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30.04.2025

U.S. Textile Industry (NCTO) Sends Letter to Treasury Secretary Scott Bessent

The National Council of Textile Organizations (NCTO) sent a letter to Treasury Secretary Scott Bessent, following remarks the Secretary made about the U.S. textile industry at this morning’s White House daily press briefing:

 

Dear Mr. Secretary:

On behalf of the U.S. textile industry and our 471,000 American workers, we appreciate the Trump administration’s efforts to advance an America First Trade Policy to reshore high-quality industrial jobs by addressing unfair trade practices that have harmed U.S. manufacturers and workers for decades. As you may know, our industry publicly endorsed President Trump’s America First Reciprocal Trade Plan and the White House included our endorsement in its April 3 press release highlighting statements of support for the president’s initiative.

The National Council of Textile Organizations (NCTO) sent a letter to Treasury Secretary Scott Bessent, following remarks the Secretary made about the U.S. textile industry at this morning’s White House daily press briefing:

 

Dear Mr. Secretary:

On behalf of the U.S. textile industry and our 471,000 American workers, we appreciate the Trump administration’s efforts to advance an America First Trade Policy to reshore high-quality industrial jobs by addressing unfair trade practices that have harmed U.S. manufacturers and workers for decades. As you may know, our industry publicly endorsed President Trump’s America First Reciprocal Trade Plan and the White House included our endorsement in its April 3 press release highlighting statements of support for the president’s initiative.

We are writing to request a meeting at your convenience with our top industry leaders. We noted your comments today during the press conference that “President Trump is interested in the jobs of the future, not the jobs of the past. We don't need to necessarily have a booming textile industry where I grew up again, but we do want to have precision manufacturing and bring that back.” Our industry saw your remarks and were disheartened to hear this sentiment, especially since this industry has been noted by President Trump himself on a number of occasions as critical and strategic. The U.S. textile industry was proud to make lifesaving PPE during the first Trump Administration in response to COVID. The U.S. proudly makes over 8,000 different products to the U.S. military alone to ensure we do not have to rely on foreign adversaries to make essential products. This is a strategically important, relevant, and key industry – which is why we were pleased the White House amplified the industry again in its press release on reciprocal tariffs.´

Today we write to underscore the importance of our industry and the jobs it offers to thousands of workers, sustaining communities across the United States. The U.S. textile industry provides much-needed employment in rural areas and has functioned as a springboard for workers out of poverty into good-paying jobs for generations, including in your home state of South Carolina. Last year, the multifaceted U.S. textile supply chain directly employed 471,000 workers and produced shipments of man-made fiber, yarns, fabrics, apparel and non-apparel sewn products valued at $64 billion.

The United States exported $28 billion worth of textile-related goods to global markets in 2024, making it the second largest exporter of textile and apparel products in the world. Most U.S. textile exports go to Canada, Mexico, or other Western Hemisphere countries with which the United States has a free trade agreement for finishing and return to the U.S. as apparel. This vibrant production supply chain with our closest trading partners competes directly against imports from China and other countries in Asia that often deploy unfair, predatory trade practices, such as subsidized production, dumped exports, intellectual property theft, undervalued currency, abhorrent labor abuses, and unsustainable environmental practices.

Our industry proudly remains a world leader in textile innovation with unparalleled breadth and scope of manufacturing capabilities. Over the past 10 years, the U.S. textile industry made $22.3 billion in capital investments in pursuit of the latest innovations related to sustainability and production. This focus on innovation enables the industry to create tens of thousands of products including apparel, industrial textiles, and home furnishings.

With the right policies, the Trump administration can encourage the U.S. textile industry to reinvest in America, preserve and grow our existing workforce, and spur greater production and sales of American-made textiles now and in the future.

We would like to meet at your convenience to discuss the critical nature of the U.S. textile industry and how the Administration can help this key supply chain onshore jobs. Thank you for your consideration of this timely request.

Respectfully,
Kimberly Glas, President and CEO

More information:
USA NCTO US Tariffs Donald Trump
Source:

NCTO

15.04.2025

RE&UP and Marchi & Fildi: Next-Gen recycled cotton yarns

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

RE&UP announced a new partnership with Marchi & Fildi to co-develop a new generation of premium recycled cotton yarns. The collaboration – currently at pre-industrial stage – combines RE&UP’s cutting-edge textile-to-textile recycling technology with Marchi & Fildi’s deep expertise in sustainable yarn development and manufacturing.

With the goal of reaching all levels of the textile value chain, the project represents a key milestone in the evolution of circular innovation. The recycled cotton fibers used in the initiative come from RE&UP’s fully integrated process, which transforms post-consumer waste into high-quality raw materials ready for industrial application.

RE&UP and Marchi & Fildi bring together a powerful blend of innovation and excellence. This collaboration is driven by a shared belief: that circularity must go hand in hand with uncompromising quality. By combining RE&UP’s breakthrough recycling technology with Marchi & Fildi’s expertise in premium yarn development, the two companies are laying the groundwork for scalable, high-performance solutions that can elevate the entire textile value chain.

Source:

RE&UP

Messe Frankfurt Trade Fairs India Pvt Ltd and Concept N Strategies has announced partnership Photo: Messe Frankfurt Trade Fairs India Pvt Ltd
Right – Mr Raj Manek, Executive Director & Board Member, Messe Frankfurt Asia Holdings Ltd . Centre: Mr Kishan Daga, Anchor Founder, Concepts N Strategies
14.04.2025

Sporttech Pavilion at Techtextil India 2025

Messe Frankfurt Trade Fairs India Pvt Ltd and Concept N Strategies has announced partnership to introduce ‘Sporttech pavilion’ – a dedicated area showcasing sports and activewear textiles and accessories under Techtextil India 2025. It is a premier platform dedicated to the rapidly expanding sports and fitness textiles at Techtextil India 2025. This strategic alliance aims to provide a major boost to the segment aiming to showcase innovations in speciality fabrics, yarns, sportswear and gear, high-performance textiles and sustainable materials, generating remarkable opportunities for the entire textile universe, especially, for sportswear brands.

The Indian sports and fitness textiles sector are transforming remarkably, driven by the evolving consumer lifestyles, advanced material innovations and growing government support. Amidst this backdrop, this partnership marks a significant leap of growth for the specialised textiles segment, which is envisioned as a game-changer in the Indian sports and activewear market.

Messe Frankfurt Trade Fairs India Pvt Ltd and Concept N Strategies has announced partnership to introduce ‘Sporttech pavilion’ – a dedicated area showcasing sports and activewear textiles and accessories under Techtextil India 2025. It is a premier platform dedicated to the rapidly expanding sports and fitness textiles at Techtextil India 2025. This strategic alliance aims to provide a major boost to the segment aiming to showcase innovations in speciality fabrics, yarns, sportswear and gear, high-performance textiles and sustainable materials, generating remarkable opportunities for the entire textile universe, especially, for sportswear brands.

The Indian sports and fitness textiles sector are transforming remarkably, driven by the evolving consumer lifestyles, advanced material innovations and growing government support. Amidst this backdrop, this partnership marks a significant leap of growth for the specialised textiles segment, which is envisioned as a game-changer in the Indian sports and activewear market.

The demand for cutting-edge moisture-wicking fabrics, compression wear, breathable textiles and sustainable sports and fitness fabrics are at an all-time high. Rising health consciousness consumers and increasing appetite for high-performance sportswear, are also contributing to the growing demand. This makes Techtextil India 2025 the perfect launchpad for this specialised segment. This collaboration seamlessly aligns with the growing push for self-reliance in textile manufacturing, bundled with the Indian government’s focus on technical textile innovations and expanding domestic production capabilities. Industry leaders are recognising this as the perfect time to showcase national innovations in fitness textiles on the global stage of Techtextil India.

Industry figures highlight growth of this segment:

  • The Indian sportswear market: valued at USD 10.2 million in 2024
  • Expected to reach USD 16.6 million by 2033 at a CAGR of 5.1% during 2025-2033*1 according to a recent report by IMARC Group.
  • Global sportswear market size was valued at USD 206.64 billion in 2024.
  • Expected to reach USD 350.45 billion by 2032, exhibiting a CAGR of 7.84% during the forecast period.

This segment will see an expansion of the exhibitor profile with inclusion of:

  • Sports textile material producers including compression fabrics, breathable textiles, suppliers of sustainable and recycled textiles suitable for sports equipment and gear manufacturers
  • Producers of sports and fitness equipment with an emphasis on textile-based products like: yoga mats, fitness bands, straps, & etc
  • Accessories and footwear manufacturers for products like gloves, bands headgear and socks using innovative materials; manufacturers and brands showcasing new textile technologies in sports footwear and performance shoes
  • Smart textile manufacturers producing materials embedded with sensors for fitness tracking; chemical suppliers for sports textiles
  • Producers of finishing chemicals that enhance performance e.g. anti-odour, UV protection, water-repellent coatings
  • Manufacturers of various fitness textiles and activewear materials and textile machinery manufacturers, equipment suppliers, suppliers of technology for fabric testing, dyeing, and finishing for sportswear and more.

With such an extensive product showcase, the expo aims to attract visitors from major sportswear retailers and distributors, product developers, fitness enthusiasts, fashion designers, research and development professionals, textile institutes, sourcing specialists and other professionals from the textile spectrum looking for the next big breakthrough in the segment. The dedicated space for Sporttech Pavilion will serve as a powerful business catalyst connecting material innovators, sportswear brands and textile manufacturers with national and international sourcing leaders.

More information:
Sporttech Techtextil India
Source:

Messe Frankfurt Trade Fairs India Pvt Ltd

Stuttgart 21 Photo DITF
07.04.2025

Intelligent textiles for construction, architecture and mobility

When textiles are equipped with electronic components, conductive yarns and textile sensors, the application possibilities are almost unlimited. These high-tech textiles are a global growth market. In Stuttgart, manufacturers, users and researchers presented amazing examples of applications in construction, architecture and mobility. The appropriate standards ensure quality and safety.

In keeping with the themes of the event, participants were able to take a look behind the construction fence of the Stuttgart 21 rail project on the first day. After the tour, DITF board member Götz T. Gresser drew parallels with the market for smart textiles. Just like the completion of the underground station, the market potential for smart textiles is developing more slowly than predicted.

When textiles are equipped with electronic components, conductive yarns and textile sensors, the application possibilities are almost unlimited. These high-tech textiles are a global growth market. In Stuttgart, manufacturers, users and researchers presented amazing examples of applications in construction, architecture and mobility. The appropriate standards ensure quality and safety.

In keeping with the themes of the event, participants were able to take a look behind the construction fence of the Stuttgart 21 rail project on the first day. After the tour, DITF board member Götz T. Gresser drew parallels with the market for smart textiles. Just like the completion of the underground station, the market potential for smart textiles is developing more slowly than predicted.

One important reason for this is that there is still a lot to be regulated. Standardization was therefore a key topic in the presentations on the second day of the event. Norms and standards create trust among users. They reduce the error rate in design and therefore development costs, helping to bring innovations and new technological developments into use. Kristina Müller from the German Institute for Standardization explained that consistent compliance with standards can reduce error costs in construction, for example, from the current estimated eleven percent to five percent per year. Jan Beringer from the Hohenstein Group used the example of actively illuminated high-visibility clothing to show the hurdles that need to be overcome on the way to standardization.

In addition to high-visibility equipment, workwear offers many opportunities for smart functions. Despite all safety precautions, accidents at work cannot always be avoided, explained Silke Rehm from Adresys. Smart clothing can then automatically make an emergency call and trigger an emergency shutdown of the machine.

There are suitable testing devices for monitoring and quality assurance of materials and textile surfaces. Stefan Fliescher from Textechno presented a device that has so far been exclusively used at the DITF.

The second block of presentations focused on mobility: examples included textile ideas for flight cabins of the future from Diehl Aviation, precise and therefore energy-saving heating systems for vehicles from Köstler and contactless sensor technology from Rotec, which detects when fiber ropes need to be replaced. Erhardt manufactures flexible, customized bodies for commercial vehicles They are particularly suitable for logistics in city centers and are equipped with textile sensors, for example for measuring temperature or determining the optimum load. The textile superstructures not only offer a textile surface for design, they can also communicate with their surroundings. Digital lettering shows when the vehicle is giving way or warns cyclists of blind spots when turning. Modules that are not required can be folded or rolled up to save space.

In the construction and architecture application area, solutions for climate change are in demand. TEC KNIT has developed smart shading systems made from “shape memory” polymer fibers that close or reopen depending on the temperature. Optigrün relies on smart rainwater management for greening buildings. Textile sensor technology ensures that the water is optimally distributed over the surface - digitally controlled according to the weather forecast. Michael Schneider from the Smart Textiles Hub showed how intelligent knitted fabrics installed on flat roofs detect moisture and temperature by contracting or expanding accordingly. This can also prevent damage caused by icing, for example. Christoph Riethmüller from the DITF explained that the actual state of buildings is constantly changing due to events. The charm of smart textiles is that they can adapt to these changes. In this way, it is possible to intervene before negative consequences become noticeable. This saves a lot of energy. For example, the targeted heating of walls depending on the relative humidity prevents the occurrence of mold with low energy consumption. Intelligent shading systems also ensure that rooms remain at a pleasant temperature in summer without air conditioning and that the heat remains in the room in winter.

The event was accompanied by an exhibition where participants were able to try out numerous smart products.

The annual User Forum is organized by the German Institutes of Textile and Fiber Research Denkendorf (DITF), the Textile Research Institute Thuringia-Vogtland e.V. (TITV Greiz) and the Forschungskuratorium Textil e. V. (FKT).

The next SMART TEXTILES User Forum will take place on March 4-5, 2026 in Zeulenroda.

Source:

Deutsche Institute für Textil- und Faserforschung Denkendorf DITF

The eAFK Big V multi-spindle texturing machine is a central component of the Oerlikon Barmag product brand for manufacturing high-quality, high-titer yarns. Photo: Oerlikon Barmag
The eAFK Big V multi-spindle texturing machine is a central component of the Oerlikon Barmag product brand for manufacturing high-quality, high-titer yarns.
03.04.2025

Barmag: Focusing on sustainability with its DTY solutions

With a clear focus on sustainability, Barmag, a subsidiary of the Swiss Oerlikon Group, is presenting comprehensive solutions from its product brands Oerlikon Barmag and Oerlikon Neumag for DTY and carpet yarn production at the Morocco Stitch & Tex Expo in Casablanca. From May 13 to 15, trade visitors can talk to experts from Barmag and the joint venture BB Engineering (BBE) at the Unionmatex booth (booth B4) to get an idea of the portfolio of the chemical fiber machine manufacturer.

Sustainable and efficient – the production of DTY yarns
Oerlikon Barmag offers a wide range of DTY machine configurations for the efficient and sustainable production of high-quality textured yarns made of various polymers – from polyester and polyamide to polypropylene, PLA and PTT. The modular machines – whether manual or automatic – produce yarns for excellent downstream processing at optimal OPEX costs.

With a clear focus on sustainability, Barmag, a subsidiary of the Swiss Oerlikon Group, is presenting comprehensive solutions from its product brands Oerlikon Barmag and Oerlikon Neumag for DTY and carpet yarn production at the Morocco Stitch & Tex Expo in Casablanca. From May 13 to 15, trade visitors can talk to experts from Barmag and the joint venture BB Engineering (BBE) at the Unionmatex booth (booth B4) to get an idea of the portfolio of the chemical fiber machine manufacturer.

Sustainable and efficient – the production of DTY yarns
Oerlikon Barmag offers a wide range of DTY machine configurations for the efficient and sustainable production of high-quality textured yarns made of various polymers – from polyester and polyamide to polypropylene, PLA and PTT. The modular machines – whether manual or automatic – produce yarns for excellent downstream processing at optimal OPEX costs.

Fancy yarns increasingly in demand
The demand for textiles with special characteristics is continuously increasing. For the production of these effect yarns, such as cotton-like DTY, linen-like DTY or wool-like DTY, Oerlikon Barmag offers a variety of processes and additional components. With its high-quality and flexible technology as well as its detailed knowledge of the yarn path and the required parameter settings, Oerlikon Barmag is the ideal partner for the successful and flexible production as well as the continuous further development of these specialty yarns.

Extended product range for carpet yarns
Thanks to its comprehensive knowledge of all relevant technologies in manmade fiber spinning, Oerlikon Barmag is the only manufacturer worldwide that can expand its range for the production of carpet yarns. The system concept, based on a POY and texturing process, is designed for the carpet and home textile sector and produces particularly soft and bulky polyester threads with BCF-like properties. The aim is to produce yarns with a titer of up to 1300dtex and over 1000 filaments, such as 1300dtex f1152, 660dtex f1152 and 990dtex f768. The machine concept includes the well-known WINGS HD POY winder and the eAFK Big-V texturing machine.

Innovative bicomponent BCF yarn for the carpet market
Quality, efficiency and performance – with its latest development in the field of bicomponent yarns for carpet production, Barmag's product brand Oerlikon Neumag is meeting the carpet market's demand for innovative BCF yarns. The new BICO-BCF yarn is characterized by a richer and higher volume and simultaneously significantly reduces the raw material consumption during carpet manufacturing.

VarioFil® – versatile compact spinning system for diverse applications and specialties
The VarioFil® system from BBE is ideal for a broad range of products, whether it be carpets, upholstery fabrics, fashion, sports, seat belts or airbags. This compact turnkey spinning line is particularly suitable for producers of small batches or specialized products. It flexibly processes various polymers such as PET, PP, PA 6, PA 6.6 and PBT. In combination with Oerlikon Barmag texturing machines, a wide range of textile standard yarns as well as textured yarns with BCF-like properties can be produced.

The VarioFil® R+ enables the direct recycling and processing of PET bottle flakes and PET waste from the start-up process into POY. This sustainable machine concept offers a high degree of product flexibility, including the production of spun-dyed yarn.

JeTex® air texturing offers a versatile product portfolio
BB Engineering also offers flexible solutions for the subsequent texturing of yarns. The JeTex® air texturing system perfectly complements the Oerlikon Barmag DTY systems and expands the product portfolio to include high-quality ATY based on POY and FDY for various textile applications. The centerpiece of the system is the texturing box developed by BB Engineering, which ensures gentle yarn treatment with reliable texturing effects and production efficiency.

“From waste to value” with VacuFil and Visco
BBE's VacuFil PET recycling system transforms textile waste into high-quality rPET melt. The technology is based on decades of experience in extrusion, filtration and spinning and combines gentle large-area filtration with targeted IV control. VacuFil processes various input materials, from bottle flakes to production waste and post-consumer waste. The patented Visco+ component removes volatile contaminants and automatically regulates the IV. The recycled melt can be added to the main melt stream, pelletized into chips or fed directly back into the spinning mill. The VacuFil system is modular and flexibly adaptable to customer needs.

Source:

Oerlikon Barmag

Texprocess Photo: Messe Frankfurt / Pietro Sutera
01.04.2025

Techtextil and Texprocess 2026 with strong booking status

High registration numbers with many new exhibitors herald a strong Techtextil and Texprocess 2026. From 21 to 24 April 2026, international suppliers present their innovations at the two leading trade fairs - whether in terms of materials, technologies or sustainability. With an adapted hall layout and new product groups, Techtextil and Texprocess create the best conditions for this.

Turbulent times for the industry: recession, sustainability requirements and geopolitical challenges are putting market participants under pressure with subdued purchasing behaviour, restrained investment or complex process adjustments. The industry's response: innovation and outstanding solutions. Whether new material ideas, efficient processes or sustainable developments: Very important platforms to present these are the world's leading trade fairs Techtextil and Texprocess in Frankfurt. In addition to the familiar big players, an exceptionally large number of new exhibitors will take part in 2026.

High registration numbers with many new exhibitors herald a strong Techtextil and Texprocess 2026. From 21 to 24 April 2026, international suppliers present their innovations at the two leading trade fairs - whether in terms of materials, technologies or sustainability. With an adapted hall layout and new product groups, Techtextil and Texprocess create the best conditions for this.

Turbulent times for the industry: recession, sustainability requirements and geopolitical challenges are putting market participants under pressure with subdued purchasing behaviour, restrained investment or complex process adjustments. The industry's response: innovation and outstanding solutions. Whether new material ideas, efficient processes or sustainable developments: Very important platforms to present these are the world's leading trade fairs Techtextil and Texprocess in Frankfurt. In addition to the familiar big players, an exceptionally large number of new exhibitors will take part in 2026.

Texprocess 2026: Global visibility for world premieres
Exhibitors from all product groups have already registered to take part in Texprocess, the leading trade fair for processing textile and flexible materials. From cutting and sewing to finishing. Among them are Brother Internationale Industriemaschinen, Gütermann (Germany), Morgan Tecnica (Italy), Robotech (Turkey), Sheffield Cutting Equipment (USA), Style3D | Assyst, Veit and Zünd Germany. New exhibitors include Amann (Germany), Coloreel (Sweden), Comelz, Cutting Edge Automation Machines (Italy) or Pathfinder Australia. Driven by automation, digitalisation and AI, exhibitors are developing increasingly efficient solutions - and are thus resonating with the needs of the international market.

Techtextil 2026: realising market potential with innovations
Techtextil is also seeing great booking interest from exhibitors. Among those registered are Concordia Textiles (Belgium), Groz-Beckert (Germany), Klopman International (Italy), Kolon Industries (Korea), Lenzing, Sattler Pro-Tex (Austria), Sioen (Belgium) and Schill+Seilacher (Germany). The many new exhibitors include Dystar Singapore, Indorama Ventures Fibers Germany, Monteiro Ribas (Portugal), TreeToTextile (Sweden) and Woolmark (Germany). The leading trade fair for technical textiles and nonwovens covers the entire spectrum of high-tech textiles. Suppliers meet buyers from a wide range of industries here. They are looking for customised material solutions - whether for the automotive or apparel industry. For the first time, there is a separate area for Textile Chemicals & Dyes in Hall 9.0, which is already in high demand. The new Performance Apparel Textiles area in Hall 9.0 is also attracting great interest. It offers promising synergies: With Fibres & Yarns, manufacturers find their upstream stage in the same hall. In addition, the proximity to Texprocess in Hall 8.0 makes it even more accessible for the apparel industry.
 
Techtextil and Texprocess will be held from 21 to 24 April 2026.

Source:

Messe Frankfurt

Electrically conductive printing paste Photo DITF
31.03.2025

Elastic Inks for Textile-Integrated Electronics

Electrically conductive prints on textiles are the basis for functional textiles with electronic functions, so-called smart textiles. Conductive inks and binders must be well matched to ensure permanent conductivity even under external mechanical influences such as stretching, pressure and bending. The DITF are working on new ink formulations that meet these requirements.

Sports, fashion and the automotive industry - textiles with integrated electronics are used in many areas of everyday life. Textile-integrated electronics help monitor human vital parameter and performance data, and enable the fashion industry to integrate interactive elements into clothing. It is used in a variety of ways in the automotive industry, where it enhances passenger comfort and safety.

Electrically conductive prints on textiles are the basis for functional textiles with electronic functions, so-called smart textiles. Conductive inks and binders must be well matched to ensure permanent conductivity even under external mechanical influences such as stretching, pressure and bending. The DITF are working on new ink formulations that meet these requirements.

Sports, fashion and the automotive industry - textiles with integrated electronics are used in many areas of everyday life. Textile-integrated electronics help monitor human vital parameter and performance data, and enable the fashion industry to integrate interactive elements into clothing. It is used in a variety of ways in the automotive industry, where it enhances passenger comfort and safety.

The most common conductive components used in textiles to date are wrapped yarns and tension-relieved conductive yarns arranged in loops. They ensure a reliable flow of electricity even in textiles subject to high mechanical stress. Their production is complex. As a result, they are expensive and only partially suitable for the mass market. Printing conductive structures on textile surfaces using screen printing or chromojet technology, a digital spray printing technique, is much more cost-effective.

However, there are several challenges in producing printed conductive textiles. One of the biggest difficulties is ensuring the conductivity of the printed materials while maintaining the flexibility and softness of the textile. In addition, the durability of the prints can deteriorate, especially with frequent washing or mechanical stress. Stretching or movement can cause the prints to break or tear. Electrical conductivity is often impaired even under low mechanical stress, when the stretching of the conductive layer is not reversible. The adhesion between the print application and the textile can weaken with repeated stretching. This results in poor long-term stability. The integration of electronic elements into textiles is also often hampered by the fact that the connection between the conductive elements and the electronic components is prone to failure.

The DITF are working on new solutions to address these challenges. The Color- and Functional-Printing Working Group is working on new ink and paste formulations based on conductive particles and elastic binders. The aim is to improve the elongation behavior of prints while maintaining good electrical conductivity. The elastic properties of the binder are largely determined by the auxiliaries and additives used. The DITF determine the interactions between these components and derive knowledge for the formulation of new elastic and highly conductive inks.

The hysteresis properties of new ink formulations are of central importance. Hysteresis refers to the ability of a material to maintain its properties under repeated strain or stress. Well-matched hysteresis supports the conductivity of printed structures even under continuous mechanical stress. Suitable materials can adapt to the movement of the textile without compromising the conductive properties.

The goal of the research team at the DITF is to expand the knowledge of the interactions between conductive particles and binders, between additives and textile auxiliaries, in order to produce highly conductive inks and pastes. This will make it possible to produce the best possible and most resistant print coatings for different textile substrates and different applications, enabling reliable conductivity.

Under these conditions, the costs for mass production of textile electronics can be reduced.

Source:

Deutsche Institute für Textil- und Faserforschung Denkendorf

26.03.2025

Cellulose Fibres Conference 2025: Celebrating Innovation and Dynamic Development in the Sustainable Fibres Market

The Cellulose Fibres Conference 2025 (CFC 2025), held on 12-13 March in Cologne, Germany, brought together industry leaders, innovators and researchers to explore the latest innovations and new technologies for fibres – in textiles, hygiene products and packaging. The conference has established itself as the leading international platform for the emerging cellulose fibre industry. Two days with high quality program and outstanding speakers highlighted the growing importance of addressing environmental concerns within the textile industry.

The main source for the production of staple fibres or filaments such as viscose, lyocell, modal or other types of new cellulose fibres is wood-based chemical pulp. At the same time, new sources such as agricultural wastes and fibres, paper grade pulp and recycled textiles are emerging on a global scale, with a variety of new sources and companies contributing new technologies, processing methods and ideas.

The Cellulose Fibres Conference 2025 (CFC 2025), held on 12-13 March in Cologne, Germany, brought together industry leaders, innovators and researchers to explore the latest innovations and new technologies for fibres – in textiles, hygiene products and packaging. The conference has established itself as the leading international platform for the emerging cellulose fibre industry. Two days with high quality program and outstanding speakers highlighted the growing importance of addressing environmental concerns within the textile industry.

The main source for the production of staple fibres or filaments such as viscose, lyocell, modal or other types of new cellulose fibres is wood-based chemical pulp. At the same time, new sources such as agricultural wastes and fibres, paper grade pulp and recycled textiles are emerging on a global scale, with a variety of new sources and companies contributing new technologies, processing methods and ideas.

Biosynthetics, featured for the first time at the conference, drew significant attention. Experts discussed the challenges and opportunities of cellulose fibres and biosynthetics, with particular focus on scalability, biodegradability, and performance comparisons to conventional synthetic fibres from fossil origin.

Dynamic Engagement and Scientific Discourse
The CFC 2025 fostered discussions among attendees, with a strong emphasis on scientific advancements and sustainable practices. Participants actively engaged in sessions covering topics such as circular economy strategies fibre-to-fibre recycling from textile, marine biodegradability versus fibre microplastic formation, alternative feedstocks, and innovative technologies for pulp, fibres, biosynthetics, and yarns.

In order to support the development, innovation and market entry of cellulosic fibres, Dieter Eichinger, CIRFS (BE), presented a proposal for a new standard that includes all types of cellulosic fibres such as Viscose, Lyocell, Tencel, Modal, Cupra and new innovative fibres under the generic term "cellulose fibres". The proposal was widely supported by the participants. Anna Palmberg, IKEA (SE), also expressed a concrete interest in using more cellulose fibres in the future.

The event witnessed heightened activity on social media platforms, with delegates sharing insights, experiences, and key takeaways using the hashtag #CFC2025. This digital engagement extended the conference's reach, allowing a broader audience to participate in the discourse on sustainable textiles.

Innovation Award winner announced
The announcement of the "Cellulose Fibre Innovation of the Year 2025" award winners was undoubtedly one of the highlights of the conference. Sponsored by GIG Karasek, the award recognises groundbreaking developments in the field. Every year, the award recognises the three most promising innovations in the field of cellulose fibres, highlighting groundbreaking advancements and their potential impact. This year, for the first time, the award also offered the opportunity to recognise innovations in the field of biosynthetics. The top three outstanding technologies were honoured this year for their remarkable advancements. These three pioneers will certainly pave ways in the future of the sustainable fibres industry:

  1. .SA-Dynamics (Germany): Cellulose Aerogel Textiles
    SA-Dynamics introduced revolutionary insulation materials made from 100% biodegradable cellulose aerogel fibres. These materials combine the flexibility of traditional fabrics with the superior thermal insulation properties of aerogels, offering a sustainable alternative to fossil-based and animal-derived insulation materials in textiles as well as in construction.  
  2. Releaf Paper France (France): Releaf Fiber
    Releaf Paper France transforms urban fallen leaves into sustainable cellulose fibres, providing an eco-friendly alternative to traditional hardwood pulp. Their proprietary low-temperature extraction process yields high-quality fibres ideal for packaging materials, aligning with circular economy principles by repurposing urban leaf waste.
  3. Uluu (Australia): Seaweed-Derived Biosynthetic Materials
    Uluu is set to replace plastics in textiles with natural PHA polymers, derived from farmed seaweed. In partnership with Deakin University, Uluu is developing textile fibres that perform like synthetic polyester but are biodegradable in various environments, eliminating persistent microplastic pollution in fashion. 
Source:

nova-Institut für politische und ökologische Innovation GmbH

From left to right: Ahmet Öztürkmen (Trützschler Türkiye Sales Engineer), Ali Saglam (Trützschler Türkiye Area Manager), Kazim Vurur (Mill Manager of SAFTEKS), Mehmet Dogan (Trützschler Technologist), Birger Gluth (Trützschler Service Technician).. Photo Trützschler Group SE
From left to right: Ahmet Öztürkmen (Trützschler Türkiye Sales Engineer), Ali Saglam (Trützschler Türkiye Area Manager), Kazim Vurur (Mill Manager of SAFTEKS), Mehmet Dogan (Trützschler Technologist), Birger Gluth (Trützschler Service Technician).
26.03.2025

TC 30i: Outstanding results in cotton and man-made fiber applications

The next-generation card TC 30i has earned popularity in main textile markets by achieving proven results in real-world operating conditions – for cotton yarn and for man-made fibers. It is suitable for a uniquely broad range of applications, including fine count (with the TC 30Fi model) and recycling (with the TC 30Ri model). All orders from the last few months are now being installed, so that the TC 30i can demonstrate ist positive impact on productivity and quality at many more mills worldwide

The TC 30i is designed to maximize process efficiency and product quality for spinning. Due to its intelligent, self-optimizing functions it achieves consistent results from any raw material while reducing or eliminating the demand for operator intervention. The machine has already proven up to 40 % higher productivity in man-made fiber applications. In recent trials with cotton applications, customers in Indonesia and Türkiye have achieved outstanding results, too.

The next-generation card TC 30i has earned popularity in main textile markets by achieving proven results in real-world operating conditions – for cotton yarn and for man-made fibers. It is suitable for a uniquely broad range of applications, including fine count (with the TC 30Fi model) and recycling (with the TC 30Ri model). All orders from the last few months are now being installed, so that the TC 30i can demonstrate ist positive impact on productivity and quality at many more mills worldwide

The TC 30i is designed to maximize process efficiency and product quality for spinning. Due to its intelligent, self-optimizing functions it achieves consistent results from any raw material while reducing or eliminating the demand for operator intervention. The machine has already proven up to 40 % higher productivity in man-made fiber applications. In recent trials with cotton applications, customers in Indonesia and Türkiye have achieved outstanding results, too.

The T-GO automated gap optimizer improves quality by enabling the smallest and most precise carding gaps – far beyond anything possible with manual settings. Second, the TC 30i maximizes quality and productivity by increasing the number of active flats without sacrificing flexibility in the pre- and post-carding areas due to the larger cylinder diameter. And third, the TC 30i minimizes cotton waste because it features a new and highly precise mote knife at the first licker-in. Customers can automatically optimize and adjust the mote knife settings to meet their specific needs. Combined with the impact of our WASTECONTROL feature, this significantly reduces material waste.

Big benefits for Budi Texindo Prakarsa
Budi Texindo Prakarsa is a leading spinning mill based in Indonesia, specialized in the production of premium cotton yarn with an annual capacity of 80,000 spindles. In their recent trials with the TC 30i, they produced 100 % cotton yarn (Ne 20 to Ne 30) via ring-combed processes. Compared to the previous benchmark, productivity increased by up to 30 % with the same IPI quality level. At the same time, energy and air consumption per kilogram have been reduced.

Measurable advantages for Mem Tekstil
In Türkiye, Mem Tekstil is one of the largest integrated manufactures in the textile sector. Their products range from knitting, dyeing, rotation and digital printing to ring spinning, open-end spinning and vortex spinning. With Trützschler's TC 30i they produced a yarn (Ne 20) made from 100 % cotton soft waste via open-end (OE) spinning. Its engineers tested the TC 30i because they are considering upgrading older card models from a Swiss competitor. Our machine has increased productivity from 70 kilograms per hour to 160 kilograms per hour with the same or better quality. This shows once again that modernization can be worthwhile.

Super results for SAFTEKS
SAFTEKS is another Trützschler customer located in Türkiye. The company produces cotton yarns with a monthly production capacity of 2100 tons. It uses OE spinning to manufacture 100 % cotton yarn (Ne 20) from 40 % virgin cotton and 60 % cotton soft waste. Swapping its cards for the TC 30i made it possible for SAFTEKS to increase its output capacity from 70 tons per day to 85 tons per day. That is a productivity boost of more than 20 %, with the same level of quality.

Promising results for PT Dhanar Mas Concern in man-made fiber applications
PT Dhanar Mas Concern (Danar Mas) is an Indonesian company dedicated to the production of high-quality textile products. The company specializes in spinning yarns and manufacturing greige fabrics. They use our TC 30Si card, which is specially customized for man-made fibers. In recent trials with the TC 30Si, Danar Mas produced a ring carded polyester yarn (Ne 20 to Ne 30) and a viscose yarn (Ne 30 to Ne 40) via vortex spinning. In both applications, the next-generation card produced 125 kg/h of material at the same IPI quality level, up to 40 % more than the company produces with its current benchmark.

More information:
Trützschler carding technology
Source:

Trützschler Group SE

Texhibition Istanbul March 2025 Photo Jandali Mode.Medien.Messen
Texhibition Istanbul March 2025
14.03.2025

Texhibition Istanbul 2025: Focus on Innovation, Sustainability, and Global Networking

Organized by İTKİB FuarcılıkA.Ş. in collaboration with the Istanbul Textile Exporters Association (İTHİB), Texhibition Istanbul 2025 once again proved itself as one of the leading international trade fairs for fabrics, yarns, and textile accessories. From March 5–7, 2025, the Istanbul Expo Center transformed into a dynamic meeting point for textile professionals worldwide presenting for fabrics, yarns, and textile accessories. More than 500 exhibitors presented their latest collections and technologies, 22.623 visitors from 106 countries—spanning Europe, North and South America, and Asia—seized the opportunity to connect with industry leaders and explore new business opportunities. European visitors have increased by 30 % compared to September 2024.

Organized by İTKİB FuarcılıkA.Ş. in collaboration with the Istanbul Textile Exporters Association (İTHİB), Texhibition Istanbul 2025 once again proved itself as one of the leading international trade fairs for fabrics, yarns, and textile accessories. From March 5–7, 2025, the Istanbul Expo Center transformed into a dynamic meeting point for textile professionals worldwide presenting for fabrics, yarns, and textile accessories. More than 500 exhibitors presented their latest collections and technologies, 22.623 visitors from 106 countries—spanning Europe, North and South America, and Asia—seized the opportunity to connect with industry leaders and explore new business opportunities. European visitors have increased by 30 % compared to September 2024.

The denim sector established itself on its own stage in the Blue-Black Denim Hall 7,
Workshops, creative installations, and fashion presentations, such as the Blue Black Denim Show, made this section one of the most vibrant areas of the fair. Artistic and innovative denim collections showcased the latest developments in the denim industry, including metallic-shimmering fabrics and vintage-reworked denim.
Since the introduction of this segment, Texhibition Istanbul has recorded a significant increase in visitors from the EU, while demand for Turkish denim fabrics has grown considerably.

A central theme at Texhibition Istanbul 2025 was the sustainable transformation of the Turkish textile industry. More and more companies are embracing eco-friendly processes, energy-efficient production methods, and innovative recycling solutions.

Türkiye’s textile and apparel sector is a global leader with an export volume of $32.1 billion. Minister of Trade Ömer Bolat emphasized that Türkiye is among the world's top six textile exporters and the EU’s third-largest supplier. Texhibition Istanbul strengthens the industry by showcasing innovation and design expertise on a global scale. In response to rising costs and global competition, Türkiye successfully focuses on sustainability, technology, and market differentiation.

Source:

Jandali Mode.Medien.Messen

PIGMENTURA by CHT Grafik CHT
PIGMENTURA by CHT
20.02.2025

CHT at the PERFORMANCE DAYS SPRING Functional Fabric Fair

CHT, a specialist in textile chemistry and dyes, is showcasing the latest sustainable textile technologies at PERFORMANCE DAYS Functional Fabric Fair in Munich on March 5 and 6, 2025. The focus is on innovative dyeing processes and functional finishes that specifically improve textile properties.

CHT, a specialist in textile chemistry and dyes, is showcasing the latest sustainable textile technologies at PERFORMANCE DAYS Functional Fabric Fair in Munich on March 5 and 6, 2025. The focus is on innovative dyeing processes and functional finishes that specifically improve textile properties.

  • PIGMENTURA by CHT - The innovative, pigment-based dyeing process uses no water at all for soaping and rinsing and does not require energy-intensive heating of the process water. As a result, water consumption in the dyeing process can be reduced by up to 96 %. This pioneering technology was awarded the German Federal Ecodesign Award in the Product category in 2024 - a result of the successful collaboration between Inditex and CHT.
  • ECOPRINT by CHT - The water-based textile printing system with reactive and pigment inks meets the highest sustainability standards and has been awarded the C2C Certified Material Health Certificate™. It actively contributes to converting linear production processes into circular systems and promoting the textile circular economy.
  • TUBINGAL® RISE - The innovative softener is made from recycled end-of-life silicones and consists of over 60 % recycled silicone waste and emulsifiers from renewable raw materials.
  • ARRISTAN rAIR - The sustainable hydrophilic finish is made from recycled PET flakes and ensures optimum moisture regulation, fast drying and excellent dirt repellency. ARRISTAN rAIR is ideal for finishing recycled yarns and fabrics, which can then be recycled again.
06.02.2025

Oerlikon Manmade Fibers Solutions: „Technology Day 2025“ in Indien

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Customer Event in Daman, India
The Innovation and Technology Day commenced with a warm welcome and introduction by Wolfgang Ernst, Chief Sales Officer (CSO) at Oerlikon Manmade Fibers Solutions, and Debabrata Ghosh, Head of Sales at Oerlikon Textile India. They provided an overview of the Indian market and its challenges.

“The Indian textile industry, particularly the chemical fiber sector, is experiencing significant growth and transformation. This development is driven by increasing production capacities, strategic investments, and a shift in global consumption patterns”, said Ghosh. India's production of manmade fibers (MMF) is robust, with annual outputs of 4.8 million tons of Polyester Filament Yarn (PFY), 1.7 million tons of Polyester Staple Fiber (PSF), 0.7 million tons of viscose, 0.2 million tons of Polyamide 6 (PA 6), and 25 thousand tons of acrylic. Additionally, the country boasts substantial capacities for PET bottles and films, growing at rates of 7% and 15% per annum, respectively. The Indian market is witnessing significant expansions in PTA (Purified Terephthalic Acid) capacity, with major projects underway by Indian Oil Corporation, GAIL, MCPI, Reliance Industries, and the Adani-Indorama joint venture. These expansions are set to increase the PTA capacity from the current 6.296 million tons to over 14 million tons by 2030.

Market Dynamics and strategic investments
“The global consumption landscape is shifting towards India and emerging Asia, driven by rising incomes and changing demographics. By 2050, India and emerging Asia are expected to account for 30% of global consumption at purchasing-power parity (PPP), up from 12% in 1997. This shift underscores the growing importance of these regions in the global economic landscape”, Ghosh continuous. Significant investments are being made to enhance production capacities and integrate advanced technologies. Indian Oil Corporation, in a joint venture with MCPI, is establishing a 900 TPD continuous polymerization unit in Odisha, supported by substantial government subsidies. Similarly, the Adani Group, in partnership with Indorama, is entering the petrochemical sector with a $3 billion PTA plant in Maharashtra.

Challenges and Opportunities
Despite the positive outlook, the industry faces challenges such as ensuring cost efficiency, scalability, and the seamless integration of new technologies into existing production processes. However, the sector is optimistic about improving profitability, driven by favorable supply-demand dynamics and strategic investments. “The Indian textile and chemical fiber industry is poised for significant growth, supported by strategic investments, capacity expansions, and a favorable global consumption shift. These developments position India as a key player in the global textile market, driving towards a sustainable and prosperous future”, said Ernst.

After the introduction about the current market situation, the event continued with numerous technical presentations in which Oerlikon and its partners presented their technological and solution expertise along the textile value production chain “From Melt to Yarn, Fibers and Nonwovens”.

“To spin an excellent yarn, you need the prefect melt”, said Moderator André Wissenberg, Head of Marketing, Corporate Communications, and Public Affairs at Oerlikon Manmade Fibers Solutions. How this can be produced using extrusion or continuous polycondensation technology was demonstrated by the keynote speakers Sven Streiber, Regional Sales Director at Oerlikon Barmag, Deepak Lokre, Head of Engineering at Oerlikon Textile India, and Matthias Schmitz, Head of Engineering Recycling Technology at BB Engineering (BBE).

The second session focused on Oerlikons technology partner for manmade fiber spinning mills. Presentations covered topics such as enhancing manmade fiber production with innovative air engineering, automatic handling solutions and quality inspections, as well as air texturizing solutions. Notable speakers included Praveen Kumar Singh, Managing Director of Luwa India, and Luca Lacitignola, Sales Director at Irico Gualchierani Handling (IGH), Simone Ducceschi, Sales & Project Manager at Thema Systems, as well as Ralf Morgenroth, Head of Engineering Textile Machinery at BBE.

The third session delved into solutions for producing the perfect fibers and yarns, with a focus on Oerlikon Barmag POY/DTY, FDY, IDY technologies as well as Oerlikon Neumag BCF and staple fiber line plants. Presentations were delivered by Philip Jungbecker, Head of R&D, and Guido Dresen, Regional Sales Director, both at Oerlikon Barmag, as well Chetan Bhagat, General Manager Sales, and Sameer Mehrotra, General Manager Service at Oerlikon Textile India. Ralf Morgenroth added further insights of the compact spinning solution VarioFil from BBE.

Environmentally friendly recycling solutions
The fourth session highlighted environmentally friendly recycling solutions, featuring insights from Sven Streiber and Sudipto Mandal, Sales and Marketing Manager at Oerlikon Textile India, and again Matthias Schmitz, BBE. They provided a detailed portfolio overview in the field of mechanical and chemical recycling. The new partnership between Oerlikon Barmag and Evonik was also presented to the audience. Finally, this was followed by a session on customer services and digital solutions, where Michael Ruebenhagen, Head of Global Service Sales and Ivan Gallo, Digital Solutions, both at Oerlikon Manmade Fibers Solutions discussed current upgrade and retrofit options, the Digital Academy, and the future of digitalization in manmade fiber spinning mills. Shared Kulkarnie, General Manager Service Sales & Workshops, as well as Chandru Gurbaxani, Digital Solutions, performed together with their German colleagues.

The event concluded with closing remarks again from Wolfgang Ernst, who provided a global market overview and outlook for 2025. Final remarks were given by Atul Vaidya, Managing Director of Oerlikon Textile India. Finaly the event ended with a gala evening with more than 500 participants featuring a fashion show, music, dancing, and excellent food, supported by Decathlon and Garden Vareli.

Source:

Oerlikon Manmade Fibers Solutions

27.01.2025

Wool makes a grand comeback

When PERFORMANCE DAYS opens its doors on March 5-6, 2025, at halls C4 and C5 at Messe München, visitors will once again discover fabric innovations for Spring/Summer 2027 across the Performancewear, Bodywear, and Accessories segments. For the first time, a dedicated Wool Forum will be introduced alongside the existing Trend, Footwear, and Bodywear Forums. A jury of renowned industry experts carefully reviewed the submissions for the upcoming season and awarded a total of four prizes.

At the heart of the event, the Trend Forum will showcase the award-winning fabrics for the first time, including the winners of the PERFORMANCE AWARD and the ECO PERFORMANCE AWARD. As the dedicated Footwear Area will now only appear at the fall fair, this year’s Footwear Forum will also be integrated into the Trend Forum in Hall C4. Additionally, visitors can explore the first-ever Wool Forum, located in the Wool Area, which mirrors the setup of the Bodywear Forum in the Bodywear Collective.

When PERFORMANCE DAYS opens its doors on March 5-6, 2025, at halls C4 and C5 at Messe München, visitors will once again discover fabric innovations for Spring/Summer 2027 across the Performancewear, Bodywear, and Accessories segments. For the first time, a dedicated Wool Forum will be introduced alongside the existing Trend, Footwear, and Bodywear Forums. A jury of renowned industry experts carefully reviewed the submissions for the upcoming season and awarded a total of four prizes.

At the heart of the event, the Trend Forum will showcase the award-winning fabrics for the first time, including the winners of the PERFORMANCE AWARD and the ECO PERFORMANCE AWARD. As the dedicated Footwear Area will now only appear at the fall fair, this year’s Footwear Forum will also be integrated into the Trend Forum in Hall C4. Additionally, visitors can explore the first-ever Wool Forum, located in the Wool Area, which mirrors the setup of the Bodywear Forum in the Bodywear Collective.

The jury, led by Marco Weichert, CEO of PERFORMANCE DAYS, along with Clarissa Stadelmann (Product Manager), Jury Head Alexa Dehmel, Regina Goller (Head of Innovation & Future Trends), and guest juror Laura Howe, Fabric Technologist at Mountain Equipment, expressed their enthusiasm for the outstanding submissions.

Sustainability and innovation in focus: Wool makes a grand comeback
The materials were divided into 13 categories, including 3-layer membranes, baselayers, workwear, bags, waterproof 2-layer fabrics, wool, and others. A particular emphasis was placed on this season’s Focus Topic: “Certifications – Which Ones Matter?”. The top 28 fabrics from each category, along with insights from the Focus Topic compiled by CSR specialist Anna Schuster, will be presented in the Trend Forum.

Previous focus topics have significantly elevated the quality of submissions. The Fall 2024 topic, “Colorization: Chemistry is Everywhere,” spurred a rise in the use of bio-synthetic dyes. Meanwhile, the Spring 2024 theme, “The Future of Polyester: Beyond the Bottle,” showcased advancements in textile-to-textile recycling materials.

This year, developments in the categories of Membranes, Safety & Durability (including aramid fibers), and Wool particularly stood out. Wool demonstrated exceptional versatility, being used in applications ranging from windbreakers to shirts. There was also notable growth in materials such as hemp-lyocell blends, recycled polyamide, and multi-component yarns. Two standout fabrics included a “Hulk fabric” featuring color-shifting effects under tension and a luxuriously soft modal-cashmere knit.

The award-winning innovations and highlighted materials will be on display during PERFORMANCE DAYS on March 5-6, 2025, in halls C4 and C5 at Messe München.

Source:

PERFORMANCE DAYS functional fabric fair

(c) nova Institut
21.01.2025

Six Innovations nominated for Cellulose Fibre Innovation of the Year 2025

It is getting exciting again in Cologne on 12 and 13 March for the cellulose fibres industry. Six new products have been nominated for the popular innovation award.

Every year, the conference organisator nova-Institute together with award sponsor GIG Karasek honours companies that impress with their creativity, technological progress and ecological impact. The aim of the award is not only to recognise the winners’ innovative products, but also to set an example for the courage to innovate.

The nominees’ presentations, the voting and the winner ceremony will take place on 12 March at the Cellulose Fibres Conference 2025. Participants of the conference can vote live for the three winners. More than 220 people are expected to attend.

The Nominees

It is getting exciting again in Cologne on 12 and 13 March for the cellulose fibres industry. Six new products have been nominated for the popular innovation award.

Every year, the conference organisator nova-Institute together with award sponsor GIG Karasek honours companies that impress with their creativity, technological progress and ecological impact. The aim of the award is not only to recognise the winners’ innovative products, but also to set an example for the courage to innovate.

The nominees’ presentations, the voting and the winner ceremony will take place on 12 March at the Cellulose Fibres Conference 2025. Participants of the conference can vote live for the three winners. More than 220 people are expected to attend.

The Nominees

Fibers365 (DE): Hemp365 – Agricultural Decorative and Carrier Material
The solution “hemp365” is characterised by the development of a cost-effective, plant-based decorative and carrier material through the chemical-free processing of a regional agricultural fibre and the use of resulting short fibres in a wet-laid process, allowing for a massive reduction in the amount of fossil based binders required for strength and functionality. The non fibre content is less than 7 % and is also made from biogenic and biodegradable material. Hemp365 is 100% natural and vegan. It has been designed for consumer (fashion) and industrial applications in cooperation with an automotive OEM.

Releaf Paper France (FR): Releaf Fiber – Eco-Friendly Paper from Urban Fallen Leaves
Releaf Paper France transforms urban fallen leaves into sustainable cellulose fibres, offering an eco-friendly alternative to traditional hardwood pulp. Using proprietary low-temperature extraction, high-quality fibres with excellent paper-forming properties are isolated. With a cellulose content of 32-48 % and properties similar to hardwood, RELEAF fibres are ideal for packaging materials like corrugated paper, boxes, and bags. This innovative process, which requires minimal water and non-aggressive solvents, aligns with circular economy principles, repurposing millions of tons of urban leaf waste annually and supporting global brands in achieving sustainable packaging solutions.

SA-Dynamics (DE): Cellulose Aerogel Textiles – Next-Generation Insulation Materials
Cellulose Aerogel Textiles are revolutionary insulation materials made from 100 % biodegradable cellulose aerogel fibres. These combine the flexibility and ease of processing of traditional fabrics with the superior thermal insulation properties of aerogels by utilising a novel aerogel fibre process. Lightweight, highly efficient, and compatible with conventional textile machinery, they provide a sustainable alternative to fossil-based and animal-derived insulation materials. Fully recyclable and free from microplastic emissions, Cellulose Aerogel Textiles set a new benchmark for circular economy solutions in the textile and construction industries. Initial functional demonstrators were developed through two projects, funded by Biotexfuture and RWTH Innovation, respectively.

Sci-Lume Labs (US): Bylon® – Renewable Circular Fibres from Agricultural Waste
Sci-Lume Labs makes Bylon®, a scalable, circular, biosynthetic fibre. Using highly efficient chemistries to valorise agricultural waste, Bylon® seamlessly integrates into every step of the global value chain – from raw material production through textile manufacturing. Bylon® is distinct from incumbent and next-gen materials because it is simultaneously bio-based; waste-derived; degradable; recyclable; downstream-compatible; and melt-spinnable. Bylon® also offers a unique performance profile by combining the mechanical properties and tunability of traditional synthetics with the moisture properties and circularity of natural fibres. By not requiring changes to the supply chain, Bylon® empowers the industry to reduce its environmental impact – without compromising on quality, performance, or cost.

TMG Automotive (PT): REFIBER – Sustainable Automotive Surface Material
Textile-based composite solutions are a growing trend in the automotive sector, especially for decorative and functional interior applications. Innovative plant-based leather demonstrates this trend, combining sustainability with advanced performance. Developed from a biopolymer matrix combined with cellulose waste, this material transforms waste into a premium, eco-friendly solution. Its textile backing and non-woven laminate backing are also made entirely from cellulose fibres, creating a fully integrated bio-based composite. Designed for car interiors and more, this lightweight, durable and aesthetically versatile material sets a new standard for sustainable design, while satisfying the industry’s growing demand for circular and renewable alternatives.

Uluu (AU): Replacing plastic in textiles with natural, seaweed-derived materials
Uluu is an Australian start-up set to replace plastics with natural polymers called PHAs. Uluu materials are made from a regenerative feedstock: farmed seaweed, thus ending reliance on fossil fuels and land crops. Uluu, in partnership with Deakin University, is developing textiles that perform like synthetic polyester but are truly biodegradable and biocompatible, thus eliminating persistent microplastic pollution in fashion. Importantly, Uluu materials are reusable, recyclable, and most importantly, compostable. They are naturally produced through a unique fermentation process that uses seaweed, saltwater microbes and seawater. Uluu pellets can be directly substituted for plastic (e.g., polyester, nylon) in existing melt spinning equipment, creating yarns that can be knitted or woven into textiles. In addition to fibre-grade pellets, Uluu is also producing other grades of pellets to replace plastics used in e.g., buttons, sunglasses, hair clips and packaging.

21.01.2025

45 Years Trevira CS®

Indorama Ventures exhibited the Trevira CS® brand together with 17 Trevira CS partner companies at the Heimtextil trade fair in Frankfurt, Germany, from January 14-17, 2025.

This year Trevira CS is celebrating its 45th anniversary! In 1980 Trevira CS® was launched on the market, at that time a pioneer for permanently flame retardant textiles whose flame retardant properties neither wash out nor are lost through ageing or use. They are characterized by the fact that they meet all essential fire protection standards without the need for a chemical finish. Fabrics made from specially produced flame-retardant polyester can be labeled as Trevira CS after passing a brand test. Samples, brochures, pictures and short anecdotes from 45 years of Trevira CS will be on display in a special area of the exhibition stand, inviting visitors to browse and smile.

Indorama Ventures exhibited the Trevira CS® brand together with 17 Trevira CS partner companies at the Heimtextil trade fair in Frankfurt, Germany, from January 14-17, 2025.

This year Trevira CS is celebrating its 45th anniversary! In 1980 Trevira CS® was launched on the market, at that time a pioneer for permanently flame retardant textiles whose flame retardant properties neither wash out nor are lost through ageing or use. They are characterized by the fact that they meet all essential fire protection standards without the need for a chemical finish. Fabrics made from specially produced flame-retardant polyester can be labeled as Trevira CS after passing a brand test. Samples, brochures, pictures and short anecdotes from 45 years of Trevira CS will be on display in a special area of the exhibition stand, inviting visitors to browse and smile.

In the anniversary year the focus of the Trevira CS® joint stand will be on permanent flame retardancy and the sustainability approaches of Trevira CS fabrics, which are known for their outstanding properties and versatility in the textile industry. Not only will the latest yarn and fabric developments from the 17 partners be presented, the three sustainability approaches from 1. pre-consumer recycling, 2. the Trevira CS take-back concept in cooperation with the company ALTEX Textil-Recycling GmbH & Co. KG in Gronau, Germany and 3. developments from chemically recycled raw material, but also all submissions to the Trevira CS Fabric Competition 2025. This encouraged Trevira CS participants to explore the interfaces between permanent flame retardancy, textile design, functionality and safety and to submit articles for five different categories.

The BREATHAIR® brand, a 3D upholstery material, was also be presented at the trade fair. This innovative and recyclable product has been specially developed for the upholstery industry and offers new possibilities for sustainable and comfortable furniture designs. Thanks to the nature of BREATHAIR®, it can be recycled at the end of its life cycle . Visitors to the trade fair will have the opportunity to experience the unique comfort of BREATHAIR® up close in a seating lab.

The Deja™ brand is an integral part of Indorama Ventures' commitment to long-term sustainability through recycling and bio-based materials. The product portfolio includes chips, as well as various staple fibers and filament yarns in multiple titer and yarn specifications.

In cooperation with Auping and TWE, Indorama Ventures and Deja™ developed an innovative mattress consisting of two basic components. This new design allows for easier disassembly and therefore more efficient recycling. The partnership aims to promote the circular economy and reduce the environmental impact of mattresses. By using recyclable materials and reducing waste, the companies are actively contributing to a more sustainable future.

Source:

Indorama Ventures Public Company Limited

Sagar plant Photo Sagar Plant
21.01.2025

Sagar renews subscription package with Uster FiberQ

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Uster FiberQ automated raw material management generated more than 2,000 laydowns in a year for Sagar, one of India’s leading spinners. The results delivered consistent yarn quality and optimized process efficiency – giving a payback period of three months.

Sagar is taking advantage of the new annual subscription format, which includes the software solution plus valuable advisory services from Uster expert technologists.

After one year using FiberQ, A.K. Saini, Chief General Manager Operations at Sagar Manufacturers Pvt. Ltd., reported: “We have seen better fiber utilization, significantly improved yarn quality consistency and elimination of seldom-occurring faults such as white specks and barré. The overall outstanding results convinced our management about the value of FiberQ and we confirmed the renewal of the subscription services of FiberQ and the 360Q platform.”

Sagar insists on consistently high standards in yarn quality and performance. The company wanted to go even further, by optimizing its manufacturing operations and achieving maximum fiber yield.

Sagar Manufacturers Pvt. is renowned for excellence, in both its home country of India and the global textile marketplace, as a producer and supplier of top-class cotton yarns and knitted greige fabric. Saini says: “Our strategic focus is on integrating advanced technology and eco-friendly practices, for creative solutions which drive excellence in manufacturing performance and ensure customer satisfaction.”

Before FiberQ, the company was already proud of the excellent raw material management processes in its spinning operation. It was a determination to improve still further in both production efficiency and consistent quality which led to the decision to implement the Uster FiberQ raw material management solution.

Sagar has always embraced new technologies – especially those focused on innovation and automation – and it was naturally one of the first adopters of the FiberQ raw material management solution. FiberQ combines advanced technology and textile expertise to automate many tasks previously done manually. So it became a very interesting value proposition for progressive spinners like Sagar. The automated, intelligent, reliable and easy-to-use system minimized manual efforts but also provided consistent results. Uster’s end-to-end solution also offers access to continuous improvements such as supplier statistics and fiber-to-yarn correlation, which will add even more value in future.

Impact on production
Sagar figures show that yarn realization has increased by 0.3% to 0.5% on average and it has eliminated the need for ‘cut and creel’ – a big advantage in terms of efficiency and fewer changes in production. During the year, FiberQ generated more than 2,000 laydowns for all production units in a very efficient, fast and easy way. Another plus was the easily accessible laydown history and the visibility of the impact of different cotton lots in use.

Customer feedback has also been strong. Sagar’s improved quality consistency was said to have resulted in better fabric appearance. And since Sagar can now provide customers with bigger yarn lot sizes with the same quality and color properties, they can produce larger, uniform batches of knitted and dyed fabrics and save manufacturing costs.

Advisory service benefits
FiberQ is not only a software solution. It comes with advisory services from expert Uster textile technologists. The FiberQ advisory services ensure there is always a textile engineer with mill experience and deep knowledge available to support the spinners. As well as taking care of all aspects of installation, there are periodic assessments to track quality status from fiber to yarn, which is a unique competence of Uster and a highly appreciated element of the service.

FiberQ is offered as a yearly subscription service. For the industry, the idea of subscribing to a software service for raw material management is quite new, although it has been established for many years in other fields.

Source:

Uster Technologies AG

Opening press conference Heimtextil Foto: Messe Frankfurt / Pietro Sutera
14.01.2025

Heimtextil 2025 starts with over 3,000 exhibitors

Heimtextil kicks off the new trade fair year with over 3,000 exhibitors from 65 countries. At the opening, architect and designer Patricia Urquiola presented her installation ‘among-us’ at Heimtextil.

“The steady growth and the very high level of internationality confirm the strength of Heimtextil. As leading international trade fair for home and contract textiles and textile design, it is an indispensable partner for the global industry – this is more important today than ever before. Especially in challenging times, Heimtextil offers companies the opportunity to strengthen their market position: through international visibility, the identification and realisation of potential and the development of new global business partners”, says Detlef Braun, Member of the Executive Board of Messe Frankfurt.

Heimtextil kicks off the new trade fair year with over 3,000 exhibitors from 65 countries. At the opening, architect and designer Patricia Urquiola presented her installation ‘among-us’ at Heimtextil.

“The steady growth and the very high level of internationality confirm the strength of Heimtextil. As leading international trade fair for home and contract textiles and textile design, it is an indispensable partner for the global industry – this is more important today than ever before. Especially in challenging times, Heimtextil offers companies the opportunity to strengthen their market position: through international visibility, the identification and realisation of potential and the development of new global business partners”, says Detlef Braun, Member of the Executive Board of Messe Frankfurt.

Visitors to the leading trade fair for home and contract textiles find a globally unique range of products on 16 hall levels. This spans from wallpapers, upholstery fabrics, mattresses and sleep systems, towelling products, textile designs, fibres and yarns to carpets. The Carpets & Rugs area counts three times as many exhibitors in 2025 and is growing by several hall levels.  

The Heimtextil Trends 25/26, curated for the first time by the Milan-based design platform Alcova, offer inspiration and sustainable solutions. In the Trend Arena in Hall 3.0, they are spectacularly staged. They are looking at material qualities, colours and innovative production processes.

The content programme covers the most important industry topics. It addresses different visitor groups – from retailers, wholesalers, industry, designers, furniture and bedding shops, interior architects, interior designers, architects, contract furnishers and many other decision-makers. At the Retail Stage in Hall 12.1, topics ranging from sleep and sustainability to AI in retail and optimising the customer experience are being highlighted. The Texpertise Stage in Hall 4.0 focuses on materials for contract furnishings, trends in hotel design, carpets and the Heimtextil Trends 25/26.

Installation by Patricia Urquiola: design concepts for retail and hospitality
At the Heimtextil opening press conference, star designer and architect Patricia Urquiola presented her design installation ‘among-us’ in Hall 12.0. The area contains products made specially for Heimtextil. For example, a hanging carpet created by the traditional dhurrie technique. Patricia Urquiola developed the unique pieces together with partners such as Kettal, Moroso, cc-tapis, Aquafil and Cimento®. Embedded in the installation, they show retail and hospitality the possibilities opened up by the textile design of tomorrow. Patricia Urquiola emphasises holistically designed rooms and objects, living areas that merge seamlessly as well as materiality and versatility.

“‘among-us’ is a convivial and intuitive textile installation that shows the evolving possibilities of textiles, exploring their hybrid potentials across various scales – from product design to one/off pieces. The title, among-us, refers to the concept of being together and reflects the intent of the installation to celebrate hybrid new relations”, explains Patricia Urquiola.

In ‘among-us’, physical and virtual worlds merge through a grid on the floor inspired by drafting software. At the centre are textile elements in abstract and organic forms such as a sofa or an upholstered sculpture. They demonstrate the interplay of materials and technologies. Screens show their virtual counterparts and encourage interaction. At the same time, ‘among-us’ shows how textile innovations influence design processes. Textiles combine functionality, aesthetics and sustainability and create unique possibilities. The installation also shows how traditional craftsmanship can be integrated into the design of spaces and products.

Source:

Messe Frankfurt

(c) Messe Frankfurt France
09.01.2025

Texworld Apparel Sourcing Paris returns to the Paris-Le-Bourget Exhibition Center

The return of Texworld Apparel Sourcing Paris to the Paris-Le-Bourget exhibition centre from 10 to 12 February will see a number of innovations both in terms of the products on offer and the visitor itineraries.

More than 1,200 weavers and garment makers are expected in Halls 2, 3 and 4 of the exhibition centre for this first edition in 2025. This return to a redesigned space marks a new chapter in the visitor experience. This session will also offer a true reflection of the diversity of global sourcing, with creative ranges at competitive prices for the fashion industries.

The return of Texworld Apparel Sourcing Paris to the Paris-Le-Bourget exhibition centre from 10 to 12 February will see a number of innovations both in terms of the products on offer and the visitor itineraries.

More than 1,200 weavers and garment makers are expected in Halls 2, 3 and 4 of the exhibition centre for this first edition in 2025. This return to a redesigned space marks a new chapter in the visitor experience. This session will also offer a true reflection of the diversity of global sourcing, with creative ranges at competitive prices for the fashion industries.

New sourcing destinations for Texworld
Alongside the Top 5 weaving nations loyal to Texworld - China, Türkiye with its 70 manufacturers grouped together under the pavilion of the Istanbul Chamber of Commerce, India, Korea and Taiwan - alternative sourcing zones such as Malaysia, Singapore, the United Kingdom, Vietnam, the Netherlands and Egypt are enriching the show's offering. Dutch exhibitors Quality Textile, Nooteboom and Verhees Textiles are also back in the cotton sector, with cutting-edge and particularly creative catalogues. In the knitwear sector, we can also note the participation of the Koreans O.N.K, specialists in circular knitting, W-Tex, whose polyester blends produce remarkable fancy fabrics, or specialists in silky aspects such as JK Tex or TL Corporation. The Denim sector is growing this year, with around thirty exhibitors, including some of the world's leading names such as Winwin Textile from China and Bangladeshi supplier NZ Denim.

Innovations, initiatives and sustainability
The new “Initiatives” zone at the entrance of Hall 4 will be showcasing inspiring and sustainable solutions, such as that of Vietnamese company Bao Lan Textile with its range of silk and fabrics made from pineapple leaf fibre. These products, developed with Ecofa Vietnam, have natural antibacterial properties and offer natural UV protection up to 50+ UPF. This area will also host the China Textile Information Centre's trends forum, as well as the Econogy Hub, which brings together Messe Frankfurt's expertise on sustainability-related initiatives in the textile sector. Also to be discovered in the activewear sector is the range from Japan's Toyoshima, known for its streetwear collections, its ‘non-denim’ fabrics that consume very little water, and its astonishing wagami fabrics, produced from blends of very fine yarns made to order from cotton, linen and wool.

Apparel Sourcing: focus on Africa and near sourcing
Apparel Sourcing also has a great session in store. With more than 500 exhibitors expected - up on February 2024 - the show's rich offering of finished products, clothing and fashion accessories will be on full display over the three days. Especially when it comes to local sourcing. Alongside the major manufacturing nations - led by China and India, and Pakistan and Bangladesh, both of which have grouped their exhibitors under their national pavilions - visitors will have access to products from the Africa zone, with a hub of companies from Ethiopia, Rwanda (Pink Mango) and the Arise Integrated Industrial Platform, which brings together the expertise of garment manufacturers based in Togo, Benin and Gabon. Ukraine, back with 5 companies supported by its national textile association, will be adding to the Euromed offering from Foursource, Messe Frankfurt's near sourcing partner, which will be presenting catalogues from companies in Eastern Europe, Portugal and Morocco.

An optimised sourcing experience
The return to Paris-Le Bourget Exhibition Centre has been accompanied by an overhaul of the organisation of visitor areas. The layout of sectors and services has been reviewed to create new synergies between raw materials and finished products. Women's wear areas (All about her, Embrodery & Lace, Silky aspect...) have been set up in Hall 4 - dedicated to knitwear, silk and lace - and a large area will be devoted to the outdoor - sportswear - casualwear offer in Hall 3. Hall 2 will be a focal point for relaxation, catering and networking, as well as a place for inspiration and exchange, with trend forums, product presentations, services and the Agora for conferences and round tables.

Econogy, Small Quantity & Hand Made: themed itineraries
Three exhibitor itineraries have been designed by the Messe Frankfurt France team to meet visitors' needs. The Econogy Finder trail, for example, enables visitors to find more than 80 suppliers of sustainable textiles, listed in the show app and indicated by the Econogy logos visible on the corresponding booths. The Small Quantity itinerary then highlights the more than 200 suppliers able to offer small quantity production (less than 300 pieces for garments or less than 100 metres for fabrics). A plus for buyers looking for limited editions or small orders for capsule collections. Finally, the Hand Made itinerary identifies the more than 130 exhibitors whose catalogues feature authentic, handmade products or unique skills. These manufacturers can also be found directly on the fair's online directory.

Source:

Messe Frankfurt France

30.12.2024

Eurasian textile leaders at VIATT 2025

Despite global challenges, Vietnam's textile industry is poised for robust growth. This year, the country’s textile and garment exports are projected to reach USD 44 billion, reflecting an impressive increase of over 11% compared to the previous year.

Despite global challenges, Vietnam's textile industry is poised for robust growth. This year, the country’s textile and garment exports are projected to reach USD 44 billion, reflecting an impressive increase of over 11% compared to the previous year.

With more than 42% of local firms anticipating improved business performance in the fourth quarter, the Vietnam International Trade Fair for Apparel, Textiles and Textile Technologies (VIATT) stands out as a crucial event for the industry to continue its momentum. Scheduled for 26 – 28 February 2025 at the Saigon Exhibition and Convention Center (SECC), the fair will leverage Vietnam’s position as a leading textile and apparel manufacturing hub and provide opportunities to textile players from across ASEAN, Europe and beyond.
 
Spanning 15,000 sqm of exhibition space across Halls A and B1, VIATT will showcase a comprehensive range of products and solutions that encompass the full textile spectrum, including apparel fabrics and accessories; yarns and fibres; garments; home and contract textiles; technical textiles, nonwovens and equipment; and various certifiers and solutions providers. This edition will place a strong emphasis on ‘what’s next’ in the industry, by introducing Econogy Hub and the Innovation & Digital Solutions Zone, respectively highlighting the industry’s movement towards sustainability and technological innovation.

The fair will feature robust international exhibitor participation, especially in the dedicated country / region pavilions and zones from India, Japan, Korea, Pakistan, Taiwan, and Thailand, as well as the inaugural European Zone.
 
VIATT 2025 will also serve as a vital platform to provide Vietnamese and international buyers with access to innovative textiles and technologies from leading exhibitors across Asia. While Japan remains the second-largest destination for Vietnam’s apparel exports[3], the country is also a steady supplier in many textile categories.
 
With VIATT 2025 welcoming exhibitors from across Europe and Asia’s diverse textile sectors, the fair is set to enhance its status as a top sourcing destination for the ASEAN region, and buyer delegations from Malaysia, Myanmar, Thailand, and beyond have already confirmed their participation next year.
 
VIATT will be held from 26 – 28 February 2025.

More information:
VIATT Vietnam
Source:

Messe Frankfurt (HK) Ltd

Ibrahim Fibers is using the Trützschler Autoleveller Draw Frame TD 10. Photo TRÜTZSCHLER GROUP
Ibrahim Fibers is using the Trützschler Autoleveller Draw Frame TD 10
11.11.2024

Ibrahim Fibres: Lighthouse Solutions in Pakistan with Trützschler

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

Ibrahim Fibres operates nearly 200 Trützschler cards, which is more than any other business in Pakistan. The leading yarn and Polyester Staple Fiber (PS) manufacturer has partnered with Trützschler for over two decades - and recently wanted to start processing long polyester and viscose fibers. It's an unusual request that brings unique challenges.

Pakistan is the eighth largest exporter of textiles in Asia and has the third largest spinning capacity in the continent. Ibrahim Fibres, located in Faisalabad, is a big contributor to that economic strength. The pioneering company produces a wide range of yarns for woven, and knitted fabrics. This includes various blends of cotton, viscose and polyester in different proportions and combinations with yarn counts ranging from Ne 8 to Ne 50. Ibrahim Fibres uses its own polyester via 240,000 spindles at four factories, mainly to produce poly-viscose and poly-cotton combed yarn. In total, the company manufactures 1,200 tons of PSF per day and consumes around 100 tons of its own materials per day. The remaining material is sold to other textile manufacturers.

An unusual challenge
Teams from Ibrahim Fibres often approach Trützschler with fresh ideas and new expectations. They recently set the challenge of producing top-quality yarns from unusually long polyester and viscose fibers. These fibers are used for luxury textiles, high-performance fabrics, fine bedding and advanced nonwoven materials. The end products benefit from the fibers outstanding strength and durability. Often, people in the textile industry talk about the problems with processing short fibers. But long fibers also present difficulties because they have a tendency to wrap or clog carding elements. Their length also makes them more tightly bound, which means they are more difficult to open.

What was the answer to this unusual challenge? Collaboration! Experts from Trützschler worked closely with partners at Ibrahim Fibres to explore potential solutions. "Our technical teams regularly collaborate with Trützschler’s R&D department to enhance production using Industry 4.0 principles, Al, and the latest technology," says Zafar Iqbal. "We’ve now developed a method for handling longer fibers that improves yarn consistency, end-product performance, and cost efficiency, while reducing waste. Our ongoing partnership with Trützschler continues to drive innovation and efficiency in our operations."

TC 30Si is here to help...
Ibrahim Fibres wanted to process 51mm polyester with 51 mm viscose fibers. In line with these requirements, Trützschler engineers optimized the TC 30Si carding machine for processing long polyester and viscose fibers. This machine is specifically customized for man-made fibers and can process these fibers more effectively due to its larger drum diameter, which results in a 14 % extended carding length. The machine also has 35 % more active flats. It has one licker-in and its cylinder, doffer wire, flat tops and stationary flats are all designed for processing man-made fibers.

"We chose TC 30Si for its advanced features, such as its 1400 mm cylinder diameter, extended carding lengths, and the automatic T-GO gap optimizer," says Zafar Iqbal. "These attributes support our Industry 4.0 goals by enhancing technology integration, data use, and operational efficiency, making it ideal for modernizing production and staying competitive in the textile industry."

And Ibrahim Fibres has even more reasons for choosing the TC 30Si: "It has user-friendly software and an intuitive Human Machine Interface (HMI), making it easy to maintain with minimal adjustments. This card boosts productivity and reduces energy consumption, while also improving consistency and reducing defects."

 

Source:

TRÜTZSCHLER GROUP