From the Sector

Mit ihren Forschungsergebnissen zur Herstellung von Kohlenstofffasern aus Holz bewarben sich die DITF erfolgreich um den ersten Preis der „Cellulose Fibre Innovation of the Year“. Nominiert wurden die DITF im Rahmen der „International Conference on Cellulose Fibres 2022“, die vom 2. bis 3. Januar in Köln stattgefunden hat.

Zum zweiten Mal kürte das nova-Institut für Ökologie und Innovation im Rahmen der „International Conference on Cellulose Fibres 2022“ herausragende wissenschaftliche Forschung, die nachhaltige Lösungen für die Wertschöpfungskette von Zellulosefasern liefert. Die DITF Denkendorf präsentierten sich mit dem Thema „Kohlenstofffasern aus Holz“ inmitten eines aktuellen Forschungsfeldes, das ressourcenschonende Alternativen zu Fasern auf fossiler Basis liefert.

Das Kompetenzzentrum Biopolymerwerkstoffe der DITF Denkendorf erhielt bei der Nominierung den ersten Platz mit der Präsentation von Kohlenstofffasern (Carbonfasern), die in einem neuartigen und nachhaltigen Verfahren aus dem Rohstoff Holz gewonnen werden. Die HighPerCellCarbon®-Technologie beschreibt ein patentiertes Verfahren, das unter der Federführung von Dr. Frank Hermanutz weiterentwickelt worden ist: In Folge dessen können in einem nachhaltigen und besonders umweltschonenden Prozess Carbonfasern auf der Basis von Biopolymeren erzeugt werden.

Das HighPerCellCarbon®-Verfahren umfasst das Nassspinnen von Zellulosefasern unter Verwendung ionischer Flüssigkeiten (IL) als Direktlösungsmittel. Das Filamentspinnverfahren stellt den zentralen technischen Teil. Es erfolgt in einem umweltfreundlichen und geschlossenen System. Das Lösungsmittel (IL) wird dabei vollständig rezykliert. Die auf diesem Wege erzeugten Zellulosefasern werden in einem weiteren Entwicklungsschritt durch einen Niederdruck-Stabilisierungsprozess direkt in Carbonfasern umgewandelt, gefolgt von einem geeigneten Carbonisierungsprozess. Während des gesamten Verfahrensablaufs entstehen keine Abgase oder giftigen Nebenprodukte.

Neben der Rezyklierfähigkeit des verwendeten Lösungsmittels steht besonders die Verwendung des Rohstoffs Holz für Ressourcenschutz. Erdölbasierte Ausgangsstoffe, die üblicherweise in der industriellen Herstellung von Carbonfasern Verwendung finden, werden durch nachwachsende Biopolymere substituiert.

For the second time in a row, the speciality viscose fibre manufacturer Kelheim Fibres was awarded a place on the podium at the Cellulose Fibre of the Year Awards. The concept for sustainable menstrual underwear made from Kelheim’s functionalised speciality fibres achieved third place. Kelheim Fibres thus emerges from the competition as the most innovative fibre manufacturer.

Project manager New Business Development Natalie Wunder presented the promising concept from Kelheim at the International Conference on Cellulose Fibres: "We have been able to use our experience as a long-established supplier for the tampon industry to develop further sustainable solutions in the feminine hygiene sector, in this case reusable menstrual underwear. As an innovation pioneer, we are thus helping to break the taboos that surround the topic of menstruation. We offer women the choice between different environmentally friendly products which also offer high levels of performance - depending on what fits their lifestyle."

For the next step, the commercialisation of the concept, Dr Marina Crnoja-Cosic, Director New Business Development at Kelheim Fibres, puts her trust in the proven open innovation approach: "We want to bring partners from the entire value chain together. By bringing in our joint expertise, we can significantly accelerate the path from idea to finished product in the market. At the same time, through open dialogue, we ensure that the concept works seamlessly from fibre through processing to the final product.

Hologenix® is pleased to announce that its newest innovation – pure white CELLIANT® – is a Top Ten winner in the Fibers & Insulation Category of ISPO Textrends Fall/Winter 2023/24. Twice a year, ISPO recognizes innovative fabrics and components that are used to manufacture sports apparel. It’s no surprise that this innovation, whereby CELLIANT infrared technology can be embedded in fibers and for those fibers to be pure white, has achieved this honor. Pure white expands the potential applications of CELLIANT to crisp white performance and athleisure apparel, athletic uniforms and jerseys, towels, bedding, baby clothes, medical apparel and more, while maintaining its well-known wellness benefits. Pure white is the foundation that makes delicate pastel fabrics, as well as any color, possible.

Pure white CELLIANT still captures and converts body heat into infrared energy, increasing local circulation, aiding in temperature regulation and promoting stronger performance, faster recovery and better sleep. Pure white CELLIANT is also still made from ethically sourced minerals from the earth and is available in nylon, polyester and recycled polyester fibers, while retaining the natural characteristics of the polymer.

This award follows on the heels of the 2022/23 ISPO Textrends Awards finalist selection of CELLIANT viscose in the Fibers and Insulations category, which features CELLIANT embedded into plant-based fibers.  “We are honored to achieve this recognition from ISPO for our pure white CELLIANT,” said Courtney OKeefe, Chief Supply Chain Officer for Hologenix. “This new formulation took years of work to achieve and is a testament to the dedication and talent of our global research team. We are also very proud to be able to state that we now have two ISPO-recognized fibers.”

• Amtsgericht genehmigt Antrag der Geschäftsführung der Cordenka GmbH & Co. KG
• andere Gesellschaften der Cordenka-Gruppe umfasst das Schutzschirmverfahren nicht
• Geschäftsbetrieb und Produktion laufen ohne Einschränkungen weiter – Löhne und Gehälter der rund 600 Mitarbeiterinnen und Mitarbeiter sind gesichert+

Cordenka, einer der führenden Hersteller von technischem Rayon, nutzt die Möglichkeiten eines Schutzschirmverfahrens, um sich neu aufzustellen. Die Geschäftsführung der Cordenka GmbH & Co. KG hat am 19. Januar 2022 einen entsprechenden Antrag beim zuständigen Amtsgericht in Aschaffenburg gestellt. Diesen Antrag hat das Gericht am 20. Januar 2022 genehmigt. Andere Gesellschaften als die Cordenka GmbH & Co. KG umfasst das Schutzschirmverfahren nicht.

Der Geschäftsbetrieb und die Produktion des Unternehmens mit Sitz im Industrie Center Obernburg am Main, dem größten Chemiefaserstandort Westeuropas, läuft ohne Einschränkungen weiter. „Alle Aufträge werden wie geplant bearbeitet, produziert und geliefert. Unsere Kunden erhalten weiterhin die qualitativ hochwertigen Produkte, die sie von uns kennen“, sagt Karl Hammer, der CEO von Cordenka. „Unser Gesellschafter, der chinesische Private Equity-Fonds Beautiful Mind Capital, hat uns versichert, dass er die Neuaufstellung mittragen wird und langfristig zu Cordenka steht.“
Das Hauptprodukt von Cordenka ist Cordenka® Rayon, eine hochfeste Faser auf Cellulosebasis, die hauptsächlich als Verstärkungsmaterial in Hochleistungsreifen und daneben in mechanischen Gummiwaren, Verbundwerkstoffen und Agraranwendungen eingesetzt wird.

„Die wirtschaftlichen Auswirkungen der Corona-Pandemie ebenso wie die explodierenden Energiekosten – insbesondere die Gaspreise, aber auch Abgaben für das EEG und CO2-Zertifikate – und gleichzeitig die weltweiten Lieferkettenprobleme sind auch an uns nicht spurlos vorübergegangen. Sie sorgen zudem dafür, dass die großen Automobilhersteller aktuell deutlich weniger Fahrzeuge herstellen als normal. Und weniger Autos bedeuten natürlich auch weniger Reifen“, sagt Karl Hammer. „Als führender Zulieferer für die weltweit größten Hersteller von Reifen sind wir daher von der generellen Krise in der Automobilbranche stark betroffen, auch wenn wir zunehmend auch in anderen Branchen Kunden gewinnen. Wir haben schon früh damit begonnen, unsere Produktionskapazitäten und -prozesse an die veränderten Rahmenbedingungen anzupassen und machen nun bei unserer Neuaufstellung den nächsten Schritt.“

Ziel ist es, das Schutzschirmverfahren zügig mit einem Sanierungsplan abzuschließen. Diesen wird die Geschäftsführung mit Sanierungsexperten von Schultze & Braun innerhalb der nächsten drei Monate erarbeiten und dem Gericht vorlegen. Die Löhne und Gehälter der rund 600 Mitarbeiterinnen und Mitarbeiter sind gesichert.

Sappi, a leading provider of sustainable woodfibre-based packaging materials, is expanding production of its successful Fusion Topliner grade to its flagship mill in Gratkorn, Austria. The Fusion Topliner – a white virgin fibre liner for high-quality corrugated packaging – will also continue to be manufactured at Sappi’s Ehingen mill in Germany. With this project, Sappi isn’t just expanding its production capacity in the corrugated board business. By offering the same product quality from both mills, Sappi is bringing production closer to its customers – to guarantee a sustainable and short supply chain in the heart of Europe.

• Sappi’s Fusion Topliner virgin fibre liner strengthens brand image and impact, and demand continues to grow
• Capacities are now being expanded through significant investment at Gratkorn mill, Austria
• Volumes will be enlarged in the next months to ensure reliable customer supply

Just a decade ago, there were only two options on the market for coated white corrugated liners: either kraft liner made from high-quality raw materials and with a very low recycled content, or test liner, which consists almost exclusively of recycled paper. As an alternative, Sappi developed its Fusion Topliner, now the most widely used corrugated liner made from pure virgin fibre. It is recommended for applications such as premium quality consumer goods packaging and POS displays – where high visual impact and differentiation are key. The product also stands out with exceptional strength and versatility.

Sappi’s Fusion Topliner has been successful on the market for many years. Demand for the product has continued to grow, due to its exceptional characteristics for print quality and finishing. Production is now being expanded from the German mill in Ehingen to include Sappi’s flagship mill in Gratkorn. The available capacities are now being expanded to include the production of Fusion Topliner in addition to existing graphic papers. Volume availability will be increased month by month to support the expected growth of our customers, and to satisfy large requirements in the corrugated board business.

International technology group ANDRITZ has received an order from the Uzbek cotton spinning specialist Texygen Textile LLC to supply a complete neXline spunlace line. Start-up is scheduled for the first quarter of 2023.

This will be the first spunlace line ever installed in Uzbekistan. The equipment will process high-quality cotton fibers in a fully integrated production line, from bleaching to winding. With this new line, Texygen Textile LLC will be able to produce top-class spunlace wipes made of 100% cotton, thus opening up new market opportunities.

The ANDRITZ equipment will minimize fiber loss and enable Texygen to produce a high-end spunlace fabric that will allow the company to serve the international medical industry with spunlace wipes.

Established in 2010, Texygen is a frontrunner in the Uzbekistan textile industry, especially in cotton spinning. The company has its headquarters in Tashkent, Uzbekistan.

• Sommerausgabe einmalig vom 21. – 24. Juni 2022

Die Heimtextil findet 2022 einmalig als Summer Special parallel zum Messeduo Techtextil und Texprocess statt. Die Entscheidung für die Sommerausgabe sei die Antwort auf das eindeutige Votum der Wohn- und Objekttextilbranche, die sich noch in diesem Jahr einen Re-Start für persönliche Geschäftsbegegnungen wünsche, so die Messeveranstalter. Aussteller und Einkäufer*innen profitierten von wertvollen Synergieeffekten zwischen den drei internationalen Messeformaten.

Strict protective measures will make the industry meeting possible at the International Conference on Cellulose Fibres in Cologne on February 2 and 3, 2022. The latest innovations will be shocased: from hygiene and textiles to non-wovens and carbon fibre alternatives to lightweight construction applications. Online participation is also possible.

Cellulose fibres show an increasingly expanding wide range of applications, while at the same time markets are driven by technological developments and political framework conditions, especially bans and restrictions on plastics and increasing sustainability requirements. The conference provides rich information on opportunities for cellulose fibres through policy assessment, a session on sustainability, recycling and alternative feedstocks as well as latest development in pulp, cellulose fibres and yarns. This includes application such as non-wovens, packaging and composites.

Live at the conference, host nova-Institute and sponsor GIG Karasek GmbH will grand the “Cellulose Fibre Innovation of the Year” award to one of six highly interesting products, ranging from cellulose made of orange and wood pulp to a novel technology for cellulose fibre production. The presentations, election of the winner by the conference audience and the award ceremony will take place on the first day of the conference.

The conference sessions reflect the current topics of industry and research. “Strategies and Market Trends” provides an overview of the rapid development of cellulose fibres and their technological progress across the fibre market. An analysis of the key cost components of these fibres to benchmark against current cost levels will highlight future opportunities and challenges for novel textile fibres. The session will conclude with an overview of the industry's recent strategies to defossilize the fibre market.

The session “New Opportunities for Cellulose Fibres in Replacing Plastics”, focusses on questions such as: “What impact does the ban on plastics in single-use products have on the industry?” and “What are the latest regulatory issues and policy opportunities for cellulose fibres?”. This part of the conference presents new opportunities for the replacement of fossil-based insulating materials with cellulose-based technologies suitable for use in a variety of applications, from aerospace to mobility and construction.
Institutefor Ecology and Innovation

“Sustainability and Circular Economy” highlights crucial issues with regard to the overall goal of keeping the environmental impact of cellulose fibres low. A core theme of the session is the responsible use of wood and forests. With this objective, the five speakers discuss the importance of circular concepts for cellulose feedstocks. Exciting insights into the important “Hot Button Report” are offered by Canopy. The “Hot Button” report enables the producers of cellulose fibres to better understand the impact their raw materials have on forests and the climate development worldwide.

The full conference programme is available at www.cellulose-fibres.eu/program.

Indorama Ventures Public Company Limited (IVL), a global sustainable chemical company, has been recognized as an “Achiever” in the Global Children's Rights and Business 2021 benchmark by the Global Child Forum. The company has been ranked 7th out of 28 global chemical companies and is the only Southeast Asia-based company included in the Basic Materials category this year.

This recognition demonstrates IVL's commitment to supporting children's rights and child-friendly business practices in the workplace, marketplace, and community and environment by adopting Children's Rights and Business Principles (CRBP) of UNICEF. The company has a wide range of initiatives that ensure children’s rights, in line with the UN Sustainable Development Goals (SDGs) of good health and well-being, quality education, gender equality, clean water and sanitation, and decent work and economic growth.

Chief among IVL’s contributions to children’s rights is the Recycling Education program for the younger generation. The program aims at creating awareness and providing knowledge about recycling and waste separation, in which everyone can take part. By supporting youth as a priority, the program aims to educate future business and community leaders how to lead their organizations, communities, and other consumers in doing the right thing to protect our environment. During the past few years, the program has educated almost 50,000 people of which are students from more than 100 schools. Initiated in Thailand, IVL is now expanding the Recycling Education where it operates globally.

The State of Children's Rights and Business 2021 benchmark report is produced by the Global Child Forum, a leading children’s rights organization, and the Boston Consulting Group by surveying 832 large global companies in nine industries and assessing 27 standardized metrics from its Code of Conduct. This report focuses on the rights of children along with sustainability supervision based on publicly available information.

At Pitti Uomo, Bemberg™ by Asahi Kasei celebrates the new year exploring the company’s 90 years anniversary and journey. In Florence, Bemberg™ past and present are linked by style: on display are key historic garments worn by icons such as J.F. Kennedy belonging to historic Roman Sartoria Litrico together with Bemberg ™ new visionary claim “Crafted Elegance“.

On January 11^th, Bemberg™ will be at Pitti Uomo 101 featuring an exclusive collaboration with Luca Litrico, head of the Roman historic Sartoria Litrico, founded by his uncle Angelo Litrico in 1951. He became famous for crafting the highest-quality suits for all the most important men of Dolce Vita era, from Richard Burton to Marcello Mastroianni. Its historic relevance has even been recognized by the Ministry of Cultural Heritage, thanks to its archive composed of hundreds of photos and sketches signed by Angelo Litrico himself. For this occasion, Bemberg™ will showcase four historic suits wore by true style arbiters a such as: former US president John F. Kennedy, dolce vita poster-boy Rossano Brazzi, American astronaut James B. Irwin and iconic fashion designer Angelo Litrico. All garments feature stylish linings woven with Bemberg™ fiber disclosing its ductility always in vogue through time. Over the decades, Bemberg™ established heritage in formal lining has expanded into new territories and able to represent also contemporary outerwear styles.
 
“We are so excited to be back in Florence. Pitti Uomo and Italy are the perfect starting point of our journey through style.” says Mr. Koji Hamada, CEO of Asahikasei Fibers Italia, “At our booth visitors can glimpse the link between past and present, our values and chromosomes for the fashion to come.”

Bemberg™ vision is centred around contemporary beauty, and uniqueness – the fibre manufacturing is exclusively taking place in Nobeoka, where its closed-loop circular economy production approach together its transparent and traceable processes are able to guarantee the responsible certified values.
 
Bemberg™ by Asahi Kasei will unveil the second chapter of its journey at Première Vision in Paris with an exhibition where visitors will be able to explore the fashion world, from India to Japan, through fabrics and style of today and tomorrow.