From the Sector

When textiles are equipped with electronic components, conductive yarns and textile sensors, the application possibilities are almost unlimited. These high-tech textiles are a global growth market. In Stuttgart, manufacturers, users and researchers presented amazing examples of applications in construction, architecture and mobility. The appropriate standards ensure quality and safety.

In keeping with the themes of the event, participants were able to take a look behind the construction fence of the Stuttgart 21 rail project on the first day. After the tour, DITF board member Götz T. Gresser drew parallels with the market for smart textiles. Just like the completion of the underground station, the market potential for smart textiles is developing more slowly than predicted.

One important reason for this is that there is still a lot to be regulated. Standardization was therefore a key topic in the presentations on the second day of the event. Norms and standards create trust among users. They reduce the error rate in design and therefore development costs, helping to bring innovations and new technological developments into use. Kristina Müller from the German Institute for Standardization explained that consistent compliance with standards can reduce error costs in construction, for example, from the current estimated eleven percent to five percent per year. Jan Beringer from the Hohenstein Group used the example of actively illuminated high-visibility clothing to show the hurdles that need to be overcome on the way to standardization.

In addition to high-visibility equipment, workwear offers many opportunities for smart functions. Despite all safety precautions, accidents at work cannot always be avoided, explained Silke Rehm from Adresys. Smart clothing can then automatically make an emergency call and trigger an emergency shutdown of the machine.

There are suitable testing devices for monitoring and quality assurance of materials and textile surfaces. Stefan Fliescher from Textechno presented a device that has so far been exclusively used at the DITF.

The second block of presentations focused on mobility: examples included textile ideas for flight cabins of the future from Diehl Aviation, precise and therefore energy-saving heating systems for vehicles from Köstler and contactless sensor technology from Rotec, which detects when fiber ropes need to be replaced. Erhardt manufactures flexible, customized bodies for commercial vehicles They are particularly suitable for logistics in city centers and are equipped with textile sensors, for example for measuring temperature or determining the optimum load. The textile superstructures not only offer a textile surface for design, they can also communicate with their surroundings. Digital lettering shows when the vehicle is giving way or warns cyclists of blind spots when turning. Modules that are not required can be folded or rolled up to save space.

In the construction and architecture application area, solutions for climate change are in demand. TEC KNIT has developed smart shading systems made from “shape memory” polymer fibers that close or reopen depending on the temperature. Optigrün relies on smart rainwater management for greening buildings. Textile sensor technology ensures that the water is optimally distributed over the surface - digitally controlled according to the weather forecast. Michael Schneider from the Smart Textiles Hub showed how intelligent knitted fabrics installed on flat roofs detect moisture and temperature by contracting or expanding accordingly. This can also prevent damage caused by icing, for example. Christoph Riethmüller from the DITF explained that the actual state of buildings is constantly changing due to events. The charm of smart textiles is that they can adapt to these changes. In this way, it is possible to intervene before negative consequences become noticeable. This saves a lot of energy. For example, the targeted heating of walls depending on the relative humidity prevents the occurrence of mold with low energy consumption. Intelligent shading systems also ensure that rooms remain at a pleasant temperature in summer without air conditioning and that the heat remains in the room in winter.

The event was accompanied by an exhibition where participants were able to try out numerous smart products.

The annual User Forum is organized by the German Institutes of Textile and Fiber Research Denkendorf (DITF), the Textile Research Institute Thuringia-Vogtland e.V. (TITV Greiz) and the Forschungskuratorium Textil e. V. (FKT).

The next SMART TEXTILES User Forum will take place on March 4-5, 2026 in Zeulenroda.

INDA, the Association of the Nonwoven Fabrics Industry, in partnership with International Filtration News magazine, announces the finalists for the inaugural FiltXPO™ Awards. Recognizing outstanding achievements across the entire filtration value chain, the awards celebrate groundbreaking advancements that utilize nonwoven fabrics and technology.

Presented at FiltXPO™, April 29-May 1, 2025, at the Miami Beach Convention Center, Florida, these awards highlight exceptional innovations in three categories:

• Air/Gas Filtration Media
• Water/Liquid Filtration Media
• Filtration Equipment

Each nominated product has demonstrated creativity, uniqueness, technical sophistication, and the potential to significantly advance filtration performance and sustainability. Voting takes place on the International Filtration News website and the deadline to submit votes is April 18, 2025:

FiltXPO Air/Gas Filtration Award

• Hollingsworth & Vose – NanoWave® ESA
  Introducing NanoWave®ESA, an all-synthetic, 3D filter media free from PFAS. This revolutionary product enables production of highly efficient, comfortable, stretchable respiratory protection, suitable for various protective applications.
• Lanaco – EcoStatic® ML Series Filter Media
  Lanaco’s wool-based air filtration solution utilizes advanced electrostatic technology, providing exceptional efficiency and ultra-low pressure drop, even under challenging environmental conditions. USDA-certified as 100% Biobased, EcoStatic® ensures sustainability without sacrificing performance.
• Greentech Environmental LLC – Greentech Filters with ODOGard®
  ODOGard® technology deeply integrates odor-neutralizing polymers into nonwoven and nanofiber filters, offering an innovative, non-toxic approach to indoor air quality. ODOGard® significantly enhances filtration durability and performance.

FiltXPO Water/Liquid Filtration Award

• Ahlstrom – BioProtect™
  Ahlstrom’s sustainable BioProtect™ material offers superior dye-catching performance for laundry applications. Manufactured from 100% naturally derived fibers and OC-Biobinder®, BioProtect™ is both biobased and home compostable, combining premium performance with environmental responsibility.
• Periodic Products, Inc. – MetalXtract® Filter Media
  Using patented Chelok® Polymer Technology, MetalXtract® provides remarkable metal adsorption capabilities—100 to 500 times greater than traditional resins—across a wide pH range. Ideal for wastewater treatment and environmental remediation, this biodegradable solution effectively controls contamination at high flow rates.

FiltXPO Filtration Equipment Award

• Luwa America Inc. – Multi Cell Filter (MCV)
  The space-saving MCV significantly reduces required floor space by approximately 70% compared to traditional drum filters. Its intelligent PLC-controlled design optimizes filter cleaning cycles, reduces energy usage, and substantially cuts operational costs and carbon footprint.
• Oerlikon Neumag – hycuTEC
  Oerlikon Neumag’s innovative hycuTEC technology hydrocharges nonwoven filter media, achieving over 99.9% filtration efficiency with dramatically lower pressure loss and minimal resource consumption. Easy to integrate and retrofit, hycuTEC represents a breakthrough in high-efficiency filtration media production.
• Filtration Advice Inc. – FA-TCO Software
  This cutting-edge software provides comprehensive Total Cost of Ownership (TCO) analysis and predictive modeling for air filtration systems. FA-TCO enables data-driven decisions, extending filter lifespans, reducing operational costs, and enhancing overall sustainability in filtration management.

Finalists will present their innovative solutions at FiltXPO, showcasing breakthroughs that elevate quality, efficiency, and sustainability across the filtration industry.

“We’re delighted to highlight these groundbreaking innovations that promise to reshape the filtration landscape,” said Matt O’Sickey, Ph.D., INDA’s Director of Education & Technical Affairs. “FiltXPO provides the perfect stage to recognize the industry’s most significant advances and inspire future developments.”

It is getting exciting again in Cologne on 12 and 13 March for the cellulose fibres industry. Six new products have been nominated for the popular innovation award.

Every year, the conference organisator nova-Institute together with award sponsor GIG Karasek honours companies that impress with their creativity, technological progress and ecological impact. The aim of the award is not only to recognise the winners’ innovative products, but also to set an example for the courage to innovate.

The nominees’ presentations, the voting and the winner ceremony will take place on 12 March at the Cellulose Fibres Conference 2025. Participants of the conference can vote live for the three winners. More than 220 people are expected to attend.

The Nominees

Fibers365 (DE): Hemp365 – Agricultural Decorative and Carrier Material
The solution “hemp365” is characterised by the development of a cost-effective, plant-based decorative and carrier material through the chemical-free processing of a regional agricultural fibre and the use of resulting short fibres in a wet-laid process, allowing for a massive reduction in the amount of fossil based binders required for strength and functionality. The non fibre content is less than 7 % and is also made from biogenic and biodegradable material. Hemp365 is 100% natural and vegan. It has been designed for consumer (fashion) and industrial applications in cooperation with an automotive OEM.

Releaf Paper France (FR): Releaf Fiber – Eco-Friendly Paper from Urban Fallen Leaves
Releaf Paper France transforms urban fallen leaves into sustainable cellulose fibres, offering an eco-friendly alternative to traditional hardwood pulp. Using proprietary low-temperature extraction, high-quality fibres with excellent paper-forming properties are isolated. With a cellulose content of 32-48 % and properties similar to hardwood, RELEAF fibres are ideal for packaging materials like corrugated paper, boxes, and bags. This innovative process, which requires minimal water and non-aggressive solvents, aligns with circular economy principles, repurposing millions of tons of urban leaf waste annually and supporting global brands in achieving sustainable packaging solutions.

SA-Dynamics (DE): Cellulose Aerogel Textiles – Next-Generation Insulation Materials
Cellulose Aerogel Textiles are revolutionary insulation materials made from 100 % biodegradable cellulose aerogel fibres. These combine the flexibility and ease of processing of traditional fabrics with the superior thermal insulation properties of aerogels by utilising a novel aerogel fibre process. Lightweight, highly efficient, and compatible with conventional textile machinery, they provide a sustainable alternative to fossil-based and animal-derived insulation materials. Fully recyclable and free from microplastic emissions, Cellulose Aerogel Textiles set a new benchmark for circular economy solutions in the textile and construction industries. Initial functional demonstrators were developed through two projects, funded by Biotexfuture and RWTH Innovation, respectively.

Sci-Lume Labs (US): Bylon® – Renewable Circular Fibres from Agricultural Waste
Sci-Lume Labs makes Bylon®, a scalable, circular, biosynthetic fibre. Using highly efficient chemistries to valorise agricultural waste, Bylon® seamlessly integrates into every step of the global value chain – from raw material production through textile manufacturing. Bylon® is distinct from incumbent and next-gen materials because it is simultaneously bio-based; waste-derived; degradable; recyclable; downstream-compatible; and melt-spinnable. Bylon® also offers a unique performance profile by combining the mechanical properties and tunability of traditional synthetics with the moisture properties and circularity of natural fibres. By not requiring changes to the supply chain, Bylon® empowers the industry to reduce its environmental impact – without compromising on quality, performance, or cost.

TMG Automotive (PT): REFIBER – Sustainable Automotive Surface Material
Textile-based composite solutions are a growing trend in the automotive sector, especially for decorative and functional interior applications. Innovative plant-based leather demonstrates this trend, combining sustainability with advanced performance. Developed from a biopolymer matrix combined with cellulose waste, this material transforms waste into a premium, eco-friendly solution. Its textile backing and non-woven laminate backing are also made entirely from cellulose fibres, creating a fully integrated bio-based composite. Designed for car interiors and more, this lightweight, durable and aesthetically versatile material sets a new standard for sustainable design, while satisfying the industry’s growing demand for circular and renewable alternatives.

Uluu (AU): Replacing plastic in textiles with natural, seaweed-derived materials
Uluu is an Australian start-up set to replace plastics with natural polymers called PHAs. Uluu materials are made from a regenerative feedstock: farmed seaweed, thus ending reliance on fossil fuels and land crops. Uluu, in partnership with Deakin University, is developing textiles that perform like synthetic polyester but are truly biodegradable and biocompatible, thus eliminating persistent microplastic pollution in fashion. Importantly, Uluu materials are reusable, recyclable, and most importantly, compostable. They are naturally produced through a unique fermentation process that uses seaweed, saltwater microbes and seawater. Uluu pellets can be directly substituted for plastic (e.g., polyester, nylon) in existing melt spinning equipment, creating yarns that can be knitted or woven into textiles. In addition to fibre-grade pellets, Uluu is also producing other grades of pellets to replace plastics used in e.g., buttons, sunglasses, hair clips and packaging.

The upcoming conference on 12-13 March 2025 in Cologne, Germany, will pave pathways to a sustainable textile industry.

Over the past few weeks, the Conference Advisory Board, and the experts from the nova-Institute, have thoroughly reviewed and evaluated over 40 submitted abstracts. The selected external experts bring new insights and perspectives from the pulp, fibre and further developing industries, promising to spark and deepen discussions at the event. Their expertise across the entire fibre value chain will enrich the topics covered and ensure a dynamic and insightful exchange of ideas. The presentations will provide a platform for the discussion at the conference after each session, and the Advisory Board members will foster a lively debate to drive innovation industry-wide.

Biosynthetics on the rise
Besides cellulose fibres, bio-based polymer fibres ("biosynthetics") are an excellent option to reduce fossil fibres in textiles. Biosynthetics offer a powerful alternative to traditional synthetic fibres, bringing both performance and technical properties that make them drop-in replacements. Derived wholly or partially from natural, renewable sources like lactic acids, sugar beet, sugarcane or wood, biosynthetics represent a bio-based option compared to fossil-based counterparts. In a special session “Biosynthetics - Replacing Traditional Synthetic Fibres”, experts will explore the latest advances, challenges and opportunities in the field. Discussing innovative approaches like biosynthetics is essential to drive sustainable transformation within the fashion and textile industries.

Fibre-to-Fibre Recycling: A Path to a Sustainable Textile Industry
The textile industry is at a crucial crossroad. The need for sustainable solutions to meet the EU's ambitious climate change targets is becoming increasingly urgent. Fibre-to-fibre recycling, which transforms discarded textiles into new, virgin fibres, holds great promise for reducing waste and resource consumption and helps to close the loop in textile production. While Europe has made progress in this area, challenges remain – in particular the management of mixed fibre textiles and the scaling up of recycling technologies. As new approaches are needed to tackle climate change, one session of the conference will focus on fibre-to-fibre recycling from textiles, exploring the latest innovations and technological advances, as well as the opportunities and barriers that need to be addressed to move the industry towards a circular, sustainable future.

Fibre Microplastic Formation versus Marine Biodegradability
The environmental impact of textiles extends far beyond landfill, with microplastics from synthetic fibres becoming a growing concern in marine ecosystems. A session at the conference will focus on the complex relationship between microplastic formation and marine biodegradability. While synthetic fibres shed microplastics during washing, these tiny particles, known as microfibres accumulate in the oceans and pose a serious threat to marine life. This session will explore the factors that influence fibre degradation in the marine environment and examine the potential of biodegradable fibres to reduce long-term pollution. Leading research institutes will discuss the challenges of balancing the prevention of microplastics with the development of fibres that can degrade naturally in marine ecosystems, and provide insights into innovative solutions that could help mitigate this pressing environmental issue.

Innovation Award “Cellulose Fibre Innovation of the Year 2025”
The nova-Institute, together with GIG Karasek, is looking for the best fibre innovations of the year. Applicants from the area of cellulose fibres as well as biosynthetics are welcome to submit their innovations. Technologie providers, research institutes or producers can apply until 30 November 2024. The innovation award “Cellulose Fibre Innovation of the Year 2025” is sponsored by GIG Karasek.

Apply for the “Cellulose Fibre Innovation of the Year 2025” award: cellulose-fibres.eu/award-application

Call for Posters
The poster exhibition is a highly anticipated scientific event at the conference, especially for early career scientists. Poster submission is open until 31 January 2025.

The Dornbirn GFC invites researchers, experts, manufacturers, and practitioners to submit papers for the 64th congress in September 2025, providing a platform for presenting innovations shaping the fiber and textile industries' future.

Submissions on the following topics are welcome:

Work- & Protective Wear & Defense

• Smart textiles providing real-time data for first responders
  (e.g., firefighters, soldiers, police, industrial workers)
• Flame-resistant fabrics for multi-risk environments, combining protection with flexibility and comfort
• Sustainability in production, eco-friendly materials, and recycling innovations for workwear and protective apparel

Carbon Stewardship: Harnessing Biomass & Recycling & Capture for a Sustainable Future

• Use of sustainable biomass in textile production
• Innovations in post-consumer textile recycling and chemical recycling methods
• Carbon capture technologies integrated across the value chain

Fiber Innovations: From Production to Application

• Biopolymer & Natural Fibers
• Textile Processing & Application
• Nonwoven Processing & Application

Cross-Industry Session

• Energy Transition
• Pulp & Paper & Packaging Innovation

Teijin has teamed up with Germany's herone GmbH and the UK's Envision Racing to develop a composite wishbone which has the capability be used in a Formula E racing car using Tenax™ ThermoPlastics.

The new component is specifically designed to maximize performance while minimizing weight. By utilizing recycled materials from the aerospace industry and implementing herone's innovative pressing process, the partners are setting an example of environmental consciousness and technological excellence.

Multiple demonstrator parts were produced utilizing Tenax™ ThermoPlastic UniDirectional (TPUD) tapes. The material was braided to form the rod structure of the component. Recycled offcuts from part manufacturing in the aerospace industry were used for the functional elements. Those offcuts were injection molded to sockets which are needed for load introduction into the rod structure. herone’s innovative pressing process then compression molded the braids and at the same time co-consolidated the sockets into the rod structure to form the final part. All materials in this study were based on PPS polymer - thus making it attractive for further end-of-life recycling.

The use of these advanced materials makes it possible to reduce weight, minimize emissions, and increase performance at the same time. The combination of design and functionality opens new possibilities for future developments in the field of motorsport and beyond. We look forward to continuing to develop innovative solutions based on thermoplastic composites together with our partners and customers.

Fibre Extrusion Technology Ltd (FET) of Leeds, UK will be exhibiting for the first time at COMPAMED 2024 in Düsseldorf, taking place between between 11 – 14 November 2024, to reflect the company’s increasing profile in the medical sector. COMPAMED is a international trade fair for the medical technology supplier sector, showcasing a range of high-quality medical technology components, services and production equipment for the medical industry.

FET are experts in medical fibre technology and innovations, designing and delivering high performance equipment for a range of precursor medical products. This includes turnkey solutions for nonwoven medical devices, wound care and dressings and synthetic absorbable sutures.

FET’s expertise lies in laboratory and pilot melt spinning equipment for a vast range of applications, especially precursor materials used in high value medical devices and specialised novel fibres from exotic and difficult to process polymers. FET has processed over 100 different polymer types and its systems can melt spin resorbable polymers in multifilament, monofilament and nonwoven formats, collaborating with specialist companies worldwide to promote greater sustainability through innovative manufacturing processes. Where melt spinning solutions are not suitable, FET provides an alternative with pilot and small scale production wet and gel spinning systems.

Protective gloves, such as those used for work, sport or household gardening, retrieve their protective function from a special coating. This coating provides abrasion resistance, makes the material waterproof and resistant to chemicals or oil, and even protects against cuts and punctures. Until now, coatings made of oil-based polymers, nitrile rubber or latex have been the main materials used. Scientists at the German Institutes of Textile and Fiber Research Denkendorf (DITF) have succeeded in developing a robust yet flexible glove coating using environmentally friendly lignin in a 3D printing process.

Coatings that are subject to mechanical stress always suffer from a certain degree of abrasion that is dispersed in the surrounding area. This is also the case with coated protective gloves. In order to avoid long-term pollution of the environment, materials should be used whose abrasion particles are biodegradable. The aim of the research project was to improve conventional protective equipment and integrate more sustainable materials.

The biopolymer lignin is a natural component of plant cells that is produced in large quantities as a by-product of paper manufacturing. Due to its properties, it represents an environmentally friendly alternative to oil-based coating polymers.

The scientists developed biopolymer compounds containing lignin, which were used to produce thermoplastic materials that can be processed using 3D printing.

Lignin has few polar groups, which makes lignins hydrophobic and therefore insoluble in water. For this reason, they biodegrade slowly. This makes them particularly suitable for durable coating materials.

Despite this durability, lignin particles that are released into the environment through abrasion biodegrade faster than the abrasion of conventional coatings. This is due to the much higher surface/volume ratio.

The use of 3D printing makes it possible to produce the coating precisely and efficiently. The 3D printing process also makes it possible to adapt the glove to the individual needs of the wearer. This increases wearer comfort and promotes freedom of movement.

The research project shows that the use of lignin not only offers ecological benefits, but that protective gloves coated with it are also particularly durable and resistant. They meet safety standards and at the same time contribute to sustainability in the world of work.

The Oerlikon Polymer Processing Solutions Division of the Swiss Oerlikon Group is expanding its customer services and spare parts business in the area of machines and systems for the production of carpet yarns (BCF) and industrial yarns (IDY). To this end, the company concluded an agreement with the Truetzschler Group, based in Moenchengladbach, Germany, in August. Technology experts and service staff from Oerlikon Neumag are now the new contacts for customer services and the spare parts business for Truetzschler's BCF and IDY technologies installed in the market. The Moenchengladbach-based textile machinery manufacturer is withdrawing from this business segment in order to concentrate on the spinning, card clothing and nonwovens businesses in future.

Oerlikon Polymer Processing Solutions offers complete solutions for the manmade fiber industry. They range from extrusion and polycondensation plants to texturized yarn, and are accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a harmonized technology that guarantees high quality of the yarns produced.

Based in Neumuenster, Germany, Oerlikon Neumag, a branch of Oerlikon Textile GmbH & Co. KG and a brand of the Oerlikon Polymer Processing Solutions Division, has been an established and broadly positioned international supplier with proven expertise in the field of BCF for decades. The division's sister company Oerlikon Barmag from Remscheid, Germany, contributes its expertise in the field of IDY systems.

Portuguese textile entrepreneur, Mario Jorge Machado, has been elected President of EURATEX during its General Assembly on 14 June. The Assembly also nominated Alberto Paccanelli as Honorary President.

Mario Jorge Machado has an extensive career in textiles. Mario is currently a shareholder and director of "Adalberto Textile Solutions, S.A.", where he applies advanced management practices to boost competitiveness and innovation. He has been president of the Textile and Clothing Association of Portugal (ATP) since 2019, and he stands out for his strategic leadership in the textile and clothing sector, promoting innovation and sustainability. He represents ATP on the Board of CIP - Confederação Empresarial de Portugal and chairs CIP's strategic council for the environment and sustainability.

With a degree in Production Polymer Engineering from the University of Minho, his expertise ranges from continuous process improvement to the development of B2B commercial teams and B2C business models. His vision encompasses operational excellence and the implementation of sustainable practices, contributing to the evolution of the textile industry.

The Assembly also nominated Alberto Paccanelli as Honorary President, recognising over a decade of commitment to EURATEX and the European textile industry.

EURATEX General Assembly also elected 4 other members of the Presidency Team: Michael Kamm (ZWILLING Gruppe, Germany), Barbara Cimmino (Yamamay, Italy), Grégory Marchant (UTT, France) and Ismail Kolunsag (Cross Tekstil, Turkey). During the Assembly, EURATEX also welcomed new memberships from CEMATEX and Forschungskuratorium Textil e. V., and a partnership with Reju. (France).