From the Sector

Die TEG Textile Expert Germany GmbH hat Teile der Produktion neu ausgerichtet. „Wir fertigen seit Mitte Mai 2020 OP-Mundschutz für Kliniken laut DIN EN 14683“, berichtet Geschäftsführer Timo Fischer. „Die Herstellung erfolgt automatisiert unter Reinraumbedingungen. Wir haben dazu eine neue Produktionsanlage installiert und bislang rund eine halbe Million Euro investiert. Je nach Auftragslage können wir pro Woche mehrere Hunderttausend dieser medizinischen Einweg-Erzeugnisse herstellen.“ Die OP-Masken bestehen jeweils aus einem mehrlagigen Vliesstoff-Verbund, für den mehrere Vliesstoffproduzenten aus Deutschland zuliefern. Den Vertrieb hat der in Deutschland und Österreich agierende Medizintechnik-Großhändler medika Medizintechnik GmbH mit Stammsitz im fränkischen Hof übernommen.

Lieferant der neuen OP-Mundschutz-Anlage, der bei TEG weitere folgen sollen, ist die Fischer Automation GmbH, Köditz (bei Hof). Als weitere Reaktion auf die Corona-Krise fertigt diese Firma gegenwärtig für TEG eine Anlage, die ab Juni 2020 die Herstellung von Atemschutz-Faltmasken der Kategorie FFP2 ermöglichen wird. Nach Angaben von Timo Fischer investiert die TEG GmbH, die bisher vor allem als Automobilzulieferer für Textil- und Vliesstoffbauteile bekannt war, im laufenden Jahr insgesamt rund 1 Mio. EUR in neue Anlagentechnik für Gesundheitsschutz-Erzeugnisse.  Gegenwärtig zählt Unternehmen rund 60 Mitarbeiter. Bei entsprechender Auftragsentwicklung sind in den nächsten Monaten Neueinstellungen denkbar.

ITM International Textile Machinery Exhibition and HIGHTEX International Technical Textiles and Nonwoven Exhibition, held every two years in partnership with Tüyap Tüm Fuarcılık Inc. and Teknik Fuarcılık Inc., and in cooperation with TEMSAD, were planned to be held between June 2-6 this year. However, as effects of Corona virus (Covid-19) continue to increasingly impact all the world, ITM and HIGHTEX exhibitions had been postponed to 14-18 July 2020, but it has been announced that the events have been rescheduled to 22-26 June 2021. 

Exhibitions Preparation Continue
Preparations for ITM and HIGHTEX 2021 Exhibitions continue at full steam to bring together hundreds of manufacturers and global investors who develop leading technologies in their fields. The latest technologies and new products to be displayed at ITM and HIGHTEX Exhibitions, which will open their doors in Istanbul Tuyap Fair Convention and Congress Center next year, will meet with textile investors from all over the world.
 
ITM 2018, where textile machinery leaders exhibited their latest technological products, turned into a trade show with global launches and hosted one of the largest meetings in the world, with 1150 exhibitors from 64 countries and 58.942 visitors (14.248 of them foreigners) from 94 countries.

Protective masks for Europe
With FleeceforEurope and Lindenpartner, Düsseldorf-based Kloepfel Group purchasing consultancy and Berlin-based industrial consultancy Bechinger & Heymann Holding plan to manufacture and distribute up to 50 million protection class FFP1 through FFP3 respiratory masks a month exclusively for the European market from the beginning of fall. And the primary focus will be on quality.
With protective masks – including those used in operating rooms – this quality is provided above all by  virus-absorbing nonwovens. And these will be manufactured by ‘FleeceforEurope’ using an Oerlikon Nonwoven meltblown system.
But masks effectively protecting against infections can only be guaranteed with the right quality. A crucial factor in this is the inside of the mask. Because the nonwoven used in protection class FFP1 through FFP3 respiratory masks plays a decisive role.
Here, the meltblown technology from Oerlikon Nonwoven will be deployed. In a special, patented process, the fibers laid into a nonwoven fabric during manufacture are subsequently electrostatically-charged, before the material is further processed downstream.

European market for protective masks with a promising future
Those responsible at Oerlikon Nonwoven and FleeceforEurope, which will primarily focus on producing high-end nonwovens, and Lindenpartner, which will manufacture and distribute the protective masks, are certain of one thing: the market for protective masks has a very promising long-term future in Europe.
What has been commonplace in Asia for many years now will also become normal in Europe. People will be increasingly wearing face masks when venturing out, in order to better protect themselves against health risks such as the current pandemic and also against increasing environmental pollution in the form of  fine particles and exhaust fumes in the future. A

Medical face masks from a vending machine
Mask producer Lindenpartner has already secured supplies of nonwovens and will be producing face masks for the European healthcare sector over the coming weeks. To fight the coronavirus pandemic, Lindenpartner is planning to install 100 self-service face mask vending machines in Germany over the next four weeks, positioning them in publicly-accessible places such as shopping centers and airports, for example.

The corona pandemic continues to put a strain on health systems around the globe. Many places lack effective textile protective kit among others for their medical personnel. HeiQ, a Swiss specialty chemicals company, has developed antiviral and antibacterial protective kit that is quickly effective against Coronaviruses (229E), as confirmed in wide-ranging studies. In cooperation with HeiQ, the CHT Group is supplying this technology to the market to help decrease the global shortage in protective wear.

A wide number of studies have proven that viruses and bacteria can remain active on textile surfaces for a longer period. The SARS-COV-2 virus, which causes the COVID-19 disease, can stay active on a textile for up to two days and therefore be infectious. Shortages in textile protective kit create a high risk for medical personnel who are in contact with COVID-19 patients: often, doctors and nurses cannot change their protective masks and clothing as frequently as would be necessary in order to adhere to hygiene rules and to prevent the spreading of the virus.

The HeiQ Viroblock NPJ03 that has been developed by HeiQ is a new technology that is also effective against Coronaviruses (229E) thanks to its antibacterial and antiviral properties. Comprehensive studies have demonstrated the kit‘s effectiveness. A combination of silver salts with a vesicle technology deactivates bacteria and viruses on textile surfaces within a few minutes and renders the bacteria and viruses harmless. Textiles equipped in this way reduce the rate of infection by 99.99%, which stops the transmission and the spread of bacteria and viruses through textiles.

Viroblock can be used on all types of fibers – not only for protective kit and masks, but also for work clothing, bed linen, towels and home textiles. The kit is wash-resistant and still highly effective after 30 standard wash processes.

National Council of Textile Organizations (NCTO) President and CEO Kim Glas issued a statement, urging the government to institute Buy American policy changes to help bolster U.S. manufacturers producing personal protective equipment (PPE) for frontline workers battling the COVID-19 pandemic.

“If the government is sincere about reconstituting a U.S. production chain for medical personal protective equipment (PPE) to resolve the drastic shortages we are experiencing during the current pandemic, it is going to have to make key policy changes to help incentivize domestic production. A strong Buy American mandate for these vital healthcare materials needs to be instituted for all federal agencies, coupled with other reasonable production incentives, to help ensure a strong U.S.  manufacturing base for these essential products.

Our government already has an existing example of such a mandate that serves as an excellent model. The U.S. Department of Defense operates under a fiber-to-finished product Buy American rule for military textiles. This rule ensures that the vital textile materials our U.S. warfighters depend upon, come from a secure domestic production chain that cannot be severed during a military emergency by offshore entities.

There is a bipartisan call for action as members of Congress on both sides of the aisle have begun to acknowledge the need for these types of reasonable and essential policy changes.

Anything short of fully instituting domestic purchase requirements through Executive Order and other legislative initiatives will ensure that PPE production through U.S. supply chains that have been created overnight don’t evaporate as soon as this crisis is over.  

In the midst of the crisis, our failure to confront this challenge will allow for a repeat of the sins of the past that allowed sourcing agents to offshore the entire production of medical PPE in search of lucrative profits. While chasing the lowest cost import may have seemed cost effective at the time, these past few months have demonstrated that we paid a deadly price through this approach by jeopardizing the very lives of frontline medical personnel that are fighting the pandemic.   

This is a national security issue. It’s also a vital healthcare issue and it is decision time for U.S. policymakers. If our country is to be prepared for future deadly pandemics such as the one it is now facing, reasonable policy changes need to be implemented to ensure that we strengthen our domestic supply chain to address America’s security, safety and healthcare requirements.”

NCTO is a Washington, DC-based trade association that represents domestic textile manufacturers, including artificial and synthetic filament and fiber producers. 

Durch die Maskenpflicht in öffentlichen Verkehrsmitteln, beim Einkauf und in Schulen ist die Nachfrage nach nicht-medizinischen Mund-Nasen-Masken sprunghaft gestiegen. Doch welche Maske ist die richtige? Und wo bekommt man seine Wunsch-Maske her, wenn man sie nicht selbst nähen will?

Vor kurzem noch Empfehlung, jetzt Pflicht: Das Tragen von Mund-Nasen-Masken begleitet den Alltag. Entsprechend groß ist die Nachfrage. Doch welche Maske ist die richtige, und worauf sollte beim Kauf geachtet werden? Und wo kann man sich als Verbraucher überhaupt mit Masken eindecken?

„Die Hersteller sind erst seit wenigen Wochen dabei, in die Produktion von Masken einzusteigen, tun dies aber engagiert und so schnell sie können“, sagt Silvia Jungbauer, Hauptgeschäftsführerin von Gesamtmasche. Inzwischen habe die Auslieferung der Masken in den Einzelhandel begonnen. „Viele Hersteller vertreiben die Masken auch über ihre Online-Shops.“

„Für Verbraucher, die noch die richtige Maske suchen, stellen wir eine Link-Sammlung und einen Überblick mit Kauf-Tipps auf unserer Homepage bereit.“ Für Hersteller hat der Verband bereits vier Online-Seminare zum Thema Mund-Nasen-Masken angeboten. „Das Interesse ist sehr groß. Für die Firmen ist das Produkt neu und sie wollen alles richtig machen“, so Jungbauer. Die Sammlung wird ständig ergänzt und um Produktdetails erweitert.

„Reich wird die Branche dadurch nicht. Die meisten Firmen bieten die Masken zum Herstellungspreis oder mit sehr geringer Marge an. Die Masken-Produktion ist momentan für viele die einzige Möglichkeit, unausgelastete Kapazitäten sinnvoll zu nutzen und die Mitarbeiter nicht in Kurzarbeit schicken zu müssen.“

• Wozu sind Mund-Nasen-Masken da? Was muss ich beim Kauf beachten? Facts in Kürze.
• Übersicht der Maskenhersteller mit den entsprechenden Bezugsquellen.

Energiapura – Production of reusable, customised protective masks that are also fashion accessories

• The Italian company, a specialist manufacturer of functional sportswear, conducted research and began producing masks in response to the COVID-19 crisis
• Using Mimaki sublimation printers, the masks can be customised, getting away from their connotation with hospitals and transforming them into a fashion accessory

From functional sportswear to combatting the spread of the Coronavirus: Energiapura, an Italian company has developed a mask that meets the Class I medical device requirements. The EP PA 2020 (Energiapura Pure Air) facial device, optimised for air filtering and breathability, provides protection while working, and can be reused. But Energiapura has gone even further, branding and customising the masks with sublimation printing.
The EP PA 2020 mask, compliant with 93/42 EEC Medical Devices – Class I washable, meets the essential requirements of UNI EN 14683:2019. Having redirected the manufacturing process, Energiapura is now stepping up production levels to meet the rising demand from hospitals, pharmacies, chemists, companies and consumers.

Pure Air, Energiapura’s mask
The EP PA 2020 is based on a functional concept: protection, breathability and reusability are the main principles. EP PA 2020 is made up of three layers of fabric: the first, the outer layer, is DWR-treated polyester, the second is TNT polyester, providing a filtering function, and the third, which comes into contact with the face, is polyester containing special fibres, such as coolmax and carbon.  Therefore it can be reused via normal washing and steam ironing, which also sterilises it.
The CEO of Enegiapura, Alberto Olivietto explains the idea of the customisation of the mask: “We wanted to disassociate our masks from the hospital image. By decorating them with company branding and designs provided by customers.” This is where the Mimaki JV300 wide-format printer comes in.

In mid-March, CHT Germany GmbH, which specializes in specialty chemicals, took up production and distribution of hand disinfectant. Now the company is expanding its product portfolio by adding important medical supplies that can help fight Covid-19 (SARS-CoV-2). Starting immediately, CHT is providing its business customers with surface disinfectant, textile supplies for medical protective wear as well as supplies for test kits and face masks.

Following increased demand for disinfectant in the wake of the new coronavirus, the CHT Group began already a month and a half ago to produce hand disinfectant at its factory in Dußlingen. Since then, more of its factories around the world had joined in. Now the CHT Group is complementing this offering by producing its own surface disinfectant based on ethanol. As with the hand disinfectant, the production of the surface disinfectant received a special approval, based on the expanded general ruling by the German Federal Agency  for Chemicals (BAuA). Both types of disinfectant use publicly available standard formulas for alcohol-based disinfectant from the World Health Organization (WHO). The sale of CHT’s surface disinfectant, which is available in 5-, 10- and 30-liter canisters, is exclusively for use by industry customers.

In addition, the CHT Group is manufacturing a range of textile-relevant products that provide protection from Covid-19. These include functional supplies for face masks for medical protective wear, as well as flocking for test kits. Through these offerings, the CHT Group also wants to support the textile sector, which has been strongly affected by the crisis.

• Appell an die Politik zu wachstumsfördernden Rahmenbedingungen

Umsatzeinbrüche von 80 bis 90 Prozent, kaum neue Aufträge und denkbar niedrige Kapazitätsauslastung: Der Geschäftsklimaindex der deutschen Maschenbranche erlebt einen Crash. Martina Bandte, Präsidentin von Gesamtmasche, fordert von der Politik einen Wendepunkt zur Krisenbewältigung – mit weniger Bürokratie und Auflagen und einer reduzierten Steuer- und Abgabenlast für den Mittelstand: „Wir brauchen Luft zum Atmen!“

Durch den Corona-Lockdown droht zahlreichen Maschenherstellern die Insolvenz. Mehr als die Hälfte der Firmen muss ihr Personal reduzieren. Gesamtmasche-Präsidentin Martina Bandte appelliert angesichts der verheerenden Folgen an die Politik: „Diese Krise hat für den textilen Mittelstand ein existenzbedrohendes Ausmaß erreicht. Sie verursacht einen europaweiten Kahlschlag in der Branche, bei dem viel Innovationsstärke und Kreativität für immer verloren geht. Wir brauchen jetzt unbedingt Rahmenbedingungen, die den Nährboden für künftiges, gesundes Wachstum bilden.“ Für Wachstum brauche es jedoch Luft zum Atmen und eine gewisse Bewegungsfreiheit. „Deshalb brauchen wir einen Wendepunkt hin zu weniger Bürokratie und Auflagen, hin zu geringerer Steuer- und Abgabenlast.“ Wenn die Politik stattdessen Erwartungen an den Sozialstaat schüre und durch Umverteilung befriedigen wolle, setze sie die Zukunft des Standorts leichtfertig aufs Spiel.

Der Geschäftsklima-Index fiel nach einem stabilen Ergebnis zum Jahresanfang von 15,57 Punkten steil ins Negative auf -37,04 Punkte im April. Besonders pessimistisch zeigten sich in der Umfrage die Wäsche-Hersteller: Ihr Teilindex stürzte sogar auf -69,31 Punkte. Große Hoffnungen macht sich niemand: Auch die Erwartungen für die nächsten Monate sind äußerst pessimistisch. Aufgrund der geringen Kapazitätsauslastungen erscheinen tiefe Einschnitte beim Personal unvermeidlich. Aufgrund des Warendrucks im Handel drohen Preisschlachten, so dass Erträge nicht mehr erwirtschaftet werden können.

Staggered in terms of timing and with varying magnitude, the global spread of coronavirus is impacting the development of the regional economies in the core markets of the Manmade Fibers segment of the Swiss Oerlikon Group.
The sales markets for manmade fiber systems and equipment have been primarily located in China, India and Turkey for many years now. Together, these markets – above all China – make up the lion’s share of the project landscape at Oerlikon Manmade Fibers. And this is paying positive dividends at the moment. Because the production facilities of the major manmade fiber manufacturers in
China have been systematically fired up again over the past few weeks, with capacity utilization increasing consistently.

Going against the flow
The Segment CEO, Georg Stausberg explains the reason: “Long before the coronavirus situation developed, the major manmade fiber manufacturers in China had decided to reverse-integrate their production chains to include petrochemicals in order to expand their portfolios with targeted investments, to reduce their dependence on a ,single product’, to optimize their costs and ultimately to acquire greater control over margins in a global volume business”.
Similar processes and decisions – albeit not on the same scale as in China – have also
been detected at the large manmade fiber manufacturers in India and Turkey. Even though businesses in India and Turkey are presently still temporarily severely impacted by the coronavirus situation, their long-term commitment cannot however be questioned, as the company-internally-agreed plans will be systematically implemented moving forward.

Long-term investments of global market players
All this has recently resulted in increased demand for spinning and texturing systems – just like those supplied by total solutions provider Oerlikon Manmade Fibers with its
Oerlikon Barmag, Oerlikon Neumag and Oerlikon Nonwoven product brands.
“The investments in petrochemical systems are based on long-term strategic considerations and are resulting – even during the coronavirus pandemic – neither in short- and medium-term economic dips, nor in changed customer behavior. (...)”, states Segment-CEO Georg Stausberg.
As a result of Oerlikon Manmade Fibers delving into the digital age years ago, the segment has experienced the intensive and short-term benefit from all the measures, in part also in its processing of customer projects.