From the Sector

Sicomin supported the build of Dubai’s Museum of the Future and supplied its bio-based intumescent gelcoat as well as fire-retardant laminating resins for the production of over 200 double curved panels making up the interior of the Museum’s entrance lobby.

The Museum of the Future, a new addition to Dubai’s skyline by architects Killa Design, engineers Buro Happold and contractor BAM International, opened last week on 22nd February 2022 and features a large percentage of composite materials in the interior construction.

Advanced Fiberglass Industries (AFI) manufactured 230 double curved interior panels, a double-helix DNA structure staircase that scales the full seven levels of the museum and 228 GRP oval shaped light structures for the museums car parking area.

Adaptable mould technology from Danish company Adapa, was introduced by Advanced Fiberglass Industries, Dubai (AFI) to ensure that the interior panels could be delivered in line with the project schedule. As well as allowing each panel shape to be rapidly configured without the machining of traditional moulds, the adaptive mould technology massively reduced waste generated in the moulding process, contributing to the building’s low carbon LEED platinum credentials.

With a challenging structural and fire safety specification defined, Sicomin’s bio-based SGi128 intumescent gelcoat and SR1122 fire retardant laminating epoxy were chosen for the panels, an additional advantage being that in addition to high fire properties, SGi 128 is also formulated with over 30% carbon from renewable sources, reducing the final carbon footprint significantly.  

Sicomin worked alongside the panel manufacturer, providing technical support for the fire test panels and the initial Adapa moulding trials.

• Patterning from the cloud
• SwapKnit – KARL MAYER's first Smart Machine function revolutionizes the way of guide bar control

A view of machine data from anywhere and at any time, service support as if on site but from far away, patterning from the cloud: digitalization offers completely new possibilities in warp knitting, which KARL MAYER is using to offer its customers a wide range of advantages for their business. In doing so, the world market leader is pursuing a well thought-out strategy: coordinated innovation activities are being used above all to rethink aftersales support and machine maintenance, and to develop coordinated offers in three areas. These are Care Solutions, Digital Solutions and Smart Machine.

Smart Machine comprises special functions that are backed by KARL MAYER's expertise and enable customers to maximize their productivity. In addition, a previously unattainable reproducibility of quality is possible.

A first solution for this is SwapKnit. The new patterning concept manages completely without pattern discs, but still enables the high operating speeds typical of mechanical guide bar drives. The basis for this is the networking of the machine via the k.ey device with the KM.ON cloud.

• Speed of operation and pattern change
• Lapping procurement per individual purchase or flat rate
• Best article reproducibility

Further steps to follow
As the first Smart Machine offering, SwapKnit marks the start of digital innovations with which KARL MAYER offers its customers more benefits from its machines. Further innovations will follow.
"In our development activities, in addition to the important topics such as more speed and flexibility, we also have simplified handling and the possibilities of automation in mind. We want maximum efficiency with minimum operating effort," says Kay Hilbert.

• Konzentration auf profitable Umsatzbringer

Bei der Messe Frankfurt hofft man auf ein baldiges Abklingen der Pandemie, um wieder geschäftlich aktiv werden und Umsätze erzielen zu können.
Die Geschäftsführung der Messe Frankfurt sei entschlossen, das Unternehmen schnellstmöglich wieder auf den Wachstumspfad zurückzuführen. „Um dies zu erreichen, werden wir uns vollständig auf unsere profitablen Umsatzbringer konzentrieren, die wir fortan ohne weitere finanzielle Mittel unserer Gesellschafter oder anderer Dritter auf unserem Messegelände steuern und entwickeln können“, sagt Wolfgang Marzin, Vorsitzender der Geschäftsführung der Messe Frankfurt.
 
Dazu habe das Management eine Reihe von sich ergänzenden Maßnahmen umgesetzt, die in den Monaten des Geschäftsstillstands vorbereitet worden seien und sich auf das Portfolio der Veranstaltungen sowie ergänzende Dienstleistungen bezögen: Die Hypermotion wird in einer veränderten Form weitergeführt; die gesellschaftlich relevanten Themen moderner Mobilitätskonzepte werden als Konferenzthemen weiterentwickelt und leisten auch künftig einen wichtigen Beitrag zu einem gesellschaftlichen und fachlichen Diskurs.
 
Die Fachmesse Musikmesse Frankfurt wird nicht fortgesetzt. Die Gründe hierfür seien marktbedingt. Die Marktstruktur habe sich derart verändert, dass keine wirtschaftliche Perspektive für das Produkt mehr erwartet werden könne. Davon unberührt bliebe die erfolgreiche Music China, die einen erheblichen Wertbeitrag für das Unternehmen leistet.
 
„Die Konsumgütermessen wurden bereits unter dem Motto „Home of Consumer Goods“ zusammengefasst, ein Konzept, das national wie international auf Zustimmung und Interesse in den Märkten stößt“, so Detlef Braun, Geschäftsführer der Messe Frankfurt.
 
„Unser Gelände ist so entwickelt, dass wir bei Bedarf auch zwei oder mehr Veranstaltungen zeitgleich beherbergen können. Beginnend mit der Prolight + Sound stehen für die Messe Frankfurt für das Jahr 2022 allein in Frankfurt 135 Messen, Kongresse und Konzerte an“, ergänzt Uwe Behm, Geschäftsführer der Messe Frankfurt.
 
Mit den Entscheidungen zu den Portfoliobereinigungen sowie der Neuaufstellung beispielsweise der Medienservices des Unternehmens – verbunden mit einem deutlich erweiterten digitalen Angebot – könne sich die Messe Frankfurt vollständig auf ihre profitablen Umsatzbringer konzentrieren. Sie werde ihre digitalen Angebote forciert vermarkten, neue Gastveranstaltungen für Frankfurt gewinnen und sich den Zukunftsthemen Nachhaltigkeit und Digitalisierung widmen.

• Winners in Six Categories to be Announced at IDEA® 2022 in Miami Beach

Online voting for the IDEA® Achievement Awards representing the “best of the best” innovations in the global nonwovens and engineered fabrics industry in six categories will open on Feb. 28.

Industry professionals will have the opportunity to vote for the winners from the finalists and see award-winning achievements in person at IDEA® 2022, the World’s Preeminent Event for Nonwovens & Engineered Fabrics, March 28-31, at the Miami Beach Convention Center.

Presented by INDA, in partnership with Nonwovens Industry magazine, the awards recognize the leading introductions in equipment, raw materials, short-life, long-life and nonwovens products, and sustainability. To vote on the Nonwovens Industry website, visit: https://www.nonwovens-industry.com/idea-reg-achievement-awards

In addition, INDA will unveil the IDEA® 2022 Lifetime Achievement Award honoree and Nonwovens Industry will announce the IDEA® Entrepreneur Achievement Award recipient at the event.  

All of the winners will be announced on March 30 at a ceremony at IDEA® from 9:30 a.m. to 10:30 a.m. moderated by Dave Rousse, President, INDA and Karen, McIntyre, Editor, Nonwovens Industry.

The INDA Technical Advisory Board, consisting of technical professionals from member companies, has narrowed the competition from more than 100 online nominations to the following 18 finalists selected for their leading innovations since the last IDEA show in 2019.

The industry will have the chance to select their top choices from the three finalists in each of the following six categories through the online voting process:

IDEA® Equipment Achievement Award

• ESC-8 – Curt G. Joa, Inc.
  Imagine endless combinations of insert and chassis designs for adult incontinence production at the push of a button. With patent-pending ESC-8™ Electronic Size Change Technology, JOA has addressed the need for automated product size change. The release of this industry-leading, first-of-a-kind technology gives customers the flexibility to configure endless insert and chassis combinations while maintaining higher production speeds and minimizing raw material usage. The ESC-8™ can be integrated into new and existing machines.
   
• Elastic Thread Anchoring (ETA) Sonotrode – Herrmann Ultrasonics Inc.
  Elastics are an integral component to many hygiene products. Imagine a diaper or incontinence product that is reliable, adhesive-free and extremely soft. Herrmann Ultrasonics Elastic Thread Anchoring (ETA) Sonotrode technology provides just that, in an industry first, easy-to-use closed-loop feedback manufacturing solution. The fixation of the elastic threads is accomplished with ultrasonic energy that offers a wide process window, without the need for tool changeovers, at processing speeds above 2,000 ft./min.
   
• Doffer Airlay Card – Technoplants SRL
  With airlaying suction and a doffing system like traditional roller cards, the Doffer Airlay Card makes it possible to produce carded webs with doffer in thicknesses from 10 to 1.500 gsm. With top and bottom suction, it can produce a partly carded and partly airlaid web. This card can comb, separate and make parallel all types of natural, synthetic and regenerated fibers for applications including hygiene, filtration, medical and gradient acquisition distribution layer (ADL).

IDEA® Raw Material Achievement Award

• sero™ premium hemp fiber – Bast Fibre Technologies Inc.
  sero™ 100 percent premium hemp fibers are the result of years of the company’s top-to-bottom supply chain experience. BFT’s proprietary processing technology is employed to carefully clean, individualize, and soften bast fibers that meet stringent nonwoven technical standards and are plastic-free, tree-free, and compostable. sero™ fibers are a plug-and-play replacement for plastic fibers that run seamlessly on major nonwoven platforms without compromising production speeds, efficiency, or uniformity.
   
• ODOGard – Rem Brands, Inc.
  Rem Brands, Inc.’s patented ODOGard® technology is a revolutionary advancement in odor elimination. This next-generation odor elimination mechanism works by covalent molecular bonding to malodors. Malodors are permanently attached to the ODOGard® molecule, changing them into non-odorous molecules forever. ODOGard® can be impregnated into pulp fluff and other kinds of media. Whether  malodors come from the air or from hygiene products, ODOGard® has it covered.
   
• SharoWIPES™ – Sharon Laboratories
  SharoWIPES™ by Sharon Laboratories, Israel, is a technological breakthrough from in-depth scientific research addressing industry needs for more “clean label, non-irritating, eco-friendly” consumer wet wipes. With their unique anti-biofilm mechanism, SharoWIPES™ offer dual protection from microbial contamination of both the wet wipe formula, as well as the non-woven fabric. SharoWIPES™ preservation systems deliver broad-spectrum protection at low levels contributing to wet wipe brand equity with free from, microbiome friendly, vegan and biodegradable claims.
   

IDEA® Short-Life Product Achievement Award

• MDP™ – Dermasteel, Ltd.
  MDP™ presents a breakthrough approach to restoring the quality of life for men experiencing bladder leakage. MDP™ is a revolutionary nonwoven product for men coping with light urinary incontinence that is invisibly discreet, effective, comfortable, and reliable. It features Body ID Technology™ for customized adjustment, variable elasticity strapping, self-reflexive side panels for unimpeded breathability, form-fitting to the unique characteristics of each man’s anatomy, and the smallest carbon footprint of any comparable male incontinence option.
   
• Organic 2.0 – Ellepot A/S
  In young plant propagation, plastic products are used in large quantities. Ellepot’s new paper is a game-changer supporting plastic exit strategies. During six years in development, Ellepot and Ahlstrom-Munksjö partnered with OrganoClick, the developer of special binders using organocatalysis, a field of chemistry awarded the Nobel Prize in 2021. The product is approved for organic crops in Germany, the UK, Denmark, The Netherlands, Sweden and Canada and certified okay home compostable and biodegradable in soil.
   
• LifeSavers Wipes – LifeSavers LLC
  LifeSavers Wipes are personal hygiene wipes that change color if they detect abnormal health indicators in the urine. The launch product is a diabetic wipe, which will change color if there are abnormal levels of glucose in the urine. The wipes are therefore triple purposed as they assist with personal hygiene after urinating, act as an early warning system, and serve as an instant glucose monitor. UTI and kidney disease wipes are next in line.
   

IDEA® Long-Life Product Achievement Award

• Canopy Hero Pro – Canopy
  Today’s reusable respirators are uncomfortable, limit communication, and can lose effectiveness after cleaning. Disposable options pose similar issues and generate waste. Canopy® has created a next-generation, reusable respirator for healthcare workers that’s comfortable, easy to clean, exceeds federal safety standards, has a transparent front to allow for improved communication, costs less than disposables, and can help save 7,200 tons of waste daily. Its patented, transparent, fully mechanical filter helps protect those who protect us.
   
• Long-Life Cellulose-based Nonwovens for Higher Performance in Reusable Baby Diapers – Kelheim Fibres GmbH and Sumo Diapers
  Innovation exemplified: the trend-setting Sumo Baby Cloth Diaper shows how needle-punched/thermobonded nonwovens find their way into reusable diapers, thanks to Kelheim Fibres’ specialty viscose fibers with adjusted cross-sections (trilobal and hollow). This technology pushes liquid management capabilities and the absorbency of washable hygiene products to new levels, creating a unique duality of high-performance and high-sustainability credentials, and opening up new fields of application.
   
• Nanofiber Cabin Air Filter – MANN + HUMMEL GmbH
  MANN+HUMMEL has developed a hybrid media by combining electret-based spunbond and a pure mechanical filtration layer of ultrafine polymer fibers. The result: an outstanding separation of PM1 particles up to 95 percent, according to DIN EN ISO 16890. This technology enables stable filtration performance and long-term efficiency over the whole filter lifetime. The nanofiber layer can be combined with any cabin air filter media of the MANN+HUMMEL range, improving air quality in a vehicle’s cabin significantly.
   

IDEA® Sustainability Advancement Award

• Pureflow8 – In Flight Material Separator – Diaper Recycling Technology Pte. Ltd.
  New bolt-on additions to the company’s Generation 8 recycling platform guarantee increased performance in terms of material purity and work efficiency. While recovering up to 87 percent of diaper waste raw material’s financial investment, DRT pushes the boundaries further to meet sustainability targets and include active pulp scanning, fluidizing SAP re-gen technology, and gravimetric pulp refeed processes. DRT recognizes its teams and suppliers who have worked tremendously hard to complete this major milestone.
   
• Fitesa® 100 Percent BioBased Bico – Fitesa
  Fitesa® S Bico 100 percent BioBased PE/PLA is a technically sophisticated plant-sourced nonwoven that has been successfully applied in innovative baby diapers as topsheet, backsheet, and front ear components to deliver classic spunbond strength with good abrasion resistance and converting performance. It is responsibly sourced, PE soft, and sustainable, leaving a negative carbon footprint by reducing environmental CO2. It represents the next generation of hygienic nonwovens designed to make work easier and life better.
   
• Fiber-based Screw Caps – Glatfelter Corp. and Blue Ocean Closures
  Finally, an alternative to metal and plastic screw caps! Blue Ocean Closures partnered with Glatfelter and ALPLA to accelerate and produce sustainable and environmentally-friendly packaging solutions. The companies optimized their use of renewable and recyclable wood fibers and airlaid materials by creating paper-based screw caps that are durable, strong, and water-resistant. The method of proprietary vacuum press forming allows for low production cost and high scalability.
   

IDEA® Nonwoven Product Achievement Award

• Sontara® Silk – Glatfelter Corp.
  Sontara® Silk perfectly fits facial contour, is luxurious on the skin, and has a minimal environmental impact. When infused with lotion, these masks have enhanced elasticity, conform closely to the skin, and have excellent adhesion. Sontara® Silk has superior translucency and ensures even penetration of active ingredients onto the skin. Sontara® Silk fabric is manufactured with premium fibers derived from natural raw material. These sustainable materials allow the product to be biodegradable and compostable.
   
• HYDRASPUN® Aquaflo – Sustainable Nonwoven Substrates – Suominen Corporation
  Suominen’s latest moist tissue product, HYDRASPUN® Aquaflo achieves dry tissue dispersibility through a proprietary blend of 100 percent sustainable cellulosic materials, minimizing environmental impact. This flushable nonwoven has a premium hand feel for a luxurious consumer experience. In addition, it passes dispersibility standards set by INDA (GD4) and the International Water Services Flushability Group (IWSFG.) HYDRASPUN® Aquaflo is produced in Europe and North America and represents multi-year development and market insights to deliver a personal care product ideal for today’s consumer.
   
• LS SAF™ Nonwoven Fabrics –Technical Absorbents
  Technical Absorbents developed a new grade of Low Shrink (LS) superabsorbent fiber (SAFTM) for use within a new range of nonwovens that are more resistant to shrinkage. The new LS SAFTM fiber and resulting fabrics were developed in response to demand from the medical industry for a superabsorbent nonwoven suitable for use in advanced wound pad dressings. The new fiber was engineered to be capable of withstanding the moisture used in the EtO sterilization process.

Moving forward after this year, the IDEA® Achievement Award will be presented every two years under the new cycle announced for the event with the subsequent IDEA® taking place April 23-25, 2024.

Manufy, a marketplace for sustainable fashion production has reached its thousandth production request. The platform connects conscious brands with sustainable manufacturers in hopes to create a cleaner future for the clothing industry.

The right conditions
The start-up, which launched in december of 2020, has seen a sharp increase in production requests the last couple of months. With trade shows being cancelled due to covid, lots of manufacturers and brands are looking for new ways to do business. Going digital was one of the logical steps. “We’ve seen many users that were used to more traditional ways of working join Manufy,” says co-founder Michiel Dicker. “Some of them didn’t have a website, so our platform helps them become visible online.”

An increase was also noticed on the brand side of Manufy. With most new brands being digital natives that have a strong focus on sustainability, the platform helps them to get started.

One-stop-shop
The production requests being placed on the platform cover a wide range of garments. Hoodies and t-shirts are popular, but the Manufy team also sees lots of shoes, caps, bags, dresses, swimwear and lingerie requests coming in. “This sometimes leads us to having to find manufacturers specifically for the job, but it helps us to create a better user experience!” explains Dicker.

Manufy uses feedback from its users to keep improving the platform. Aside from finding new manufacturers to fill production requests the team has been working on a lot of new functionalities based on input from users. A new version of the platform will be released very soon. “With Manufy 2.0 it will become easier to organise your projects, place re-orders and have all your production details in one place. Manufy will be your one-stop-shop for all your sourcing needs!” says Dicker.

Kornit Digital Ltd. announced on 26th January the official opening of its new scalable, state-of-the-art ink manufacturing facility in Kiryat Gat, Israel.  

The modern, 11,000-square-meter facility incorporates advanced automation, sophisticated workflows, and innovative technologies for production optimization. The new high-volume production facility is expected to fulfill global demand for Kornit consumables for the next decade.

Recently completed at an estimated investment of $25 million USD, the facility was built in accordance with the highest quality, safety, and security standards, reflecting the Company’s commitment to environmental, social, and governance (ESG) targets embedded in Kornit Digital’s 2020 Impact Report.

“This is a key milestone in our journey to become a $1 billion company by 2026 and will ensure we can support the tremendous growth our customers are experiencing, for many years to come,” said Ronen Samuel, Kornit Digital’s Chief Executive Officer. “We are proud to lead the charge for a cleaner and more responsive textile industry as we continue to write the operating system for sustainable fashion and textiles on demand.”

HighRadius, Anbieter von KI-basierter Order-to-Cash-, Treasury-Management- und Record-to-Report-Software, verzeichnet ein beschleunigtes Wachstum in der EMEA-Region, das von innovativen Technologien und dem konsequenten Fokus auf der Wertschöpfung für seine Kunden getrieben wird. Seit dem Europastart hat das Unternehmen mehr als 300 Digitalisierungsprojekte in 37 Ländern durchgeführt und Niederlassungen in Paris und Amsterdam eröffnet, um sein schnelles Wachstum in der Region zu unterstützen. HighRadius hat zudem Treasury- und Record-to-Report-Funktionen zur Ergänzung seiner branchenführenden Order-to-Cash-Lösung entwickelt. Neue globale Partnerschaften mit Genpact, Deloitte, Ernst & Young und Accenture werden die Wertschöpfung für die HighRadius Kunden weiter steigern und die digitale Transformation in Shared-Services-Organisationen und im Office of the CFO beschleunigen.

Das Beratungs- und Marktforschungsunternehmen IDC wies auf der Pressekonferenz in Frankfurt darauf hin, wie wichtig es ist, bestehende Prozesse im Finanz- und Rechnungswesen weiterzuentwickeln. Dazu Marco Becker, Senior Consultant bei IDC: „Aufgrund der steigenden Komplexität von Einkaufsprozessen und digitalen Geschäftsmodellen wirken automatisierte, intelligente und agile Order-to-Cash-Prozesse nicht nur als Wettbewerbsvorteil, sondern entwickeln sich auch zu einer Notwendigkeit für die Zukunft.“ IDC hat HighRadius als „Leader“ in seinem IDC MarketScape für Software zur Automatisierung des Debitorenmanagements ausgezeichnet.

Bayer bestätigt den Nutzen, den die Implementierung der KI-gestützten Technologie von HighRadius auf seinen ERP-Systemen gebracht hat. „Autonomous Receivables von HighRadius stellt eine End-to-End-Plattform bereit, die die wichtigsten Debitorenprozesse miteinander verknüpft“, sagt Zahre Cinibulak, O2C GPO Financial Operations CH/PH. „Die Plattform kann unsere globalen Order-to-Cash-Prozesse über Länder- und Geschäftsbereichsgrenzen und über die gesamte ERP-Landschaft hinweg verarbeiten.“ Bayer hat HighRadius bereits in 12 Ländern erfolgreich implementiert.

International technology group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at IDEA 2022 in Miami, USA, from March 29 to 31. The broad ANDRITZ product portfolio covers nonwovens and textile production technologies such as air-through bonding, airlay, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, recycling, and natural fiber processing.

A special highlight for IDEA is the virtual booth called the “ANDRITZ Teleport”. For customers who cannot travel to Miami due to the travel restrictions, ANDRITZ offers the opportunity to enter this booth and discover technologies, obtain the latest marketing material and press information, and meet the ANDRITZ team.

See attached document for more information on product portfolio.

Wie so viele Ereignisse musste auch die Jubiläumsfeier der Deutschen Institute für Textil- und Faserforschung (DITF) verschoben werden. So waren es am 22.2.2022 100+1 Jahre Textilforschung, die gefeiert wurden. Unter dem Motto „Let’s celebrate the textile future“ hatten die DITF ins Haus der Wirtschaft in Stuttgart eingeladen.

Zu Beginn der Veranstaltung nahm der DITF-Jubiläumsfilm die Zuschauer mit auf eine Zeitreise und zeigte Impressionen von der Gründung des Deutschen Forschungsinstituts für Textilindustrie in Reutlingen-Stuttgart bis zu den heutigen Technika und Laboren des modernen Forschungszentrums in Denkendorf, wo sich ab den 70er-Jahren alle Forschungsbereiche zusammengefunden hatten: von der Chemie über den Maschinenbau, die Verfahrenstechnik zu den Wirtschaftswissenschaften.

Die Bedeutung der Denkendorfer Textilforschung für alle Zukunftsthemen unterstrichen die Wirtschaftsministerin des Landes Baden-Württemberg, Dr. Nicole Hoffmeister-Kraut und die Parlamentarische Staatsekretärin im Bundeswirtschaftsministerium, Dr. Franziska Brantner. Dr. Brantner lobte die DITF dafür, sich immer wieder neu zu erfinden und neu zu entdecken. Damit trage das Forschungszentrum wesentlich dazu bei, Digitalisierung und Klimaschutz zusammenzubringen.

Für die Festvorträge konnten Dr. Antje von Dewitz, VAUDE, Professor Klaus Müllen, Max-Planck-Institut für Polymerforschung, und Peter Dornier, Lindauer Dornier, gewonnen werden. Alle drei widmeten sich zentralen Zukunftsthemen wie Nachhaltigkeit und Digitalisierung. Dr. von Dewitz zeigte am Beispiel von VAUDE, dass Umwelt- und Klimaschutz den wirtschaftlichen Erfolg nicht bremsen, sondern für Wachstum sorgen können. Obwohl Textilunternehmen bisher nicht als umweltfreundlich gelten, haben sie großes Innovationspotenzial und können ganzheitlich Verantwortung übernehmen.

Im Anschluss konnten die Besucher durch eine Ausstellung bummeln, in der die zwölf Kompetenz- und Technologiezentren der DITF Beispiele ihrer Forschung zeigten.

Over 600 delegates from 58 countries subscribed to the latest VDMA textile machinery webinar on sustainable dyeing held on February 3rd, 2022 – a record since the monthly online series started in June 2020. The webinar, entitled ‘Resource-saving in Textile Processing – Continuous Dyeing and Washing’, involved the three companies Monforts, DyStar® and Goller.

In outlining the capabilities of Monforts Thermex hotflue lines for the Econtrol® continuous dyeing process, the company’s Textile Technologies Engineer Jonas Beisel observed that the current industry focus is very much on cleaner processes and products in accordance with the Corporate Social Responsibility (CSR) commitments of the major fashion brands, and with further regulations to be expected.

Cellulosics
Econtrol® is a continuous process for the dyeing of woven cellulosic fabrics that has already been well proven on the market, with over 150 Monforts Thermex lines already in operation at mills worldwide.

Reactive dyestuffs are fixed into the fabric in a one-step dyeing and drying process with a controlled combination of steam and air. The entire pad-dry process takes just two-to-three minutes at a temperature of between 120-130°C and a relative humidity volume of 25-30%.

Benefits
The Econtrol® pad-dry process has a number of immediate benefits. Compared to the common pad-dry-pad-steam process, no salt is used and no steamer is required for a separate fixation step.

Compared to the pad-dry-thermofix process, no urea is used and no smoke or deposits are generated, and unlike with the cold pad batch process, direct feedback of the dyeing results ensures no batching time is necessary and guarantees good reproducibility from the lab to bulk production.

Complementary services and systems
Complementing the Monforts presentation during the webinar, Bertram Seuthe, Global Business Development Manager at DyStar, outlined the importance of specific Levafix® /Remazol® reactive dyes and Dianix® disperse dyes for sustainable dyeing processes such as Econtrol®, Cadira® Continuous and CPB knit. In these processes Sera® auxiliaries are also employed for optimised wash-off results.

Guido Seiler, Area Sales Manager at Fong's Europe, also introduced the latest developments of the Goller brand for the washing process, which can reduce water consumption by between 10 to 20%, as well as reductions in both heating energy and waste generation, depending on the specific fabric construction and required shade.