From the Sector

Digital printing is gaining in importance and increasingly relegating conventional printing methods to the bench. In the new episode of the Blue Couch Series, Sappi and the Durst Group, two seasoned industry leaders, explain what is behind the success of this printing method and which markets offer the greatest future potential for digital printing.

The new challenges manufacturers are currently facing include a growing demand for faster production and delivery, an ever-increasing variety of products, small production volumes and the trend towards more personalised campaigns.

In the latest episode of the Blue Couch Series, Andrea Riccardi, Head of Product Management at Durst, as well as Paola Tiso, Sappi’s Head of Sales Digital Solutions, and Luis Mata, Sales Director Packaging & Digital Solutions, will be talking about how digital printing can meet market demands for timely production with shorter runs and high flexibility, while reducing production costs through changed production processes.

One focus will be on the growing market for corrugated boards. Viewers will learn how the exponential growth of e-commerce and the growing pressure for more sustainable solutions are fuelling innovations for the digitalisation of packaging. The other main topic, digital dye sublimation printing, also offers a wide range of benefits to manufacturers in the interior design, decoration, visual communication, sports and fashion sectors and supports the industry's requirements to produce more sustainably.  

The “Digital Printing – far more than just a printing process” episode will air on 2 November at 10am (CET) at: www.sappi-bluecouch.com.

For the second time the Innovative Textile and Apparel Show opens its virtual fairground this year. For the second time, Mahlo takes the chance to get in contact with customers from all over the world. Mahlo will present the latest systems and solutions for efficient and high-quality textile production and finishing, with the focus on process optimisation in a digital environment.

In the textile industry, Mahlo is known for high-quality automatic weft straighteners, whether roller or needle straighteners, whether for the finest textiles or heavy fabrics - interested parties can find out about the right equipment for their specific requirements.

Process control systems such as the Patcontrol PCS for pattern recognition and the Famacont PMC for controlling weft and stitch course density also contribute to textile production and finishing. Mahlo wants to support manufacturers in optimising their production processes and thus also the end product in a cost-efficient way.

Solutions for technical textiles and nonwovens
Support in the production process is also available for technical textiles and nonwovens. The focus here is on the Qualiscan QMS quality measurement system. The modularly designed system, which consists of sensors and measuring frames, measures, logs and controls critical parameters such as basis weight, moisture or layer thickness across the entire fabric width. Depending on the application and task, different measuring methods are used for this purpose.

• EFI Reggiani TERRA Silver Makes Debut at Fespa Global Print Expo 2021 for a Short, Smart and Green Process
• The new, industrial, entry-level EFI™ Reggiani TERRA Silver textile printer from Electronics For Imaging, Inc. is making its debut at the Fespa Global Print Expo 2021 tradeshow, 12-15 October at RAI Amsterdam.
• The EFI Reggiani TERRA Silver uses unique TERRA pigment ink for high-quality, highly sustainable direct-to-textile printing without steaming or washing.       

“This is one of the first trade shows to return after the pandemic, and we are very excited to again meet customers in person and showcase an innovative offering that delivers superior printing results while using less time, water and energy,” said EFI Reggiani Vice President and General Manager Adele Genoni. “We are introducing this advanced EFI Reggiani TERRA Silver solution to the many print service providers at Fespa, presenting them with an ideal path to enter the industrial textile segment with a short, smart and green production process.”

The new-version TERRA Silver printer is part of EFI’s complete TERRA line-up of pigment ink printer solutions. It is a 180-cm wide printer that can print up to 190 sqm per hour with eight dual-channel printheads. The printer also features:

•    A new recirculating ink system for superior reliability and minimum maintenance
•    Several printing modes to ensure maximum flexibility in terms of design capability
•    New, real-time image processing that eliminates time spent in image pre-calculations
•    A user friendly, intuitive interface
•    A more-efficient polymerisation process that takes place as printed textile goes through the printer’s on-board dryer.

In Fespa stand 1-G71, attendees can see the EFI Reggiani TERRA Silver print smoothly and precisely on knitted and woven fabrics. The printer’s quality is evident in its high-uniformity printing modes, and it delivers numerous features that enhance the production process, including an accurate WYSIWYG interface and flexible queue management.
 
EFI Reggiani is also a leading developer of textile inks. The EFI Reggiani TERRA pigment inks used on the Silver model deliver excellent wet and dry fastness properties and remarkable sharpness in detail. Designed to leverage EFI Reggiani digital printers’ market-proven industrial performance capabilities, these eco-friendly, water-based inks provide an extraordinary level of print durability and yield longer print head life with reduced maintenance costs. The high-performance digital pigment inks also use an innovative binder technology for fast, sustainable, and cost-competitive industrial textile printing on the widest range of fabrics. Users also gain superior print definition and colour intensity.
 
This year, EFI Reggiani celebrates 75 years of heritage and innovation in the textile world. Always committed to deliver to the market new cutting-edge technologies, EFI Reggiani has world-class products offering boosted uptime and reliability, high performance throughput, and remarkable printing uniformity and accuracy – all while helping customers increase the sustainability of their textile manufacturing activities. Green EFI Reggiani processes give users fast, complete and sustainable solutions across a broad range of textile applications.
 
In this 75th anniversary year, EFI Reggiani has also launched several other ground-breaking solutions, such as EFI Reggiani HYPER, the fastest scanning digital printer on the market, and the EFI Reggiani BLAZE, an industrial entry-level, easy-to-use printer designed to give new textile companies the opportunity to adopt digital inkjet production with a compact solution to blaze a successful path into the industry.

Elleti Group, an Italian manufacturer specialized in denim treatments and garment making, will present an innovative approach: how we experience denim and its transformation processes.

Elleti Group will display its “Green Replicants” project in a new and improved “Lighter. Better. Wiser.” edition.  This project, inaugurated a few years ago, recreates some of the iconic pieces from the Elleti Group Museum of Denim (dating back to the 19th century) with today’s most advanced environmentally sustainable technologies. This special edition replicas are fully developed using the latest addition to the sustainable tools of the company: the “Wiser Wash” technology, a patented washing method that eliminates the use of all potentially harmful chemicals and pumice stone, while drastically reducing the water consumption throughout the process.
 
Moreover, at the Immaterial M.O.D.E. booth, a special project designed by Denim Première Vision and realized in collaboration with Elleti Group and Sense – Immaterial Reality will take visitors through an Augmented Reality installation to explore a selection of legendary pieces from M.O.D.E., Museum of Denim by Elleti Group. By downloading the app, available on every digital store, on your phone or tablet and looking out for the signage on site, unique denim masterpieces will be at everyone’s fingertips.

Itema, a worldwide manufacturer of weaving solutions, will be for the first time at the Denim Première Vision fair. The company is renowned in the industry to be one of the only manufacturers to produce all the top three weft insertion technologies – rapier, air-jet and projectile.

The company will highlight the iSAVER® technology: designed by Itemalab®, the Itema advanced innovation company. Thanks to iSAVER®, one thousand kilos of cotton per loom a year will be saved – i.e. 3% of total raw materials – which will prevent wasting 20 million litres of water, while saving costs for about €2.000 a year on each loom. iSAVER® significantly contributes in making the denim production greener.

• Leading suppliers of textile-care technology cancel their participation

Leading suppliers of laundry and dry-cleaning technology have used the free cancellation deadline offered by Messe Frankfurt against the background of the pandemic and cancelled their participation in Texcare International 2021 shortly before expiry. In view of this the Advisory Council of the world’s leading textile-care fair have voted to cancel Texcare International for this year because its success can no longer be guaranteed.

In view of the corona crisis earlier this year, Messe Frankfurt offered exhibitors of Texcare International the right to cancel their participation free of charge until 3 September 2021. As the months passed, the overall outlook became increasingly positive and, by the beginning of August, around 200 companies – including the important and big manufacturers from all parts of the textile-care sector – had registered to exhibit at Texcare International in Frankfurt am Main from 27 November to 1 December 2021. Factors contributing to this included the growing pace of vaccination around the world, the categorisation of trade fairs as business events and the officially approved protection and hygiene concept of Messe Frankfurt. Nevertheless, the mood changed shortly before the cancellation deadline as leading companies decided to withdraw from the event because of uncertainties regarding the future development of the pandemic.

Kerstin Horaczek, Vice President Technology Shows at Messe Frankfurt, took stock after the deadline: “Together with our partners, we worked untiringly to stage the Texcare International for the textile-care sector in the autumn. However, a leading international trade fair with a significantly reduced spectrum on show would not do justice to participants’ expectations of the fair as the most important meeting place and innovation hub for the sector. Therefore, we have decided to accept the vote of the Advisory Council and cancel Texcare International 2021. We are extremely sorry about this. At the same time, we are grateful for the on-going, high level of commitment demonstrated by the sector for their most important trade fair.”

• Call for Papers and Posters

More than 200 leading international experts in Carbon Capture and Carbon Utilisation (Power-to-X) together with 20 exhibitors are expected to attend the hybrid event on 23–24 March 2022, in Cologne, Germany

Main topics of the conference are strategy & policy in CCU, renewable energy and green hydrogen production, carbon capture technologies, CO₂-based fuels for transport and aviation, CO₂-based building blocks, bulk and fine chemicals as well as advanced CCU technologies.

Carbon Capture and Utilisation (CCU) is one essential pillar for the supply of renewable carbon besides biomass utilisation and recycling. The transition to the direct use of CO₂ as one alternative carbon source is needed as a key element to substitute fossil sources, to fight climate change and to shift towards sustainable and climate-friendly production and consumption. For providing the full benefits of CCU technologies the use of renewable energy is indispensable.

Especially the supply of green hydrogen is crucial for the production of CO2-based fuels for transportation and aviation as well as for bulk and fine chemicals.

The “Conference on CO₂-based Fuels and Chemicals 2022”, 23–24 March 2022, Cologne, Germany. As a hybrid conference it combines a “live” in-person event with a “virtual” online component, www.co2-chemistry.eu.

• The National Council of Textile Organizations (NCTO) Welcomes Senate Passage of Infrastructure Bill

WASHINGTON—The National Council of Textile Organizations (NCTO), representing the full spectrum of U.S. textiles from fiber through finished products, issued a statement today welcoming Senate passage of a bipartisan infrastructure bill that will provide billions of dollars in new spending to revitalize the nation’s roads, bridges and railways and help reconstitute a domestic supply chain for personal protective equipment (PPE).

“We commend the Senate for passing the bipartisan infrastructure bill, which will provide critical resources for our nation’s aging infrastructure and at the same time help incentivize the reshoring of personal protective equipment (PPE) production, an important priority of the U.S. textile industry,” said NCTO President and CEO Kim Glas.

NCTO worked with congressional allies to include a version of the Make PPE in America Act, legislation co-sponsored by Senator Rob Portman (R-OH) and Senator Gary Peters (D-MI), in the infrastructure legislative package. The bill ensures all PPE purchased by the Departments of Homeland Security, Health and Human Services and Veterans Affairs are Berry Amendment-compliant; guarantees long-term contracts (a minimum of two years) to U.S. manufacturers; and creates a tiered preference for PPE made in the Western Hemisphere by our free trade partners using U.S. components, after domestic manufacturing capacity has been maximized.

“We sincerely thank Senator Portman and Senator Peters for working to include their Make PPE in America Act in the infrastructure bill,” Glas said. “This bill will help onshore critical production of personal protective equipment (PPE) by guaranteeing long-term contracts for domestically produced PPE and ensuring that taxpayer dollars are utilized to bolster the federal purchase of American-made PPE.

The U.S. manufacturing industry has produced over a billion lifesaving PPE and other medical products over the last year, as NCTO members retooled production chains in response to the nation’s needs. We will continue to urge the government to purchase Berry-compliant products containing 100 percent domestic content for PPE to help bolster the full U.S. production chain in the future.”

Fibre Extrusion Technology Ltd, UK has completed the installation and commissioning of a new FET Laboratory Spunbond system for the University of Leeds.

This FET spunbond system is now an integral part of the research facilities of the CCTMIH (Clothworkers’ Centre for Textile Materials Innovation for Healthcare), led by Prof. Stephen Russell based in the School of Design, University of Leeds, who commented “The new spunbond system is perfectly suited to our academic research work, and is already proving itself to be extremely versatile and intuitive to use”.
 
This spunbond system complements existing research lab facilities at the university, which covers all areas of fibre and fabric processing, physical testing and characterisation. It forms part of a wider investment in facilities to support fundamental, academic research on ‘future manufacturing’ for medical devices, where the focus is on studying small-scale processing of unconventional polymers and additive mixes to form spunbond fabrics with multifunctional properties.
 
Key to this research is developing the underlying process-structure-performance relationships, based on the measured data, to provide detailed understanding of how final fabric performance can be controlled during processing.

As a rule, many exciting materials developed in academic research struggle to progress beyond the bench, because of compatibility issues with key manufacturing processes such as spunbond. By leveraging mono, core-sheath and island-in-the-sea bicomponent technology, the Leeds University team is working with polymer and biomaterial research scientists, engineers and clinicians to explore the incorporation of unusual materials in spunbond fabrics, potentially widening applications.
 
FET has built on its melt spinning expertise to develop a true laboratory scale spunbond system and is currently working on a number of other such projects globally with research institutions and manufacturers.

DyStar, a specialty chemical company with a heritage of more than a century in product development and innovation, is pleased to announce their continued commitment to the protection of their global intellectual property portfolio.

As an innovative global chemical organisation, DyStar’s intellectual property portfolio is an important part of their DNA. To date, their innovation encompasses more than 1,000 patents, trademarks and patent applications worldwide.

Eric Hopmann, Chief Executive Officer of DyStar Group explains: “As DyStar continues to focus on managing challenges of the rapid global business recovery and exploring exciting growth opportunities across the emerging markets, our team needs to stay vigilant and vigorously protect our global intellectual property portfolio. This has again been demonstrated in a recent incident, where DyStar had to charge three former employees who had neglected to protect DyStar’s intellectual property, and were also under suspicion of having shared DyStar’s proprietary information with the competition.”

Some of the newly added substances are used in consumer products such as cosmetics, scented articles, rubber and textiles. Others are used as solvents, flame retardants or to manufacture plastics products. Most have been added to the Candidate List because they are hazardous to human health as they are toxic for reproduction, carcinogenic, respiratory sensitisers or endocrine disruptors.

Companies must follow their legal obligations and ensure the safe use of these chemicals. They also have to notify ECHA under the Waste Framework Directive if their products contain substances of very high concern. This notification is submitted to ECHA’s SCIP database and the information will later be published on the Agency’s website.

Background
The Candidate List includes substances of very high concern that may have serious effects on our health or the environment. These substances may be placed on the Authorisation List in the future, which means that companies would need to apply for permission to continue using them. The Candidate List has now 219 entries – some of these cover groups of chemicals so the overall number of impacted chemicals is higher.
 
Under the REACH Regulation, companies may have legal obligations when their substance is included – either on its own, in mixtures or in articles – in the Candidate List. Any supplier of articles containing a Candidate List substance above a concentration of 0.1 % weight by weight has to give sufficient information to their customers and consumers to allow safe use.
 
Importers and producers of articles containing a Candidate List substance have six months from the date of its inclusion in the list (8 July 2021) to notify ECHA. Suppliers of substances on the Candidate List (supplied either on their own or in mixtures) have to provide their customers with a safety data sheet.
 
As of 5 January 2021, suppliers of articles on the EU market containing Candidate List substances in a concentration above 0.1% weight by weight must notify these articles to ECHA’s SCIP database. This duty comes from the Waste Framework Directive.
 
More information on these obligations and related tools are available here.