From the Sector

As the latest company to join TMAS – the Swedish Textile Machinery Association – ReSpin has this year established what is just the latest in a succession of Swedish innovations shaping the country into one of Europe’s most sophisticated ecosystems for circular textiles. 

In May this year, Holma Spinning Mill, located in Forsa just outside Hudiksvall, was granted SEK 77.3 million in funding through the Swedish Environmental Protection Agency to establish Sweden’s first industrial spinning line for recycled textile fibres. Holma Spinning Mill is part of Holma Förvaltning, which is co-owned by ReSpin. Sister company Holma Helsingland brings more than a century of experience in spinning, twisting, dyeing and yarn production.

RespinJenny
ReSpin, headquartered in Undersåker, in northern Sweden’s Jämtland, has developed and patented a new mechanical recycling technology called RespinJenny which transforms textile waste into new fibres suitable for yarn production. 

ReSpin was founded in 2020 by Åsa Strandberg, who has more than 30 years of experience in the textile industry and for the past 15 years has been on a mission to make textiles circular. After 17 years at H&M, she chose to leave the company when growing concerns about the environmental impact of the fashion industry grew too big to  be ignored. In 2010 she launched Saiboo, a company which has a focus on the B2B production of garments, selling them and then taking them back for reuse. 

With full control over materials and design, the difficult sorting problem was solved for Saiboo from the start, and driven by the desire to push the industry further, Åsa began collaborating with Mid Sweden University in Östersund on how to design for recycling.
Soon, however, a more fundamental problem became clear – there were no viable recycling methods available on the market. Chemical initiatives were emerging and mechanical recycling existed, but only at very low level.

“While many believed chemistry was the solution, I saw untapped potential in mechanical methods and a remark from a machine researcher that anything which can be done by hand can be done mechanically became the spark that confirmed this direction,” she explains. “I then initiated several research projects together with industry and academia, including the Universities of Borås, Linköping and Luleå, to further explore this idea.”

“RespinJenny uses no water or chemicals, has low energy consumption and is based on preserving as much fibre quality as possible from waste textiles,” adds TMAS Secretary General Therese Premler-Andersson. “It is designed to enable local, small scale and resource efficient recycling closer to where textile waste is generated. The the Swedish Environmental Protection Agency’s funding is an important step in scaling fibre-to-fibre recycling industrially and demonstrating that circular textile materials can be produced on a larger scale with low climate impact.

“Mechanical recycling alone is not enough to achieve textile-to-textile recycling – without the ability to spin recycled fibres into yarn, it is impossible to weave or knit new fabrics, which is why Holma Spinning Mill represents a key part of building a complete circular textile value chain.” 

Rather than focusing on a single breakthrough technology, Swedish companies, including TMAS members, have developed expertise across the entire value chain – from collection and automated sorting through to fibre-to-fibre recycling, testing, product development and policy research.

Underpinning this, has been strong collaboration between Swedish industry and academia.

“The University of Borås – and particularly its Swedish School of Textiles –has become one of Europe’s leading centres for circular textile research and Borås is also home to a number of other TMAS members, such as the ACG Group and Eton Systems, who are driving innovation through advanced automation and involved in many cooperative projects between industry and academia in Sweden,” Therese Premler-Andersson observes.

In conclusion, Åsa Strandberg stresses the great value in now being part of a network where knowledge, innovation and collaboration are central.

“TMAS brings together many of Sweden’s leading companies and experts, all playing an important role in shaping the future of textile production technology,” she says. “As ReSpin moves towards industrialisation, we see great value in joining TMAS, because the transition to circular textile systems requires cooperation across the entire value chain, and the association provides an important platform for that dialogue.”

Kornit Digital Ltd., a pioneer in sustainable, on-demand digital fashion and textile production, announced that USColorworks, a North Carolina-based apparel decoration and fulfillment company specializing in custom and on-demand printing for retail and promotional markets, has expanded its Kornit digital production platform with the addition of Atlas MATRIX and Atlas MAX PLUS systems to deliver high-quality, on-demand apparel across cotton, blended fabrics and polyester. 

Among the first companies to adopt Kornit's new Atlas MATRIX direct-to-garment (DTG) solution, USColorworks is leveraging its ability to deliver the highest quality output across all fabric types, including polyester, projecting a 30% increase in apparel and textile production for all on-demand orders. By reducing operational complexity and opening new revenue streams, Atlas MATRIX enables true on-demand manufacturing without compromising quality, durability, or efficiency. The scalable platform also allows USColorworks to bypass large inventory stocking in favor of fast, direct-to-customer shipping, producing high-definition, high-quality prints on demand across a boundless range of fabrics and colors. 

USColorworks is replacing its legacy production systems with Atlas MATRIX, unifying custom order production—whether for 1 piece or 1,000—to accelerate turnaround times, reduce labor costs, eliminate pre-treatment, and deliver a superior hand feel.  At the same time, USColorworks is reducing its reliance on the more labor-intensive direct-to-film (DTF) workflow, previously its method for short-run polyester print-on demand jobs, by transitioning those volumes to Kornit infrastructure. 

“Digital production has dramatically increased our competitiveness and revenue," said Rodney McDonald, President of USColorworks. "I don't believe you can win a national program now without having the ability to handle both bulk items and on-demand orders. Digital is the only way to do it all right—managing both large and small orders in the same process. As speed, accuracy, and consistency are critical, the Atlas MATRIX system is the right solution at the right time, and it has led to an immediate and significant increase in volume from retail customers. We see this new platform leading the way for print-on-demand across our entire business." 

“When we officially unveiled the Atlas MATRIX system at Kornit Konnections this past April, our intent was clear – enable brands and producers to embrace digital production for what has now become the on-demand era. Kornit is delivering on that promise with the new Atlas MATRIX system, which is already producing tangible results at some of our leading customers,” said Chris Carson, Vice President of Sales at Kornit North America. “We’re proud USColorworks has chosen to expand their digital production capabilities with Atlas MATRIX, thus removing production limitations and firmly embracing digital as the new standard for apparel production.”