From the Sector

The German companies Brückner, Groz-Beckert, the Karl Mayer Group and Thies invite representatives of the Brazilian textile industry to a symposium with presentations and discussion panels in Blumenau, Brazil, on August 21, 2024. The event will be held at NS Armazém, Fortaleza, Blumenau and will focus on the current demand trend for warp knitted elastic fabrics.

The aim of the symposium is to provide a platform where knowledge can be exchanged and cooperation intensified. The symposium offers a wide variety of technical presentations as well as best practice examples and showcases cutting-edge technologies and innovations in warp knitting technology.

Interactive sessions and discussion rounds promote exchange among participants and provide networking opportunities. The event language is Portuguese.

Those interested in attending the symposium may contact the sales representatives: Frank Bernhard or Fabricio Rampani (Brückner, Thies & Karl Mayer), or Diomar Gomes Vieira (Groz-Beckert) to register.

Polartec, a Milliken & Company brand and premium creator of innovative and more sustainable textile solutions announced the launch of its newly revamped website. Designed to deliver a seamless and engaging browsing experience for all, the site now caters more effectively to the company’s brand partners and its growing base of direct consumers. It also makes it easier for users to discover the Polartec performance guarantee.

The new website features a fresh new look and feel, along with significant enhancements to improve the user experience. With a strong emphasis on accessibility and user engagement, the revised site ensures that visitors can quickly find the information they need, whenever and wherever they want it. Key features include:

• Modern Design and Structure: The site’s intuitive navigation and streamlined design allow our users to access vital information quickly and easily from any entry point.
• Dynamic Animation: Integrated modern animation enhances engagement and facilitates the interactive and highly enjoyable browsing experience.
• Optimized Content: Overhauled and strategically optimized for SEO, the new content reflects our refreshed positioning while ensuring high visibility in search engine results.

Just as Polartec is dedicated to pushing the boundaries of textile innovation while prioritizing the planet, the new navigation menu reflects this commitment by ensuring fast, easy access to primary sections and important information. And, by highlighting sustainable practices, groundbreaking fabrics and exclusive textile technologies, the new website meets the needs of renowned sportswear apparel companies, top-tier athletes and everyday users alike.

• Fabrics: Explore Polartec’s extensive range of high-performance fabrics.
• Sustainability: Learn about Polartec’s commitment to sustainability and eco-friendly practices.
• Brands: The newly named Products section features our partner brands and their products
• News: Stay up to date with the latest information and company news.
• About Us: Gain insights into Polartec’s company values and mission.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK has continued the ongoing process of strengthening its Research & Development team. The latest addition is Charlotte Witts, who is currently studying for a degree in Chemistry at Nottingham University and will work at FET for a 12-month period. She will continue her studies in chemistry as distant learning modules whilst also working at FET. FET designs, develops and manufactures extrusion equipment for a wide range of high value textile material applications worldwide.

“I’m really excited to be joining the team at FET and getting stuck in to the role. Sustainability is a big passion of mine, so I’m looking forward to learning how FET develops new technologies that support the textile industry in this endeavour. I hope that my previous studies within this area will help to foster new ideas.”

Furthermore, FET has a development policy of bringing young people into the industry and has invested heavily in recent years to this end, helping to address the skills gap in the UK textile industry. The company’s R&D department comprises ten scientists and engineers who work closely with customers on process development and new product trials.

Charlotte Witts will be focusing on the wet spinning process which is fortuitous as FET has just finished commissioning their own in-house low viscosity wet spinning system. Over the coming year she will focus on spinning a number of bio-sourced polymers (e.g. alginate, chitosan, gelatin, recombinant proteins). These materials require a strong scientific understanding of the underlying chemistry to successfully produce a high-quality yarn. Furthermore, FET regularly gets customer requests to conduct trial work on these materials to de-risk the equipment purchase process.

Chargeurs PCC Fashion Technologies has signed a binding agreement to acquire two strategic business units of the Swiss company Cilander, much renowned worldwide for its expertise in the supply of high-end textile fabrics and finishing services for complex textiles used in a wide range of applications.

The project includes the acquisition of the historic factory of the company, Geissbühler, located in Lützelflüh. The factory is a cornerstone of its finishing activities for high-tech textile solutions to address demanding markets such as the military, interior design, sports, and mobility. The site is the legacy of an industrial history that began in 1677, almost 350 years ago. With its Planofil® brand, Cilander markets high-performance textile fabrics for outdoor use, particularly in the nautical world. Cilander also offers a range of finishing options and can tailor-make products to customer specifications.

Under the agreement, CFT PCC also plans to acquire the shirt fabrics business, which mainly comprises the ALUMO brand, founded by Karl Albrecht, joined by Robert Morgen in 1941. For over a century, ALUMO has been at the forefront of offering fabrics made from the finest, highest-quality cotton for men's shirts. The company is the preferred supplier of tailors and specialized luxury brands worldwide, relying on its E-commerce platform.

In addition, Cilander's fabrics business includes the Eugster & Huber brand, aimed at women's fashion brands. The portfolio also comprises Brennet, known for its high-quality fabrics with a contemporary touch, and Swiss Ghutra, a brand specializing in high-end fabrics and headpieces for a clientele in the Middle East.

When completed, this acquisition will strengthen the development capabilities of Chargeurs PCC Fashion Technologies, a leader in interlinings for the garment industry. Thanks to Cilander’s high-tech products and solutions, the business line will open doors to new, particularly demanding niche markets, notably the military market and reinforce its market share in the apparel segment, especially shirt-making.

Electronics For Imaging, Inc. reported that at drupa 2024, running through 7 June at Messe Düsseldorf, it is highlighting its expertise in single-pass printing solutions for packaging, display graphics, and textile markets.

Visitors to EFI’s stand will see some of the companies latest single-pass innovations live, including the Packsize® EFI™ X5® Nozomi, a full-colour, on-demand, right-sized box system that prints, cuts, creases, glues, and erects customised boxes at the rate of up to one box every 6 seconds, and the EFI Nozomi 14000 SD single pass printer for sign and display. The company is also showcasing a vast array of applications produced on the new Nozomi 14000 AQ true water-based, single pass printer for corrugated packaging and displays and the Nozomi 12000 MP single-pass technology for direct-to-metal package printing, as well as the next generation EFI Reggiani BOLT XS single-pass textile printer.

In addition to showcasing single-pass inkjet printing at the show, EFI is also introducing two new software solutions that add to the value of single-pass technology, including:

• EFInsight, cloud-based intelligence that optimises the operational efficiency and TCO of EFI packaging, display graphics, or textile digital inkjet printing systems with cloud-based data collection, analytics, reporting, proactive maintenance, and process control tools. It delivers the insights needed to understand the economics of production and the tools to maximise inkjet printer investments. It is currently available for EFI Nozomi single-pass printers for packaging.
• EFI’s Life Cycle Assessment tool for Nozomi printers, which documents Nozomi’s environmental footprint, developed in partnership with Clean Agency. This tool, which EFI customers and their customers can use, analyses their CO2 emissions as part of their overall packaging Extended Producer Responsibility (EPR), and has proven that printing corrugated materials on the EFI Nozomi digital press reduces Global Warming Potential (GWP) by over 50% when compared to analogue printing technologies.

Tintoria Finissaggio 2000 is one of the most important Italian companies in the textile finishing sector. Founded in 1973 in Masserano in the textile district of Biella, the company offers the complete range of dyeing of all types of fibres, finishing, digital printing, lamination and membrane lining. These processes are used to give fabrics certain properties, such as colour, pattern, softness, shine or waterproofness.

At Tintoria Finissaggio 2000, customers benefit from the fact that all processes are handled under one roof, from design support to the finishing of fabrics, combining decades of experience with the new possibilities of lamination and digital printing. The dyeing plant in Masserano is a state-of-the-art facility that fulfils the strictest environmental standards. In general, Tintoria Finissaggio 2000 continuously invests in state-of-the-art technologies and production facilities in order to achieve high-quality results while ensuring sustainable production processes.

Tintoria Finissagio 2000 also focused on innovation when equipping a new stenter frame. The company opted for the latest development from German machine manufacturer Mahlo GmbH + Co. KG: the Orthopac RXVMC-20 automatic straightening system. The new straightening concept is specially designed for processing textiles with high distortion dynamics, i.e. textiles with highly variable distortion. Two individually controlled and driven straightening modules with a total of three bow and four skew rollers ensure that bow and skew distortions are corrected in small steps. The control concept is also new. A scanner group at the infeed of the straightener detects distortions even before they reach the correction rollers. This means that the rollers are brought directly into position and the fabric is corrected from the very first centimetre. A scanner group at the outfeed also recognises any residual distortion, which is then corrected on the second straightening module.

Breaking new ground in plastics recycling means assessing the value chain from end to end. The big opportunities for the future are in fine-tuning the individual process steps; from the collection of recyclable materials to the recycling process and the end product. This is where the cooperation of Lindner and the EREMA Group comes in, officially launched following the 50/50 founding of the holding BLUEONE Solutions in August 2023 to which shares of Lindner Washtech were contributed. The expertise of EREMA, a manufacturer of extruders and filtration solutions for plastics recycling and the largest company within the EREMA Group, has now been combined with the expert know-how from Lindner Washtech, a leading provider of all-in-one solutions for shredding, sorting and washing plastic feed materials.

Data transfer ensures more efficient recycling processes
Process control is an especially important aspect of plastics recycling, which is why standardising the process control system was what the two companies focused on first. "Together, we have developed a platform that allows data to be exchanged between the extruder and the washing system," says Manfred Hackl, CEO of the EREMA Group at IFAT in Munich. "This enables us to analyse the data more precisely so that effective improvement measures can be deduced." All key parameters are taken into account and monitored via a digital interface. For example, it is possible to use information relating to the current throughput of the EREMA Pre Conditioning Unit to optimise the washing process as soon as possible so that it can compensate for fluctuations in capacity and achieve a significant increase in output. This data transfer represents a new step on the roadmap to digitalization.

High efficiency due to smart energy management
"To ensure sustainable recycling, it is necessary to find the right process for each application and to make sure that the individual process steps are perfectly coordinated," emphasizes Michael Lackner, Managing Director of Lindner. Coordinating the process steps has already achieved initial success in energy management, and a clear example of this is heat recovery. "We use the latent heat generated during the extrusion process as an energy source for the washing and drying process," explains Lackner. "This enables our customers to sustainably reduce their energy costs and carbon emissions".

Making the most of synergies along the value chain
Synergies need to be used to establish the quality standards specified for each end application. "The key question is how we can improve the end product and increase the overall efficiency of the recycling process at the same time," agree Manfred Hackl and Michael Lackner. This will only work if companies work together along the value chain. The industry leaders can already point to several examples where together they have improved recycling processes and made it possible to move away from downcycling. "An example of this is the recycling loop of HDPE starting material, which is processed into high-quality, food-safe rHDPE pellets using our two technologies," says Lackner. Lindner Washtech and EREMA continue to work intensively together to develop strategies for upcycling plastics and increase recycling rates.

For the third time, Lenzing is presenting the Young Scientist Award at the Dornbin Global Fiber Congress (GFC) from 11 to 13 September 2024 for bachelor and master students who are working on innovative solutions to ecological challenges in the fiber and textile industry. The application deadline is 30 June 2024 and the winning project will receive prize money of EUR 5,000.

Bachelor's and master's degree students can submit their scientific work in the categories “Fashion and Circular Economy”, “Alternative Raw Materials” and “Textile Recycling" as well as in the field of “New Fiber Technologies” and face a jury of renowned experts from the industry. The aim is to promote students who inspire the industry with their research results and to create a platform for networking with the textile and fiber industry.

Stahl, a provider of speciality coatings and treatments for flexible substrates, has launched the protective coating Stahl Integra® Dry 725, meeting the increasing demand for water-repellant technical fabrics.  
 
Part of the Stahl Integra® toolbox, Stahl Integra® Dry 725 is a fluorine-free coating for water-repellent technical textiles that harnesses Stahl’s proven polymer technology. Stahl has introduced Stahl Integra® Dry 725 in response to the growing market demand for fluorine-free, water-repellent technical textiles, which is projected to reach USD 605.1 million by 2029.  

Stahl Integra® Dry 725 offers a balanced performance between repellency, durability and adhesion. Stahl's durable water-repellent (DWR) technology, StayDry, repels water from fabric by modifying the surface tension of fibres. The solution can be combined with other top or back coatings and is specifically designed for technical textile applications such as camping equipment or luggage. As a fluorine-free, waterborne coating that is cured at low temperatures, Stahl Integra® Dry 725 can help reduce environmental impact without compromising on quality.

Stahl Integra® is a modular 'toolbox' of tailor-made, customer-orientated protective coating solutions that simultaneously ensure product quality and superior fabric integrity. This means that specific mechanical functionalities – from flame-retardant and breathable coatings to stay-clean technologies – can be introduced at different stages of the production process to meet specific end-market requirements as needed.

Two new research labs are being built by AkzoNobel at its Sassenheim site in the Netherlands to further propel the company’s product development.

Work is about to start on building a technology center for Powder Coatings, while a new polymer lab has just opened which will develop innovative resin technologies for all the company’s businesses.

The total investment in the Sassenheim site – AkzoNobel’s largest global R&D center – amounts to around €8 million. The facility already houses the biggest R&D teams in Europe for the company’s Decorative Paint and Automotive and Specialty Coatings businesses. The addition of the two new labs will help the company further build on its global reputation for product development focused on providing creative solutions for customers.

The recently opened polymer lab – part of the company’s Research organization – will accommodate 15 scientists. It will mainly focus on the development of more sustainable polymer technologies and new coatings to support AkzoNobel’s ambition to halve carbon emissions across the value chain by 2030.

AkzoNobel employs around 3,000 R&D professionals worldwide in 70 laboratories, with more than €1.25 billion having been spent on research and development over the last five years.