From the Sector

• Spunbond, meltblown and composite structures for new market opportunities

RadiciGroup is participating with its Advanced Textile Solutions business area at Index in Geneva from 18 to 21 April 2023. Among the Group’s products showcased are spunbond and meltblown for different application sectors, such as roofing, construction, automotive, HO.RE.CA. and filtration.

“The key message we are bringing to the fair is sustainability,” noted Enrico Buriani, CEO of the Nonwovens division of RadiciGroup Advanced Textile Solutions. “Those who already know us know that, for many years, the Group has been focused on proposing low environmental impact products and processes where sustainability is scientifically measured or certified by independent third parties. Our company is dedicated to nonwovens, which, by the way, are produced using 100% renewable energy. We have expanded our portfolio of innovative solutions for customers interested in realizing projects with sustainability as an essential requirement.”

Respunsible® is a spunbond brand manufactured from recycled polypropylene. A preliminary Life Cycle Assessment (LCA) study was carried out by RadiciGroup to demonstrate the correlation between the reduction in environmental impact and the percentage increase in recycled material. The final results demonstrate that a variable percentage of from 50 to 70% recycled material leads to a reduction in CO2 emissions of from 30 to 40%, compared to a fabric made of 100% virgin material, without comprising high technical performance.

Additionally, since RadiciGroup has achieved ISCC PLUS certification (International Sustainability and Carbon Certification), it can offer bio, biocircular or circular polypropylene spunbond and meltblown nonwovens, in which the sustainable polypropylene is biomass balanced. This certification signifies traceability along the supply chain and verifies that the certified companies meet high environmental and social standards.

“Since 2020, we have had a technologically advanced meltblown production line,” Mr. Buriani concluded. “This allows us to make composite structures, sold under the brand name Radimelt®. Now our goal is to expand our filtration applications, diversifying and developing new business, for instance vacuum cleaner bags or HVAC (heating, ventilation and air conditioning) system filters, where we can meet the high efficiency and mechanical resistance demanded, thanks to our latest generation technology.”

• Bio circular Fibre - Shaping Sustainable Living

The European staple fibre producer Beaulieu Fibres International turns the spotlight on future-focused solutions for nonwovens & engineered fabrics at Techtextil 22. A key priority is innovation in polyolefin fibres and bicomponent polyester/polyolefin fibres, to advance sustainable design, end-of-life recyclability, and resource and carbon footprint reduction for industrial and hygiene applications.

The new sustainability roadmap - Route 2030 outlines how the company is targeting the reduction of our environmental footprint to zero, taking care of people and doing business in a transparent, ethical way. Sustainability is key to Beaulieu Fibre International’s long-term strategy, and the company is heavily focused on defining its green portfolio to support evolution in diverse market applications and to work towards a circular economy with the whole supply chain.

Beaulieu Fibres International will offer ISCC Plus (International Sustainability and Carbon Certification Plus) certified bio circular MONO-PP and BICO PP/PE fibres in 1,3-8,9 dtex, available with all the main available finish classes. These drop-in solutions, with no loss in quality, will support customers reduce reliance on virgin fossil carbon in their nonwoven and engineered fibre applications, contributing to the transition towards a circular economy.

SABIC has announced that the newly formed Hygiene & Healthcare segment of its Petrochemicals business will showcase its extensive portfolio of SABIC PURECARES™ polypropylene (PP) and polyethylene (PE) polymers for high-purity nonwovens and hygiene films at the upcoming INDEX™ Expo in Geneva, Switzerland, from October 19 through 22, 2021. The company will also present enabling solutions developed with partners to address the issue of plastic waste and support the transformation of the industry towards a circular economy with closed-loop initiatives and certified circular polymers under its TRUCIRCLE™ portfolio and services.

During INDEX, SABIC will exhibit a wide range of PP polymers targeted at these needs. Highlights on display will include dedicated PP and PE grades for lightweight nonwoven fabrics using the latest spunbond and meltblown processes, and a new ultra-high melt flow PP product engineered for meltblown fibers in nonwoven fabrics. The nonwoven focus will be complemented by industry proven polyolefins for cast and blown film applications in hygiene webs and laminates, providing desirable back and top sheet properties such as water tightness, breathability and elasticity.

In addition, SABIC will also present ISCC Plus certified fiber and film polymers based on circular and renewable PP and PE polymer technology as part of the company’s TRUCIRCLE portfolio for advancing the transformation of the plastics industry from a linear to a truly circular economy. Examples of this comprehensive initiative include collaborations with various market leaders in the field. Together with Fibertex Personal Care, one of the world’s largest manufacturers of spunbond nonwovens for the hygiene industry, SABIC is creating a range of high-purity nonwovens for the hygiene market using ISCC PLUS certified circular PP polymer derived from post-consumer plastic waste. In another project, Fraunhofer Institute, SABIC and Procter & Gamble (P&G) joined forces to develop and demonstrate the feasibility of an advanced close-loop recycling process for used nonwoven facemasks.