From the Sector

Royal DSM announces that its DSM Engineering Materials business will launch mass-balanced bio-based Arnitel®, a thermoplastic elastomer, together with Sympatex Technologies. In this way, DSM Engineering Materials is taking the next step on its sustainability journey and enabling its customers to transition to a more circular and bio-based economy.

To address growing consumer and legislative demand for lower carbon footprint and more sustainable feedstock, the sports and apparel value chain is increasingly integrating bio-based materials into its designs. By offering a new range of mass-balanced bio-based Arnitel®, DSM Engineering Materials is enabling membrane manufacturer, Sympatex Technologies to meet these demands and make more sustainable choices.

DSM’s bio-based Arnitel® is manufactured with bio-based feedstock using a mass-balance approach¹. The end product contains more than 25% bio-based content by weight.

Sympatex uses Arnitel® to manufacture its waterproof, windproof, and breathable membranes for sports applications. The transition to bio-based feedstock will maintain the unique functional properties of Arnitel® and will enable Sympatex to easily shift to a more sustainable solution with a lower carbon footprint without having to requalify materials.

¹ Mass balance accounting is a well-known approach that has been designed to trace the flow of materials through a complex value chain. The mass balance approach provides a set of rules for how to allocate the bio-based and/or recycled content to different products to be able to claim and market the content as ‘bio’-based or ‘recycled’-based. Source: Ellen MacArthur Foundation (Mass Balance White Paper).

Die Handelsverbände Textil (BTE), Schuhe (BDSE) und Lederwaren (BLE) starten zusammen mit dem BTE-KompetenzPartner Hutter+Unger die Kampagne „Rettet meinen Arbeitsplatz“. Ziel sei es, die politischen Entscheidungsträger in der Bundesregierung davon zu überzeugen, schnellstens wirksame Hilfen für den stationären Textil-, Schuh- und Lederwarenfachhandel zu verabschieden und damit Hunderttausende Arbeitsplätze zu retten. Schließlich stünden in den drei Branchen aktuell 33.000 Unternehmen mit fast 80.000 Läden und fast einer halben Million Beschäftigten mit dem Rücken zur Wand, so die Verbände.

Im Fokus der am 20. Januar gestarteten Kampagne ist der drohende Verlust von Arbeitsplätzen. Zehntausende Geschäftsinhaber*innen und vor allem Hunderttausende Mitarbeiter*innen hätten aktuell Angst, ihre unternehmerische Existenz oder ihren Arbeitsplatz ohne eigenes Verschulden zu verlieren. BTE, BDSE und BLE rufen alle betroffenen Geschäftsinhaber*innen und Mitarbeiter*innen auf, ihre berechtigten Forderungen auf folgenden Wegen zu kommunizieren:

• in Form von persönlichen Briefen der Inhaber und vor allem der Mitarbeiter an die Bundesregierung, speziell an das Bundesfinanz-, Bundesarbeits- und Bundeswirtschaftsministerium,
• über eine Online-Petition, an der sich alle Chefs und Mitarbeiter*innen im Textil-, Schuh- und Lederwarenhandel beteiligen sollen und
• mit Hilfe von zwei emotionalen Plakatmotiven, die im Schaufenster oder auch für Posts in den Social-Media-Kanälen genutzt werden können.

BTE, BDSE und BLE haben dazu die Kampagnen-Website www.rettet-meinen-Arbeitsplatz.de mit Plakatvorlagen, Musterbriefe und der Online-Petition erstellt. Die Website enthält zudem eine Auflistung von 44 persönlichen, ökonomischen und wettbewerbsrechtlichen Gründen, warum die Politik jetzt schnellstens wirksame Hilfen für den stationären Textil-, Schuh- und Lederwarenhandel freigeben muss.

BTE, BDSE und BLE appellieren an alle Unternehmer aus dem Textil-, Schuh- und Lederwarenhandel, sich an der Kampagne zu beteiligen und ihre Mitarbeiter*innen zum Mitmachen zu ermutigen und entsprechend zu unterstützen. Die drei Handelsverbände werden vor allem die Petition dazu nutzen, speziell die Verantwortlichen in der Bundesregierung zur Rettung der Unternehmen und Arbeitsplätze aufzufordern. Motto: Zusammen sind wir viele!

Summer 2020 saw the first ever staging of PREMIUM+SEEK Passport by JOOR. In the midst of the pandemic, it offered the industry an opportunity to continue doing business, stay in contact with key partners, and expand business networks. Over 150,000 retailers took part in the event in 2020 and 40,000 products were sold.

The second edition of the PREMIUM+SEEK+JOOR Passport event will be an optimised and focussed version and offers participants maximum opportunity for success. From 27 January around 100 brands curated by the team at the PREMIUM GROUP will once again have access to JOOR’s network of over 200,000 selected international retailers. Virtual showrooms will act as the location for showcasing the latest collections, telling brand stories and closing deals. Every showroom can be individually designed by participating brands so as to stage and communicate their brand identity in a purely digital setting. Accessible at any time, without time-consuming logistics.

The partnership between the PREMIUM GROUP and JOOR is due to continue in July 2021. In future, there will be a hybrid event where the physical and virtual worlds will go hand in hand. Face-to-face is still essential and now more important than ever. Networking becomes easier and more effective; stories are told and emotions triggered. Processes that follow are digitally optimised with JOOR and handled more easily than before.

In summer 2021 there will be a return to a physical coming together with SEEK, PREMIUM and FASHIONTECH. From 6-8 July – as part of Frankfurt Fashion Week.

The RUDOLF GROUP is an uncontested agent of positive change especially when it comes to pioneering technologies that help transforming the textile and fashion industries. A shining example of conscious leadership played by the RUDOLF GROUP over the past decades is the invention and introduction of fluorine-free Durable Water Repellency (DWR) for textile and apparel. Since 2003, the RUCO-DRY product line has gradually convinced the industry that water-resistance can be achieved through the study and replica of natural models. “Biomimicry and the study of lotus leaves and bird’s feathers were instrumental in developing the very first fluorine-free DWR’s” says Dr. Gunther Duschek, Managing Director at RUDOLF GROUP.

Fifteen years later, RUDOLF GROUP does it again and takes a significant leapfrog. It pushes the boundaries of R&D well beyond fluorine-free, embraces nature and introduces water repellent performance entirely based on natural components. “We are launching two brand new, distinctive product propositions entirely manufactured from natural sources that do not compete with human and/or animal nutrition” continues Dr. Duschek.

RUCO®-DRY BIO CGR is an absolute breakthrough and the first Durable Water Repellent (DWR) agent based on plant-derived processing wastes. In fact, RUCO®-DRY BIO CGR is made of natural waste that accumulates as by-product during the processing of cereal grains in the food industry. The leftover material that would otherwise be disposed of is refined to create a powerful water and stain repellent textile finish.

“By turning natural waste into DWR we have optimized the biologic character of RUCO®-DRY BIO CGR where the active component is made of more than 90% bio carbon” states Dr. Dirk Sielemann, R&D Director at RUDOLF GROUP. He continues: “Although most of the product is composed by recycled biomass, RUCO®-DRY BIO CGR meets the performance and durability of conventional water repellent textile finishes”.

RUCO®-DRY BIO NPE is an equally outstanding product innovation where DWR is entirely based on a carefully selected mix of natural plant extracts. The well-balanced mix of plant-based ingredients combines excellent water and stain repellent effects with breathability and a natural handfeel. 

Unlike other 100% renewable raw materials, those used in the making of RUCO®-DRY BIO NPE are chemically and genetically non-modified and are not used as food, feed or fuel. Furthermore, all of the plant extracts that compose RUCO®-DRY BIO NPE are subject to a strict conservation and sustainability framework. “That’s why the supply of RUCO®-DRY BIO NPE is likely to remain limited to the creation and marketing of performance outdoor and sports apparel programs embedding state-of-the-art sustainable technology” concludes Dr. Duschek.

Both RUCO®-DRY BIO CGR and RUCO®-DRY BIO NPE are marketed through the BIO-LOGIC trademark, registered by RUDOLF GROUP.

• Riesige Verluste und gigantische Lawine unverkaufter Ware durch verlängerten Lockdown

Der beschlossene Lockdown bis mindestens Ende Januar wird zahlreiche Modegeschäfte, Schuhläden und Kaufhäuser in den Ruin treiben. Bereits die aktuelle Schließung hat zu dramatischen Einbußen geführt. So hat der stationäre Fashionhandel nach ersten Hochrechnungen allein im Dezember mehr als die Hälfte seines Umsatzes verloren. „Für das Gesamtjahr 2020 gehen wir von einem historischen Umsatzeinbruch von rund 30 Prozent aus“, berichtet Rolf Pangels, Hauptgeschäftsführer des BTE Handelsverband Textil. „Da die Kosten und vor allem der Wareneinkauf durch die langen Vorlaufzeiten in der internationalen Lieferkette kaum angepasst werden konnten, stehen viele Geschäfte nunmehr vor dem endgültigen Aus.“
 
Zu den ausbleibenden Einnahmen, mit denen in den nächsten Wochen eigentlich die neue Frühjahrsware bezahlt werden müsste, gesellt sich ein gewaltiges Warenproblem. Durch den verlängerten Lockdown wird sich nach Schätzungen der Handelsverbände Textil (BTE), Schuhe (BDSE) und Lederwaren (BLE) im stationären Handel bis Ende Januar eine riesige Lawine von einer halben Milliarde unverkaufter Modeartikel auftürmen. „Allein die Umsatzverluste des gesamten Winter-Lockdowns dürften sich bis Ende Januar auf rund 10 Mrd. aufsummieren“, prognostiziert Pangels. „Durch den Wert- und Preisverfall der Ware am Saisonende sind diese Einbußen später nicht mehr aufzuholen.“   
 
Die drei Verbände registrieren als Folge eine massiv wachsende Welle der Wut und Empörung im Fashionhandel wegen unzureichender Hilfen der Politik. Viele Händler fühlen sich mittlerweile als Bauernopfer für ausbleibende Erfolge der Politik bei der Pandemie-Bekämpfung. „Die Unternehmen haben registriert, dass es in ihrer eigenen Belegschaft und auch bei Kollegen keine nennenswerten Infizierungen gab und ziehen daher die Sinnhaftigkeit des Lockdowns in Zweifel“ berichtet Pangels.
 
BTE, BDSE und BLE fordern daher von der Politik schnelle und ausreichende Kompensation und Unterstützung, die unbedingt auch die besondere Warenproblematik in der Modebranche berücksichtigt. Die bisher angekündigten Hilfen sind dafür absolut unzureichend und bieten dem stationären Textil-, Schuh- und Lederwarenhandel keine Perspektive. „Die angekündigte Bazooka des Bundesfinanzministers legt derzeit den stationären Fashionhandel und damit auch viele lebenswerte Innenstädte in Schutt und Asche“, schimpft Pangels. „Wenn die Politik nicht schnellstens umsteuert, gehen tausende Geschäfte und damit zehntausende Arbeitsplätze allein im stationären Fashionhandel verloren!“
 
Pangels zusätzlich: „Strategien zur Bekämpfung/Eindämmung der Pandemie mit einer Halbwertszeit von zwei oder drei Wochen sind für den Fashionhandel tödlich. Es ist dringend Zeit für eine mittel- und längerfristige Perspektive und vielleicht auch für ein Umdenken bezüglich der anzuwendenden Maßnahmen. Wir brauchen auch in der volatilen Pandemiephase ein gewisses Maß an Verlässlichkeit.“

Viele Textil-, Schuh- und Lederwarenhändler richten aktuell einen eindringlichen Appell direkt an ihre/n Landtags- und Bundestagsabgeordneten vor Ort. Mit einem Modeartikel (z.B. Schal) aus der aktuellen Winterkollektion als Geschenk an die/den Abgeordnete/n, der nun wegen des Lockdowns nicht verkauft werden kann, appellieren sie an die Verantwortung der Politik für den gesamten Mode- und Innenstadthandel. In einem Begleitbrief machen sie dabei mit Fakten und Argumenten auf die brisante Lage des Unternehmens und einer gesamten Branche aufmerksam.

Diese persönliche Aktion wird von den Branchenverbände Textil (BTE), Schuhe (BDSE) und Lederwaren (BLE) begleitet und durch die regionalen Handelsverbände unterstützt.  

Für interessierte Händler haben BTE, BDSE und BLE ein Musterschreiben für einen beizulegenden Brief formuliert, das individuell angepasst werden kann. Das Musterschreiben steht auf den Websites von BTE, BDSE und BLE www.bte.de, www.bdse.org und www.lederwareneinzelhandel.de (Startseite) für alle interessierte Einzelhändler bereit.

Hinweis: Die Adressen der lokalen Abgeordneten sind einsehbar unter https://www.abgeordnetenwatch.de. 

• Partnership offers customers access to full-scale garment design, manufacturing and packaging

Ascend Performance Materials has announced a commercial agreement with The S Group, a globally recognized provider of apparel design, development and manufacturing. The alliance will focus on commercialization of Acteev Protect™ antimicrobial yarns, fibers and fabrics, offering customers full-scale supply chain service from garment design to delivery.

The agreement pairs Ascend's world-class manufacturing operations with The S Group’s track record of success in the wholesale and direct-to-consumer apparel industry. “Our customers will now benefit from a revolutionary antimicrobial material combined with end-to-end support to guide a product from ideation to actualization,” said Lu Zhang, vice president of Acteev.

The S Group offers complete supply chain management for apparel brands, including product development, manufacturing, logistics, quality assurance, packaging and order fulfillment. The company lists some of the world’s most recognized brands among its partners, including Lululemon, New Balance and Mack Weldon. Athleisure, performance, scrubs, and seamless products such as intimates, leggings, active wear, socks and gaiters will be available.

Gary Peck, CEO of The S Group, says his team is excited about the commercial potential of Acteev, especially given the new reality of global health concerns. “Garment design has primarily focused on functionality, sustainability and comfort,” said Peck. “The past year has made us all aware that safety can be a valuable feature of fabrics as well, and Acteev checks all those boxes.”

Acteev is Ascend’s patent-pending technology that embeds zinc ions in a polymer to create fibers with long-lasting antimicrobial properties. The result is a fabric that destroys odor-causing bacteria and fungi. Acteev technology is available in a wide range of textiles featuring the flexibility, softness and durability of nylon 6,6.

Recent testing on knit fabric completed at the University of Cambridge has demonstrated that Acteev technology deactivates the virus that causes COVID-19, SARS-CoV-2, with 99.9% efficacy on contact1. Ascend is working with the U.S. Environmental Protection Agency, the U.S. Food and Drug Administration and other governmental agencies to obtain the appropriate regulatory clearances to make specific claims regarding the technology’s antiviral properties.

Der BTE meldet Erfolge in der politischen Interessenvertretung des Einzelhandels. Dank der intensiven Bemühungen des HDE Handelsverband Deutschland habe die Bundesregierung Ende November zwei wichtige Hilfen beschlossen, von denen insbesondere zahlreiche Modehändler profitieren werden:
 

• Überbrückungshilfe – Durch die Erleichterung der Zugangsbedingungen können jetzt auch Modehändler in den Genuss der Überbrückungshilfe kommen. Antragsberechtigt sind Unternehmen mit entweder einem Umsatzeinbruch von mindestens 50 Prozent in zwei zusammenhängenden Monaten im Zeitraum April bis Dezember 2020 gegenüber dem Vorjahr oder einem Umsatzeinbruch von mindestens 30 Prozent im Durchschnitt in den Monaten April bis Dezember 2020 gegenüber 2019. Antragsberechtigte Unternehmen, die  entweder im November oder im Dezember 2020 oder in beiden Monaten einen Umsatzeinbruch von mindestens 40 Prozent im Vergleich zu den Vorjahresmonaten erlitten haben und keine außerordentliche Wirtschaftshilfe („Novemberhilfe“ bzw. „Dezemberhilfe“) erhalten, können eine Förderung im Rahmen der förderfähigen Maßnahmen der Überbrückungshilfe III für den oder die entsprechenden, Monate (November und/oder Dezember) beantragen.
   
• Innenstadt-Unterstützung – Der Bundestag hat in einem ersten Schritt 25 Millionen Euro für Konzepte zur Zukunft unserer Innenstädte bereitgestellt. Die Einzelhandelsorganisation fordert aktuell einen insgesamt 500 Mio. Euro umfassenden Innenstadtfonds.

Als weiteren HDE-Erfolg wertet der BTE die Verschiebung des im November 2019 vom Kabinett beschlossenen Plastiktüten-Verbots auf einen deutlich späteren Zeitpunkt. Anstatt der ursprünglich geplanten „Aufbrauchfrist“ von sechs Monaten, trete das Verbot erst Ende 2021 in Kraft. Dadurch erhielten die Unternehmen deutlich mehr Zeit, um Restbestände abzubauen. Die ökologisch unsinnige Entsorgung von Milliarden Plastiktüten werde damit abgemildert.
 
Der (Textil)Handel verfügt mit dem HDE über eine zielführende und erfolgreiche Interessenvertretung in Berlin, der vom BTE in seinen Bemühungen speziell bei textil- bzw. moderelevanten Themenstellungen tatkräftig unterstützt werde, so das Fazit des Kölner Verbandes. Finanziert werde diese Arbeit über die Mitgliedsbeiträge der Einzelhandelsverbände. Der BTE freue sich daher über jedes Textil- und Modeunternehmen, das Mitglied im Einzelhandelsverband ist oder wird und damit die künftige Arbeit der Einzelhandelsorganisation unterstütze. Gerade in diesen Zeiten sei eine schlagkräftige und finanziell wie personell gut ausgestattete Interessenvertretung dringend geboten.

• Looking to the future – Frankfurt Fashion Week is positioning itself with a consistently sustainable agenda and propelling the transformation of a modern, resource-efficient fashion industry.

The Conscious Fashion Campaign (CFC), working in collaboration with the United Nations Office for Partnerships (UNOP), will be the presenting partner and the Sustainable Development Goals (SDGs) will be a prerequisite for all exhibitors by 2023. And the Frankfurt Fashion SDG Summit by CFC is set to become the leading international conference for sustainability in the fashion world. The future of fashion has begun – and its key players will be coming together in Frankfurt am Main from 5-9 July 2021.
 
Frankfurt am Main, 2 December 2020. Joining forces to improve the fashion industry: Frankfurt Fashion Week is positioning itself as the host of the future of fashion and actively driving forward the transformation towards a future-oriented, more sustainable fashion and textile industry. All decision-makers looking to instigate this change will be coming together in Frankfurt am Main from 5-9 July 2021. The initiators of Frankfurt Fashion Week – Messe Frankfurt and the Premium Group – have achieved a real coup: Conscious Fashion Campaign, working in collaboration with the United Nations Office for Partnerships, will be the presenting partner. Messe Frankfurt will build on its collaboration with the United Nations Office for Partnerships and establish Frankfurt Fashion week as the platform on which to advance the Sustainable Development Goals and help guide the fashion industry into the 'Decade of Action'.
 
“Frankfurt will play host to the whole world. We are seeing a very positive response indeed,” confirmed Peter Feldmann, Senior Mayor of the City of Frankfurt am Main, at today’s digital press conference, before going on to say: “The fact that the initiators are able to rethink the concept of a Fashion Week in such a way is extremely impressive and proves that the fashion industry is correctly interpreting the signs of the present and future. The time has come for value creation and values to be reconciled. Consistent alignment with the Sustainable Development Goals is an important step in this direction.”
 
“Frankfurt Fashion Week aims to play a crucial role in finding solutions for macrosocial challenges and supporting the goals of international politics such as the European Green Deal. The fashion and textile industries are also expected to be climate-neutral by 2050. If we want to achieve this, we all need to pull together. Frankfurt Fashion Week is inviting all initiators and supporters of sustainable concepts and congresses or shows dedicated to sustainability to meet in Frankfurt, partake in discussions and make tangible decisions for the greater good. We will connect the most relevant players and pave the way for a future-proof fashion and textile industry,” says Detlef Braun, CEO of Messe Frankfurt.
 
“Given its global reach, the fashion industry is uniquely positioned to collaborate and engage on the Sustainable Development Goals, in particular on climate action and responsible production and consumption,” said Annemarie Hou, Acting Executive Director of the United Nations Office for Partnerships. “Frankfurt Fashion Week and the Summit will serve as an important platform for education and engagement of the fashion and textile industry in the Decade of Action,” emphasised Ms Hou.
 
The aim of Frankfurt Fashion Week is for all exhibitors, participants and partners to align with the Sustainable Development Goals by 2023. The SDGs will also be incorporated into all formats of Frankfurt Fashion Week. This will help to make the UN’s sustainability goals visible and tangible for the Fashion Week audience, therefore bringing its claim, goals and specific proposals for implementation to an international opinion-forming fashion and lifestyle community. During a one-day Frankfurt Fashion SDG Summit presented by Conscious Fashion Campaign, topics like gender equality, clean water, climate protection, social justice and their significance for a forward-looking fashion industry will be examined in greater depth. Another point on the sustainability agenda: Frankfurt Fashion Week is launching a Sustainability Award for outstanding, innovative, sustainable design, alongside other categories with a global appeal for the fashion and textile industry.
 
"We are committed to setting the wheels of transformation in motion. Not only does the overall mindset have to fundamentally change; the entire industry also needs to have the courage to be transparent and honest. It’s important to see values and value creation as opportunities rather than contentious. We are doing what we do best: connecting the relevant players at all levels. With its ecosystem, Frankfurt Fashion Week will become the enabler. We are creating a platform that will orchestrate industry-wide change. With this as our inspiration, we are also developing our tradeshow formats from a ‘marketplace of products’ to a ‘marketplace of purpose and ideas’,” explains Anita Tillmann, Managing Partner of the Premium Group.
 
A new start in Frankfurt: In summer 2021 the entire fashion industry will be coming to the metropolis on the Main river to inform themselves, be inspired, discuss, negotiate and celebrate. “There’s a huge need to finally meet in person again, to exchange ideas and be inspired. At the same time, digital tools and formats have become an integral part of the fashion industry,” says Markus Frank, Head of the City of Frankfurt’s Department of Economic Affairs and therefore also responsible for its creative industry. “To implement such a future-oriented, all-encompassing overall concept, Frankfurt’s business and creative scenes offer an almost unique concentration of different expertise with its internationally networked agencies, universities and museums. The city’s multifaceted, high-end club, bar and restaurant scene, diverse hotel industry and internationally renowned retail landscape will become the stage for this. This network will be a key factor in the successful implementation of Frankfurt Fashion Week and the way in which it will expand into the public space as a cultural and social happening.”
 
A number of major publishing houses are also showing their commitment to the new Fashion Week in Frankfurt with conferences, events and awards: Textilwirtschaft, the leading professional fashion journal by the Deutscher Fachverlag publishing house, is moving its traditional meeting of the industry’s top decision-makers – the TW Forum, the presentation of the renowned Forum Award, as well as its subsequent conference – from Heidelberg to Frankfurt’s Palmengarten botanical gardens, and will therefore be kicking off Frankfurt Fashion Week on Sunday evening and Monday morning. The Frankfurter Allgemeine Zeitung will be hosting its traditional fashion party for the first time in Frankfurt and publishing a special edition of its FAZ Magazin on Frankfurt Fashion Week. And the ZEIT publishing group is holding its ‘UNLOCK Style by ZEITmagazin’ conference, which was established in 2014, and the ZEITmagazin Fashion Week party in Frankfurt for the first time and will dedicate the whole new issue of ZEITmagazin Frankfurt to Frankfurt Fashion Week. Condé Nast will also be involved in next summer’s Frankfurt Fashion Week with an exclusive event by GQ. And the Burda publishing house will also be represented with various event formats from its lifestyle and fashion brands.There will also be talks with SHINE  Conventions, the organiser of GLOW, about what a mutual collaboration could look like.
 
Frankfurt Fashion Week is also delighted to have the Fashion Council Germany (FCG) on board.  The FCG is theinstitution when it comes to German fashion design. It promotes designers, is committed to gaining more political relevance and strengthens the international visibility and awareness of German fashion. At Frankfurt Fashion Week, the FCG will contribute selected formats, such as its already established Fireside Chat, and a future-oriented accelerator format to support German designers.
 
“What really impresses me about Fashion Week is the whole networking aspect: the creative industries will meet the financial world and sustainability is the common denominator. The Green Finance Cluster is another project that we could link with Frankfurt Fashion Week in the future. This will provide new inspiration in the fashion industry, which will certainly extend way beyond its own horizon of Frankfurt and Hesse. After a very difficult year for the trade fair industry, the concept is an encouraging breath of fresh air,” sums up Tarek Al-Wazir, Hesse’s Minister of Economics, Energy, Transport and Regional Development and Deputy Minister-President of the state of Hessen.

Sicomin’s latest marine collaboration with Sonntag Fins sees its industry leading GreenPoxy® 33 bio-based epoxy resin used for custom carbon fibre windsurf fins - combining speed, fatigue performance and sustainability for some of the fastest sailors afloat.

Targeted at windsurf slalom sailors, racers and speed sailors, each Sonntag fin is a custom made product, tailored specifically to the user based on a discussion about riding style, physical size and weight, as well as how the rider likes to load the fin whilst sailing.  This attention to detail and bespoke manufacturing places a huge importance on the performance and consistency of the raw materials used, with all new materials having to be validated in production, on the test rig in the lab, and on the water by the team riders.

With this in mind, Sonntag Fins approached Time Out Composite, Sicomin’s German distributor,  looking for a new resin system that could reduce cycle times and improve manufacturing output.  Bio-based systems were discussed, but the first product used by Sonntag was Sicomin’s SR1280 laminating system which delivered immediate results, enabling shorter cure cycles, and exceeding all of the previous mechanical test targets.

In 2020, Sonntag and Time Out Composite revisited the topic of a more sustainable epoxy resin system. It was the perfect time for Sonntag Fins, with their new unique bright green UV resistant outer finish, to go green on the inside too with Sicomin’s GreenPoxy® 33 resin.

Test fins were produced with the new material performing well in production trials. Pure resin samples were also tested and post-cured at 140 ̊C, with the new GreenPoxy® 33 samples showing significantly higher elongation at maximum resistance, meaning the cured epoxy was less brittle and susceptible to damage should a customer’s fin meet a rock. With mechanical properties improved, Sonntag switched production to GreenPoxy® 33 in August 2020.

Sonntag fins are manufactured in CNC machined aluminium moulds using GreenPoxy® 33 and a bespoke lay-up of woven, stitched biaxial and heat-set unidirectional carbon fibre fabrics in four steps:
• The first step in the moulding process is the application of Sonntag’s unique green in-mould coating.
• Next, the individual fabric plies, cut using precisely machined templates, are placed into the mould and then wet-out with the low viscosity epoxy. With the laminate stack complete, the mould is closed and loaded into a heated press for around 2 hours to consolidate and cure the fin.
• After curing, the demoulded fins are tempered in an oven at 140 ̊C, then only a light sanding is required to create the final surface roughness for optimum flow characteristics in the water.
• Finally, the fins are cut to the required length and the base adapter is molded to the epoxy-carbon blade in a specific mould.
With each fin being optimized for its rider, it is critical that each piece produced will bend and twist in exactly the way it has been designed to do so, providing the rider with exactly the feel and feedback they want for their board and fin. Each Sonntag fin is tested on a unique CNC controlled servo and stepper motor driven test bench that Joerg has developed, building a database of test results that not only ensures the products perform as designed but also validating the consistency of the manufacturing process and raw materials.
“We produce high-performance windsurfing fins that need to accommodate significant loads during sailing. Fins need to combine flexibility with extremely high torsion stiffness that places high interlaminar shear forces on the resin, especially in our softer fins.” commented Joerg Sonntag, MD, Sonntag Fins. “A key requirement for us is a resin that maintains its mechanical properties for many years, and this is where the Sicomin systems deliver”