and known for its focus on sustainability and ethical production, Gerard Fres has been a pioneer in the knitwear industry, specializing in pullovers and exporting around six million pieces annually to various countries including France, Germany, Belgium, Italy, Canada, Brazil, and Australia.

By incorporating Pivot88's technology, Gerard Fres aims to further its mission of ensuring supply chain efficiency from product design to end-consumer satisfaction, while maintaining quality and ethical and sustainable production principles.

Pivot88, known for its robust compliance, quality testing, and traceability solutions, will provide Gerard Fres with a platform that offers real-time oversight and comprehensive data analytics. This will enable Gerard Fres to conduct more effective and efficient quality inspections.

Indorama Ventures Public Company Limited (IVL) has achieved ISCC+ certification for three of its fiber manufacturing sites. In addition to one already ISCC+ certified fiber plant, this marks a significant milestone in the company's ongoing commitment to sustainability and circular economy practices. Across its entire business, a total of nine Indorama Ventures sites are now ISCC+ certified, offering a diverse range of sustainable products, including PTA, PET chips, fibers, and fabrics.

The newly certified high-performance fiber portfolio will serve customers who require technical yarns such as in the Mobility, Tire cords, Airbags, Industrial or Mechanical Rubber Goods sector. The new offerings include:

• Mass balanced (M.B.) polyamides PA6.6 and PA4.6 from the company’s sites in Obernburg (Germany) and Pizzighettone (Italy). Developed in collaboration with key partners, these products match the performance of standard polyamide yarns while reducing GHG emissions by approximately 55% at the polymer level.
• Bio-based high-tenacity PA4.10 (M.B.) yarn made in Obernburg (Germany) for tire and specialties applications. This 100% bio-content polymer, produced from bio-based Sebacic Acid and bio-based Di-Amino Butane (DAB) component via mass balancing, supports significant GHG emissions reduction due to the innovative raw material.
• Recycled PET yarns and tire cord fabric from Indorama Ventures’ site in Kaiping (China). These yarns and fabrics made from 100% recycled PET, represent the company’s efforts to drive the evolution towards circular practices and lower carbon products.

ISCC+ Certification
The ISCC+ (International Sustainability and Carbon Certification) is a globally recognized standard for the sustainable production of biomass, and bio-based products, including recycled content. This certification ensures that materials are sourced and processed responsibly, reducing the environmental impact and promoting a circular economy.

As Interfilière Paris is approaching, ROICA™ introduces its three partners that will exhibit at the fair focusing on intimate wear: Iluna Group, Innova Fabrics and Lauma Elastic.

Iluna Group
Iluna Group is specialized in the production of lingerie and fine fabrics. The company is known for its commitment to sustainability, using eco-high-tech materials and adopting responsible production practices. Its product line includes a wide range of lace, embroidery, and delicate fabrics.

Innova Fabrics
Innova Fabrics produces innovative and high-quality fabrics. It stands out for its ability to combine textile tradition with advanced technologies and offering a range of fabrics for various applications, as fashion, furnishings, and technical textiles.
I LOVE RF: the residual free (RF) line, aimed at reducing the impact of microplastics, is made with 84% Sensil Biocare polyamide and16% ROICA™ V550. PARIS SPECIAL V550: it weighs 180 g/m2, has a height of 160 cm and is composed of 86% TENCEL and 14% ROICA™ V550. RYON RF: part of the “residual free” (RF) line, the Ryon RF fabric is developed using Sensil Biocare polyamide and ROICA™ V550. This combination is designed to minimize the residual persistence of polyamide and elastomer in the environment.

Lauma Elastic
Lauma Elastic is a brand for quality textile and medical materials with a long heritage and constant innovation. Today Lauma is focused on innovation and committed to introducing environmentally friendly, new technologies into the textiles industry. The company presents its fabric 323309 with Tencel™ (84%) and ROICA™ V550 (16%), weight 165cm x 350g, primarily used for sports and yoga leggings for its characteristics of softness and durability.

Archroma, specialist in chemicals towards sustainable solutions, Kipaş Denim, a Turkish company with a focus on integrated textile production, and Jeanologia, a sustainable textile solutions company, are collaborating to pioneer a new denim finishing process for enhanced aesthetic appeal and greater sustainability.

Combining their advanced technologies, the three textile innovators are behind the launch of Kipaş Denim’s new Contra Denim concept – a breakthrough in denim dyeing and finishing that enables brands to create stunning and long-lasting distressed looks and designs effects, including intricate patterns, whiskering and fades, through cleaner processes that save water and energy and reduce greenhouse gas emissions.

Denim has traditionally been challenging to produce, especially for black and indigo fabric with a worn or distressed look, requiring significant water usage, harmful chemicals and intensive manual labor. The Contra Denim collection is laser- and laundry-friendly, with colors that are deep and durable. Stunning wash-down vintage effects and high contrasts are achieved via washing or laser techniques.

Contra Denim is based on Archroma’s DENIM HALO, a new approach to denim production that incorporates resource-saving pretreatment that includes DIRSOL® RD and dyeing processes to produce easy-wash laser-friendly denim. It delivers a substantially reduced environmental footprint compared to the industry-standard denim finishing process while reducing yarn shrinkage and improving garment tensile strength.

The Contra Denim’s vintage looks are achieved with advanced laser marking technology from Jeanologia. Thanks to the combination of Archroma and Jeanologia technologies, manual hand scraping or potassium permanganate spraying harmful for workers and the environment are completely eliminated.

Fernando Cardona, Brain Box Team Manager, Jeanologia, said: “As a purpose-driven textile technology company, we take pride in working with partners to accompany them through their transformational processes. We are delighted to work with industry leaders such as Archroma and Kipaş Denim, who are at the forefront of responsible denim production.”

Initially producing a ContraBlack Denim collection, Kipaş Denim has now extended the Contra line to classic indigo and other colors from the DIRESUL® RDT range.

The ContraBlack collection earned a Jeanologia Environmental Impact Measurement (EIM) score of 11 on stone wash versus the ring dyeing market standard score of 67. This confirms the low impact of the ContraBlack range in both water and energy consumption, chemical impact and workers’ health.

For the second year running, Global Standard is taking consumers #BehindTheSeams this September, highlighting the sustainable and social qualities of GOTS-certified products – from runway fashion to hygiene products and so much more in between. Building on the success of last year, #BehindTheSeams 2024 has expanded to take over the entire month, Sept. 2-30, with more education on the people and practices making sustainable textiles, plus giveaways planned each day.

Throughout September, Global Standard introduces daily giveaways on Instagram, featuring partnerships with GOTS-certified brands such as Frugi, FC St. Pauli, LangerChen, Natracare, Mandala, Dedicated, and more. Additionally, a giveaway will be hosted on behindtheseams.eco, where visitors can learn about sustainability by answering daily questions while earning entries. The grand prize is a sustainable trip to Paris. This includes train travel, a two-night stay at the eco-friendly Eden Lodge Paris and a private fitting for a custom GOTS-certified jacket by John Preston, the only brand offering made-to-measure GOTS-certified fashion.

#BehindTheSeams is also spotlighting "organic in-conversion" farming and urging brands to support farmers during the critical transition period from conventional to organic. In this campaign, GOTS has partnered with the Organic Cotton Accelerator, an organisation dedicated to supporting farmers throughout the cotton supply chain as they make the shift to and sustain organic practices. Together, GOTS and OCA want to send a message that brands can bolster the organic cotton supply by investing in and buying organic in-conversion cotton.

DyStar has published its Integrated Sustainability Report for FY2023/24. For the past 14 years, DyStar has formally reported on its sustainability performance in accordance with the Global Reporting Initiative (GRI) Standards. This report also adopts the Integrated Reporting <IR> framework, which outlines the company's environmental, social, and governance (ESG) practices through the lens of six major capitals.

DyStar has demonstrated the effectiveness of its strategy in the latest report. For instance, their efforts in implementing energy-efficient initiatives across its operations have started to yield credible results. DyStar’s Scope 1 and Scope 2 emissions totaled 42,084 tCO2e, representing a 67% decrease from 2011’s baseline year and a 26% decrease compared to FY2022. Scope 3 accounted for 8.2% of DyStar’s total emissions profile, with over 80% primarily stemming from the transportation of goods and services.

In terms of energy management, the Group has increased its use of renewable energy by 20%. Additionally, several energy conservation initiatives have been implemented as part of a concerted effort to reduce energy consumption globally.

Operationally, there have been several improvements to procedures aimed at boosting water efficiency and achieving cost savings at all manufacturing sites.

Wastewater discharge was reduced by 37%, improving the intensity level to 8.04 m³ per ton of production compared to 8.71 m³ per ton the previous year. This improvement is also partially due to some of their sites operating under a “Zero Liquid Discharge Scheme” mandated by local authorities.

Key highlights of FY2023 include:

• Participated at ITMA Milan, where DyStar introduced a new range of bio-based DyStar products, dyes and auxiliaries containing renewable feedstock, as well as the Eco-Advanced Indigo Dyeing process.
• Recognition by the Institute of Public & Environmental Affairs (IPE), achieving second place on IPE’s Green Supply Chain Corporate Information Transparency Index (CITI).
• Celebrating diversity and inclusivity through global campaigns.

Computerized textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Hong Kong and Chinese market subsidiary SHIMA SEIKI (HONG KONG) LTD., will exhibit at the 30th edition of the Intertextile Shanghai Apparel Fabrics show in Shanghai, China this month. It will exhibit as part of the newly established Digital Solutions Zone which allows visitors to capture various opportunities available as part of the digital revolution that is currently making waves in the apparel industry.

SHIMA SEIKI will be showing its APEXFiz® subscription-based design software which supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that eventually go to waste. The remarkable realism of textile simulation is achieved by using scanned data of actual yarn to virtually weave or knit, creating an image that resembles real fabric. These fabrics can be utilized in various 3D simulation software including APEXFiz® to create realistic product images. Should the design be approved for production, machine data can be generated to allow smooth communication for digitally bridging the gap between the studio and factory. APEXFiz® thereby helps to realize sustainability and digitally transform the fashion supply chain.

The product planning capability of APEXFiz® is enhanced by several web services featured as part of the SHIMA SEIKI Online Services (SHIMA online) web platform. These include SHIMA Datamall™ digital content web service that allows users to search, browse and purchase a variety of useful data for streamlining the planning and production of fashion items, as well as the yarnbank® digital yarn sourcing web service that offers digitized yarn data by yarn companies from around the world for download and use in virtual sampling.

Knitwear samples produced on the latest lineup of computerized flatbed knitting machines and exclusive to SHIMA SEIKI computerized knitting technology will also be on display, including WHOLEGARMENT® knitwear that can be produced in their entirety without linking or sewing, as well as hybrid knit-weave samples proposed as an alternative to wovens.