From the Sector

DyStar is pleased to announce the release of its eleventh annual Sustainability Performance Report. The report is written in accordance with the GRI Standards: Core option, while using the Integrated Reporting <IR> framework to communicate how DyStar drives value creation across multiple stakeholder groups in six capital categories, namely financial, manufactured, intellectual, natural, human capital and social capital.

In FY2020, COVID-19 has continued to present its challenges, such as the shortage of raw materials and rising freight costs. Gloomy global demand has also resulted in some raw and product material wastage in production plants worldwide, leading to increased non-hazardous waste output for FY2020. DyStar recognizes these global factors in play and will continue to make active efforts within the organization’s capability to reduce its environmental footprint in the years ahead.

The Group has set its sight on achieving the 2025 sustainability target of reducing its production footprint by 30% from 2011 levels for every ton of production. “We will continue to innovate and develop a wide range of products and processes that improve environmental performance and reduce carbon footprint across our value chain”, said Mr Xu Yalin, Executive Board Director of DyStar Group.

Mr Eric Hopmann, CEO of DyStar Group added: “We are also developing various projects in anticipation of future demands from customers as well as adopting more environmentally friendly technologies and improve our workflows and processes. Some of our projects include traceability programs, adopting renewable energy technologies, and digitalizing our business processes.” Understanding the importance of collaborative efforts to drive sustainability across the value chain, DyStar seeks to continually support industrial innovations and develop strategic partnerships to work towards becoming a sustainable and trusted leader in the industry.

Recycling is the key factor in achieving the EU climate targets. This is shown by the results of the "resources SAVED by recycling" study published today, which Fraunhofer UMSICHT prepared on behalf of the ALBA Group, one of the ten leading recycling companies worldwide. According to the study, 3.5 million tons of greenhouse gas emissions and 28.8 million tons of primary resources could be saved in 2020 alone. Further potential could be raised, for example, through minimum quotas for the use of recycled raw materials.

“Fit for 55” thanks to the circular economy: the recycling of raw materials leads to a systematic reduction in the greenhouse gas emissions of our civilisation – and can therefore make a key contribution to achieving the EU climate goals. This is the outcome of the “resources SAVED by recycling” study presented today, which the Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT prepared on behalf of the ALBA Group. Thanks to the closed-loop circulation of 4.8 million tonnes of recyclable materials, the ALBA Group succeeded in preventing some 3.5 million tonnes of climate-damaging greenhouse gas emissions in the year 2020 alone. This amount is equivalent to the emissions from some five million return flights between Frankfurt am Main and Mallorca. At the same time, recycling also secures valuable raw materials for the industry: in 2020, in comparison with primary production, recycling saved 28.8 million tonnes of resources, such as crude oil and iron ore.

“The circular economy is one of the strongest pace-setters on the journey to achieving climate neutrality,” highlights Dr. Axel Schweitzer, CEO of the ALBA Group. “We will only achieve the goal of reducing greenhouse gas emissions by at least 55 per cent throughout Europe by 2030 if we make consistent use of recycled raw materials.” This includes the area of plastics, for example: compared with primary plastics made from crude oil, the use of high-quality recycled plastics achieves a reduction of greenhouse gas emissions of more than 50 per cent. “It is now necessary to lever this potential,” explains Schweitzer. “We are expecting the new Federal Government in Germany to act decisively and push ahead directly with the transition to a circular economy. The environmental benefits of recycling due to its clearly superior CO2 balance should also find reflection in prices. As immediate climate protection measures, clear industry standards for recyclates combined with minimum quotas on the use of recycled raw materials in products and packaging are also urgently necessary. Last but not least, the state sector is also called upon to prioritise resource protection in the area of procurement. Sustainable procurement can ultimately provide a significant boost to the circular economy”.

Plastics, metals, waste electrical (and electronic) equipment, wood, paper, cardboard, cartons or glass: the Fraunhofer UMSICHT has now been researching the specific benefits of recycling for 14 years. Detailed comparisons have also been made of the primary processes and recycling processes for the various material flows. “This means we can precisely quantify the extent to which the recycling activities of the ALBA Group can contribute to reducing the burden on the environment,” explains Dr.-Ing. Markus Hiebel, Director of the Department for Sustainability and Participation at Fraunhofer UMSICHT. Hiebel believes that the greatest savings can be achieved if the entire value chain is aligned consistently with the circular principle: “The transformation towards a genuine circular economy requires completely new thinking. Products should be designed and managed to ensure that they contain recycled raw materials right from the start – which enables them to be recycled appropriately.”

• HIGHER, FASTER, FURTHER ! During the first physical Frankfurt Fashion Week in January 2022, PREMIUM GROUP will show more novelties than ever.

The anticipation is rising! With the actual move to Frankfurt in January 2022, Anita Tillmann, Jörg Arntz and the teams will not only present further developed versions of the PREMIUM and SEEK fashion fairs, but will also celebrate a major B2C festival for the first time with THE GROUND.

More than ever, the Berliners‘ passion for people and fashion, but also for business and trading, is at the heart of all their events. And where better to combine all this than in the power metropolis of Frankfurt am Main.

„No city in Germany - no city in Europe - stands for business relevance and trading power as much as Frankfurt am Main,“ explains Tillmann. „We now have a unique opportunity to actively shape the future together. PREMIUM GROUP provides the industry with the platform, the brands with the creative content. In addition, we do what we do best, introduce the right players to each other and connect them. We bring together the movers and shakers who have the same drive as we do. With this new mix of location, entertainment, creative industry and trading focus, we are creating a unique momentum after the pandemic - January is when the big deals are made and the c ourse is set for the future.“

To achieve this goal, the PREMIUM GROUP teams have also given the proven successful formats PREMIUM and SEEK a new coat of paint. More space, new areas and shorter distances provide visitors with a completely new trade event experience. Trends, brands and events can be discovered together with new and well-known partners - for the first time all in one place!

And PREMIUM, which is already entering its 19th year in January, is also showing a new side in Frankfurt. Instead of being spread out like in Station-Berlin, in Frankfurt all brands show their collections in one big hall. „We are so excited to finally unite all exhibitors in one hall. This way we create a universe with many different worlds - colorful and exciting,“ says Wiebus. „We are in close exchange with all the protagonists throughout the year and continue to develop the concepts together. The entire industry is positive about coming together in Frankfurt. Everyone is keen to experience and create something completely new! We offer the framework for this - that is our strength.“

And the Berliners have another surprise in store for the Frankfurt debut: With THE GROUND, they are organizing a large fashion festival for young end consumers for the first time. Responsible for the event concept, in addition to Tillmann, Arntz and the PREMIUM GROUP- team, is B2C expert Kai Zollhöfer, who already made the Bread & Butter by Zalando a crowd puller. “THE GROUND is a B2C festival aimed at a young, purpose-driven generation. This new generation has a strong stance on current social and environmental challenges and expects brands to reflect them. The overriding themes at THE GROUND are therefore sustainability, diversity and equality”, said Zollhöfer.

The 3-day event offers brands the opportunity to interactively exhibit purpose-driven stories and products. In addition to the thematic focus on fashion, brands from the fields of wellbeing, beauty, mobility and technology will also present innovative products and solutions.

RadiciGroup demonstrates the feasibility of industrial-scale production of polyamides (nylon) starting from bio adipic acid obtained from renewable raw materials, including waste oil and by-products of the oil industry. Potential application sectors for the process and products are textile/fashion, automotive, design, electrical and electronics.

The research was conducted through the Ulysses project and experimentation was performed in collaboration with research centres and universities. Partial funding was received from the Region of Piedmont, within the scope of the “Call for Proposals IR2 (Industrialization of research results)”. The ambitious, innovative multiyear project was launched in March 2018 and stemmed from RadiciGroup's desire to increase the sustainability of its products, whilst delivering the same quality and performance as required by product standards. What is more, the Group wanted to meet the demand coming from its various strategic sectors, in line with the European targets for the development of low-emission businesses and a circular economy.

Lenzing presented at FILO its sustainable approach and on a selection of key innovations such as TENCEL™-branded specialty fibers.

As part of the space dedicated to Cittadellarte – Fondazione Pistoletto and Fashion B.E.S.T., the first Italian collective of responsible fashion designers, a selection of TENCEL™’s key technologies were under the spotlight:

• TENCEL™ x REFIBRA™, using cotton textile waste and wood pulp as the feedstock for cellulosic fibers, creating a circular solution;
• TENCEL™ x Indigo Color, infusing pigment into fibers directly during the spinning process;
• TENCEL™ Luxe, providing superior aesthetics, performance and comfort to be the perfect partner of other noble fibers such as silk, cashmere or wool;
• TENCEL™ Carbon Zero, offering carbon-zero CarbonNeutral®-certified products by Natural Capital Partners;
• TENCEL™ x Eco Clean, bringing totally chlorine-free-bleached TENCEL™ Modal fibers to the textile industry.

Lenzing's priority has been to produce fibers for many sectors (fashion, beauty care, cleaning, hygiene and home textiles) in a sustainable way. Each Lenzing product is made of cellulose from wood, a renewable natural resource, coming only from certified sustainable sources.
The Lenzing Group operates two commercial-scale biorefineries with 100% wood utilization, which ensure that the totality of wood constituents are used to produce fibers, biobased chemicals, and bioenergy, thus maximizing value creation from an economic and environmental perspective. This concept was illustrated by Carlo Covini, Lenzing Business Development Manager Italy & Switzerland, in his presentation “Lenzing’s biorefinery concept”.

• Sustainability concept with more than 500 sustainable and innovative solutions

Freudenberg Performance Materials Apparel (Freudenberg) is proud to announce its new House of Sustainability. The initiative is designed to assist customers worldwide in enhancing the sustainability of their products, thereby laying the groundwork for a more sustainable future together with Freudenberg. Customers will find more than 500 sustainable and innovative solutions of premium quality for a comprehensive range of applications in the apparel industry. With this initiative, Freudenberg is making its entire portfolio of sustainable solutions visible and transparent. At the same time, the leading global manufacturer of technical textiles is also driving its roadmap of forward-looking innovations.

Sustainability has been an integral part of business activities ever since Freudenberg was established and the first values and principles were drawn up in 1887. Freudenberg aspires to reduce its own footprint and increase the handprint for customers and end users. This means the company strives to minimize the impact of its production processes on the environment (footprint) while helping customers achieve their sustainability goals by offering appropriate products and services (handprint).

The Freudenberg House of Sustainability

The foundation for the Freudenberg House of Sustainability is made up of four elements: Certifications & Regulations, Raw Materials, Technology and Carbon Footprint. This foundation supports seven pillars providing customers with more than 500 sustainable solutions. The House of Sustainability enables customers to choose the right solutions for their sustainable applications and to meet their sustainability goals efficiently. In addition, all Freudenberg services are visible and transparent.

Launch of the Freudenberg House of Sustainability

The House of Sustainability will be launched worldwide over a 12-week period. Each week, Freudenberg will post in-depth information about the elements and pillars on several channels. The complete House of Sustainability will be presented at ISPO Munich 2022.

Global energy consumption reached a record high in 2019, following a 40-year trend for rapidly increasing energy demand that was only halted by the Coronavirus pandemic. It’s estimated that more than 80 % of this energy is still generated from fossil fuels that produce CO2 emissions and contribute to climate change. Renewable energy offers a solution to this problem, but saving energy whenever possible is an even more effective approach. That are the motives for Trützschler to develop the intelligent card TC 19i, which sets a new benchmark for energy-efficient carding.

The intelligent Trützschler card TC 19i features the unique T-GO gap optimizer, which continuously and automatically monitors and adjusts the carding gap to an ideal position during production. Innovative drive- and air technology further reduce energy consumption of the TC 19i.

The most energy-intensive elements in a carding machine are the drive, the dust suction process and the compressed air system. Permanent suction is needed to remove dust and cotton waste in key places. Smart optimization of these areas has made the intelligent card TC 19i a benchmark for energy efficiency in carding because it uses less electricity, lower suction pressure and less compressed air than other machines, while providing the highest production rates currently available on the market.

In a head-to-head comparison between the TC 19i and a high-performance card from a competitor, the TC 19i consumed at least 10 % less energy per kilogram of material produced when manufacturing rotor yarn from a cotton and cotton waste mix. The compared energy values included electric power consumption and energy required for suction and compressed air and were measured in both cards at the same production of 180 kg/h. A 10 % reduction in energy per kilogram of sliver produced, as proven here by TC 19i, can have a significant impact on a spinning mill’s profitability; annual savings worth a five-digit sum are frequently possible, depending on factors such as the output of the mill. The customer trial also showed TC 19i’s excellent reliability at the customer’s usual production rate of 180 kg/h, and even demonstrated stable performance at 300 kg/h in the same application. Because the TC 19i with T-GO gap optimizer realizes maximum production rates at no compromise in quality, manufacturers can reduce their energy demand and investment costs drastically: Less machines are needed to achieve the desired output, and energy consumption per production is reduced.

This improvement was made possible by a long and sometimes challenging innovation process involving mathematical models of air flows, as well as flow simulations and prototypes. By combining the final flowoptimized parts in the TC 19i, Trützschler’s experts have developed a card that operates with suction pressure of just -740 Pa and with an air requirement of only 4200 m³/h. This translates into 40 % less energy demand for air technology compared to the latest high-performance competitor model.

For the Fall-Winter 2022/2023 BERTO divided their PREMIUM DENIM FABRICS collection into 5 themes.

The first one is ICONIC, where clients can find the “mainstream” proposal, the authentic denim NO SEASON, timeless fabrics with high versatility. From the 100% cotton with salt and pepper look, to the comfort denim really slubby, to the light shirting fabric. Into this theme there are also the Berto NOS, always available for all clients’ needs.

The second theme is BLACK BLOOD. Into this theme clients find Double Black fabrics that have two souls: one made by overdyed sulfur denims, for a washed and aggressive look, and the other given by a reactive black weft, inspired by elegance and sophistication. In addition, we propose to clients also some overdyed reactive fabrics for an intense black look.

The third theme is EVERYDAY PLUSH. With “everyday plush” we want to imagine the desire to dress as if surrounded by a warm hug. In fact, this capsule includes Cashmere denim that ensure warm and soft feeling to the wearer; and “soapy-denim”, a fabric made with cotton and viscose that gives a soft and fluid hand. Moreover, cotton mixed with nylon gives the fabric a technical hand and an elegant image while maintaining stretch performance, lightness and softness.

The fourth theme is JAPAN CALLING. The rough touch-feel and the authentic aesthetic as the true Japanese denim are the main features of the fabrics belonging to this theme. The clients here can find high weight 100% cotton denim fabrics with authentic image and structured weave. To complete the capsule a special blend is available: fabrics with a Tencel slubby weft that gives soft and fluid touch together with a rough image.

Last but not least, the fifth theme: MOTHER NATURE. The container of all the most sustainable Berto fabrics, from Organic cotton fabrics GOTS certified, to Recycled cotton fabrics GRS certified, made regenerating their own production waste.

Linked with this last theme the company will present during BLUEZONE by MUNICH FABRIC START a special capsule collection of garments made with our PIANETA FABRIC, GRS certified and made with recycled cotton coming from their own waste of production. The same waste has been used by CADICA GROUP, an Italian premium trims maker, to do the SPECIAL LABELS and HANGTAGS of this capsule.

• Asahi Kasei Corporation markets premium stretch fiber under the brand of ROICA™, with superior performance features enabled by integrated production from raw material to yarn based on its advanced technology.
• The specialized global holding operates its global ROICA™ business having production sites in Japan, Thailand, Taiwan, China, and Germany with strategic sales facilities around the world.

With deep regret, Asahi Kasei has taken the decision to restructure its production strategy in order to face the new, unexpected and critical market situation. As part of this process, the production and sales of ROICA™ at its German subsidiary, Asahi Kasei Spandex Europe GmbH in Dormagen, will be discontinued by March 31, 2022.
 
Recognizing the paramount importance of the European market, especially when it comes to smart innovation where ROICA™ is a leader, and with the goal of continuing the excellent longtime work with valued partners, customers and supply chains, Asahi Kasei will continue to develop sales, technical and marketing services in Europe through Asahi Kasei Europe, the European regional headquarters of the Asahi Kasei Group. It will especially focus on ROICA™ added value products manufactured at its ROICA™ production sites in Asia.
 
Through this process, Asahi Kasei will reshape the efficiency and productivity of its global ROICA™ operation by keeping a strong focus on responsible innovation and sustainability in close communication, and safeguarding its business partners.
 
As a manufacturer of superior quality, highly functional and sustainable ROICA™ products, Asahi Kasei will continue its journey of responsible innovation aiming to provide solutions to the textile industry and to contemporary consumers, by enhancing production capabilities and expertise at the global sites supported by an expert, wise and efficient company.

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.