From the Sector

By digitalising their supply chains, start-up Labwear Studios is able to manufacture fashion labels and garments in small quantities, thereby helping to combat overproduction in the fashion industry.

With as many as one in three garments left unsold on the peg, the fashion industry has a major sustainability issue. One reason is that clothing manufacturers often stipulate large minimum order quantities. While this enables them to reduce their unit costs, the result is overproduction and tons of waste.

Start-up Labwear Studios has found a better way to trim costs. “We’ve digitalised the old, inefficient supply chain,” explains ETH electrical engineer Michael Mangold, who founded the start-up together with Nicolas Schierle and Samuel Thoma. The three entrepreneurs have set up an online manufacturing platform where fashion labels can configure and commission production of their latest creations and then track each stage of the order process. The platform connects all the parties involved, streamlining supply chain logistics from initial design to finished garment. Thanks to digitalisation, Labwear Studios can produce clothing in quantities as small as 50 units and with a lead time of just six weeks.

The idea for the start-up was hatched at the Student Project House, a creative thinkspace and makerspace for ETH students. “The coaching and the community there showed me that being successful is much easier than you might think,” says company founder Mangold. 

Heberlein, a leading supplier of air interlacing and air texturing jets, aims to impress visitors at ITMA Asia + CITME 2025. Novel solutions will be presented, which will allow filament yarn producers to achieve special quality specifications and process optimization. These latest developments combine the most sophisticated technology with user convenience and savings potential. 

Data in the ‘Fibre Year 2024’ report confirms that synthetic fibres continue to outpace natural fibres, growing by 8.4% against 2.7% – and this upward trend is expected to continue. Man-made fibre hubs such as China (+8.8%) and India (+7.7%), and also Vietnam (+8.9%) show significant growth. Looking at the development of different synthetic materials, polyamide stands out, with a notable increase of 4.1%, underscoring its promising future. In the forefront of these developments are Swiss-made key components from Heberlein, delivering cutting-edge technology that powers quality and efficiency in polyamide yarn production.

DTY jets for demanding spinners and yarns 
Launched at ITMA 2023, the Heberlein APe series was expanded with new types of jets. The two additional jets are particularly suitable for polyamide with fine titers.

This DTY jet series sets new standards in yarn processing. Developed for the efficient processing of fine polyamide yarns with a particularly high number of knots (FP/m), the successful APe series is renowned for its unique performance of more than 200 knots per metre. Despite its outstanding performance, it is the smallest jet in its class – fitting anywhere and best suited wherever air savings and optimized production efficiency are required.

The APe series is also attracting interest from market players striving for sustainable production through various measures. Its capability for equal knot performance with reduced energy consumption delivers sustainability without compromise.

Air splicing: maximum control and minimum effort
Yarn splicers produce a tear-resistant, homogeneous splice of material without knots. All they need is compressed air. Heberlein's AirSplicers produce first-class splices for a wide range of applications for technical fibers where extreme strength characteristics are needed.

The new AirSplicer-Basix was designed for technical yarns – including aramid, glass, and carbon. The splicer offers maximum control and user-friendly operation. 

The sophisticated blow chamber design makes it easy to insert, splice and remove the yarn without any additional manual steps or the need for the user to activate further mechanisms.

The design of the AirSplicer-Basix is reduced to the essentials. Still, it performs convincingly and offers flexibility as one or more connection points can be created, depending on the material used and the desired splice strength.

Oritain announced the expansion of its services into leather. This development will enable the fashion, luxury fashion and automotive industries to meet the rising demand for traceability, sustainability, and regulatory compliance.

Oritain’s proprietary methodology already trusted across apparel, food and agriculture, can now verify the geographic origin of leather from key producing countries across Europe, Africa and South America.1 This capability is increasingly vital as regulations like the EU Deforestation Regulation (EUDR) are enforced and the Ecodesign for Sustainable Products Regulation (ESPR) mandates a Digital Product Passport. Such regulations require companies to disclose traceability information that proves their supply chains are transparent and ethically sourced.

The global leather goods market is projected to grow from $493 billion in 2025 to $904 billion in 2035, according to Future Market Insights (FMI, 2025). Meanwhile, the luxury leather goods segment alone is expected to generate over $66 billion in revenue in 2025, as reported by Statista (2025). These growth figures underscore the growing pressure on brands to demonstrate responsible sourcing.

“Leather sourcing is facing heightened scrutiny for its environmental and human rights impacts” said Alyn Franklin, CEO of Oritain. “Our origin verification programs give brands and tanneries the insights they need to make meaningful changes in their supply chain, meet regulatory obligations and build lasting trust with their customers.”

Traceability is no longer a nice-to-have; it’s a strategic imperative. Regulatory frameworks are tightening, and consumer expectations are shifting towards transparency, sustainability, and ethical practices. Brands that fail to meet these standards risk reputational damage, legal consequences, and loss of consumer trust.

Oritain’s extensive origin database and forensic expertise provide a unique solution for brands navigating increasingly complex supply chains. The service is designed to verify sourcing claims made by intermediaries and tanneries, enabling brands to identify deforestation and labour risks, supporting end-to-end supply chain mapping. Whether it’s bespoke handbags, premium footwear, or high-end automotive interiors, Oritain’s product origin verification is tailored to meet the unique needs of the fashion and automotive sectors, offering both precision and adaptability.

This launch follows Oritain’s recent expansion into the timber industry, another commodity highly relevant to concerns surrounding deforestation and subject to scrutiny by regulators. This broader business expansion into new sectors reflects Oritain’s commitment to innovation, and its role in helping clients set new standards for transparency and accountability.

“Our customers are looking for ways to get visibility into their supply chains. Extending our service to leather means we can stand alongside them and have a positive impact on the wider industry, delivering on our vision of being the source of truth in global supply chains” said Paul Bentham, Chief Product and Technology Officer at Oritain.
 
1 Argentina, Nigeria, Spain, Belgium, Italy, Turkey, Albania, France, Netherlands, UK, Germany.

Teijin Carbon Europe GmbH announces an important change in its executive leadership. Effective October 1, 2025, Dr. Bernd Wohlmann will step down from his role as CEO after seven successful years leading the company.

Dr. Wohlmann has played a key role in shaping the development of Teijin Carbon Europe. Under his leadership, the company has achieved significant milestones and navigated through challenging times with resilience and strategic foresight. Discussions regarding his future role within the Teijin Group are currently ongoing.

Moving forward, Takaya Miyano and Jörg Friedrich will continue to lead Teijin Carbon Europe as Managing Directors. 

Teijin Carbon, a subsidiary of the Teijin Group, specializes in the development and production of carbon fibers and carbon fiber-based materials. Under the brands Tenax™ and Tenax Next™, Teijin Carbon offers high-performance material solutions for industries such as aerospace, automotive, energy, electronics, civil engineering and sporting goods.

At K 2025, the Reifenhäuser Group will demonstrate Industrial AI's full potential for productivity in plastics processing. At the heart of the dedicated “Reifenhäuser NEXT” brand is a powerful AI chatbot that enables even inexperienced line operators to quickly solve complex tasks in their daily work, thereby maximizing availability, productivity, and quality.

In Germany, 86 percent of companies are affected by the shortage of skilled workers – more than twice as many as ten years ago. The global average is currently 74 percent*. Production companies rank fifth in the industry comparison. The low availability and high turnover of experienced production specialists is one of the biggest challenges facing the plastics industry. *Source: MPG study on the shortage of skilled workers in 2025

With Reifenhäuser NEXT, plastics manufacturers can reduce their dependence on highly qualified personnel and increase their overall equipment effectiveness (OEE) by optimizing availability, performance, and quality. This is made possible by a unique ecosystem that combines state-of-the-art AI technologies with Reifenhäuser's proven expertise and live data from production.

"Google, OpenAI, and others are already impressively demonstrating what AI solutions can achieve in the consumer sector. However, AI is only as intelligent as the data it has been trained with,“ explains Jan Karnath, Chief Digital Officer (CDO) of the Reifenhäuser Group and responsible for the NEXT brand. ”Reifenhäuser has decades of experience in plastics extrusion. We have integrated this bundled knowledge into an AI solution that is unique on the market."

The Reifenhäuser NEXT portfolio is based on three product streams that seamlessly interlock:

NEXT.AI – Intelligent assistance systems 
At the heart of NEXT.AI is an AI chatbot that provides real-time support to machine operators and service teams during ongoing operations. The AI accesses Reifenhäuser's comprehensive expertise in engineering, service, maintenance, and process technology – and, if desired, on the user's documentation and live production data. Operators receive immediately actionable recommendations via simple text entries (prompts) in the chatbot – for example, in the event of quality problems. Thanks to this support, even inexperienced employees can achieve optimal results. This reduces downtime, lowers service costs, and makes production processes more efficient.

“Our assistance systems act as constant companions for the production teams. They not only provide quick solutions to problems, but will also deliver proactive alerts and optimization suggestions in the future,” says Karnath.

NEXT.Learning – Knowledge as the key to success 
To build up and establish the necessary expertise among plastics processors in the long term, NEXT.Learning offers a combination of on-site training and a digital learning platform. This is individually tailored to the needs of customers and helps producers to retain expertise within the company despite staff turnover and make it available to new employees at any time. Thanks to the use of AI avatars, customers can access the virtual training courses in over 100 languages. On request, Reifenhäuser NEXT can also adapt and provide content very quickly to meet customer-specific requirements.

“By using natural language processing (NLP), we are democratizing specialist knowledge for our global customer base in a whole new dimension. Initial pilot projects have generated extremely positive feedback and highlight the added value of our solution – especially for international customers whose production employees speak different local languages and, for example, do not have sufficient English skills,” explains Karnath.

NEXT.Data – Generating added value from data 
The third product stream, NEXT.Data, enables producers to exploit the full potential of their production data. The data is automatically aggregated via robust system integrations (e.g., OPC UA or GraphQL) and displayed in clear dashboards using the ExtrusionOS application suite. ExtrusionOS is specially designed for the requirements of the plastics extrusion and packaging industry. Among other things, customers can use it to create real-time analyses and automated OEE calculations to make data-driven decisions.

“With Reifenhäuser NEXT Product Streams, we provide our customers with a customized industrial AI journey. Depending on their requirements, we combine our NEXT.AI, Learning, and Data solutions, select the appropriate level of integration, and thus create the basis for operational excellence in line operation,” explains Karnath.

Recent studies show that the use of Industrial AI offers considerable potential for increasing overall equipment effectiveness (OEE) – with improvements of up to 15 percent. Among other things, this is made possible by reducing downtime and waste by up to 20 percent*. In addition, cost savings are expected in the area of maintenance, which can be achieved through optimized service and spare parts planning. Reifenhäuser NEXT focuses on precisely this area and supports companies in integrating the use of AI into industrial production in a targeted manner in order to fully exploit this potential and achieve sustainable improvements. 
*Source: McKinsey / Deloitte

Anton Hofmeier has joined the Textile Solutions Group (TSG) as Group CEO, effective 1 September 2025. His appointment strengthens Group-level coordination and aligns strategy from ERP and CAD to MES and shop-floor automation, so textile manufacturers achieve faster, lower-risk improvements in processing cost, delivery reliability, and sustainability.

Anton Hofmeier is an enterprise-software executive with 20+ years of experience in revenue growth, market expansion and M&A integration. With electronic-engineering roots and recent global supply-chain leadership, he brings an operations-first mindset that matches mill reality: complex flows, short lead times and last-minute reorders, right-first-time pressure, and the need to make quick decisions on reliable, connected data - without losing the strengths of each specialist company.

This comes at a time when mills face higher energy and material costs, stricter ESG requirements and global uncertainty, while many machines and supply systems still depend on manual handoffs or disconnected systems. Under Anton’s leadership, TSG’s goal is practical: shorter order-to-ship cycles, higher right-first-time, lower kWh per lot, and audit-ready traceability, enabled by a connected stack spanning product design, planning & sourcing, production & maintenance, quality controls and shipment.

• Proprietary Borstar® Nextension polyethylene (PE) technology delivers superior performance and processability, enables downgauging and design for recycling – meeting the evolving demands of flexible packaging applications
• Borealis introduces development materials with superior toughness and sealability
• This marks the launch of a dynamic innovation pipeline across industries

Borealis proudly unveils its groundbreaking Borstar® Nextension Polyethylene (PE) technology, representing a significant leap forward in polyolefin innovation. 

Building on the proven performance of Borstar® technology, the new Borstar Nextension PE platform incorporates proprietary single-site catalysts developed by Borealis. This breakthrough technology marks a new era in advanced polyethylene solutions, delivering superior toughness, sealing performance, and enhanced processability for packaging solutions that enable downgauging, improve cost efficiency, and support design for recycling—addressing the critical needs of today’s packaging industry.

Borstar Nextension PE technology sets new standards by enabling mono-material solutions that can replace existing multimaterial products, thus making it easier to sort and recycle at the end of life. Crucially, this supports the packaging industry to meet the recycling and waste reduction targets set out in the EU’s Packaging and Packaging Waste Regulation (PPWR). 

“This technological step change paves the way for more circular, high-performance, and resource-efficient packaging solutions,” says Erik Van Praet, Senior Vice President Innovation & Technology at Borealis. “It underscores our strategic commitment to sustainable innovation, driven by continuous investment in cutting-edge research and development.”

Introducing next-generation development materials
Borealis introduces Borstar Nextension PE technology with two high-performance development materials, tailored to meet evolving market needs:

• A cutting-edge solution that delivers double the toughness of first-generation metallocene PE materials, while maintaining stiffness and excellent processability, including superior bubble stability and throughput. With its unique mechanical performance and strong downgauging potential, this new material enables more sustainable, fully recyclable packaging with excellent performance characteristics. Designed for industrial and food packaging applications, it is ideally suited for Form, Fill & Seal (FFS) and frozen food packaging.
• An advanced solution featuring a breakthrough sealing profile that reduces sealing initiation temperature by over 15% compared to first generation metallocene PE. This, in combination with the material’s outstanding mechanical properties, enables faster packaging speeds, best-in-class hot tack performance – making it perfectly suited for lamination, FFS, and food packaging.

“Borstar Nextension PE technology will expand our portfolio with highly efficient and recyclable solutions,” adds Craig Arnold, Executive Vice President Polyolefins, Circular Economy Solutions and Base Chemicals. “This is just the beginning of a robust innovation pipeline that will serve customer needs across multiple industries.”

On the occasion of New York Climate Week, Global Fashion Agenda (GFA) has launched the Fashion CEO Agenda 2025, a strategic resource for leaders of fashion brands and retailers, designed to guide immediate action to future-proof businesses while advancing towards a net-positive fashion industry by 2050.

Published at a pivotal mid-decade reflection point - with less than five years remaining to meet the UN Sustainable Development Goals and scientists warning of only three years left to alter the trajectory of global warming - the report comes as the industry faces turbulence, from economic volatility and deregulation to escalating climate and social crises.

The updated agenda urges executives to take action according to its long-standing five-priority sustainability framework - Respectful and Secure Work Environments, Better Wage Systems, Resource Stewardship, Smart Material Choices, and Circular Systems. For the first time, the 2025 edition introduces Priority Accelerators: Innovation, Capital, Courage, Incentives, and Regulation. These build on the themes discussed at Global Fashion Summit: Copenhagen Edition this year, positioned as critical levers that cut across all five priorities, enabling systemic change at speed and scale.

The Fashion CEO Agenda 2025 is structured in two clear parts: Part one presents overarching ambitions for the fashion sector that demand collective action across stakeholders, while part two outlines the immediate, short-term, practical steps brands and retailers can take today to advance those ambitions.

The 2025 edition builds upon the ambitions first presented in the 2023 Fashion CEO Agenda which were developed through years of stakeholder engagement and validated by GFA and the UN Environment Programme’s global Fashion Industry Target Consultation. Two years on, these ambitions remain central to industry-wide progress. For 2025, they’ve been re-evaluated in consultation with leading multi-stakeholder initiatives and experts to ensure continued ambition, impact, and relevance. The scope now expands to further urgent priorities such as fair and ethical treatment of migrant workers and empowering workers through inclusive automation and reskilling, with a firm focus on the need for transformation that benefits both the planet and its communities.

To support implementation, GFA has also released new complementary materials including a practical toolkit guiding companies to credible existing industry tools, guidelines, and programmes, as well as a presentation deck that fashion leaders can adapt internally to educate teams. These resources are designed to help leaders embed the Fashion CEO Agenda into company strategies and communicate it effectively throughout their organisations.

Federica Marchionni, CEO of Global Fashion Agenda, said: “Climate change is the defining certainty in an uncertain global world, impacting all lives and communities. The investments needed to future-proof businesses will keep increasing and the cost of inaction will inevitably become greater than the investments needed to address it. This year’s Fashion CEO Agenda provides leaders with a clear path to embed sustainability at the heart of corporate strategy, supported by enabling conditions that make bold action both possible and necessary.”

Through a planned programme of continuous expansion, including ongoing projects aimed at resource efficiency and environmental excellence, Spain’s Textil A. Ortiz has reinforced its position as one of Europe’s leading suppliers of premium quality lining fabrics.

The company, which celebrated its 70th anniversary in 2024, has just successfully commissioned a fourth Monforts Montex stenter at its plant in Santa Perpètua de Mogoda, 25 kilometres north of Barcelona. This is one of three plants operated by the company, with a second nearby in Catalonia and a third in Valencia. Its relationship with Monforts and local representative Aguilar & Pineda dates back to the 1970s.

Trusted supplier
The new Montex line is being employed to finish fabrics with softeners, water repellents and flame retardants and is already achieving significant cost savings. Linings are stocked in more than 1,000 colours with special finishing options for customers and a large database of designs and prints.

The new nine-chamber Montex 8500-9F with a nominal width of 200cm is equipped with direct gas heating, a Hercules needle chain, a Matex finishing padder and two heat exchangers. In combination with heat recovery, a Monformatic Professional measuring and control system enables energy consumption to be fully minimised and reproducible fabric quality to be constantly achieved.

No water discharge
“The installation of a water treatment plant working through evaporation and condensation further allows us to be the first dyeing and finishing company that does not discharge water into the public sewerage system,” says Textil A. Ortiz Manager Abel Ortiz. 

The company has also recently invested in a major installation of new circular knitting machines and expanded with the production of lining fabrics based on recycled polyester, while 15,000 square metres of photovoltaic panels and two wind turbines now supply the Santa Perpètua de Mogoda plant with 100% green energy.

Developed by Stanford researchers, NeuroString is a hair-thin multichannel biosensor and stimulator with promising potential applications in drug delivery, nerve stimulation, smart fabrics, and more.
 

• NeuroString is a small, soft fiber that is made of skin-like material and can host hundreds to thousands of electronic channels.
• The hope is that NeuroString could be implanted in the body to sense chemicals, deliver drugs, stimulate muscles or nerves, and monitor bodily activity.
• Outside the body, this invention could enable new smart fabrics, wearable devices, and soft robotics. It could also enhance study of lab-grown tissues.
• So far, researchers have used NeuroString to monitor the intestines of a pig and to observe individual neurons in the brain of a mouse.

Stanford pediatric surgeon James Dunn specializes in helping children with short gut syndrome, a congenital disease in which children are born with short intestinal tracts. “I’ve been working to grow new intestinal tissue by applying a mechanical force to the intestine – stretching it,” Dunn, who is a professor of surgery in the School of Medicine, explained. “But I didn’t have a way to demonstrate that this new tissue is functioning exactly like normal intestine.”

That is when Dunn reached out to Zhenan Bao, the K.K. Lee Professor of Chemical Engineering and director of the Stanford Wearable Electronics Initiative (eWEAR), who has drawn worldwide attention for developing skinlike electrical circuits, like her electronic skin that can sense the weight of a butterfly and the heat of a flame. The result of their collaboration is NeuroString, a multichannel, soft, thread-like implantable biosensor/stimulator.

NeuroString is just a quarter of a millimeter in diameter – about the width of a human hair – and can host hundreds to thousands of independent electronic “channels,” each of which can sense neurochemicals, stimulate muscle or nerve, sense gut movement patterns, or monitor the activity of a single neuron, among many other promising possibilities. 

Unmet needs
“There is great need, in both research and clinical settings, for these minimally invasive sensing and stimulation bioelectronics,” said co-author Xiang Qian, co-director of Stanford’s eWear Initiative and a medical doctor who specializes in neuromodulation to treat severe pain. Currently, clinical tools boil down to rigid and bulky needlelike probes or stiff wires with limited functionality.

“It is a high-density electronic fiber that’s also exceptionally biocompatible due to its softness,” Qian said. “It can stay inside the body for months at a time or longer, and it’s so soft and small that it can be implanted without discomfort or harm to the patient.”

Beyond the thin and soft circuitry, Bao’s team also developed a clever roll-up fabrication technique. They prepared a video of the method that shows a prototype with 20 electronic channels laid out on a thin, transparent skin-like material. The film is then rolled tightly into a spindle so thin it is described as one-dimensional. All 20 electrical connecting wires in the example are spiraled inside the string, like the layers in a Swiss roll, while the 20 sensors are exposed on the surface. Each independent sensor/stimulator is connected by a discrete wire running the length of the NeuroString to deliver valuable data.

Bao said the approach allows exquisite control of the positioning and distribution of the active components, and her team has demonstrated a fiber with a remarkable 1,280 individual channels. “Many more channels can be added if we make longer fibers,” says Muhammad Khatib, a postdoctoral fellow and first author on the paper.

New frontiers
On a practical front, to demonstrate the effectiveness of their new electronic fiber, Bao, Dunn, and team used the implanted NeuroString to monitor the intestines of a pig and to observe individual neurons in the brain of a mouse over four months.

Dunn explained that, in his field, measuring basic things like how the intestine contracts without interrupting normal activities may sound easy, but it has so far been out of reach, not to mention that the intestine also does a lot of things like absorbing nutrients and secreting biochemicals like serotonin that he might want to track.

“To be able to stimulate the muscle and measure all these other things in a specific region will be transformative for my research and, potentially, my medical practice – NeuroString is a platform for us to understand how the intestine works,” Dunn said.
 
The research team anticipates that such devices could have far-reaching impacts in fields ranging from neuroscience to gastroenterology. They envision that it could yield robotic pills that can be swallowed to diagnose medical conditions throughout the gastrointestinal tract or be wrapped around an optical fiber to create an ultra-thin endoscope.

Qian thinks NeuroString could introduce an era of minimally invasive, closed-loop neural stimulation techniques – devices that can both sense nerve dysfunction and intervene in an instant. “You only need to stimulate when you detect this abnormal electric signal to shut it down,” Qian said of his device, which he is currently testing in mice. “It will be ten times smaller than conventional alternatives and much safer with fewer complications. It would be groundbreaking.”

In a tubelike form, Bao says the NeuroString could deliver drugs to precise locations inside the body. Imagine a new form of implantable insulin pump that both senses blood sugar and delivers the life-sustaining hormone on demand, much like the pancreas.

In brain studies, NeuroString could deliver light for optogenetics and sense its effect on local neurons to optimize light intensity. And these potential applications are only the in-body opportunities for NeuroString. In other practical outlets, Bao said, NeuroString might lead to a new era of smart fabrics and textiles, wearable devices, and soft robotics.

Synthetic organs
One area of research that Bao finds particularly intriguing is organoids – lab-grown tissues that function like real tissue for use in research. Her team, together with Xiaoke Chen, associate professor of biology in the School of Humanities and Sciences, initially developed a NeuroString with only one neurochemical sensor seeded by Bio-X seed funding. The team’s initial development of this advanced NeuroString came under the aegis of the Brain Organogenesis Big Ideas in Neuroscience program at the Wu Tsai Neurosciences Institute.

The Brain Organogenesis program is pursuing new models of human brain circuits to understand how the brain develops and what is happening when things go wrong, as in numerous neurological and psychiatric diseases from depression to Parkinson’s disease. Bao said her NeuroString technology was inspired by the need for soft sensors that can be embedded inside the growing organoids that will allow researchers deeper insights into the function and biochemistry of these lab-grown mini-organlike structures to mimic human tissues.

“We hope to thread these thin electronics inside and throughout organoids, to promote and monitor their growth,” Bao said. “That’s our vision and it’s pretty exciting.”