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ECO-COAT minimum application unit (c) Brückner
Minimalauftragsaggregat ECO-COAT
02.06.2022

BRÜCKNER: Answering current challenges of the textile industry

The German machinery producer BRÜCKNER used exactly these chances and repositioned itself during the pandemic period. For more than 70 years, the family-run company has been specialized in individual finishing concepts for textiles, technical textiles, nonwovens and floor coverings. The current challenges in the textile industry are serious. The clear increase of the energy costs and the general uncertainty of the energy supply as well as political requirements make a profitable textile production more and more demanding for many companies.

The German machinery producer BRÜCKNER used exactly these chances and repositioned itself during the pandemic period. For more than 70 years, the family-run company has been specialized in individual finishing concepts for textiles, technical textiles, nonwovens and floor coverings. The current challenges in the textile industry are serious. The clear increase of the energy costs and the general uncertainty of the energy supply as well as political requirements make a profitable textile production more and more demanding for many companies.

The company responds to this with a newly developed stenter concept with double heating system. Depending on availability, the lines can be operated with gas or oil, but also other combinations with steam or renewable energies are possible. This means that production delays and machine downtimes can be avoided as far as possible. In addition, developed intelligent assistance systems for its machines have been developed that support the machine operator in using the best possible process to operate the line as energy-efficiently as possible. Further energy savings are possible with new energy-efficient motors or heat-recovery and exhaust air cleaning systems. This also helps to avoid harmful emissions.

But many textile producers are also focusing on reducing chemicals. For this purpose, BRÜCKNER's further developed ECO-COAT minimum application unit can make a decisive contribution. Knitted and woven fabrics, but also nonwovens can be finished on one or both sides via different fabric paths. With the minimum application via an engraved roller, a single-sided application of up to 100 g/m² can be achieved. A double-sided and higher application quantity is achieved, for example, by impregnation in the nip. Irrespective of the selected fabric path, a very small liquor reservoir means that only minimal quantities of waste water are produced when changing batches or liquors, and the use of chemicals can also be significantly reduced. In addition, less water has to be evaporated in the subsequent drying process than, for example, in the case of impregnation in a water bath, so the energy requirement is significantly reduced.

On the two upcoming trade fairs ITM in Istanbul and TECHTEXTIL in Frankfurt in June, interested customers can personally get an idea of BRÜCKNER's new developments.

Source:

Brückner Trockentechnik GmbH & Co. KG

13.03.2022

Baldwin to showcase key innovations at ICE Europe in Munich

Baldwin Technology Company Inc.—a one-stop source for high-performance coating, curing, treating, cleaning and inspection solutions—will feature pioneering new technology for optimizing converting, printing and film-extrusion processes at ICE Europe, which will be held at the Munich Trade Fair Centre in Germany from March 15 to 17.

Baldwin’s innovations can help customers meet the burgeoning demand for film and packaging amid the many economic and logistical headwinds challenging the industry. In addition, Michael Stürmer, Baldwin’s Director of Strategic Accounts, will present “Back to the Future: The 100-year-old processautomation solutions the corrugated industry has overlooked, until now!” at 11:30 a.m. March 17 during the International Exhibition for the Corrugated and Folding Carton Industry, held in the same location as ICE.

Baldwin Technology Company Inc.—a one-stop source for high-performance coating, curing, treating, cleaning and inspection solutions—will feature pioneering new technology for optimizing converting, printing and film-extrusion processes at ICE Europe, which will be held at the Munich Trade Fair Centre in Germany from March 15 to 17.

Baldwin’s innovations can help customers meet the burgeoning demand for film and packaging amid the many economic and logistical headwinds challenging the industry. In addition, Michael Stürmer, Baldwin’s Director of Strategic Accounts, will present “Back to the Future: The 100-year-old processautomation solutions the corrugated industry has overlooked, until now!” at 11:30 a.m. March 17 during the International Exhibition for the Corrugated and Folding Carton Industry, held in the same location as ICE.

Baldwin provides converters with expertise and a broad range of market-leading innovations that offer superior print results, and enhance the economic and environmental efficiency of print production processes. Solutions on display at ICE will include automated cylinder cleaning systems, corona surface pretreatment systems, LED-UV curing and IR-drying systems, hot-air dryers, rotary spray systems, and technologies for color management and defect detection, all of which increase productivity, reduce waste, improve working conditions and provide full control of producing flawless products.

Source:

Barry-Wehmiller for Baldwin

Archroma and Jeanologia Launch Eco-conscious Denim Cleaning (c) Archroma
Archroma and Jeanologia launch an eco-advanced alternative to the denim cleaning process, one of the most water intensive and pollutant processes of denim fabric finishing.
19.01.2022

Archroma and Jeanologia Launch Eco-conscious Denim Cleaning

Archroma, a global leader in specialty chemicals towards sustainable solutions, and Jeanologia, a world leader in sustainable and efficient technology development, joined forces to launch an eco-advanced alternative to the denim fabric washing process, including in some cases the mercerization, one of the most water-intensive and pollutant processes of denim fabric finishing.

It all starts with the spinning step where the cotton is turned into yarn. The second step is a pretreatment that will prepare the yarn for the dyeing step. The dyed yarn then goes through the sizing process, which is a treatment preparing it for weaving. At this stage, we have obtained a denim fabric that will go through a few more steps. First, the fabric may undergo a washing treatment or, in some cases, mercerizing treatment which consists of treating it with caustic soda in order to obtain a more lustrous, flat and less reddish blue and black denim.

Archroma, a global leader in specialty chemicals towards sustainable solutions, and Jeanologia, a world leader in sustainable and efficient technology development, joined forces to launch an eco-advanced alternative to the denim fabric washing process, including in some cases the mercerization, one of the most water-intensive and pollutant processes of denim fabric finishing.

It all starts with the spinning step where the cotton is turned into yarn. The second step is a pretreatment that will prepare the yarn for the dyeing step. The dyed yarn then goes through the sizing process, which is a treatment preparing it for weaving. At this stage, we have obtained a denim fabric that will go through a few more steps. First, the fabric may undergo a washing treatment or, in some cases, mercerizing treatment which consists of treating it with caustic soda in order to obtain a more lustrous, flat and less reddish blue and black denim.

In both traditional ways to clean the fabric, washing or mercerizing, multiple highly water intensive washings are required in order to restore optimal fabric pH and remove unfixed dyestuff and any undesired deposits or impurities from the fabric. One of such impurities released in the washing process is aniline, a substance that is classified as a category 2 carcinogen and considered toxic to aquatic life.

That is why Archroma and Jeanologia decided to team up and develop an alternative to the traditional fabric cleaning process and its subsequent water-intensive and water-polluting washings.

  • The breakthrough alternative to the fabric cleaning concept presented by Jeanologia and Archroma combines the use of the aniline-free* PURE INDIGO ICON dyeing system of Archroma, and the water-free** and chemical-free “G2 Dynamic“ finishing technology of Jeanologia.
  • The Archroma/Jeanologia solution allows to create aniline-free* denim, and improve the final aspect of the fabric through a fully chemical-free and almost water-free** cleaning alternative treatment.
  • The Archroma/Jeanologia solution can also be used with additional Archroma coloration systems such as INDIGO REFLECTION or PURE UNDERTONES.

Umberto Devita, Business Development Manager at Archroma’s Competence Center for Denim & Casual Wear, who was the project leader for this new development, comments: “At Archroma, we strive to develop solutions in line with our principles of “The Archroma Way to a Sustainable World: Safe, efficient, enhanced, it’s our nature”. It was therefore very inspiring to work with a partner who shares the same values of developing efficient new processes to bring all know-how to our customers to maximize value – for denim that looks as good as the good it creates.”

For Jean-Pierre Inchauspe, Business Director of G2 Dynamic at Jeanologia, “this association is another step to change traditional, more polluting and water consuming processes in the textile industry for new ones using technology, improving, and boosting subsequent production stages up to the finishing of the garment, making them more efficient and allowing companies to be more competitive, increase productivity and offer a product that is completely sustainable with high quality.”

Baldwin showcases innovations for corrugated flexo printers at ConneXion (c) Baldwin, Barry-Wehmiller
20.05.2021

Baldwin showcases innovations for corrugated flexo printers at ConneXion

Baldwin Technology Company Inc. will showcase its key innovative technologies for optimized corrugated high-graphics package printing at the ConneXion virtual expo, taking place from June 1 to 8. In Baldwin’s virtual exhibit, visitors will experience fully automated flexo plate-cleaning systems, an energy-efficient IR (infrared) drying solution and LED-UV curing systems, all of which increase print quality and productivity, with operator safety and sustainability in mind.

Key innovative technologies:

Baldwin Technology Company Inc. will showcase its key innovative technologies for optimized corrugated high-graphics package printing at the ConneXion virtual expo, taking place from June 1 to 8. In Baldwin’s virtual exhibit, visitors will experience fully automated flexo plate-cleaning systems, an energy-efficient IR (infrared) drying solution and LED-UV curing systems, all of which increase print quality and productivity, with operator safety and sustainability in mind.

Key innovative technologies:

  • The FlexoCleanerBrush™, a solution to enhance print quality and improve worker safety in corrugated printing.
  • The FlexoCleanPick™, a system designed to automatically remove hickeys—typically caused by paper fibers, dust and ink contamination, and other causes of printing defects—from the plate during the print run without stopping the press or requiring operator skin contact with wash agents.
  • The FlexoDry2™, a fully integrated IR drying system, specifically developed for corrugated flexo printing presses, that reduces energy consumption by up to 30 percent over standard IR dryers via the use of patented Diamond IR™ lamps.
  • A new generation of LED-UV technology—designed by AMS Spectral UV, a Baldwin Technology company, for wide-format flexo corrugated box printing—represents the latest in solid-state LED curing innovations and offers more than a 50 percent reduction in power consumption, compared to traditional UV systems, in an ultra-compact lamphead that fits at the end of the press or between printing units.

You can register here.

Source:

Barry-Wehmiller

Baldwin receives three FlexoCleanerBrush™ orders in 30 days (c) Baldwin Technology
Baldwin’s three new FlexoCleanerBrush installations are located in Bevaria (Germany), Michigan (US) and Florida (US). The Florida order was secured in partnership with local agent Technoflex in South Carolina (US).
23.03.2021

Baldwin receives three FlexoCleanerBrush™ orders in 30 days

  • Full-width automated cleaning system will be installed on high-graphics corrugated presses

Baldwin Technology Company Inc. has successfully landed three new FlexoCleanerBrush orders, with a total of 16 cleaning heads, from customers in the US and Germany. During the COVID-19 pandemic, Baldwin has delivered a total of 30 FlexoCleanerBrush cleaning heads, thanks to close collaboration between onsite team members, local agents, the company’s global sales organization, and support from its product and technology center in Germany. With the FlexoCleanerBrush system, an inline cleaning station installed within each print unit uses a brush that runs the full width of each printing plate. Paired with a precision spray application system, the FlexoCleanerBrush evenly distributes a mixture of detergent and water across the plate as it spins, gently cleaning its surface. The plates are then dried by the integrated air knife.

  • Full-width automated cleaning system will be installed on high-graphics corrugated presses

Baldwin Technology Company Inc. has successfully landed three new FlexoCleanerBrush orders, with a total of 16 cleaning heads, from customers in the US and Germany. During the COVID-19 pandemic, Baldwin has delivered a total of 30 FlexoCleanerBrush cleaning heads, thanks to close collaboration between onsite team members, local agents, the company’s global sales organization, and support from its product and technology center in Germany. With the FlexoCleanerBrush system, an inline cleaning station installed within each print unit uses a brush that runs the full width of each printing plate. Paired with a precision spray application system, the FlexoCleanerBrush evenly distributes a mixture of detergent and water across the plate as it spins, gently cleaning its surface. The plates are then dried by the integrated air knife.

“With two of the recent orders, the customers had already installed the FlexoCleanerBrush in other locations. One of them reported as much as a 30 percent production capacity increase, thanks to the  installation,” said Lee Simmonds, Regional Sales Manager at Baldwin. “Both customers have experienced insufficient results with their original traversing cloth cleaning systems, which will now be removed and replaced with the full-width, stand-alone, automated FlexoCleanerBrush technology from Baldwin.”

Improving sustainability is one of the key drivers for investments in the corrugated printing industry. The FlexoCleanerBrush dramatically cuts water waste by cleaning plates more efficiently. In a recent independent study that was conducted to validate the capacity of the automated system, the FlexoCleanerBrush could fully clean and dry all printing plates in less than four minutes and pick hickeys in seconds.

Besides offering efficient cleaning during runs and fast end-of-job cleaning, the FlexoCleanerBrush system also enables operators to remove dry plates from the machine without the potential risk of plates sticking together once they are placed back in the plateracking system. This helps to ensure increased board throughput, less downtime and a safer working environment by eliminating operators’ contact with nip points, moving parts and chemicals.

Source:

Baldwin Technology

15.12.2020

Baldwin expands cleaning portfolio with TowerClean™ G2 for coldset offset presses

  • Innovative system uniquely combines blanket and guide roller cleaning to enhance productivity

Baldwin Technology Company Inc. has added TowerClean™ G2 for coldset offset presses to its range of best-in-class cleaning systems and consumables. Complementing the Impact Fusion™ and PREPAC®  product lines, the TowerClean G2 is a combined blanket and guide roller cleaning system that enables consistent print quality, more flexibility and increased productivity through fast and efficient cleaning cycles, which optimize uptime and reduce start-up waste.

  • Innovative system uniquely combines blanket and guide roller cleaning to enhance productivity

Baldwin Technology Company Inc. has added TowerClean™ G2 for coldset offset presses to its range of best-in-class cleaning systems and consumables. Complementing the Impact Fusion™ and PREPAC®  product lines, the TowerClean G2 is a combined blanket and guide roller cleaning system that enables consistent print quality, more flexibility and increased productivity through fast and efficient cleaning cycles, which optimize uptime and reduce start-up waste.

For efficient blanket cleaning, TowerClean G2 distributes spray evenly across the web, and its optional brushes aid in lint removal. Utilizing Baldwin’s precision spray technology, this innovative system also has a dual-side option for those printers running coated stock paper. In addition, TowerClean G2 offers various operation modes, including combined blanket and guide roller cleaning, blanket cleaning only and guide roller cleaning only. “TowerClean G2 brings Baldwin surface cleaning technology to the small-format press market,” said Michael Stürmer, Baldwin’s Vice President, Product Line Cleaning. “While highly valued for their format flexibility, these presses often do not have the space needed for conventional blanket cleaning. With its modular and expandable design, the TowerClean G2 provides several configuration options to meet production requirements.” To support this new system, Baldwin offers its unique and Fogra-approved cleaning solvent TowerWash 2, which was specifically created for TowerClean G2.

“The TowerClean G2 was developed because of requests from customers, and we have, in fact, already sold two systems to web offset printers in Europe and the US,” continued Stürmer. “This new system further reinforces Baldwin’s strong commitment to creating innovative cleaning technologies for web offset customers.”

Source:

Baldwin Technology Company Inc.