From the Sector

Indorama Ventures exhibited the Trevira CS® brand together with 17 Trevira CS partner companies at the Heimtextil trade fair in Frankfurt, Germany, from January 14-17, 2025.

This year Trevira CS is celebrating its 45th anniversary! In 1980 Trevira CS® was launched on the market, at that time a pioneer for permanently flame retardant textiles whose flame retardant properties neither wash out nor are lost through ageing or use. They are characterized by the fact that they meet all essential fire protection standards without the need for a chemical finish. Fabrics made from specially produced flame-retardant polyester can be labeled as Trevira CS after passing a brand test. Samples, brochures, pictures and short anecdotes from 45 years of Trevira CS will be on display in a special area of the exhibition stand, inviting visitors to browse and smile.

In the anniversary year the focus of the Trevira CS® joint stand will be on permanent flame retardancy and the sustainability approaches of Trevira CS fabrics, which are known for their outstanding properties and versatility in the textile industry. Not only will the latest yarn and fabric developments from the 17 partners be presented, the three sustainability approaches from 1. pre-consumer recycling, 2. the Trevira CS take-back concept in cooperation with the company ALTEX Textil-Recycling GmbH & Co. KG in Gronau, Germany and 3. developments from chemically recycled raw material, but also all submissions to the Trevira CS Fabric Competition 2025. This encouraged Trevira CS participants to explore the interfaces between permanent flame retardancy, textile design, functionality and safety and to submit articles for five different categories.

The BREATHAIR® brand, a 3D upholstery material, was also be presented at the trade fair. This innovative and recyclable product has been specially developed for the upholstery industry and offers new possibilities for sustainable and comfortable furniture designs. Thanks to the nature of BREATHAIR®, it can be recycled at the end of its life cycle . Visitors to the trade fair will have the opportunity to experience the unique comfort of BREATHAIR® up close in a seating lab.

The Deja™ brand is an integral part of Indorama Ventures' commitment to long-term sustainability through recycling and bio-based materials. The product portfolio includes chips, as well as various staple fibers and filament yarns in multiple titer and yarn specifications.

In cooperation with Auping and TWE, Indorama Ventures and Deja™ developed an innovative mattress consisting of two basic components. This new design allows for easier disassembly and therefore more efficient recycling. The partnership aims to promote the circular economy and reduce the environmental impact of mattresses. By using recyclable materials and reducing waste, the companies are actively contributing to a more sustainable future.

Solvay and Hankook announced the signing of a Memorandum of Understanding (MOU) to collaborate on the development of circular silica coming from biosourced and waste sourcing for tire production. This partnership combines Solvay's silica expertise and sustainability commitment with Hankook’s manufacturing capabilities and market leadership.

Solvay’s silica portfolio is recognized to ensure low rolling resistance, which contributes to lower fuel consumption for thermal engines and extended battery range for electric vehicles, but also provides high wear resistance, leading to longer tire life. In addition, highly dispersible silica (HDS) is instrumental to reach the circular ambition of tire manufacturers. In the continuity of the Livorno (Italy) rice husk ash (RHA) production, Solvay is continuously engaged in a substantial circular conversion in all regions with tire industry leaders.

The companies will now jointly advance the technical development of circular silica, with the goal of mass production in the near future. Solvay products, currently at pilot phase, are under evaluation. This partnership aligns with both companies' commitment to sustainability and their shared goal of a more environmentally responsible automotive future.

"This partnership marks a significant milestone in our journey towards more sustainable tire manufacturing," said Bonhee Ku, President & CTO of Hankook Tire. "By collaborating with Solvay, we can advance the development of sustainable materials that enhance tire performance while contributing to a circular economy and a greener future."

An Nuyttens, President of Solvay’s Silica & Special Chem business added, "Silica is essential for high-performance tires. We are thrilled to collaborate with Hankook on circular silica solutions to address key industry challenges while offering superior performance and environmental benefits. Together, we aim to push the boundaries of sustainable innovation.”

Autoneum expands its sustainable product portfolio for commercial vehicles with new polyester-based side and rear wall panels. Their carrier material consists of Propylat PET, the company’s eco-friendly and fully recyclable Pure technology made of 100 percent polyester. Autoneum’s components thus offer a significantly more sustainable alternative to the composite or thermoset resin panels commonly used in trucks today, which are difficult to recycle. Thanks to the unique material composition of Propylat PET, they contribute to optimized acoustic and thermal management.

With the establishment of a dedicated Business Unit Commercial Vehicles at the beginning of 2024, Autoneum has set the course for further sustainable and profitable growth in this market segment on a global scale. Manufacturers of medium and heavy trucks as well as agricultural vehicles thus benefit not only from Autoneum’s existing production footprint and comprehensive product and technology portfolio, but also from the Company’s longstanding experience in the development and manufacturing of environmentally friendly monomaterials. Components such as the new polyester-based side and rear wall panels support customers in improving the environmental performance of commercial vehicles and are therefore an important step towards a circular economy also in this vehicle segment.

The carrier material of Autoneum’s sustainable trim components consists of 100 percent polyester. Thanks to the high content of recycled fibers and the excellent end-of-life recyclability of Propylat PET, the side and rear wall panels from Autoneum are considerably more environmentally friendly than the composite or thermoset resin alternatives commonly used in trucks today. Furthermore, additional components can be welded onto the material without the use of adhesives or other chemicals, which further increases the products’ recyclability at the end of their service life. Due to the unique material composition of Propylat PET, the components also improve the acoustic and thermal insulation of the vehicle interior and are characterized by minimal emission of volatile organic compounds as well as low odor. In addition, Autoneum continues to invest in the develop-ment of monomaterial components for commercial vehicles, where both the carrier material and the aesthetic surface are made entirely of polyester, thus further advancing the transition to a sustaina-ble circular economy.

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, announces a significant milestone in its partnership with C.P.L. Prodotti Chimici srl, a renowned supplier of chemical products for the textile industry. LENZING™ Acetic Acid Biobased, a by-product of pulp production, is at the center of this collaboration. Oniverse, which also owns the renowned fashion brand Calzedonia, will use LENZING™ Acetic Acid Biobased for dyeing textiles in the future.

Lenzing has always developed solutions together with partners to meet the industry's requirements for a circular economy. The strategic partnerships with C.P.L., the first licensing partner for LENZING™ Acetic Acid Biobased, and Oniverse underline the trust of customers in Lenzing's biorefinery products. In addition, Lenzing enables improved visibility of its own products for partners and customers through co-branding, whether in the textile and nonwovens sector or in the biorefinery product portfolio.

The biorefinery process at Lenzing makes optimal use of the renewable raw material wood, the starting material for pulp and fiber production, and converts it into valuable products such as bio-based acetic acid. LENZING™ Acetic Acid Biobased, which has a carbon footprint that is more than 85 percent lower than fossil-based acetic acid, is used in the food, pharmaceutical, cosmetics, chemical and textile industries and in processes in the textile sector, such as washing, dyeing and finishing.

The European LIFE ANHIDRA project marks a milestone in sustainability with the unveiling of its innovative closed-loop system for treating and reusing textile wastewater. During the event held at the Pizarro facility in Guimarães (Portugal), ANHIDRA was introduced as a revolutionary solution transforming water management in the textile industry. The event brought together the project’s key partners: Jeanologia, the Spanish company responsible for designing and building ANHIDRA and a global leader in sustainable technologies for the textile sector; AITEX, the Textile Industry Research Association; and Portuguese textile company Pizarro, accompanied by representatives from the European Commission.

A solution to reduce the textile industry’s water footprint
The textile industry consumes an estimated 93 billion m³ of water annually, accounting for 4% of global water use. ANHIDRA addresses this critical challenge by regenerating up to 95% of the water used in textile washing and finishing processes, returning it in optimal conditions for reuse.
With zero discharges, zero contamination, and no complex treatments, ANHIDRA stands out with exceptional results:

• 92% reduction in water consumption
• 98% reduction in wastewater generation
• Up to 15% reduction in energy consumption

ANHIDRA not only minimizes environmental impact but also reduces the operational costs associated with traditional water management, making it a competitive and eco-friendly solution.

Innovation and circular economy
Beyond water regeneration, ANHIDRA focuses on reusing textile waste. In collaboration with AITEX, the project is exploring how to transform fibrous fragments collected during water treatment into new textile products, reinforcing the project’s commitment to the circular economy.

"ANHIDRA not only transforms water management in the textile industry but also proves that sustainability and competitiveness can go hand in hand. This system sets a new global benchmark," said Vicent Albert, Jeanologia’s Product and Technology Director.

During the event, attendees observed the various stages of the system in action at the Pizarro pilot plant. The project plans to implement ANHIDRA in at least 36 industrial facilities over the next three years, aiming to expand to 100 systems internationally within five years. This is expected to save up to 12.34 million m³ of water annually.

Funded by the European Union's LIFE program, LIFE ANHIDRA demonstrates how business cooperation and technological innovation can provide effective solutions to major environmental challenges. "Our goal is to make this technology accessible to the entire textile industry, contributing to a more sustainable future for fashion and the planet," concluded Vicent Albert, project coordinator.

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This project has received funding from the European Union's LIFE program (grant agreement no. 101074372). The content of this document is the sole responsibility of the authors and does not necessarily reflect the position of the European Union, CINEA, or the corresponding funding program.

Twenty years have in fact passed since the Group published its first Social Report in 2004, qualifying it as one of the pioneering companies in the realisation of voluntary non-financial reporting. The document measures the Group’s achievements and the actions it has taken to reduce its environmental impact, respect social values, and implement good business management practices.

Over the years, the Report has steadily evolved and is now a true sustainability report that considers all ESG (Environment, Social and Governance) aspects, showing how they are also central to the company's business strategy. Over time, many new topics have been covered, the accuracy of the data has improved and the scope has expanded to include all Group companies: over 30 sites across Asia, the Americas and Europe.

The information contained in the Sustainability Report shows RadiciGroup's strong commitment, starting with the investments made:

• between 2019 and 2023, €278 million were allocated to support the competitiveness of the Group's companies, of which €45 million in 2023 alone;
• the amount invested in the environment in 2023 and earmarked for the introduction of Best Available Techniques and performance efficiency reached €4.2 million.

Twenty years of reporting have also allowed RadiciGroup to measure the results of the investments it has made, to such an extent that in 2023 it already achieved the first goal of its "From Earth to Earth" Roadmap to 2030, i.e., a Group-wide reduction of 83% in direct CO2 equivalent emissions compared to 2011.

A significant contribution to this result came from the commissioning of an EnviNOx plant at the Radici Chimica plant in Germany, which, thanks to this technological innovation, greatly reduced its direct greenhouse gas emissions (- 92%).

The focus on responsible use of natural resources continues: In 2023, the share of electricity from renewable sources used for production processes was consolidated at 59%. The percentage of water resources saved through the practice of water recycling was also raised to 79%: some of our plants in fact reuse the same water up to 60 times and then return it to the environment. The theme of circular economy remains a cross-cutting one in many of the innovation projects, often also in a collaborative perspective with the rest of the supply chain. In particular, all Radicigroup companies work to contain the generation of scrap and waste through rigorous process management: 73% of all non-hazardous waste was recovered in 2023 and 56% of this was destined for internal recovery.

Even in the product area, measurement is fundamental, which is why RadiciGroup has long used Life Cycle Assessment studies to objectively calculate the environmental impact of its products and introduce environmental footprint mitigation solutions. This commitment is also evidenced by the numerous environmental certifications obtained by RadiciGroup plants.

With a view to promoting collaboration with customers, suppliers, scientific partners or independent experts in order to develop innovative and sustainable technologies or materials, RadiciGroup has strongly promoted open innovation projects: opportunities to stimulate a Group culture increasingly open to change and contamination with different fields of knowledge.

Regarding its employees, the Group has placed significant emphasis on training, particularly in fostering ESG awareness. In fact, in 2023, it organised its first large-scale training program focused on sustainability and circularity, engaging around 240 employees and delivering a total of 1,500 training hours. In addition, an internal human rights survey was launched, the results of which will form the basis for the formulation of a company policy on human rights and diversity.

EDANA, the global association for the nonwovens and related industries, concluded its annual Sustainability Forum at the KBR Royal Library of Belgium in Brussels. This year's forum, themed “Building a Sustainable Future Together,” featured a series of keynote addresses, panel discussions, and collaborative sessions focused on environmental responsibility, corporate social responsibility, and circular economy innovations within the nonwovens sector. With an agenda that bridged policy and practice, the Forum highlighted the latest advancements and strategies aimed at tackling climate change, reducing waste, and enhancing sustainability practices.

Keynote Highlights
The forum featured two keynote speakers: Ana Rovzar, Founder of Polygon AR, opened the Forum with a keynote on the accelerating transition to clean energy. In her speech, she discussed the shift from conventional energy investments to renewables, noting a 50% growth in renewables in 2023 alone. “It is accelerating much faster than people think” she remarked, emphasizing that “real progress requires a united front from governments, businesses, and communities to remove regulatory and technological barriers”.

In another keynote, sustainability expert Mike Barry, formerly of Marks & Spencer, stressed the importance of aligning corporate strategy with sustainability. “Citizens see climate change as a top priority, and companies must act boldly to reduce emissions, especially Scope 3”, he said. “Sustainability is now a vital part of brand identity, and consumers expect more transparency and commitment than ever”.

Innovative Industry Perspectives and EU Policy Impacts
Brieuc Lits, Public Affairs Director at EDANA, examined the potential effects of the EU Green Deal on the nonwovens industry. “The EU’s shift towards balancing sustainability with competitiveness will shape not only policy but the very framework within which we operate”, he noted, emphasizing that the sector must adapt to stay competitive and aligned with regulatory expectations.

Lastly, Paolo Haeusermann, Senior Brand Director and Europe Sustainability Leader at Procter & Gamble, shared insights on advancing sustainability in absorbent hygiene products and emphasized the importance of these items. “We are talking about essential products in people’s lives”, he remarked.

Corporate and Product Sustainability: A Deep Dive
Several industry leaders shared insights on integrating sustainability at every level of business. Carsten Ruff from Nitto Advanced Film Solutions discussed the challenges and strategies of embedding sustainability in corporate culture, particularly in a multinational setting. “Sustainability is not a contradiction to industrial applications; it’s a powerful driver of innovation”, he observed.

Martijn Gipmans from Sphera Solutions highlighted the business value of transparency and life-cycle assessments (LCA). “LCA and transparent ESG reporting can catalyse both business growth and environmental progress”, he explained, stressing the importance of integrated sustainability assessments to reduce the carbon footprint of entire product portfolios.

Christophe Morel-Fourrier, Sustainability Leader for Hygiene, Packaging, and Converting Adhesives at Bostik, introduced the Archimedes tool as a strategic asset for Portfolio Sustainability Assessment. “Archimedes allows us to make transparent, informed decisions that align with our long-term sustainability goals”, he explained. He highlighted that this tool helps companies evaluate the sustainability of their product portfolios, empowering them to make impactful choices that support environmental goals.

The Path Forward: Advancing Circularity and Green Innovation
One of the most discussed topics was the industry's transition toward a circular economy. Albert Hammerschmied from Freudenberg Performance Materials highlighted the importance of post-industrial waste in achieving circularity, particularly in the automotive sector. “The potential for nonwovens in the automotive circular economy is vast, but requires industry-wide collaboration”, he commented.

In a session addressing the future of sustainable practices in building insulation, Alexandre Butté of ANDRITZ Laroche emphasized the importance of sustainable materials and collaboration among stakeholders. “The building industry faces unique sustainability challenges, but with innovation and eco-friendly materials, we can bridge the gap between goals and achievable practices”, he said.

Building a Sustainable Health Sector
Danielle van Horzen, Global Marketing Manager for Hygiene and Healthcare at SABIC, discussed advanced recycling solutions in the healthcare sector. Addressing the challenges of medical waste recycling, she stated, “A significant amount of medical waste is not contaminated, offering us opportunities to create circularity in healthcare.” She pointed to the potential for advanced chemical recycling to enable circular models, helping to tackle the pressing issue of sustainable medical waste management.

The day concluded with a session on the circular potential within healthcare. Kristien Depraetere, Sustainability Coordinator at UZ Leuven, outlined sustainable practices in hospitals, from waste reduction to advanced recycling in medical waste. “Healthcare can lead by example in the transition to circularity, yet we need practical and legislative support to address unique industry challenges”.

Visit to the European Commission
The third day of EDANA’s Sustainability Forum 2024 concluded with an insightful visit to the European Commission, offering attendees a unique opportunity to engage directly with policymakers and gain firsthand insights into the EU's sustainability agenda. Hosted at the Charlemagne Building, discussions centered on pivotal elements of the EU Green Deal, including the establishment of Extended Producer Responsibility (EPR), the scope and implementation of the Single-Use Plastics Directive (SUPD), and the Ecodesign for Sustainable Products Regulation.

Featuring presentations from prominent EU officials like Vicenzo Gente and Werner Bosmans, attendees delved into how these regulations are shaping sustainability strategies across industries. Bridging policy and practice emerged as essential, reinforcing the forum’s dedication to aligning industry actions with current EU regulatory frameworks. The session offered a strong conclusion to the event, reinforcing a shared commitment to a sustainable future in collaboration with EU leaders and regulatory bodies.

Europe’s textile sorting and recycling industry is currently experiencing an unprecedented crisis, even more significant than during the COVID-19 pandemic. The sector is under immense pressure due to several global disruptions, including the war in Ukraine, logistical challenges in Africa, and the rise of ultra-fast fashion.

As a result, there is an oversupply of used textiles and a sharp decline in demand from traditional export markets. The trade in used textiles between the EU and non-EU decreased from 464,993 tonnes in 2022 to 430,185 tonnes in 2023. Looking at Germany alone, the exports of used textiles to Ghana (one of Europe’s key export markets) have decreased from 7911.2 tonnes in 2020 to 4532.9 tonnes in 2023. Additionally, demand for recycled materials remains low: recycled cotton had an estimated production volume of 319 000 tonnes in 2023 (compared to 24.4 million tonnes of virgin cotton) globally.

Consequently, prices for second-hand textiles have plummeted, while the costs of collection, sorting, and recycling have skyrocketed. Since spring 2024, the prices for sorted second-hand garments no longer cover processing costs, leading to major cash flow problems for sorting operators. Warehouses are becoming overwhelmed, increasing the risk of textile waste being incinerated.

In a joint statement EuRIC Textiles and Municipal Waste Europe expressed their concerns about the development of Europe’s textiles sorting and recycling sector. They have clearly specified what support they expect from Brussel:

“We call on the EU to encourage Member States to lower VAT on textile repair, reuse, and recycling activities, within the existing VAT Directive framework, and explore the possibility of introducing a tax on new, petroleum-based materials. Such measures, if adopted at national levels, would incentivise the use of recycled materials and reduce the environmental impact of virgin textile production.

This situation is likely to raise processing costs for municipalities, potentially resulting in higher waste disposal fees for residents, with the fear that the textiles will be thrown in the residual waste instead. Downstream players in the recycling chain, such as tearing and spinning mills, are also feeling the strain, leading to significant staff cuts.

To avert widespread bankruptcies, immediate financial and legislative support is essential. Short-term financial incentives for EU companies that contribute significantly to a sustainable circular textile chain are needed to safeguard the industry from collapsing. Investment in recycling technologies and infrastructure, alongside targeted support for municipalities dealing with textile waste stagnation, is crucial. We urge the EU to facilitate public-private partnerships to foster innovation in textile recycling and to scale up recycling technologies. This will help increase Europe’s capacity to process textile waste sustainably and efficiently. A swift revision of the Waste Framework Directive (WFD) and rapid implementation of Extended Producer Responsibility (EPR) schemes are also imperative.

In the mid-term, efforts should focus on making the textiles reuse and recycling sector competitive, in line with Commission President Ursula Von der Leyen’s ambition for a competitive and strong circular economy (through a future Clean Industrial Deal and Circular Economy Act). To reach this ambition, the EU needs to increase demand for recycled textiles, expand recycling capacity, and promote the use of sustainable materials through upcoming ecodesign requirements. We call for the mandatory inclusion of a percentage of recycled textile content (most preferably from post-consumer textiles) in all new textile products placed on the EU market, with a clear trajectory for increasing this percentage over the coming years. Without urgent action, Europe risks undermining its climate goals and jeopardising the future of its textile sorting and recycling industry.”

The ZEBRA (Zero wastE Blade ReseArch) project marks a significant leap forward in the recycling and circular economy for wind turbine blades. This collaborative effort demonstrates a breakthrough in the complete recycling of thermoplastic blades achieving significant environmental and economic benefits.

The ZEBRA project is a unique partnership led by the French Institute for Technological Research, IRT Jules Verne. Joining forces are industry leaders Arkema (resin supplier), Owens Corning (glass fiber supplier), LM Wind Power (blade manufacturer), SUEZ (dismantling and waste processing), CANOE R&D center (recycling technology), and ENGIE (life cycle analysis).

Each company played a crucial role in the development of the closed-loop recycling process:

• Arkema developed and validated the generation of recycled Elium® monomer through thermolysis, and, together with its subsidiary Bostik, an innovative adhesive for the blade assembly that is recycled together with Elium® paving the way for industrial-scale implementation.
• Owens Corning successfully recovered glass fiber at pilot scale, enabling its reintroduction into the production process for their Sustaina® product line.
• LM Wind Power manufactured two wind turbine blades with Arkema’s Elium® resin and Owens Corning’s Ultrablade® fabrics; one blade including a large structural element made with recycled Elium® resin.
• SUEZ provided cutting and grinding expertise for processing the blades.
• CANOE R&D center optimized recycling for production and carbon blade waste, additionally developing methods for repurposing waste streams through mechanical recycling.
• ENGIE conducted a comprehensive life cycle analysis demonstrating the environmental benefits of closed-loop ZEBRA blades and validated their economic viability.

A Sustainable Future for Wind Energy
The ZEBRA project successfully recycled Elium® resin and Ultrablade® fabrics from wind turbine blades and manufacturing waste, reformulating them back into usable materials. This closed-loop process addresses the growing challenge of end-of-life blade management within the wind energy industry.

• Recycled Elium® Monomer: Arkema achieved a yield of over 75% in the thermolysis process, paving the way for industrial-scale production of recycled resin.
• Recovered Glass Fiber: Owens Corning successfully retrieved glass fiber for remelting and reintegration into their Sustaina® product line.
• Life Cycle and Cost Analysis: ENGIE's study confirmed the significant environmental benefits and economic viability of ZEBRA blades when assuming a closed-loop recycling system from production to end-of-life.

ZEBRA blade using Elium® thermoplastic resin, Bostik’s highly compatible adhesive and Ultrablade® fabrics is bringing the best closed-loop recycling solution compared to traditional thermoset system. The operating cost and investments for recycling facility are significantly lowered. The CO2 emission linked to the recycling operations is reduced as well. All those results are making the closed-loop recycling solution of ZEBRA blades a viable option both on economic and environmental standpoints.

By demonstrating the feasibility of full wind turbine blade recycling, the ZEBRA project paves the way for a more sustainable future in the wind energy sector.

ALLIED Feather + Down (AF+D), a leader in high performance, ethically sourced, and recycled down, supplies down to NEMO Equipment’s GOOD DESIGN Sustainability Award-winning, fully recyclable Endless Promise® down sleeping bag collection.

AF+D is supplying down for NEMO’s Disco and Riff down sleeping bags. When these bags reach the end of their lifespan, they will be returned to ALLIED. After removing, cleaning, and reviving the down, ALLIED will incorporate the insulation into its RENU:TRACE offering, the world’s first and only fully traceable recycled down.

“Recyclable and naturally biodegradable, down is one of the most sustainable insulations on the planet and plays an important role in a circular economy,” said Daniel Uretsky, President with ALLIED. “We launched our RENU:TRACE recycled down program in 2022 as a way to recycle down in a closed loop, the only way to ensure this recycled material is 100% traceable and ethically sourced. We are proud to partner with NEMO on this award-winning collection.”

All ALLIED down is 100% ethically sourced and traceable back to the region where it was produced, and unless traceable down is both sourced and recycled in a closed loop, it is virtually impossible to ensure that any recycled down comes from purely ethical sources. Before RENU:TRACE, brands had to make a decision to either focus on post-consumer recycled material OR ethically treated animals.
 
While NEMO is the first to participate, the RENU:TRACE program is available to all of ALLIED’s partner brands.