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Zünd and Airborne Sign Distribution Agreement (c) Zünd Systemtechnik
Swiss cutting system manufacturer Zünd Systemtechnik and Dutch composite automation company Airborne have signed a distribution agreement.
26.01.2022

Zünd and Airborne Sign Distribution Agreement

Swiss cutting system manufacturer Zünd Systemtechnik and Dutch composite automation company Airborne have expanded their collaboration. As a result of a new distribution agreement, customers will be able to benefit from state-of-the-art digital production solutions for automated processing of composite materials. Zünd and Airborne will jointly promote these production solutions through their sales and servicing networks.

Both companies are technology leaders offering solutions for composites manufacturing and processing – Zünd develops and manufactures digital flatbed cutting systems capable of processing reinforced fiber materials such as CFRP or GRP. Airborne, based in Den Haag in the Netherlands, provides fully integrated automation solutions for efficient composites processing.
 
The goal of this partnership is to make it easier than ever for customers to access state-of-the-art digital cutting and automation solutions. In that endeavor, the competencies of both companies complement each other perfectly. Their combined expertise manifests itself especially in the areas of fully automated cutting, preforming, offloading and sorting.

Swiss cutting system manufacturer Zünd Systemtechnik and Dutch composite automation company Airborne have expanded their collaboration. As a result of a new distribution agreement, customers will be able to benefit from state-of-the-art digital production solutions for automated processing of composite materials. Zünd and Airborne will jointly promote these production solutions through their sales and servicing networks.

Both companies are technology leaders offering solutions for composites manufacturing and processing – Zünd develops and manufactures digital flatbed cutting systems capable of processing reinforced fiber materials such as CFRP or GRP. Airborne, based in Den Haag in the Netherlands, provides fully integrated automation solutions for efficient composites processing.
 
The goal of this partnership is to make it easier than ever for customers to access state-of-the-art digital cutting and automation solutions. In that endeavor, the competencies of both companies complement each other perfectly. Their combined expertise manifests itself especially in the areas of fully automated cutting, preforming, offloading and sorting.

Airborne’s automated kitting solutions reduce operating costs by maximizing material yield through optimized nesting. At the same time, they resolve the challenges inherent in sorting and grouping cut parts from complex nested layouts into laminate-ready kits with minimal operator intervention. Airborne offer a portfolio of solutions tailored to meet the individual needs of customers from affordable entry-level semi-automated products through to fully integrated and high productivity systems. All systems are "plug and play" and require no additional special programming. Airborne’s software generates the required robotics code directly from information derived from the nesting data and permits static or dynamic nesting and a sorting solution that adapts “on the fly”.

Zünd has been designing, manufacturing, and marketing digital cutting systems for more than 30 years. Zünd high-performance modular cutters are now in use all over the world. The Swiss family-owned company now in its second generation has established a global network of Zünd sales and service organizations under the leadership of Oliver Zünd. “This is a situation where two strong partners complement each other in much the same way as in strong partnerships we have established in other industries. It is a continuation of a long-standing company strategy. Airborne has excellent know-how in developing and manufacturing automated solutions for processing composites. Together we can offer our customers state-of-the-art technology and provide a technological answer to the growing demand for high-performance, innovative production systems in the composites market."

Joe Summers, Commercial Director for Airborne agrees: "Our partnership with Zünd brings a great deal of added value to our customers. Zünd shares our goal of creating greater cutting-room productivity. The Zünd cutter is key to converting materials with the greatest possible efficiency and maximum material usage."

Source:

Zünd Systemtechnik AG

(c) SHIMA SEIKI MFG., LTD
25.01.2022

SHIMA SEIKI to exhibit at Pitti Filati with flat knitting machine

SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 90th edition of the Pitti Immagine Filati exhibition in Florence, Italy. Products exhibited will include the N.SVR®123SP computerized flat knitting machine as well as APEXFiz™ design software.

SHIMA SEIKI ITALIA S.p.A., Italian subsidiary of leading Japanese computerized knitting solutions provider SHIMA SEIKI MFG., LTD., will exhibit at the 90th edition of the Pitti Immagine Filati exhibition in Florence, Italy. Products exhibited will include the N.SVR®123SP computerized flat knitting machine as well as APEXFiz™ design software.

The N.SVR®123SP computerized knitting machine features a special loop presser bed, capable of producing hybrid inlay fabrics with both knit and weave characteristics. Demand for such novel fabrics are very high across a wide range of applications, from fashion apparel to sportswear, innerwear, outerwear, uniforms and other functional clothing, as well as home furnishing and technical textiles. Shown in 18G at the SHIMA SEIKI booth, N.SVR®123SP will also feature the special i-Plating option, capable of alternating yarn colors in any pattern, producing jacquard-like designs using plain jersey stitch. Plating can be performed within the same course and for individual needles. In combination with the loop presser and spring-type moveable sinker system even greater diversity in knit design is possible. An SVR®123SP machine in 14G with i-Plating option will also be on display at the booth of yarn spinner IAFIL S.p.A. as well.

APEXFiz™ is subscription-based design software that maintains the proven functions that have made SHIMA SEIKI’s SDS®-ONE APEX series design systems so popular with fashion designers. Installed on personal computers, those strengths are now enhanced with the added versatility to adapt to different work styles and business environments including teleworking and telecommuting. APEXFiz™ software supports the creative side of fashion from planning and design to colorway evaluation, realistic fabric simulation and 3D virtual sampling. Virtual samples are a digitized version of sample making that are accurate enough to be used effectively as prototypes, replacing physical sampling and consequently reducing time, cost and material that otherwise go to waste. APEXFiz™ thereby helps to realize sustainability and digitally transform the fashion supply chain.

APEXFiz™ along with SHIMA SEIKI’s yarnbank™ digital yarn web platform are featured at a special section launched at the previous session of Pitti Filati no. 89 called Pitti Studios. Pitti Studios is a content production service that yarn companies exhibiting at Pitti Filati can use for their own promotion. Yarn companies provide a piece of yarn, which is digitized on yarnbank™ and used to simulate photorealistic fabric on APEXFiz™. This is then processed by a creative studio specializing in digital content to provide static and animated 3D virtual representations. The process shows how to use the latest DX tools to provide accurate representation of a finished garment without having to produce any fabric, converting the conventionally wasteful process of sample-making into a sustainable one.

Continuing from past editions of Pitti Filati are knit samples produced in collaboration with Italian designer Vittorio Branchizio.

Source:

SHIMA SEIKI MFG., LTD

19.01.2022

Zünd at JEC World 2022

  • Smart Workflows for Digital Cutting & Kitting

At JEC World 2022 in Paris, Zünd presents the latest developments in modular cutting solutions for composites. Known for its expertise in digital cutting and workflow integration.
As specialist in digital cutting for composites applications, Zünd demonstrates how data management, digital cutting, and downstream processes such as picking, sorting, and kitting, can be automated intelligently and based on specific needs.

In Industry 4.0 in general and processing composites in particular, an unencumbered flow of data is key to workflow efficiency. With Zünd PreCut Center, the user is well equipped to handle the challenges of demanding manufacturing processes. The software automatically optimizes contours and adjusts cut paths depending on the material and choice of tools. With the integrated nesting function, parts are laid out automatically for optimal material utilization. Considering the high cost of materials, maximum yield is essential for economical digital cutting.

  • Smart Workflows for Digital Cutting & Kitting

At JEC World 2022 in Paris, Zünd presents the latest developments in modular cutting solutions for composites. Known for its expertise in digital cutting and workflow integration.
As specialist in digital cutting for composites applications, Zünd demonstrates how data management, digital cutting, and downstream processes such as picking, sorting, and kitting, can be automated intelligently and based on specific needs.

In Industry 4.0 in general and processing composites in particular, an unencumbered flow of data is key to workflow efficiency. With Zünd PreCut Center, the user is well equipped to handle the challenges of demanding manufacturing processes. The software automatically optimizes contours and adjusts cut paths depending on the material and choice of tools. With the integrated nesting function, parts are laid out automatically for optimal material utilization. Considering the high cost of materials, maximum yield is essential for economical digital cutting.

With Pick&Place, Zünd presents a cost-effective solution for fully automated picking and kitting of cut parts. The Pick&Place interface enables direct communication with the robot via Zünd Cut Center – ZCC, the Zünd operating software and user interface. Pick&Place makes it possible to completely automate parts removal, kitting and placing. The necessary parameters are derived from the metadata supplied with the job order.

Source:

Zünd Systemtechnik AG

20.12.2021

EFI: New Innovations in Digital Textile at EFI Reggiani Open House

During an expansive, three-day Electronics For Imaging, Inc. open house this month at the company’s EFI™ Reggiani industrial textile printer facility, textile and apparel manufacturers witnessed first-hand the market-leading innovations that provide users with new opportunities. The December open house, which drew more than 70 attendees from over 23 different European, South American, and Middle Eastern countries, featured informative sessions with product experts on a diverse range of topics, covering new and trending market applications for textile manufacturers.

Attendees witnessed live demonstrations of eight advanced digital printers during the open house, including the new EFI Reggiani HYPER, EFI Reggiani TERRA Silver scanning/multi-pass printer, and EFI Reggiani BLAZE as well as the EFI Reggiani BOLT – the award-winning single-pass offering that is the one of the fastest digital textile printers.

During an expansive, three-day Electronics For Imaging, Inc. open house this month at the company’s EFI™ Reggiani industrial textile printer facility, textile and apparel manufacturers witnessed first-hand the market-leading innovations that provide users with new opportunities. The December open house, which drew more than 70 attendees from over 23 different European, South American, and Middle Eastern countries, featured informative sessions with product experts on a diverse range of topics, covering new and trending market applications for textile manufacturers.

Attendees witnessed live demonstrations of eight advanced digital printers during the open house, including the new EFI Reggiani HYPER, EFI Reggiani TERRA Silver scanning/multi-pass printer, and EFI Reggiani BLAZE as well as the EFI Reggiani BOLT – the award-winning single-pass offering that is the one of the fastest digital textile printers.

EFI Reggiani HYPER – a fast scanning digital printer
The new EFI Reggiani HYPER is a scanning printer available in 1.8-metre, 2.4-metre or 3.4-metre widths. The Reggiani HYPER model targets the industrial high-speed segment of the multi-pass textile printing sector.

With an up to eight-colour configuration, it prints at speeds up to 13 linear metres per minute in two-pass production mode. The new printer is suitable for high-quality production on knitted or woven fabrics and is designed with smart technology that enables it to be integrated into Industry 4.0 projects.

Sustainable direct-to-textile printing with the EFI Reggiani TERRA Silver
The new-version TERRA Silver printer is part of EFI’s complete TERRA line-up of pigment ink printer solutions. It allows print service providers to enter the world of industrial textile with a short, smart and green production process.
The printer also features:

  • A new recirculating ink system for superior reliability and minimum maintenance
  • Several printing modes to ensure maximum flexibility in terms of design capability
  • New, real-time image processing that eliminates time spent in image pre-calculations
  • A user friendly, intuitive interface
  • A more-efficient polymerisation process that takes place as printed textile goes through the printer’s on-board dryer.

EFI Reggiani BLAZE, an ideal entry solution for industrial textile printing
The EFI Reggiani BLAZE printer is designed to give textile companies the opportunity to enter the digital textile printing market with a compact solution. The new, 1.8-metre-wide printer offers an innovative, low-maintenance, continuous recirculation ink system equipped with a level sensor and degassing as well as a print head crash protective system for longer printhead life and superior uptime.

The upgraded EFI Reggiani BOLT – one of the fastest digital textile printers
In 2021, the EFI Reggiani BOLT received a combination of hardware and software enhancements that minimise artifacts, compensating for missing nozzles that may occur over time and enhancing uniformity to deliver smoother solid colours. The upgrade also delivers improved quality and smoother gradients, plus it enables faster printhead replacement and drastically increases file processing speed by up to 200% for large, complex files.

Source:

EFI GmbH

Folding / Plating (© 2021, Maag Brothers)
16.12.2021

Swiss Textile Machinery: Changes and opportunities through automation

For most textiles, finishing processes are not actually the last stage. Products often need an extra touch of expertise to make them perfectly ready for the customer. At this point in the value chain, that usually means manual tasks – but now there are technical solutions and intelligent systems which can handle complex operations better, while adding extra value and assured quality.
Automation brings reliability and efficiency, ultimately saving costs to produce the right quality every time. Swiss companies are specialized in many of these disciplines, with machinery for fabric inspection and presentation, labelling and tracking, folding and packaging. They have the technology to inspire a new vision at the post-production segment of the textile manufacturing processes. Optimization of workflows, with bottleneck management, is an obvious potential benefit. And it delivers measurable returns on investment. The wider picture with automation will prepare companies for the IoT and Industry 4.0.

For most textiles, finishing processes are not actually the last stage. Products often need an extra touch of expertise to make them perfectly ready for the customer. At this point in the value chain, that usually means manual tasks – but now there are technical solutions and intelligent systems which can handle complex operations better, while adding extra value and assured quality.
Automation brings reliability and efficiency, ultimately saving costs to produce the right quality every time. Swiss companies are specialized in many of these disciplines, with machinery for fabric inspection and presentation, labelling and tracking, folding and packaging. They have the technology to inspire a new vision at the post-production segment of the textile manufacturing processes. Optimization of workflows, with bottleneck management, is an obvious potential benefit. And it delivers measurable returns on investment. The wider picture with automation will prepare companies for the IoT and Industry 4.0.

New business models
The advantages of automation in mills with high-volume production are obvious: consistent quality, increased efficiency, waste reduction in some cases, as well as significant medium-term cost reductions in every case.
That description focuses on the aims of modern mills in low-cost markets. But producers in Europe and USA could reach out for more. For them, automation could be a game-changer, offering unique new opportunities.
Reshoring is a growing trend now. It shows great potential and is definitely driven by sustainability and changes in consumer mindsets. “We believe that the time is right – the machines and solutions certainly are – to push automation also to the very end of the production line, replacing intensive manual work and take the chance for reshoring. The current situation is kind of a transition time which is expected to last for a couple more years in the textile industry,” says Rueedi. He adds that any investments in these prime markets pay off much faster because of higher labour costs.
Innovation transformed through automation can do much more than simply replacing the nimble fingers of humans. It also enables new business models, guaranteeing prosperous future business, alongside greater job security.

Digital workflow and process control
The Swiss company Maag Brothers is a leading supplier of high-end machines for quality assurance in the final make-up processes, specifically fabric inspection, plating/folding, selvedge printing and packaging. Maag reports on a practical example from a mill in India which recognized the potential of automation.
An analysis at the customer’s mill identified the main goals as modernization of the workflow at quality control and packing processes. Maag’s new system covers tasks from fabric inspection to dispatch, and offers transparent and easily adjustable processes with real-time process control. It’s a digital solution, resulting in a slim organization, paperless, and the basis for further optimization towards Industry 4.0 to exploit its full potential. The customer’s own calculation showed a ROI for the installation at less than three years – along with a reduction in manpower and savings in fabric costs for shade samples.

Perfectly labelled, efficient data...
Smooth processes start with a label. Swiss company Norsel is an expert in grey fabric labelling systems, for piece tracking through all textile processes. High-quality label printing and proper sealing on all kind of fabrics ensure readability and sustainability after dyehouse processes such as mercerizing, high temperature dyeing and even hot calendering. No roll mix-up during dyeing, easy sorting of fabric rolls and rapid delivery make processes in the mill much more efficient. Using RFID codes lifts fabric inventory control to the highest level, with all information readily transferred to a database and integrated through any ERP software.
It’s a foolproof way to avoid the risk of human errors from hand-written notes on grey fabrics and article sheets, by opting for reliable, secure and forward-looking solutions.

Sample collections – the silent salesmen
First impressions count, so fabric producers like to present their collection perfectly – and that’s only possible with automated solutions. Swiss producer Polytex continuously refines its solutions, underlining its leading position in sample making equipment. Fully-automatic high-performance sample production lines are designed to satisfy the highest expectations. Fully-automatic lines or robotic machines set the standards for quality and performance. Even the most demanding clients can achieve their goals with impeccable samples, quickly and efficiently made, for flawless collections that are sure to impress.

Automation drives buying
First impressions are also the trigger for quick purchase decisions. The proof is there on every store shelf. Customers of Espritech are also well aware of it. They trust this Swiss producer of automated folding machinery to provide the final touch of class to home textiles and apparel products before they go on display. The folding systems are generally large mechatronic devices, loaded with latest technologies in mechanics, electronics, sensors and pneumatics. “Textile producers are amazed how folding machines solve the tricky task of reliably handling chaotically behaving materials. They see process optimization potential and the impact. We observe a slow but continuous change of mindset installing sophisticated technology even in the last steps of textile finishing,” says Philipp Rueedi, CFO at Espritech.

SHIMA SEIKI to Exhibit at A+A 2021 (c)SHIMA SEIKI
Cut Resistant Apron
20.10.2021

SHIMA SEIKI to Exhibit at A+A 2021

SHIMA SEIKI MFG., LTD. of Wakayama, Japan, through its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will participate in the A+A 2021 International Trade Fair for Safety, Security and Health at Work in Düsseldorf, Germany.

Having achieved recognition as an innovation leader in the flat knitting industry through pioneering inventions such as the world’s first DSCS® Digital Stitch Control System and seam-free WHoLEGARMEnT® knitting, SHIMA SEIKI has entered the field of technical textiles by proposing knitting as an alternative to other manufacturing methods. Through breakthroughs in original hardware and software technology as well as research in new materials, what was impossible to knit in the past can now not only be knit; it can be made to perform even better.

SHIMA SEIKI MFG., LTD. of Wakayama, Japan, through its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will participate in the A+A 2021 International Trade Fair for Safety, Security and Health at Work in Düsseldorf, Germany.

Having achieved recognition as an innovation leader in the flat knitting industry through pioneering inventions such as the world’s first DSCS® Digital Stitch Control System and seam-free WHoLEGARMEnT® knitting, SHIMA SEIKI has entered the field of technical textiles by proposing knitting as an alternative to other manufacturing methods. Through breakthroughs in original hardware and software technology as well as research in new materials, what was impossible to knit in the past can now not only be knit; it can be made to perform even better.

On display will be the company’s SVR123SP computerized flat knitting machine featuring a dedicated loop presser bed that permits full use of inlay technique for the production of hybrid fabrics that feature both knit and weave characteristics, suited to the production of safety-oriented functional fabrics. SVR123SP furthermore features i-Plating inverse-plating capability for increased patterning capability, including the production of jacquard-like patterns in light-weight plain jersey stitch. A variety of knit samples produced on SVR123SP will be presented at A+A featuring anti-bacterial, fireproof and cut-resistant fabrics, including a light-weight cut-resistant apron as an alternative proposal to current heavy vinyl aprons used in the meat packing industry. Safety glove samples knitted on SHIMA SEIKI’s glove knitting  Machine will be presented as well.

Also demonstrated will be SHIMA SEIKI’s SDS-onE APEX4 3D design system. APEX4’s capability for virtual sampling is especially effective in streamlining the production process. Ultra-realistic simulation capability allows the use of virtual samples for evaluating design variations without producing actual samples for each variation. Smart, speedy and sustainable production is possible by minimizing the time, cost and resources normally required with sample-making.

18.10.2021

EFI: Die neueste Fiery XF und die neue Fiery Prep-it Software

Electronics For Imaging , Inc. hat sein neuestes digitales Front-End (DFE) und seine Workflow-Lösungen für die Werbetechnik und den industriellen Druck vorgestellt: EFI™ Fiery® XF/Fiery proServer Version 7.3 und die Workflow-Software EFI Fiery Prep-it™.

Hunderte von neu unterstützten Druckern
Druckereien mit Druckern verschiedener Hersteller können durch den Einsatz einer einzigen RIP-Technologie eine höhere Produktionseffizienz mit weniger Bedienerschulungen erreichen. Die Software Fiery XF 7.3 und das digitale Front-End (DFE) EFI Fiery proServer unterstützen jetzt mehr als 180 neue Druckertreiber, unter anderem von Agfa, Canon, d.gen, Durst, HP, Mimaki, Mutoh, Roland DG und Teckwin.

Electronics For Imaging , Inc. hat sein neuestes digitales Front-End (DFE) und seine Workflow-Lösungen für die Werbetechnik und den industriellen Druck vorgestellt: EFI™ Fiery® XF/Fiery proServer Version 7.3 und die Workflow-Software EFI Fiery Prep-it™.

Hunderte von neu unterstützten Druckern
Druckereien mit Druckern verschiedener Hersteller können durch den Einsatz einer einzigen RIP-Technologie eine höhere Produktionseffizienz mit weniger Bedienerschulungen erreichen. Die Software Fiery XF 7.3 und das digitale Front-End (DFE) EFI Fiery proServer unterstützen jetzt mehr als 180 neue Druckertreiber, unter anderem von Agfa, Canon, d.gen, Durst, HP, Mimaki, Mutoh, Roland DG und Teckwin.

Effizientere und flexiblere Möglichkeiten für Print & Cut
Wenn Kunden mehrere verschiedene Gerätetypen besitzen, sind sie mit der neuen Möglichkeit, Schneidegeräte mit Print-and-Cut-Druckern zu kombinieren nicht mehr an einen Schneide-Workflow gebunden. Fiery XF 7.3 steigert die Produktivität durch QR-Code-Unterstützung für Schneidelösungen von Zünd, Esko Kongsberg, iCut, EuroSystems OptiScout v8 und MATIC-Schneidsystemen.

Schnelleres, leistungsstärkeres Farbmanagement
Diese Version enthält auch einen neuen Druckmodus, der die Verarbeitungszeit von Aufträgen, die Spot-Farben enthalten, um bis zu 50 % reduzieren kann.
Druckdienstleister, die Drucker mit großem Farbraum einsetzen, können mit dem neuen „Clean Colors“-Modus, der intensivere, lebendigere Drucke liefert, die Farbkapazität ihres Druckers optimal ausnutzen.

Automatisierte Schneide-Workflows und Schnittpfadsteuerung mit Fiery Prep-it
Die neue EFI Fiery Prep-it Software, die im November auf den Markt kommt, kann die Schnittvorbereitung und Produktion im Groß- und Supergroßformatdruck erheblich verbessern.
Automatisierte Workflows, beidseitige Sammelformensteuerung, durchdachte Schnittpfadbearbeitung und vieles mehr beschleunigen die Print-to-Cut-Produktion erheblich. Für die Kombination von Fiery Prep-it und Fiery XF ermöglicht die exklusive Integration von Fiery XF mit Fiery Prep-it die Unterstützung von mehr als 1.300 Schneidsystemen.

Angebote, die auf die besonderen Bedürfnisse der Proofing- und Produktionsmärkte abgestimmt sind
Fiery XF 7.3 bietet jetzt zwei Versionen, die speziell auf die Anforderungen von Proofing- und Produktionskunden abgestimmt sind. Die beiden unterschiedlichen Produktkonfigurationen bieten Kunden in jedem Segment zu einem angemessenen Preis genau das, was sie brauchen, einschließlich der Fiery Color Profiler Option – mit der Möglichkeit zu wachsen, wenn sich ihr Geschäft und ihre Anforderungen ändern.

Source:

EFI

14.10.2021

Monforts: Automated finishing at Knopf’s Sohn

Knopf’s Sohn, a contract finisher of technical textiles, has installed a fully automated Montex stenter at its plant in Helmbrechts, Germany.
Knopf’s Sohn is processing technical textiles for the automotive, aerospace, home furnishings and workwear markets, based on wool, cellulose, polyamide and polyester fabrics, along with elastane blends, in weights of 80-800gsm.

The Montex machinery range is constantly being upgraded to meet evolving customer needs for greater automation, ease of operation and energy optimisation. The latest ten chamber line at Knopf’s Sohn, with a working width of up to 2.0 metres, was engineered to specific requirements in order to accelerate the company’s move to fully automatic control of its production, and high scaffolding was required for its installation.

The line benefits from two integrated ECO Booster modules to provide high energy savings. These compact, air-to-air heat exchangers, installed within the roof structure of the line, exploit energy from the exhaust gas to preheat up to 60% of the incoming fresh air entering the stenter.

Knopf’s Sohn, a contract finisher of technical textiles, has installed a fully automated Montex stenter at its plant in Helmbrechts, Germany.
Knopf’s Sohn is processing technical textiles for the automotive, aerospace, home furnishings and workwear markets, based on wool, cellulose, polyamide and polyester fabrics, along with elastane blends, in weights of 80-800gsm.

The Montex machinery range is constantly being upgraded to meet evolving customer needs for greater automation, ease of operation and energy optimisation. The latest ten chamber line at Knopf’s Sohn, with a working width of up to 2.0 metres, was engineered to specific requirements in order to accelerate the company’s move to fully automatic control of its production, and high scaffolding was required for its installation.

The line benefits from two integrated ECO Booster modules to provide high energy savings. These compact, air-to-air heat exchangers, installed within the roof structure of the line, exploit energy from the exhaust gas to preheat up to 60% of the incoming fresh air entering the stenter.

The use of a single ECO Booster unit has been calculated to save up to 35% in energy costs, based on fixation processes. Fully automatic operation, set at the Monforts Qualitex control unit, ensures there is no additional burden on the machine operator.

The line is powered by Exxotherm indirect heating, which practically eliminates the yellowing which can be experienced during the treatment of certain polyamide and elastane-based fabrics, and is also equipped with a Conticlean circulating air filter system for constant high drying capacity.

Software
The latest Qualitex visualisation software offers operators reliability and easy control with its full HD multi-touch monitor and slider function, dashboard function with individual adaptation to operating states and faster access to comprehensive recipe data management.

With the Monformatic control system, the exact maintenance of the dwell time in combined treatment processes (drying and heat-setting) can be monitored. When the heat-setting point is reached, the fan speed is automatically adjusted, keeping energy consumption fully under control.

Source:

A. Monforts Textilmaschinen GmbH & Co. KG / AWOL Media

11.06.2021

EFI Reggiani introduces Textile Digital Printer

The new, industrial, entry-level EFI™ Reggiani BLAZE scanning printer from Electronics For Imaging, Inc. is making its debut at the ITMA Asia tradeshow, 12-16 June in Shanghai, China. The high-quality printer is an easy-to-use, smart solution to help textile companies blaze their successful trail into the world of efficient, sustainable industrial inkjet printing. It is equipped with EFI Reggiani’s state-of-the-art technology, offering high quality, reliability and flexibility on the widest variety of designs.

The new, industrial, entry-level EFI™ Reggiani BLAZE scanning printer from Electronics For Imaging, Inc. is making its debut at the ITMA Asia tradeshow, 12-16 June in Shanghai, China. The high-quality printer is an easy-to-use, smart solution to help textile companies blaze their successful trail into the world of efficient, sustainable industrial inkjet printing. It is equipped with EFI Reggiani’s state-of-the-art technology, offering high quality, reliability and flexibility on the widest variety of designs.

Cutting-edge technology in a compact footprint
The EFI Reggiani BLAZE printer is designed to give textile companies the opportunity to enter the digital textile printing market with a compact solution. The new, 1.8-metre wide printer offers an innovative, low-maintenance, continuous recirculation ink system equipped with a level sensor and degassing as well as a printhead crash protective system for longer printhead life and superior uptime.
 
Thanks to its cutting-edge printhead reliability and low maintenance costs for a competitive TCO (total cost of ownership), the BLAZE printer can produce up to 125 linear metres per hour with a printing resolution up to 600x1200 dots per inch (dpi). The printer – which delivers excellent productivity as one of the fastest digital inkjet solutions in its class – has eight 300-dpi dual channel printheads and can print in up to eight colours with full variable drop size.

Flexible fabric feed and handling for higher productivity
The EFI Reggiani BLAZE is equipped with a continuous and switchable belt washing unit to remove water and fabric hairs. An embedded device for adhesive application offers the possibility to use thermoplastic, resin and permanent adhesives.
 
The printer also includes other features for enhanced productivity and value, including a 400-mm roll unwinder, expandable shafts, an air gun and a pneumatic bar for standard fabrics.

Efficient software and electronics technology
The Reggiani BLAZE printer offers a friendly and intuitive user interface with real-time image processing and flexible queue management. The software also runs a WYSIWYG (What You See Is What You Get) job editor, as well as tools to accurately predict printing speed and ink usage.

EFI Reggiani TERRA Silver enhancement
EFI has also released an enhanced version of the EFI Reggiani TERRA Silver printer, a 1.8-metre wide printer operating with EFI Reggiani’s unique TERRA pigment ink with binder solution for high-quality, highly sustainable, direct-to-textile printing without steaming or washing.

Features:

  • A new recirculating ink system for superior reliability and minimum maintenance at start up and during production
  • Several printing modes to ensure maximum flexibility in terms of design capability
  • New, real-time image processing that eliminates time spent in image pre-calculations
  • A user friendly, intuitive interface
  • A more-efficient polymerisation process that takes place as printed textile goes through the printer’s on-board dryer.
(c) Zünd Systemtechnik AG
09.06.2021

Automation made smarter - Zünd launches Cradle Feeder 100

Having undergone further development, the new cradle feeder 100 now offers more functions and is even smarter. The cradle feeder 100 comes with an integrated cut-off system, intelligent controls, and smart roll-off features that take textile cutting to new levels of productivity and automation.

Just like its highly successful predecessor, which was introduced in 2017, the cradle feeder 100 is capable of advancing stretch fabrics from rolls completely without tension and resulting distortions. The integrated unwind-control system continuously monitors the rate in which the material is fed onto the cutter and manages that process with even greater precision than the previous model.

Having undergone further development, the new cradle feeder 100 now offers more functions and is even smarter. The cradle feeder 100 comes with an integrated cut-off system, intelligent controls, and smart roll-off features that take textile cutting to new levels of productivity and automation.

Just like its highly successful predecessor, which was introduced in 2017, the cradle feeder 100 is capable of advancing stretch fabrics from rolls completely without tension and resulting distortions. The integrated unwind-control system continuously monitors the rate in which the material is fed onto the cutter and manages that process with even greater precision than the previous model.

At the heart of the technological advances that come with new feeder is the optional integrated cut-off feature. It slices through the material at the end of a marker even while the cutter is still busy cutting. This makes it possible to switch rolls and prepare for the next job without interrupting the production process. Especially for users who frequently need to process short markers, this translates into significant time-savings in job preparation and setup. The cut-off function can be initiated manually by the user or set to occur automatically in the cutter software.

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Zünd Systemtechnik AG
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Zünd Systemtechnik AG