From the Sector

The automotive industry currently faces a complex set of market dynamics: rising material and transport costs, reduced budgets, changing consumer expectations, increasing challenges related to CSR, etc. In this context, improving efficiency across the whole value chain has become a strategic priority for vehicle and equipment manufacturers. Lectra supports its customers by designing and developing cutting-edge solutions that combine software, equipment, data and services to make its offer the gateway to Industry 4.0.
 
With Industry 4.0, a new range of possibilities is opening up to businesses. The concept and its technologies bring in new value creation and cost control models based on synchronized, flexible and fast processes.
 
The Automotive Cutting Room 4.0 offer is a set of solutions connected to one other: Vector, the fabric cutting equipment offering the best performance in the market; Empower, a new generation of digital services to leverage Vector's capabilities; Valia, the heart of the new offer, a software for preparing and scheduling production; and Algopex, an application for exploiting and capitalizing on all the data generated by the cutting room, so you can make the best decisions as quickly as possible.
 
Connecting up all the elements of the Automotive Cutting Room 4.0 offer delivers this unprecedented value and enables an unparalleled level of performance to be achieved. Nicolas Favreau, Lectra’s Automotive Marketing Strategy Director, explains: “When the whole cutting room process is digitalized, the data generated are centralized and accessible in real time, helping our customers to make the best decisions at every step of the production process. The benefits are huge. For example, the key performance indicators from the offer’s first users show productivity gains of around 5% and a reduction in material consumption of nearly 2%. That’s unheard of! These results, combined with the agility that the Automotive Cutting Room 4.0 brings and the complete process control, demonstrate the offer’s maximum relevance.”

Lectra, whose connected industrial equipment and software facilitate the digital transformation and Industry 4.0 transition of fashion, automotive and furniture companies, announces its selection for the new Euronext Tech Leaders stock market index. This brings Lectra into the community of European technology leaders identified by Euronext as innovative and high-growth companies.

The new Euronext Tech Leaders market index, launched on June 7, comprises 100 European technology companies listed on the Euronext markets, which meet various performance and growth criteria. With the launch of this initiative, Euronext aims to offer better visibility and new services to selected European technology leaders.

Lectra is one of the 41 French companies that are now members of Euronext Tech Leaders. The company, founded in 1973 on a close relationship with fashion industry players, has also for the last three decades worked globally with automotive equipment and furniture manufacturers. In its three strategic markets, Lectra sells connected equipment that optimizes the cutting processes of fabric, leather and other soft materials used by manufacturers, and markets software and services that streamline their production processes while enabling them to be more agile and make considerable material savings.

In fashion, through the use of market data – made accessible and exploitable by the Internet of Things, the cloud, artificial intelligence and big data – Lectra’s software solutions also enable a better understanding of consumers’ behavior. They therefore facilitate strategic decision-making for brands, manufacturers and distributors at the key steps in the value chain of design, production and distribution. In this industry, the impact of Lectra’s solutions on reducing material consumption is even greater because it takes effect as early as the garment design stage.

Technology and innovation are therefore at the heart of Lectra’s strategy, with the company aiming to become a key player in Industry 4.0 in its strategic markets by 2030.

Epson stellt mit der Moverio BT-45-Reihe die neueste Generation seiner Augmented Reality (AR)-Brillen für Fernwartung (Remote Assistance), Arbeitsablaufschulungen und Trainings speziell im industriellen Umfeld vor. Das Unternehmen erweitert sein Portfolio zu einem Zeitpunkt, zu dem Augmented Reality Technologien ein rasantes Wachstum vorausgesagt wird.

Mithilfe der Epson Moverio können sich Mitarbeitende vor Ort mit technischen Expert:innen an entfernten Standorten vernetzen und Informationen sowie Anleitungen per direkter Kommunikation in beide Richtungen visuell und verbal austauschen und übermitteln. Mit der Brille kann freihändig gearbeitet werden und damit direkt auf die Anweisungen des Gegenübers reagiert werden. Auf diese Weise lassen sich komplexe technische Probleme lösen, Reparatur und Wartung unterstützen und Schulungen vor Ort vereinfachen. Zu den Vorteilen für Unternehmen, die AR-Smart Glasses verwenden, gehören unter anderem schnellere Reaktionszeiten, höhere Quoten von Schadensbehebung schon beim ersten Versuch, Produktivitätssteigerung, geringere Reisekosten und eine damit verbundene Senkung von CO₂-Emissionen sowie ein wesentlich angenehmeres Arbeiten bei gleichzeitig erhöhter Kundenzufriedenheit.

Electronics For Imaging, Inc. announced that it has acquired Inèdit Software S.L., a developer of raster image processors (RIPs) and related software for digital industrial textile printing. The acquisition extends EFI’s strategy to accelerate digital transformation in industrial print through investments that advance the company’s presence and capabilities in Packaging & Corrugated, Display Graphics, Textile, and Building Materials/Décor applications. Inèdit will be integrated into the Reggiani textile business.

Similar to EFI’s Fiery® digital front end and RIP technologies for the digital commercial and industrial printing markets, Inèdit’s neoStampa product is a recognized benchmark solution for RIPs in digital textile printing. The Inèdit product portfolio features advanced workflow solutions for textile profiling, calibration, design integration and much more. Inèdit’s RIP technology is employed across the worldwide textile industry and is one of the leading RIPs used to drive EFI Reggiani digital printers and other digital industrial textile printer brands. As part of EFI Reggiani, Inèdit will continue to support products for a broad range of digital printers.

At this year’s Techtextil in Frankfurt/Main (June 21st to June 24th) Trützschler Nonwovens, Trützschler Card Clothing and Trützschler Man-Made Fibers present various new and proven solutions for the nonwoven, card clothing and man-made fiber sectors. Join us at booth D80 in hall 12.0!

Trützschler Nonwovens invites to talk sustainable fibers such as hemp or linen and out-of-the-box fibers such as nettle and pineapple fibers. Our solutions for manufacturing innovative nonwoven products include machinery and complete production lines for paper grade pulp, re-generated cellulose fibers, cotton and various other natural fibers.

What happens when sustainable meets digital? Trützschler Nonwovens and software partner Proptium introduce T-ONE, our new digital working environment for both fiber- and polymer-based nonwoven producers. T-ONE supports routine tasks such as quality control and recipe management but also enables systematic line monitoring and data collection for T-ONE’s line optimizations.

Trützschler Man-Made Fibers introduces the OPTIMA-based, versatile TEC-O40 and TEC-O80 systems for extruding and spinning industrial yarns (IDY). The modular OPTIMA platform is highly flexible and adaptable to manufacturing a broad spectrum of (semi-)industrial yarns from polyamide, polypropylene or polyester.

NewStore, eine modulare, mobile Omnichannel-Cloud-Plattform für Einzelhandelsmarken weltweit, gab bekannt, dass Tom Tailor eine NewStore Consumer App eingeführt hat. Die Casual Fashion- und Lifestyle-Marke bietet nun ein mobiles Einkaufserlebnis an, das die Kundenbindung erhöht und den Umsatz steigert.

"Mobile Verkäufe sind ein Schlüsselfaktor für Tom Tailor, aber um diesen Kanal wirklich zu nutzen, mussten wir unsere Verbraucher-App aktualisieren", sagte Hendrik Reuter, Director of eCommerce und Consumer Engagement, bei Tom Tailor. "Wir haben uns für NewStore entschieden, weil diese Lösung einfach besser ist als alles, was wir bisher gesehen haben. Die neue App gibt unseren Kunden das Erlebnis eines Flagship-Stores in die Hand."

Mit NewStore Studio, dem Content-Management-System für die App, verfügt Tom Tailor über alle nötigen Tools, um eine moderne und ansprechende App zu pflegen. Die Marke wird auch von der Tatsache profitieren, dass NewStore Consumer Apps nachweislich die Nutzung um das 2,5-fache erhöhen und die Konversionsraten um das 7-fache über denen einer traditionellen Website liegen. Da sich NewStore nahtlos in Scayle, die E-Commerce-Plattform von Tom Tailor, integrieren lässt, ist es zudem einfacher denn je, die App auf dem neuesten Stand zu halten und genaue Produkt- und Bestandsinformationen in Echtzeit bereitzustellen.

"Die Verbraucher sind mobiler denn je, daher müssen Marken wie Tom Tailor über den traditionellen E-Commerce und den stationären Handel hinaus denken", sagt Stephan Schambach, Gründer und CEO von NewStore. "Durch die Entwicklung einer nativen App, die die digitalen und physischen Kanäle von Tom Tailor ergänzt, hat NewStore der Marke eine neue, leistungsstarke Möglichkeit gegeben, mit ihren treuesten Kunden zu interagieren."

• Currency-neutral sales down 3% as supply constraints reduce top-line by € 400 million
• Western markets continue to show strong momentum with combined currency-neutral sales growing 13% across North America (+13%), EMEA (+9%) and Latin America (+38%)  
• Gross margin down 1.9pp to 49.9% driven by significantly higher supply chain costs
• Operating margin of 8.2% reflecting additional investments into brand, DTC, and digital
• Net income from continuing operations reaches € 310 million
• FY 2022 outlook for revenue and net income confirmed at the lower end due to the impact from covid-19-related lockdowns in Greater China

“In the first quarter, consumer demand for our brand and products was strong in all Western markets. Our combined sales in North America, EMEA and Latin America grew at a double-digit rate. Backed by an exceptionally strong wholesale order book and relentless focus on driving growth in our own DTC channels, we expect this positive development to continue for the rest of the year,” said adidas CEO Kasper Rorsted. “In the East, we will return to growth in Asia-Pacific in the second quarter, while we expect the challenging market environment in Greater China to continue. With strong double-digit growth in the vast majority of our markets, representing more than 80% of our business, we are well positioned for success in 2022. “

For the full press release, see attached document.

• Lectra’s Annual Shareholders’ Meeting held on April 29 appointed two new Directors, Ross McInnes and Hélène Viot Poirier, for a four-year term.
• They both become members of Lectra’s Audit Committee, Nominations Committee and Strategic Committee. Hélène Viot Poirier also becomes a member of the new CSR Committee.

 A major global player in the fashion, automotive and furniture markets, Lectra designs industrial intelligence solutions – software, equipment, data and services – that enable the digital transformation of its customers.
 
In 2017, Lectra launched its Lectra 4.0 strategy with the aim of making the company a key Industry 4.0 player in its markets by 2030. As part of its 2017-2019 roadmap, Lectra successfully integrated key technologies for Industry 4.0 and software solutions in SaaS mode into its offers. The company’s 2020-2022 roadmap should enable it to leverage the full potential of its new offers while ensuring the sustainable and profitable growth of its business.
 
Daniel Harari, Chairman and Chief Executive Officer of Lectra, says: “We are delighted to welcome Ross McInnes and Hélène Viot Poirier to Lectra’s Board of Directors. Through Ross McInnes’ appointment, we will benefit from his extensive experience as a director of listed companies and his knowledge of Lectra’s challenges, as well as his expertise in strategy, management, finance, and governance. Hélène Viot Poirier has extensive knowledge of the digital world and the fashion market. Her appointment will enable the Board of Directors to benefit from her expertise in acquisition strategy, management and the development of environmentally responsible products”.
 
In the last five years, Ross McInnes has been a member of Lectra’s Board of Directors, and a member of the Audit Committee, the Compensation Committee and the Strategic Committee. This first mandate came to an end in April 2020. Ross McInnes is a graduate of the University of Oxford.
 
Since 2020, as an Independent Senior Advisor, she has supported strategic internal and external growth projects in the fashion, digital and consumer goods sectors. Hélène Viot Poirier is a graduate of HEC Paris.

Turkish company Altun Tekstil, a manufacturer of home textiles and upholstery fabrics, has ordered a total of five of the latest Orthopac RVMC-15 weft straighteners from Mahlo.

The production of textured yarns, weaving and raschel knitting as well as dyeing and finishing is included in Altun’s operations. While the focus is on tulle curtains and upholstery, the company’s fabric range also encompasses a wide variety for apparel.

When investing in the future, Altun Tekstil has consistently trusted in Mahlo and has installed 10 Mahlo Orthopac RVMC-15 weft straighteners in its two plants since 2016.

Lowest residual distortion at highest speed
All the Mahlo weft straighteners Orthopac RVMC-15 are integrated into existing production lines. Mahlo’s latest weft straightener is fit to interact and communicate via the newly mSmart concept with all production lines and provide historical data, which help to improve the production processes.

The fully integrated units benefit from universal control technology and the intuitive Mahlo mSmart G15 visualization concept. The HMI has been optimized for userfriendliness. The visualisation concept is constantly enhanced and ready for Industry 4.0. The path to a digital future within Altun is prepared.

At the forthcoming Texprocess, Techtextil and Heimtextil shows taking place in Frankfurt from June 21-24 – members of the Swedish Textile Machinery Association TMAS will be showcasing a range of solutions aligning with the growing trend for more localised and automated textile manufacturing.

Digitalisation and the push for more sustainable, shorter and less expensive supply chains are currently making manufacturing in high-cost countries within Europe more attractive and there have been many other contributing factors to this over the past two years.

The Covid-19 pandemic exposed the vulnerability of many countries to shortages of essential items like PPE while at the same time making the full exploitation of new digital options essential during national lock-downs and long periods of restricted travel. The escalating cost of global transportation, as well as the growth of online retailing and the associated benefits of on-demand digital manufacturing, are further reinforcing the many benefits of short-run and near-shore new operations.

Secure supply
At Texprocess, for example, Eton Systems will be unveiling its latest Ingenious software solution which further enhances the company’s Opta Unit Production System (UPS) introduced in 2021.

“Our automated technology has already had a great impact on the productivity of thousands of garment production lines,” says Eton’s Managing Director Jerker Krabbe. “Our systems help producers across the world to reduce repetitive manual tasks and increase efficiency, which evens out some of the differences between production in high and low-cost countries, making reshoring a feasible option. Creating a diversified production portfolio with a mix of production facilities, some closer to home, makes for a more secure product supply.”

Flexibility
Imogo meanwhile recently installed the first industrial scale dyeing system in Sweden for many years. The Dye-Max spray dyeing line has the potential to slash the use of fresh water, wastewater, energy and chemicals by as much as 90% compared to conventional jet dyeing systems. It is capable of carrying out the application of a wide range of fabric pre-treatments and finishing processes, providing users with unbeatable flexibility in production.

“Here in Scandinavia, we are currently seeing an explosion of companies developing sustainable new cellulosic fibres – many from waste clothing – but a problem is that all of the environmental benefits they deliver can potentially be lost in the further processing, and especially in conventional dyeing,” observes the company’s Founding Partner Per Stenflo. “The Dye-Max system positively addresses this, but interest in it has not just been confined to Europe. We are currently seeing a lot of activity in Turkey – largely as a near-shore partner to European brands – but also in Bangladesh.”

Robotics at Heimtextil
ACG Kinna Automatic specialises in automation solutions for filled products such as quilts, pillows and mattresses and its live demonstrations of robotics in action have proved a magnet for visitors to Heimtextil. This year’s show will be no exception.

“The use of robotics is now standard across many industries dealing in solid goods, but the handling of soft materials such as textiles is a little more complex,” says Managing Director Christian Moore. “Nevertheless, it’s something we have successfully mastered, and our robotic systems are proving highly beneficial to their users. There is no ‘one-size-fits-all’ solution when it comes to automation and our approach is always to carefully examine where it will make the difference in each bespoke system. A focus is on identifying and eliminating bottlenecks which will increase product flows.”

During the Covid-19 pandemic, ACG Kinna drew on all of its automation know-how and extensive network of contacts to build a new nonwovens fabric converting and single-use garment making-up plant in a matter of weeks, in order to supply the Swedish authorities with urgently-needed medical gowns.

Instant colour
Localised textile production is also booming in the USA, where Coloreel has recently secured multiple orders for its instant thread colouration technology via its US partner Hirsch.

“Coloreel technology enables the high-quality and instant colouring of a textile thread while it is actually being used in production and can be paired with any existing embroidery machine without modification, while also making it possible to produce gradients in an embroidery for the first time,” explains VP of Sales Sven Öquist.

“Advanced rapid colour formulation software and high-speed drive technology allow a single needle to carry out what it previously required many multiples of them to do – and with much more consistent stitch quality. By instantly colouring a recycled white base thread during production, our system enables complete freedom to create unique embroideries without any limitations. Colour changes along the thread can either be made rapidly from one solid colour to another, or gradually, to make smooth transitions or any colouring effect desired. This provides big benefits when it comes to sustainability and design creativity.”

Milestone
Svegea will be promoting its latest EC 300 collarette cutting machine at Texprocess 2022. This machine is used by garment manufacturers around the world for the production of tubular apparel components such as waistbands, cuff and neck tapes and other seam reinforcements. With its E-Drive 2 system and fully automatic FA500 roll slitter, the EC 300 has an output of around 20,000 metres per hour.

“Advances in automation are only making the specialised, bespoke machines we engineer even more efficient and we are expecting a very busy year,” says Managing Director Håkan Steene. “The garment components our collarette cutters produce make it logical for them to be integrated into the operations of making-up operations, wherever they are.”

Sensors
The advanced yarn tension monitoring technologies of Eltex of Sweden meanwhile play an essential role in rectifying defects in  weaving, tufting and composite reinforcement operations.

“A correct tension of the warp and weft threads ensures proper machine operation,” explains Eltex Global Marketing and Sales Manager Anoop K. Sharma “The constant tension monitoring and automatic control of the tension of the thread help to overcome unnecessary problems.

“We continue to make advances in both the hardware and software of our tension monitoring systems, such as the EyE™ for the warping process. With the EyE™, the yarn tension values from all yarns are continuously updated and displayed on screen. In addition, tension values outside the warning level are indicated both on the sensor’s LEDs and on the screen for complete quality control. No fabric can be woven without the appropriate and correct tension.”