From the Sector

Paper Converting Machine Company (PCMC) has announced that its Fusion C is now capable of running Gelflex-EB® CI flexo printing inks at 400 meters per minute.

The marketplace for high-speed CI flexo printing continues to grow, with flexible packaging printers requesting higher-speed presses with greater efficiency. Gelflex-EB® CI flexo inks and Energy Sciences Inc.’s (ESI) EZCure® Electron Beam (EB) are now able to meet customers’ demands on PCMC’s Fusion C, which is part of a series of flexographic printers that significantly reduce energy requirements by utilizing low-power consumption components, designs and operations.

Gelflex-EB® ink technology offers printers a cost-effective path to gain high-resolution print quality that removes more than 90 percent of solvents. It is safe for food packaging and can be used in both traditional reverse-print laminations or as a surface-print ink on multi-layer monomaterial recyclable structures.

• Xinfengming Group invests in innovative staple fiber technology from Oerlikon Neumag

Neumuenster/Shanghai – In the context of the ITMA ASIA + CITME currently taking place in Shanghai, Oerlikon has now announced that it has concluded the largest staple fiber plant order in the history of Oerlikon Neumag with the major Chinese group Xinfengming in the run-up to the trade fair. This involves eight complete staple fiber lines with a total of 320 spinning positions for the production of synthetic staple fibers. Oerlikon will not only supply the technology, but will also take over the engineering of the lines. Delivery is scheduled for 2022.

With a total capacity of 1,800 t/d, the project is Oerlikon Neumag's largest staple fiber plant order to date. The eight two-step lines will produce cotton-type staple fibers in a titer range of 1.0 - 1.4 denier. With this investment, the Xinfengming Group is expanding its product portfolio. As one of the world's leading FDY and POY polyester filament yarn producers, the Chinese company has relied on Oerlikon Barmag technologies for decades and now also on those of Oerlikon Neumag.

The new, industrial, entry-level EFI™ Reggiani BLAZE scanning printer from Electronics For Imaging, Inc. is making its debut at the ITMA Asia tradeshow, 12-16 June in Shanghai, China. The high-quality printer is an easy-to-use, smart solution to help textile companies blaze their successful trail into the world of efficient, sustainable industrial inkjet printing. It is equipped with EFI Reggiani’s state-of-the-art technology, offering high quality, reliability and flexibility on the widest variety of designs.

Cutting-edge technology in a compact footprint
The EFI Reggiani BLAZE printer is designed to give textile companies the opportunity to enter the digital textile printing market with a compact solution. The new, 1.8-metre wide printer offers an innovative, low-maintenance, continuous recirculation ink system equipped with a level sensor and degassing as well as a printhead crash protective system for longer printhead life and superior uptime.
 
Thanks to its cutting-edge printhead reliability and low maintenance costs for a competitive TCO (total cost of ownership), the BLAZE printer can produce up to 125 linear metres per hour with a printing resolution up to 600x1200 dots per inch (dpi). The printer – which delivers excellent productivity as one of the fastest digital inkjet solutions in its class – has eight 300-dpi dual channel printheads and can print in up to eight colours with full variable drop size.

Flexible fabric feed and handling for higher productivity
The EFI Reggiani BLAZE is equipped with a continuous and switchable belt washing unit to remove water and fabric hairs. An embedded device for adhesive application offers the possibility to use thermoplastic, resin and permanent adhesives.
 
The printer also includes other features for enhanced productivity and value, including a 400-mm roll unwinder, expandable shafts, an air gun and a pneumatic bar for standard fabrics.

Efficient software and electronics technology
The Reggiani BLAZE printer offers a friendly and intuitive user interface with real-time image processing and flexible queue management. The software also runs a WYSIWYG (What You See Is What You Get) job editor, as well as tools to accurately predict printing speed and ink usage.

EFI Reggiani TERRA Silver enhancement
EFI has also released an enhanced version of the EFI Reggiani TERRA Silver printer, a 1.8-metre wide printer operating with EFI Reggiani’s unique TERRA pigment ink with binder solution for high-quality, highly sustainable, direct-to-textile printing without steaming or washing.

Features:

• A new recirculating ink system for superior reliability and minimum maintenance at start up and during production
• Several printing modes to ensure maximum flexibility in terms of design capability
• New, real-time image processing that eliminates time spent in image pre-calculations
• A user friendly, intuitive interface
• A more-efficient polymerisation process that takes place as printed textile goes through the printer’s on-board dryer.

Winding technology offers simplicity, productivity and product control for premium tissue products

Paper Converting Machine Company (PCMC)—a division of Barry-Wehmiller and a global supplier of high-performance converting machinery for the tissue, nonwovens, package-printing and bag-converting industries— is pleased to announce the launch of its Paragon tissue rewinder.

Paragon features a patent-pending center-surface design that produces superior caliper, bulk and diameter flexibility. Log winding takes place in a new-concept nest, comprised of a winding drum, winding belt, compound-motion rider roll and center drives.

"Paragon offers a completely new method of tissue rewinding,” said Andrew Green, PCMC Vice President of Tissue and Folding. “It is radical only in the sense that we made the wind nest as simple as possible. Usually when you increase a machine’s speed, you sacrifice ease of use, but we know customers want both. With Paragon, we created a machine capable of higher speeds that is easier to operate. It’s remarkable.”

Many of Paragon’s subsystems are proven technology solutions in use on PCMC’s trusted Forte rewinder, with several upgrades. Paragon’s enhanced web handling and grade changes are mainly recipe-driven, and its specially designed tools guide fast calibrations. Like the Forte rewinder, Paragon has an intentional open-access design, plus, typical areas to clean require less frequent attention, and recovery and restart occur safely and quickly. Paragon also closes the gap between humans and machines with a new Smart Touch human-machine interface (HMI), which delivers Industry 4.0 tools that transform data to action. Following high-performance design principles, the clean and modern interface provides enhanced operator help, and new smart analytic features offer insights to improve overall equipment effectiveness. The Smart Touch HMI works much like today’s mobile devices with swipe functionality, enabling a short learning curve and improved productivity.

“While the focus is on the new wind nest, a Paragon line is more than that,” said Green. “We added elements like advanced web handling and a state-of-the-art HMI. At PCMC, we are not into hyperbole, but we believe that this machine has raised the bar and is what future tissue-converting machines will be judged against. And, that’s why we called it Paragon.” 

Bremen-based Statex Produktions- und Vertriebs GmbH, a company founded in 1978 and currently in its 3rd generation of family management, is reinventing itself. One of the leading manufacturers in the field of silvered and metallised textiles has focused on the field of technical textiles and will in future place its brand name Shiledex at the centre of its corporate identity.

In accordance with the principle "Metallised Textiles for Challenges that matter", the new website is to transport the company's know-how in the areas of technical textiles, automotive, intelligence and military, medicine as well as fashion and design with a clear structure.

The sorting of the different application areas such as sensor technology, heating and lighting, EMC shielding, wellness and lifestyle as well as health and hygiene simplifies the access to the Shieldex product worlds.

Progressive material innovations presented digitally: following the cancellation of this year’s fair due to the corona pandemic, Heimtextil is extending its range of digital services and launching a new online materials library entitled ‘Future Materials Library’. 24 future-oriented materials for interior applications can now be found at www.heimtextil.messefrankfurt.com/future.

The curators of the new materials library are London-based futures-research agency, FranklinTill. “We are transitioning to a materials revolution that will help restore the balance in our relationship to our planet. As part of the Heimtextil Trends 21/22, we present a new selection of materials for interior applications with exciting innovations from all over the world”, says Caroline Till of FranklinTill.

A mix of commercially viable products and developments in an early stage

Imaginative designers and environmentally-aware manufacturers: the Future Materials Library 2021 offers materials pioneers a platform and presents a first-class mix of economically proven and revolutionary developments. FranklinTill has organised the materials in four themes: REGENERATIVE CROPS, REMADE FIBRES, HARVESTING WASTE STREAMS and SUSTAINABLE COLOUR.

Resources are running low

Thus, the new Heimtextil materials library tackles one of the main problems of the modern age: the shortage of resources on earth. In particular, textile production creates huge and continuously growing quantities of waste. And, over past decades, the design business has developed a ‘take, make and discard’ model of consumption that is incredibly harmful for our planet. In the climate-emergency era, however, future-oriented designers are learning from nature and working together with it. They endeavour to make use of the power of highly efficient natural circular systems to create textiles and materials that are better for both humans and the planet.

Heimtextil Trends: a guide for the international sector

The ‘Future Materials Library’ is part of the Heimtextil Trends that, for almost three decades, have been offering orientation for the sector by revealing design tendencies for the coming season. Even in the crisis, the Heimtextil Trends remain a vital part of the overall concept of the fair and provide important content for all target groups involved within the worldwide sector. Accordingly, Heimtextil aims to spotlight style-defining design developments taking place within the larger context of lifestyle trends. At the same time, the Heimtextil trend experts scan the exhibitors’ product world and identify unequivocal trends in the sector. In this connection, particular attention is paid to sustainable aspects along the entire value chain – in both the new digital library and live during the fair next January. 

Laying the bases for a more sustainable world, adopting responsible strategies is no longer an option but an indispensable and compulsory structural revolution today and for the future to come. This topic is the subject of the Smart Voice "The Circular Stories of C.L.A.S.S.: the journey of Bemberg™ by Asahi Kasei towards a smart, responsible and contemporary luxury" organised by C.L.A.S.S. eco hub that has taken place on Thursday 27th May at 4 pm CET. 4 unique and complimentary design realities has been sharing  the  Bemberg ™ choice as unique and precious fibre ingredient that gives rise to a performing design incorporating new generation values, for their unique paths of style and fashion to offer to the contemporary consumer.

Specialist and expert of innovative fibres, during the session Ettore Pellegrini, Marketing & Sales Manager-Marketing & Sales Manager Asahi Kasei Fibers Italia, illustrated the history of Bemberg™ starting from its origins to nowadays, reporting its various applications that have been then illustrated in their uniqueness by the speakers of the session.

Paolo Verdoia, Lining research and development raw materials at Ermenegildo Zegna, who has been involved in the development of accessory raw materials for the Ermenegildo Zegna Group for 14 years. During the digital meeting he talked about priority collaborations with responsible and high quality materials such as Bemberg™, the brand's approach to sustainability and future projects.

The session has also been attended by new generation designer Gilberto Calzolari winner of C.L.A.S.S. ICON 2020, who used Bemberg™ in his latest AW 2021-22 collection entitled "At this stage".

Camilla Carrara, founder and zero-waste designer Zerobarracento says "We select Bemberg™ for our creations for two fundamental reasons: firstly, from a stylistic point of view for its extreme versatility: in the various collections we have adopted it to create Kimonos, padded jackets, wrap dresses as well as for the interiors of our garments, which are intended to be soft embraces for total physical and mental comfort. The second but no less important reason is that this fibre has circular values in line with our zero-waste commitment."

“By choosing to work with Bemberg™, we have made an exclusive and sustainable choice in order to offer tailors, designers, brands and garment manufacturers who believe in and are committed to responsible but at the same time premium and exclusive fashion a new business opportunity" says Alessandro Ivaldi Director Business Unit of Carnet, a division of Ratti Group that produces and distributes worldwide fabrics for the creation of made-to-measure garments for men and women.

Baldwin Technology Company Inc. will showcase its key innovative technologies for optimized corrugated high-graphics package printing at the ConneXion virtual expo, taking place from June 1 to 8. In Baldwin’s virtual exhibit, visitors will experience fully automated flexo plate-cleaning systems, an energy-efficient IR (infrared) drying solution and LED-UV curing systems, all of which increase print quality and productivity, with operator safety and sustainability in mind.

Key innovative technologies:

• The FlexoCleanerBrush™, a solution to enhance print quality and improve worker safety in corrugated printing.
• The FlexoCleanPick™, a system designed to automatically remove hickeys—typically caused by paper fibers, dust and ink contamination, and other causes of printing defects—from the plate during the print run without stopping the press or requiring operator skin contact with wash agents.
• The FlexoDry2™, a fully integrated IR drying system, specifically developed for corrugated flexo printing presses, that reduces energy consumption by up to 30 percent over standard IR dryers via the use of patented Diamond IR™ lamps.
• A new generation of LED-UV technology—designed by AMS Spectral UV, a Baldwin Technology company, for wide-format flexo corrugated box printing—represents the latest in solid-state LED curing innovations and offers more than a 50 percent reduction in power consumption, compared to traditional UV systems, in an ultra-compact lamphead that fits at the end of the press or between printing units.

You can register here.

Monforts Head of Technical Textiles Jürgen Hanel will take part in the next international webtalk to be held by the VDMA’s textile machinery division on May 20th.

He will be joined by Johannes Lutz, Research and Development Engineer at Pleva, to provide full details of how the latest Monforts coating technology is supported by special microwave measuring systems.

The Montex®Coat magnetic roller coating option allows a wide range of coatings and finishes to be carried out, while being easy to handle for operators and much easier to clean at the end of the process.

“This roller provides textile finishers with an expanded range of options due to the fully-adjustable positioning of the magnet within the roller and with four different magnet positions possible, can be set to operate both as a direct coating system and as an indirect coater,” Hanel said.

Lutz will provide an overview of the use of Pleva microwave measurement technology in coating processes, in addition to the latest developments in electronic evaluation.

To ensure a constant high quality in coating operations it is necessary to accurately measure and control the amount of chemical being applied, and Pleva’s series 700 devices achieve this via contact-free microwave moisture measurement technology which can be supplied either as single- or three-point units, or as a traversing measurement unit.

The free-to-attend webtalk will take place on May 20th from 2-3pm (CEST) and registration can be made here, along with further information.

• Huntsman Textile Effects presents range of high-performance solutions for performance apparel

Huntsman Textile Effects, global leader in innovative solutions and environmentally sustainable products, will highlight its extensive end-to-end suite of protection effects and high-performance solutions for performance apparel at the Performance Days Digital Fair Week this May. Huntsman will also deliver a presentation on sustainability, showcasing the top megatrends impacting the textile industry.

With increasing adoption of active lifestyles and outdoor activities, consumers are demanding high-performance, yet comfortable and sustainably-produced sportswear. Consumers are looking for brands that incorporate sustainable processes and principles in their operations.

“The upward trend in the performance apparel segment is spurred on by the demands and evolving needs of consumers; sustainability also remains the top of mind amongst these consumers. At Huntsman, we are delighted to be able showcase our suite of solutions that are high-performing and sustainable, so that mills and brands are better able to meet the fast-changing market needs,” said Dhirendra Gautam, Senior Director – Global Market Strategy and Innovation, Huntsman Textile Effects.

Huntsman’s featured solutions:

• Complete end-to-end systems for protection effects, from pre-treatment to coloration and finishing
• Revolutionary antimicrobial and odor-control solutions from Sciessent - The Agion®, Lava X2® and Active X2® products will be featured at the upcoming show
• HIGH IQ® intelligent effects is a set of brand assurance programs that support accelerated evaporation, water and stain repellence, lasting color and cool comfort, ensuring garments dry quickly for long-lasting comfort

Performance Days Digital Fair Week will take place digitally from May 17-21, 2021. Huntsman will also deliver a presentation on May 18, 2021, at 2 p.m. (CEST) at the Expert Talk session. Titled “Sustainability & Textiles: Being the Change That We Want to See”, the presentation will showcase the megatrends that will define the next five years, and the textile and apparel industries’ quest for more sustainable design, product development, production methods and garment care.