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Trützschler: First installations of TC 30i and IDF 3 (c) Trützschler Group SE
From left to right: Jose Guadalupe Flores Molina (Senior Expert in R&D Technology at Trützschler), Guido Marchetto (Production Supervisor at Marchi & Fildi) and Luca De Gasperin (Marketing Manager at Marchi & Fildi).
05.07.2024

Trützschler: First installations of TC 30i and IDF 3

The first installations of the Trützschler Card TC 30i and the Trützschler Integrated Draw Frame IDF 3 are now complete – and the first customers have finished rigorous testing in direct spinning applications.

The Italian company Marchi & Fildi, headquartered in Biella, was one of the first to test the new IDF 3. The company specializes in producing pure and blended yarns made from natural or man-made fibers for flat knitting, circular knitting and weaving. Its products are used for fashion, furnishings and technical applications worldwide. It also places a strong focus on reducing its environmental impact.

The first installations of the Trützschler Card TC 30i and the Trützschler Integrated Draw Frame IDF 3 are now complete – and the first customers have finished rigorous testing in direct spinning applications.

The Italian company Marchi & Fildi, headquartered in Biella, was one of the first to test the new IDF 3. The company specializes in producing pure and blended yarns made from natural or man-made fibers for flat knitting, circular knitting and weaving. Its products are used for fashion, furnishings and technical applications worldwide. It also places a strong focus on reducing its environmental impact.

Marchi & Fildi’s first trials were carried out with different fiber blends. This included a blend of 70 % soft waste cotton and 30 % polyester as the raw material for rotor direct spinning, with a yarn count in a range of Ne 8 to Ne 12 and Ne 30.
Later tests involved fiber blends of 50 % PET and 50 % recycled cotton from hard textile waste for rotor direct spinning with a yarn count of Ne 30. Experts at Marchi & Fildi stated that this material blend is typically very challenging. Processing secondary fibers made from hard textile waste requires very high competence in yarn production, which Marchi & Fildi impressively demonstrates. It also requires advanced technologies. This is due to technological challenges such as significantly lower fiber length. Trützschler’s IDF technology has a special drafting zone geometry that ensures reliable fiber guidance and controls floating fibers. It generates lower drafts than a conventional draw frame passage and avoids the risk of false drafts and count variations.

Decades of experience with the IDF technology have demonstrated that the higher the short fiber content, the better the result with IDF compared to conventional two draw frame passages. In combination with the TC 30Ri, a variant of TC 30i that has been specifically equipped and configured for processing recycled fibers, the IDF 3 delivers maximum possible quality for the production of sustainable yarns.

Overall, the company’s results showed a 75 % increase in productivity over the previous card model and a 14 % reduction in energy consumption at higher production rates. Combining the TC 30Ri and IDF 3 also enabled Marchi & Fildi to skip the drawing stage from its process, which boosts quality while saving resources and cutting costs.

More information:
Trützschler Carding
Source:

Trützschler Group SE

ITMA Asia + CITME Photo: Swissmem
01.11.2023

15 member companies of Swiss Textile Machinery Association at upcoming ITMA Asia + CITME

In China, the textile industry is forward-looking and resilient – with a healthy appetite for new technologies and a determination to keep its leading position. Sustainability is increasingly coming into focus, so there is a growing demand for recycling technologies, as well as automated solutions and digitalization. Cornelia Buchwalder, Secretary General of the Swiss Textile Machinery Association, is clear: “China is the main market for a large number of our association members.” On top of growing consumer demand and technological capabilities, the latest ambitious five-year plan will drive further development of the Chinese textile industry in world markets, and Swiss companies will work with all stakeholders to enable its success.

In China, the textile industry is forward-looking and resilient – with a healthy appetite for new technologies and a determination to keep its leading position. Sustainability is increasingly coming into focus, so there is a growing demand for recycling technologies, as well as automated solutions and digitalization. Cornelia Buchwalder, Secretary General of the Swiss Textile Machinery Association, is clear: “China is the main market for a large number of our association members.” On top of growing consumer demand and technological capabilities, the latest ambitious five-year plan will drive further development of the Chinese textile industry in world markets, and Swiss companies will work with all stakeholders to enable its success.

Market proximity
Swiss companies realized many years ago that geographical proximity is the key to success. Stäubli has started to set up offices in Chinese cities since 1998 and counts 12 locations today, to serve the whole country. In 2002, Itema established a centralized local branch which today has 160 employees in various functions. Loepfe has expanded its presence by creating an independent local business unit to overcome the 9,000 km distance by air, while Uster Technologies has had a Chinese subsidiary since 1982, with offices and service stations in different provinces. Luwa set up its offices and workshop in Shanghai in 1997. Rieter established a presence in mainland China in 2005, driven by a strong commitment to expanding the country’s know-how and expertise – and ten years later opened an advanced research center. All Swiss companies with serious business goals in China have made similar commitments to connect with customers and maintain strong relationships.

Understanding Chinese customers
Swiss companies also understand that Chinese customers require dedicated attention, and that speed is more essential than ever in delivering both machines and services.
Manufacturers in China are seeking cost-effective solutions to remain competitive, while consumers are looking for value in their purchases. Companies need to develop solutions that provide tangible economic benefits to their clients. Furthermore, energy savings have become paramount in China, due to the government's commitment to environmental sustainability and reduced carbon emissions. “Businesses are adopting more energy-efficient processes and technologies to meet stringent energy conservation and emission reduction targets,” says Peter Schnickmann, Managing Director at Luwa Air Engineering (Shanghai). He notes an investment trend for solutions helping Chinese companies cut operational costs and minimize their carbon footprint.

To enhance the reputation of both companies and products – and boost the image of the entire industry – the environmental impact needs to decrease. Priorities are saving water and waste, as well as reducing, replacing or completely eliminating the use of harmful substances. China has a strong demand for environmental-friendly solutions and sustainable technologies.

Customer-oriented in weaving
The huge number of Chinese fabric producers calls for an immense volume of weaving machinery to be supplied by international and local providers. Swiss machinery manufacturers hold an impressive share of this business.
Chinese weavers require advanced technology, with increasingly higher standards of efficiency. In weaving preparation, latest solutions match the speed, quality and reliability now wanted. Weaving machines too offer the eco-efficiency, performance, and ease of use needed, with innovations that extend the scope of sustainable weaving, and open-platform systems configurable to weavers’ specific operations. A huge increase in demand for technical textiles in recent years has been driven by applications such as carbon fiber, aramid and glass fiber.

Profitable in spinning
China’s competitive advantages come from its large-scale and integrated manufacturing capabilities, along with the use of advanced automation and digitization technologies. Spinners aim to capitalize on extended market opportunities, with more economical production. The latest air-jet spinning machines serve these goals, allowing exceptionally low production costs per kilogram of yarn, coupled with high flexibility and reliability. Sustainable yarns are in great demand.

The automation trend in spinning mills focuses on connecting production processes. Data is used to ensure the highest quality standards, most efficient raw material usage, reduction of waste, and energy savings. To make spinning mills more competitive, latest solutions combine cutting-edge hardware, data-enabled software and renowned textile expertise.

More information:
ITMA Asia + CITME Swissmem
Source:

Swissmem

Photo: Rieter
20.09.2022

Rieter strengthens its market position in Turkey

Rieter is moving its Kahramanmaraş service station to a larger location covering 2 000 m2 in a bid to broaden its offering and strengthen its market position in Turkey. The station will house one of the region’s largest test-spinning facilities and provide know-how in sustainable yarn manufacturing.

The comprehensive portfolio covers both mechanical and electronic services, including the revision of gear units, servomotor adjustments, and suction drums. The station will also offer preventive maintenance and mill optimization. The service offering spans the entire Rieter product portfolio.

Rieter is moving its Kahramanmaraş service station to a larger location covering 2 000 m2 in a bid to broaden its offering and strengthen its market position in Turkey. The station will house one of the region’s largest test-spinning facilities and provide know-how in sustainable yarn manufacturing.

The comprehensive portfolio covers both mechanical and electronic services, including the revision of gear units, servomotor adjustments, and suction drums. The station will also offer preventive maintenance and mill optimization. The service offering spans the entire Rieter product portfolio.

Highlights of the Kahramanmaraş Service Station include the setup of a fully automatic rotor spinning machine R 70 and the winding machine Autoconer X6. Three-quarters of the 2 000 m2 service space is reserved for functional activities, which will feature one of the region’s largest test-spinning facilities. Customers can run yarn comparison tests and analyze the impact of different technology parts so they can optimize machine setups. In-depth yarn trials and access to Rieter textile technology expertise will allow customers to cater more effectively to the dynamic demands of textile brands regarding performance, quality and sustainability, such as recycling applications.

The Kahramanmaraş service station is strategically located at the heart of the region’s textile industry, with a large proportion of Rieter’s installed base located within a radius of around 200 kilometers. Turkey is a textile powerhouse, currently ranking fifth in global exports and poised for additional growth. The country’s industry is also implementing a green action plan to help it meet the growing demand for sustainable textiles, especially from Europe.

The new service station starts operations in September 2022 and will accelerate the growth of the company’s three stations in Turkey. Rieter has been operating service stations in Turkey since 2005 with a presence in the country dating back to the 1990s.

Source:

Rieter Holding AG