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12.12.2022

ANDRITZ recycling line for agricultural plastic waste nets

RecyOuest, France, has successfully started up the world's first recycling line for agricultural plastic waste nets at its mill in Argentan. The innovative recycling line featuring a unique dry-cleaning system was delivered, installed and commissioned by the international technology group ANDRITZ in August 2022.

RecyOuest, based in Argentan, France, is a green economy company that handles the recycling contaminated filamentary thermoplastics such as round bale nets and twines. With its recycling process, RecyOuest is part of a circular economy approach.

The ANDRITZ recycling line can process up to 8,000 tons of waste and produce recycling fibers for nonwoven applications and also for pellets made of waste from agricultural single-use plastic nets and twines. These pellets are then returned to the plastics industry by mixing both recycled and virgin raw materials, thus reducing the amount of virgin plastic used.

RecyOuest, France, has successfully started up the world's first recycling line for agricultural plastic waste nets at its mill in Argentan. The innovative recycling line featuring a unique dry-cleaning system was delivered, installed and commissioned by the international technology group ANDRITZ in August 2022.

RecyOuest, based in Argentan, France, is a green economy company that handles the recycling contaminated filamentary thermoplastics such as round bale nets and twines. With its recycling process, RecyOuest is part of a circular economy approach.

The ANDRITZ recycling line can process up to 8,000 tons of waste and produce recycling fibers for nonwoven applications and also for pellets made of waste from agricultural single-use plastic nets and twines. These pellets are then returned to the plastics industry by mixing both recycled and virgin raw materials, thus reducing the amount of virgin plastic used.

This line, inspired by the techniques from textile wastes recycling, is equipped with a unique mechanical dry-cleaning system that allows resource savings by avoiding the use of water and chemicals. This state-of-the-art ANDRITZ equipment allows RecyOuest to produce recycling fibers for nonwoven applications and also pellets for ever new eco-designed nets and twines for the agricultural sector, with the lowest possible environmental impact.

Source:

ANDRITZ AG

15.07.2022

ANDRITZ at CINTE 2022 in China

ANDRITZ will be presenting its innovative nonwovens production solutions at CINTE 2022 in Shanghai, China (September 6–8). ANDRITZ will show its broad product portfolio covering state-of-the-art nonwovens and textile production technologies such as air-through bonding, airlay, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, recycling, and natural fiber processing.

SUSTAINABILITY IS KEY
ANDRITZ supports nonwovens producers in the move to sustainability with the aim of reducing or eliminating plastic components while maintaining the high quality of the desired product properties. This applies to all types of sustainable wipes, such as flushable, biodegradable, bio-sourced, carded pulp or standard carded wipes. The latest development in this field is the ANDRITZ neXline wetlace CP line, which integrates the carded-pulp (CP) process. This is a fully engineered production line combining the benefits of drylaid and wetlaid technologies to produce a new generation of biodegradable wipes.

ANDRITZ will be presenting its innovative nonwovens production solutions at CINTE 2022 in Shanghai, China (September 6–8). ANDRITZ will show its broad product portfolio covering state-of-the-art nonwovens and textile production technologies such as air-through bonding, airlay, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, recycling, and natural fiber processing.

SUSTAINABILITY IS KEY
ANDRITZ supports nonwovens producers in the move to sustainability with the aim of reducing or eliminating plastic components while maintaining the high quality of the desired product properties. This applies to all types of sustainable wipes, such as flushable, biodegradable, bio-sourced, carded pulp or standard carded wipes. The latest development in this field is the ANDRITZ neXline wetlace CP line, which integrates the carded-pulp (CP) process. This is a fully engineered production line combining the benefits of drylaid and wetlaid technologies to produce a new generation of biodegradable wipes.

NEXLINE WETLAID AXCESS TARGETS SMALLER AND MEDIUM PRODUCTION VOLUMES
The neXline wetlaid aXcess targets smaller and medium production volumes and has been devised for new and existing lines. The compact line provides an entrance to the growing wetlaid market, with a variety of final applications and options.

ANDRITZ AXCESS DEVELOPED FOR MEDIUM CAPACITIES IN WUXI, CHINA
The aXcess range was specially developed at ANDRITZ (China) Ltd. Wuxi Branch to handle medium capacities. The facility in Wuxi has an experienced platform for production and service specially geared to serve the Asian nonwovens industry. It designs and manufactures cutting-edge lines to complement the ANDRITZ aXcess product range, which includes complete lines and individual machines for air-through bonding, needlepunch and spunlace processes. With the aXcess range, ANDRITZ has developed a hybrid line combining European and Chinese machines, which is the ideal combination to obtain the best added value from each component in the line and be very flexible to accommodate different business cases.

The service organization was set up to provide prompt delivery and excellent customer support, even during the COVID-19 pandemic. A team of technicians and process experts can be deployed quickly to customer sites requiring full-range assistance. The ANDRITZ facilities include a roll service center with state of-the-art grinding equipment and a test stand for various types of rolls.

In addition, our aXcess range manufactured in Europe also offers technologies for spunlaid and wetlaid processes. Increasing production speeds and widths, compact and reliable design, and affordable investment costs are what customers look for in a competitive market environment. To meet these requirements ideally, we recently enhanced our nonwoven calender and dryer ranges.

08.06.2022

ANDRITZ at WOW 2022

International technology group ANDRITZ will be presenting its innovative nonwovens production solutions for wipe applications at the international World of Wipes (WOW) 2022 conference in Chicago, USA, from June 27 to 29, 2022.

ANDRITZ’s “We Care” sustainability program combines all ESG (Environment, Social, Governance) initiatives, goals, and achievements under one roof. For many years now, ANDRITZ has been offering various nonwoven processes to produce best and cost-effective wipes, for example spunlace, Wetlace and Wetlace CP. ANDRITZ also accompanies nonwovens producers in the move towards sustainability with the aim of reducing or eliminating plastic components while maintaining the high quality of the desired product properties. This applies to all types of sustainable wipes, such as flushable, biodegradable, bio-sourced, carded-pulp or standard carded wipes. Indeed, hydroentanglement has the advantage of being able to bond any kind of fibers without the use of chemical binders or thermal fusion.

International technology group ANDRITZ will be presenting its innovative nonwovens production solutions for wipe applications at the international World of Wipes (WOW) 2022 conference in Chicago, USA, from June 27 to 29, 2022.

ANDRITZ’s “We Care” sustainability program combines all ESG (Environment, Social, Governance) initiatives, goals, and achievements under one roof. For many years now, ANDRITZ has been offering various nonwoven processes to produce best and cost-effective wipes, for example spunlace, Wetlace and Wetlace CP. ANDRITZ also accompanies nonwovens producers in the move towards sustainability with the aim of reducing or eliminating plastic components while maintaining the high quality of the desired product properties. This applies to all types of sustainable wipes, such as flushable, biodegradable, bio-sourced, carded-pulp or standard carded wipes. Indeed, hydroentanglement has the advantage of being able to bond any kind of fibers without the use of chemical binders or thermal fusion.

The latest development in this field is the ANDRITZ neXline wetlace CP line, which integrates the card-pulp (CP) process. This is a fully engineered production line combining the benefits of drylaid and wetlaid technologies to produce a new generation of biodegradable wipes.

ANDRITZ has become a member of the board of the Responsible Flushing Alliance (RFA) in the USA. The RFA is an independent, non-profit trade association committed to educating consumers in responsible and smart flushing habits to help reduce damage to the nation's sewage systems. ANDRITZ is deeply involved in this topic with its technologies for 100% dispersible and biodegradable wet wipes and is highly committed to being part of the RFA.

More information:
Andritz AG Andritz Nonwoven WOW
Source:

Andritz AG

Photo Andritz
02.06.2022

Zhoukou Xuwang, China, starts up two ANDRITZ crosslapped spunlace lines

Zhoukou Xuwang Co., Ltd. has successfully started up two new ANDRITZ neXline spunlace lines at its facilities based in Henan province, China. Combining equipment from the aXcess and eXcelle ranges, both lines are dedicated to the production of spunlace fabrics of 30 to 120 gsm made out of viscose and polyester fibers. The ANDRITZ design will allow Zhoukou Xuwang to serve the premium product market, especially for premium hygiene and technical wipes, in China.

The ANDRITZ scope of supply for the two lines included:

  • aXcess opening and blending systems
  • high-performance eXcelle card and crosslapper
  • robust aXcess CA25 carding machine
  • efficient Jetlace Avantage hydroentanglement unit

This configuration will enable Zhoukou Xuwang to manufacture high-quality products while reducing raw materials consumption. These goals are further enabled by the installation of an ANDRITZ Asselin-Thibeau crosslapper PRO35-140, generating a uniform profile over the entire web width.

Zhoukou Xuwang Co., Ltd. has successfully started up two new ANDRITZ neXline spunlace lines at its facilities based in Henan province, China. Combining equipment from the aXcess and eXcelle ranges, both lines are dedicated to the production of spunlace fabrics of 30 to 120 gsm made out of viscose and polyester fibers. The ANDRITZ design will allow Zhoukou Xuwang to serve the premium product market, especially for premium hygiene and technical wipes, in China.

The ANDRITZ scope of supply for the two lines included:

  • aXcess opening and blending systems
  • high-performance eXcelle card and crosslapper
  • robust aXcess CA25 carding machine
  • efficient Jetlace Avantage hydroentanglement unit

This configuration will enable Zhoukou Xuwang to manufacture high-quality products while reducing raw materials consumption. These goals are further enabled by the installation of an ANDRITZ Asselin-Thibeau crosslapper PRO35-140, generating a uniform profile over the entire web width.

In spite of the difficult circumstances and supply chain disruptions related to the Covid crisis, both spunlace lines were installed smoothly and on time. They quickly went into commercial production, with a line speed of up to 100 m/min and high-performance MD/CD ratio.

More information:
Andritz Andritz Nonwoven
Source:

Andritz

Tearing Line Foto: Andritz
20.05.2022

ANDRITZ at TECHTEXTIL 2022

International technology group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at Techtextil in Frankfurt from June 21 to 24. The ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies, such as air-through bonding, airlay, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, recycling, and natural fiber processing. For Techtextil, special focus lies on technologies for textile recycling, needlepunch, airlay, wetlaid glass fibers and textile calendering.

International technology group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at Techtextil in Frankfurt from June 21 to 24. The ANDRITZ product portfolio covers state-of-the-art nonwovens and textile production technologies, such as air-through bonding, airlay, needlepunch, spunlace, spunbond, wetlaid/WetlaceTM, converting, textile finishing, recycling, and natural fiber processing. For Techtextil, special focus lies on technologies for textile recycling, needlepunch, airlay, wetlaid glass fibers and textile calendering.

TEXTILE RECYCLING TECHNOLOGIES BASED ON TEARING
With the acquisition of ANDRITZ Laroche SAS, ANDRITZ has expanded its product portfolio to include airlay and recycling technology as well as bast fiber processing technologies. Complete recycling lines for post-consumer and industrial textile waste to produce fibers for re-spinning and/or nonwoven end-uses are one focus of this product range. Customer awareness and regulations are forcing clothing brands to recycle their textile waste in their own products. Recycled fibers can also be used in the nonwovens industry for various applications, for example in the automotive industry, for insulation, mattresses, and furniture felts.

ANDRITZ Laroche offers a complete process range of tearing lines from 50 up to 3,000 kg/h, which can be used for almost all types of pre/post-consumer textile waste. The aim is to preserve the character of the original fibers, for example cotton, by maximizing fiber length, strength and feel.

Source:

Andritz AG

Photo: ANDRITZ
03.05.2022

ANDRITZ to supply a second needlepunch line to Manifattura Fontana

ANDRITZ has received an order from Manifattura Fontana, part of Sioen Group, to supply a complete neXline needlepunch line for the production of geotextiles to its site in Romano d’Ezzelino, Italy. Start-up of the line is planned for the fourth quarter of 2022.

The ANDRITZ needlepunch line will cover all process steps from fiber opening to automatic packaging of the product. The line will also include the latest ProWin profiling technology to enhance web weight evenness on cards and crosslappers. Another important feature is waterproof roll packaging, which is increasingly in demand on the market. Thus, Manifattura Fontana will be one of the very few players in the world to deliver fabric rolls with waterproof protection.

ANDRITZ has received an order from Manifattura Fontana, part of Sioen Group, to supply a complete neXline needlepunch line for the production of geotextiles to its site in Romano d’Ezzelino, Italy. Start-up of the line is planned for the fourth quarter of 2022.

The ANDRITZ needlepunch line will cover all process steps from fiber opening to automatic packaging of the product. The line will also include the latest ProWin profiling technology to enhance web weight evenness on cards and crosslappers. Another important feature is waterproof roll packaging, which is increasingly in demand on the market. Thus, Manifattura Fontana will be one of the very few players in the world to deliver fabric rolls with waterproof protection.

This will be the second line in only three years to be supplied by ANDRITZ to Manifattura Fontana. Manifattura Fontana is part of the Belgian technical textile group Sioen Industries. It is a leading company in the global geotextile market and provides its customers with added-value geotextiles for many applications, such as the construction of roads, railways, reservoirs, dams, and tunnels, as well as for earthworks, foundations, erosion control, drainage, waste disposal, or containment.

Source:

ANDRITZ AG

International technology group ANDRITZ has received an order from Romatex (Pty) Ltd., South Africa, to supply a new batt forming line. © ANDRITZ
ANDRITZ crosslapper PRO 25-90
02.03.2022

ANDRITZ- a new batt forming line for Romatex

  • International technology group ANDRITZ has received an order from Romatex (Pty) Ltd., South Africa, to supply a new batt forming line.

The line will be dedicated to the production of Maliwatt products used in a wide range of applications, including home textiles. Start-up of the line is planned for the fourth quarter of 2022.

ANDRITZ will deliver dedicated batt forming equipment, mixing an aXcess card and an eXcelle crosslapper to achieve the technical characteristics Romatex requires in terms of product quality and line performance. This new stitchbonding line will enable Romatex to better serve the growing customer requirements in terms of availability of high-quality products.

  • International technology group ANDRITZ has received an order from Romatex (Pty) Ltd., South Africa, to supply a new batt forming line.

The line will be dedicated to the production of Maliwatt products used in a wide range of applications, including home textiles. Start-up of the line is planned for the fourth quarter of 2022.

ANDRITZ will deliver dedicated batt forming equipment, mixing an aXcess card and an eXcelle crosslapper to achieve the technical characteristics Romatex requires in terms of product quality and line performance. This new stitchbonding line will enable Romatex to better serve the growing customer requirements in terms of availability of high-quality products.

This will be the third line supplied by ANDRITZ to Romatex in four years. Helmut Höck, General Manager Operations at Romatex, says: “We bought our first line from ANDRITZ in 2017, then another one in 2019. We have been very satisfied with the close collaboration between our companies, the flexibility and reliability of the machines, as well as the excellent service from ANDRITZ over all these years. The experience has been uncomplicated. This has given us the confidence to consider ANDRITZ for a further investment.”

ANDRITZ is one of the global market leaders for supply of nonwoven production technologies, including batt forming equipment for the stitchbonding processes used to make Maliwatt, Malivlies and Multiknit. This segment addresses a variety of applications, including automotive, household, bedding, footwear, wipes, and many others.

Romatex is the leader in Maliwatt stitchbonding in Africa. Its facility is located in Cape Town. One of the company’s key strengths is its product diversification. Today, the company offers a complete range of bed linen, duvets, pillows, and stitchbonded products.

More information:
Andritz nonwovens
Source:

ANDRITZ-GRUPPE

ANDRITZ to supply a neXline wetlace hybrid line to Albaad, Israel © ANDRITZ
Albaad orders neXline wetlace hydrid - handshake at INDEX show
20.10.2021

ANDRITZ to supply a neXline wetlace hybrid line to Albaad, Israel

International technology group ANDRITZ has received an order from Albaad Massuot Yitzhak Ltd. to supply a neXline wetlace hybrid line for their Dimona facilities, Israel. The line will produce a wide variety of pulp-based wet wipes and is scheduled for start-up during the third quarter 2023.

The state-of-the-art neXline wetlace hybrid is the perfect combination of inline drylaid and wetlaid web forming with hydroentanglement and drying, including quality control equipment and a Metris Industry 4.0 package. All components will be delivered by ANDRITZ and are designed to produce first-class fabrics, including biodegradable, carded-pulp and flushable/dispersible nonwovens for end uses as wipes.

Tobias Schäfer, Vice President Sales at ANDRITZ Nonwoven, comments: “Our innovative production line gives Albaad enormous flexibility in the production of wipes. In addition, the Metris digitalization package by ANDRITZ will provide Albaad with highly efficient and smart operation.”

International technology group ANDRITZ has received an order from Albaad Massuot Yitzhak Ltd. to supply a neXline wetlace hybrid line for their Dimona facilities, Israel. The line will produce a wide variety of pulp-based wet wipes and is scheduled for start-up during the third quarter 2023.

The state-of-the-art neXline wetlace hybrid is the perfect combination of inline drylaid and wetlaid web forming with hydroentanglement and drying, including quality control equipment and a Metris Industry 4.0 package. All components will be delivered by ANDRITZ and are designed to produce first-class fabrics, including biodegradable, carded-pulp and flushable/dispersible nonwovens for end uses as wipes.

Tobias Schäfer, Vice President Sales at ANDRITZ Nonwoven, comments: “Our innovative production line gives Albaad enormous flexibility in the production of wipes. In addition, the Metris digitalization package by ANDRITZ will provide Albaad with highly efficient and smart operation.”

Dan Mesika, CEO and President of Albaad, says: “We are dedicated to developing new products – such as eco-friendly, biodegradable wipes. As pioneering manufacturers of our Hydrofine® flushable wipes, we are committed to environmental sustainability. Thanks to the new ANDRITZ line, we will enlarge the product portfolio at our Dimona production site with innovative fabrics and high efficiency.

Gadi Choresh, President of the Nonwovens Division at Albaad, says: “Our knowledge and experience in drylaid and wetlaid technology, together with the state-of-the-art equipment supplied by ANDRITZ, will enable us to provide the market with natural-source nonwovens and the best answer to the market demand.”
 
Albaad is one of the world’s three largest wet wipe manufacturers and is committed to delivering excellent wipes for every need. The company runs world-leading production facilities on three continents, each equipped with the latest technologies. Albaad produces spunlace and flushable fabrics in its facilities as well as purchasing from other roll goods suppliers in order to support production of a wide variety of wipes.

ANDRITZ receives an additional order for a high-speed spunlace line from Zhejiang Kingsafe, China (c) ANDRITZ
High-speed TT card combined with the JetlaceEssentiel hydroentanglement unit in operation at Kingsafe
18.05.2021

New Order for ANDRITZ

  • ANDRITZ receives an additional order for a high-speed spunlace line from Zhejiang Kingsafe, China

International technology Group ANDRITZ has received an order from Zhejiang Kingsafe Hygiene Materials Technology Co., Ltd. in Hezhou, China, to supply a complete new neXline spunlace line. The line is scheduled for installation and start-up during the second quarter of 2022.

This high-capacity spunlace eXcelle line will process either 100% biodegradable fibers or blends of polyester and viscose. It is dedicated to the production of hygiene and medical fabrics. The final products will have fabric weights ranging from 30 to 100 gsm, and the annual production capacity will be up to 18,000 tons.

ANDRITZ will deliver a complete line, from web forming to drying, also integrating two high-speed TT cards, the well-known JetlaceEssentiel hydroentanglement unit and the neXdry through-air dryer equipped with a neXecodry S1 system for energy saving. This combination is becoming the market benchmark for the production of lightweight spunlace fabrics dedicated to the hygiene market.

  • ANDRITZ receives an additional order for a high-speed spunlace line from Zhejiang Kingsafe, China

International technology Group ANDRITZ has received an order from Zhejiang Kingsafe Hygiene Materials Technology Co., Ltd. in Hezhou, China, to supply a complete new neXline spunlace line. The line is scheduled for installation and start-up during the second quarter of 2022.

This high-capacity spunlace eXcelle line will process either 100% biodegradable fibers or blends of polyester and viscose. It is dedicated to the production of hygiene and medical fabrics. The final products will have fabric weights ranging from 30 to 100 gsm, and the annual production capacity will be up to 18,000 tons.

ANDRITZ will deliver a complete line, from web forming to drying, also integrating two high-speed TT cards, the well-known JetlaceEssentiel hydroentanglement unit and the neXdry through-air dryer equipped with a neXecodry S1 system for energy saving. This combination is becoming the market benchmark for the production of lightweight spunlace fabrics dedicated to the hygiene market.

“We are proud to operate ANDRITZ nonwoven lines, which are very reliable and efficient. It helps us a lot in producing top-of-the-range, nonwoven roll goods, thus enabling us to be recognized as a key player among nonwovens producers worldwide,” says Kingsafe’s president, Mr. Huarong Yan.

Zhejiang Kingsafe Hygiene Materials Technology Co., Ltd., founded in 1987, is one of the largest companies in China producing spunlace and spunbond nonwoven roll goods, with several spunlace lines already in operation. The final products are exported all over the world and used in many fields, such as the medical sector, health care, high-tech agriculture, and high-quality consumer and household products.

The new line is now the ninth spunlace line supplied by ANDRITZ and the third with high-speed TT cards, thus confirming the successful, long-term partnership between ANDRITZ and Zhejiang Kingsafe. The order also proves that the solution provided by ANDRITZ is recognized as the benchmark for production of premium spunlace roll goods and contains the perfect combination for wipes converting machines.

ANDRITZ receives order for a new batt forming line for stitchbonding from Pratrivero, Italy (c) ANDRITZ
ANDRITZ eXcelle crosslapper
17.05.2021

ANDRITZ receives order for a new batt forming line for stitchbonding from Pratrivero, Italy

International technology Group ANDRITZ has received an order from Pratrivero s.p.a. to supply a new eXcelle batt forming line for their production facilities in Valdilana, Italy. The line will be dedicated to the production of Maliwatt products, used in furnishing, automotive, naval, medical, geotextiles, advertising, clothing, and packaging applications. Installation and start-up are scheduled for the third quarter of 2021.

The ANDRITZ batt forming line includes an eXcelle card and eXcelle crosslapper, a ProDyn™ web profiling correction system as well as a scanning gauge with a closed loop. The ProDyn system combines actions from the card doffers with dynamic speed variation at the crosslapper. This will result in substantial fiber savings and reduction in CV%, providing improved weight evenness in the final product. The ProDyn closed loop will ensure the best possible self-regulation for the equipment and thus enable Pratrivero to produce one of the best product qualities on the market. Pratrivero will be the world’s first company to use the ProDyn technology in the Maliwatt stitchbonding process.

International technology Group ANDRITZ has received an order from Pratrivero s.p.a. to supply a new eXcelle batt forming line for their production facilities in Valdilana, Italy. The line will be dedicated to the production of Maliwatt products, used in furnishing, automotive, naval, medical, geotextiles, advertising, clothing, and packaging applications. Installation and start-up are scheduled for the third quarter of 2021.

The ANDRITZ batt forming line includes an eXcelle card and eXcelle crosslapper, a ProDyn™ web profiling correction system as well as a scanning gauge with a closed loop. The ProDyn system combines actions from the card doffers with dynamic speed variation at the crosslapper. This will result in substantial fiber savings and reduction in CV%, providing improved weight evenness in the final product. The ProDyn closed loop will ensure the best possible self-regulation for the equipment and thus enable Pratrivero to produce one of the best product qualities on the market. Pratrivero will be the world’s first company to use the ProDyn technology in the Maliwatt stitchbonding process.

Stitchbond is a nonwoven process made by mechanically interlocking fiber webs with continuous filaments, thus imitating textiles. Stitchbonded products are used in many applications due to their lower production costs compared to woven textiles. Among all the different nonwoven processes in which it operates, ANDRITZ is also a market-leading supplier of batt forming equipment for the stitchbonding processes producing Maliwatt, Malivlies and quilting.

Pratrivero is an important player in the production of nonwoven fabrics using stitchbonding technology.

ANDRITZ Nonwoven bietet innovative Lösungen zur Optimierung des Ressourcenverbrauchs (c)ANDRITZ
Spunlace pilot line
28.04.2021

ANDRITZ Nonwoven offers innovative solutions for optimization of raw material consumption

International technology Group ANDRITZ has always been at the forefront in providing innovative and sustainable solutions for the global nonwovens industry. Optimization of resource management, especially reducing the consumption of raw materials and other substances used and also keeping resources in use for as long as possible, are decisive factors in enabling nonwovens producers to offer competitive and sustainable products.

As a world market leader for nonwovens production equipment and services, ANDRITZ offers a full range of products to meet these challenging demands.

International technology Group ANDRITZ has always been at the forefront in providing innovative and sustainable solutions for the global nonwovens industry. Optimization of resource management, especially reducing the consumption of raw materials and other substances used and also keeping resources in use for as long as possible, are decisive factors in enabling nonwovens producers to offer competitive and sustainable products.

As a world market leader for nonwovens production equipment and services, ANDRITZ offers a full range of products to meet these challenging demands.

Maximizing the evenness of the product across the entire production line is one of the key success factors. The weight profiling product range of ANDRITZ – consisting of ProDynTM and ProWidTM – has been extended by ProWinTM. This new development is the combination of the two existing systems ProDynTM and ProWidTM. It allows nonwovens producers to achieve optimum weight profiling at the crosslapper delivery and increase their process speed by up to 15% at the same time. ProWin combines the long-term process experience and in-depth knowledge ANDRITZ has on needlepunch lines with innovative software to synchronize action across the line. Guillaume Julien, Head of Needlepunch Sales at ANDRITZ Nonwoven, explains,

“We have developed a self-regulating, advanced technology to reduce fiber deposits at the edges of the web and eliminate the “smile” effect across its width. ProWin enables producers to optimize the CV ratio autonomously and precisely while also generating significant fiber savings of up to 10% and increasing production speed. Thus, it also provides a faster ROI.“

When it comes to the spunlace process, a better product quality can be obtained by ensuring that the different equipment units in the production line are consistent with one another. The TT card, the Jetlace hydroentanglement unit, and the neXdry through-air dryer are the perfect combination to obtain premium visual quality and characteristics in the web. For an equivalent amount of fibers, this set-up is designed to produce an even web with significant bulkiness and an excellent MD:CD ratio without impacting the production capacity.

Maximizing performance by minimizing the raw material input and the amount of waste produced is a real driver of cost optimization. This is why ANDRITZ has created and integrated a solution that allows nonwovens producers to retrieve the wasted edges of their spunlace fabric and re-use it as recycled fibers. As a result, roll-good producers can even obtain the same web characteristics as when using virgin fibers, and most importantly, the exact same quality.

ANDRITZ also offers – under the brand Metris – ANDRITZ digital solutions – a variety of several service apps for optimum customer benefit. The Metris Cost Management app is used to track raw material consumption. It is an advanced system aimed at monitoring fiber consumption and allowing in-depth diagnoses to investigate raw material losses and savings grouped by different process areas. Thanks to this Metris application, ANDRITZ customers are able to optimize their system’s consumption of raw materials.

All these innovations are available in ANDRITZ’s technical centers, where ANDRITZ process experts will be glad to welcome customers in order to discuss and define their product expectations.

ANDRITZ receives order for an elliptical cylinder pre-needler (c) ANDRITZ
Elliptical cylinder pre-needler during assembly
19.04.2021

ANDRITZ receives order for an elliptical cylinder pre-needler

International technology Group ANDRITZ has received an order from Amarande SAS to supply an elliptical cylinder pre-needler for their plant in Lussac les Châteaux, France. This machine will process shoddy and natural fibers for the production of heavy felts. Installation and start-up of the machine are scheduled for the second quarter of 2021. The new needlepunch production line with the high-performance ANDRITZ cylinder pre-needler will allow Amarande to offer high-quality products and thus open up new market opportunities.

ANDRITZ offers a complete range of elliptical cylinder pre-needlers serving different weights, widths, speeds and punching capacity. Over the years they have become a must for production of heavy products, special applications and also for demanding applications like automotive. They are a key success factor in enabling the subsequent needling machines to process heavy batts smoothly and control the progressive draft through the consolidation process.  

International technology Group ANDRITZ has received an order from Amarande SAS to supply an elliptical cylinder pre-needler for their plant in Lussac les Châteaux, France. This machine will process shoddy and natural fibers for the production of heavy felts. Installation and start-up of the machine are scheduled for the second quarter of 2021. The new needlepunch production line with the high-performance ANDRITZ cylinder pre-needler will allow Amarande to offer high-quality products and thus open up new market opportunities.

ANDRITZ offers a complete range of elliptical cylinder pre-needlers serving different weights, widths, speeds and punching capacity. Over the years they have become a must for production of heavy products, special applications and also for demanding applications like automotive. They are a key success factor in enabling the subsequent needling machines to process heavy batts smoothly and control the progressive draft through the consolidation process.  

Established in 1990, Amarande is an important French producer of nonwovens, specialized in the production of felt and wadding from recycled textile and natural fibers (wool, cotton, hemp, flax, jute, etc.). The company operates in various markets such as furniture, green spaces, horticultural crops, and insulation.

Source:

ANDRITZ AG

ANDRITZ receives order for needlepunch production lines from Chongqing Double Elephant, China (c) ANDRITZ
25.03.2021

ANDRITZ receives order for needlepunch production lines from Chongqing Double Elephant, China

International technology Group ANDRITZ has received an order to supply four new needlepunch lines for nonwoven production from Chongqing Double Elephant Microfiber Material Co., Ltd., China. These lines are scheduled for installation and start-up in the fourth quarter of 2021.

The needlepunch lines by ANDRITZ are designed to process islands-in-the-sea fibers dedicated mainly to the production of high-quality synthetic leather products. Once completed, the lines will produce 30 million meters a year of microfiber nonwoven materials.

International technology Group ANDRITZ has received an order to supply four new needlepunch lines for nonwoven production from Chongqing Double Elephant Microfiber Material Co., Ltd., China. These lines are scheduled for installation and start-up in the fourth quarter of 2021.

The needlepunch lines by ANDRITZ are designed to process islands-in-the-sea fibers dedicated mainly to the production of high-quality synthetic leather products. Once completed, the lines will produce 30 million meters a year of microfiber nonwoven materials.

The production lines are equipped with an ANDRITZ carding machine and the newly developed Profile® crosslapper as well as the advanced-technology ProWid closed-loop system from ANDRITZ. The system can monitor the weight uniformity (CV%) of the entire product online and predict the weight distribution changes caused by the bonding process. In addition, the web weight can be reduced by controlled stretching, which solves the issue of fiber accumulation at the edges caused by traditional crosslapping methods. Both the weight and the uniformity of the product can be automatically adjusted via the closed-loop function as set on the ANDRITZ gauge.

Chongqing Double Elephant Microfiber Material Co., Ltd., wholly owned by listed Wuxi Double Elephant Microfiber Materials Co., Ltd., is located in the Changshou National Economic and Technological Development Zone of Chongqing City. The company is active in the research, development and manufacture of microfiber materials, polyurethane synthetic leather and polyurethane resin.

Source:

ANDRITZ AG

ANDRITZ receives order for a needlepunch line from Pureko (c) ANDRITZ
SFD (self-feeding device) system on a pre-needleloom to feed a wide range of fiber batts
15.03.2021

ANDRITZ receives order for a needlepunch line from Pureko

International technology Group ANDRITZ has received an order from Pureko Sp. z o.o. to supply a needlepunch line for their plant in Myszków, Poland. The line will process recycling fibers from garment waste for the production of technical felts dedicated to furniture and geotextile applications. The final products will have fabric weights ranging from 300 to 500 gsm, and the production capacity will be up to 750 kg/h. Installation and start-up are scheduled for the third quarter of 2021.

The ANDRITZ scope of supply includes a complete neXline needlepunch eXcelle line – from web forming to needling – as well as engineering and ANDRITZ’s recently launched scanning gauge.

This is the second ANDRITZ line to be supplied to Pureko, thus demonstrating the strong partnership between both companies. Three years ago, Pureko invested in a new, modern plant supplied by ANDRITZ Asselin-Thibeau to produce fluffy nonwovens used in the furniture, textile, and clothing industries. The new line will enable Pureko to continue its ongoing growth.

International technology Group ANDRITZ has received an order from Pureko Sp. z o.o. to supply a needlepunch line for their plant in Myszków, Poland. The line will process recycling fibers from garment waste for the production of technical felts dedicated to furniture and geotextile applications. The final products will have fabric weights ranging from 300 to 500 gsm, and the production capacity will be up to 750 kg/h. Installation and start-up are scheduled for the third quarter of 2021.

The ANDRITZ scope of supply includes a complete neXline needlepunch eXcelle line – from web forming to needling – as well as engineering and ANDRITZ’s recently launched scanning gauge.

This is the second ANDRITZ line to be supplied to Pureko, thus demonstrating the strong partnership between both companies. Three years ago, Pureko invested in a new, modern plant supplied by ANDRITZ Asselin-Thibeau to produce fluffy nonwovens used in the furniture, textile, and clothing industries. The new line will enable Pureko to continue its ongoing growth.

Founded in 2009, Pureko is one of the most important producers of nonwovens in Poland. The company’s nonwoven products are mainly used for wadding; they are free of chemicals, do not involve any health hazards, and are hypoallergenic. Pureko’s products carry top certificates such as INTERTEK, FIRA, OEKO-TEX, and the National Institute of Hygiene.

Photo: ANDRITZ
02.02.2021

ANDRITZ to supply a Wetlace™ CP line to Lotus Teknik, Turkey

International technology Group ANDRITZ has received an order from Lotus Teknik A.Ş., Turkey, to supply a neXline wetlace CP (carded pulp) line for the production of biodegradable, plastic-free wet wipes. Lotus Teknik A.Ş. is a leading nonwoven roll good producer and a member of the Sapro group. Sapro is based in Istanbul, Turkey, and is one of the top three producers of wet wipes globally.  

The neXline wetlace CP line is equipped with state-of-the-art stock preparation equipment, including approach flow and fan pump, opening and blending, TT card, wetlaid forming unit for pulp application, a hydroentanglement system, filtration unit, dewatering, and through-air drying. All components are perfectly designed to produce a first-class biodegradable wipe. The line is scheduled for start-up by the end of 2021.

International technology Group ANDRITZ has received an order from Lotus Teknik A.Ş., Turkey, to supply a neXline wetlace CP (carded pulp) line for the production of biodegradable, plastic-free wet wipes. Lotus Teknik A.Ş. is a leading nonwoven roll good producer and a member of the Sapro group. Sapro is based in Istanbul, Turkey, and is one of the top three producers of wet wipes globally.  

The neXline wetlace CP line is equipped with state-of-the-art stock preparation equipment, including approach flow and fan pump, opening and blending, TT card, wetlaid forming unit for pulp application, a hydroentanglement system, filtration unit, dewatering, and through-air drying. All components are perfectly designed to produce a first-class biodegradable wipe. The line is scheduled for start-up by the end of 2021.

ANDRITZ developed the new neXline wetlace CP line in order to serve the new market trend of sustainable wipes. Lotus Teknik supported the development from a roll goods producer and converter perspective. The partnership follows the successful installation of an ANDRITZ high-capacity spunlace line some years ago. The Wetlace CP new generation of production technology for biodegradable wipes has resulted from ANDRITZ’s extensive knowledge and considerable history of providing technologies for wood-based industries, spunlace and wetlaid roll goods, and the strong collaboration with Lotus Teknik.

Source:

ANDRITZ

ANDRITZ to supply spunlace line for Minet (c) ANDRITZ
ANDRITZ needlepunch line at Minet
22.01.2021

ANDRITZ to supply spunlace line for Minet

International technology Group ANDRITZ has received an order to supply a neXline spunlace eXcelle line to Minet S.A, based in Ramnicu Valcéa, Romania, for processing various fibers from 25 to 70 gsm to produce a wide range of hygiene products. Start-up is expected during the second quarter of 2022.

ANDRITZ will deliver a complete line, from web forming to drying. The line will integrate one high-speed TT card, the robust Jetlace Essentiel hydroentanglement unit equipped with a neXecodry S1 system for energy saving, and a neXdry double-drum through-air dryer.

The close collaboration between ANDRITZ and Minet in needlepunch was an important consideration in the choice of supplier for the spunlace line as well as the fact that ANDRITZ is recognized as the benchmark for production of premium spunlace roll goods.

International technology Group ANDRITZ has received an order to supply a neXline spunlace eXcelle line to Minet S.A, based in Ramnicu Valcéa, Romania, for processing various fibers from 25 to 70 gsm to produce a wide range of hygiene products. Start-up is expected during the second quarter of 2022.

ANDRITZ will deliver a complete line, from web forming to drying. The line will integrate one high-speed TT card, the robust Jetlace Essentiel hydroentanglement unit equipped with a neXecodry S1 system for energy saving, and a neXdry double-drum through-air dryer.

The close collaboration between ANDRITZ and Minet in needlepunch was an important consideration in the choice of supplier for the spunlace line as well as the fact that ANDRITZ is recognized as the benchmark for production of premium spunlace roll goods.

Just recently, ANDRITZ successfully completed the commissioning of a neXline needlepunch eXcelle line for Minet. This line is dedicated to the production of automotive products made from a large variety of fibers. For this contract, ANDRITZ delivered a complete line from fiber preparation to end-of-line, also integrating card, crosslapper, batt drafter, two needlelooms and a Zeta felt drafter with a working width of more than 6 m. The line is also equipped with the unique ProDyn web profiling system, operating as a closed-loop control system in order to ensure perfect evenness of the products.

04.12.2020

ANDRITZ to acquire Laroche

International technology Group ANDRITZ has signed an agreement with Laroche, based in Cours, France, to acquire LM Industries comprising Laroche SA and Miltec SA, France. ANDRITZ will take over all Laroche entities and their business worldwide. Closing of the transaction, which is subject to approval by the ANDRITZ Supervisory Board, is expected at the beginning of 2021.

International technology Group ANDRITZ has signed an agreement with Laroche, based in Cours, France, to acquire LM Industries comprising Laroche SA and Miltec SA, France. ANDRITZ will take over all Laroche entities and their business worldwide. Closing of the transaction, which is subject to approval by the ANDRITZ Supervisory Board, is expected at the beginning of 2021.

Laroche is a leading supplier of fiber processing technologies such as opening, blending and dosing, airlay web forming, textile waste recycling and decortication of bast fibers. The product portfolio further complements the ANDRITZ Nonwoven product range. ANDRITZ is now able to offer the complete supply and value chain, from the raw material, to opening and blending, web forming, bonding, finishing, drying, and converting. Laroche’s high-performance technologies for opening and blending enhance the ANDRITZ scope of supply for spunlace, needlepunch and wetlaid production lines. Moreover, both companies have agreed to further strengthen the development of their existing technologies for high-speed and high-capacity applications and also to continue pursuing the development of textile recycling processes in order to stay ahead of the changes the industry is facing.

Laroche SA has been developing fiber processing technologies for more than 100 years. With integrated manufacturing, the company supplies lines for a wide range of industries/products: spinning, bedding and furniture, automotive, acoustic and thermal insulation, geotextiles, filtration, wipes, and many more.

Robert Laroche, President of Laroche: “This acquisition is the logical conclusion in view of the successful long-term relationship between ANDRITZ and Laroche. We have been working in close cooperation for more than ten years and are very much looking forward to becoming a member of the ANDRITZ family.”

Andreas Lukas, Senior Vice President and Division Manager, ANDRITZ Nonwoven: “By adding Laroche’s state-of-the-art products and expertise to our existing capabilities, ANDRITZ Nonwoven will further strengthen its market and technology position.”

Source:

ANDRITZ AG

Cinte Techtextil (c) Messe Frankfurt / Cinte Techtextil China edition
01.03.2018

New date for Cinte Techtextil China 2018 as exhibitor registration opens

Exhibitor registration is open for Cinte Techtextil China, which will take place with an earlier date of 4 – 6 September this year. Asia’s largest biennial event for the entire technical textiles and nonwovens sector, the fair is held in a region that not only continues to grow strongly but is expected to do so for the foreseeable future, not least due to major government initiatives in China that are injecting billions of dollars of investment into the industry.

Exhibitor registration is open for Cinte Techtextil China, which will take place with an earlier date of 4 – 6 September this year. Asia’s largest biennial event for the entire technical textiles and nonwovens sector, the fair is held in a region that not only continues to grow strongly but is expected to do so for the foreseeable future, not least due to major government initiatives in China that are injecting billions of dollars of investment into the industry.

“It is due to the increasing opportunities in the Asian market that we are expecting more European exhibitors to feature at Cinte Techtextil China this year,” Ms Wendy Wen, Senior General Manager of Messe Frankfurt (HK) Ltd outlined. “As the fair attracts a diverse range of trade buyers, including from 12 different application areas such as Buildtech, Clothtech, Geotech, Medtech, Mobiltech and Protech, it is a unique opportunity within Asia for suppliers to meet with the entire industry and maximise the potential of their products across various end-uses and sectors.” While many new European companies are expected this year, some of the returning big brands already confirmed include Trützschler, Dilo and Barnet from Germany, Andritz from France, Stahl from the Netherlands, Itema from Italy and Picanol from Belgium.

Chinese and Asian technical textiles and nonwovens markets continue their upward trajectory
When it comes to technical textiles and nonwovens, the Asian region, and China in particular, is displaying impressive growth, which will remain the case in the coming years.

China overall

  •  The total output of technical textiles and nonwoven products is estimated to reach over 22 million tons in 2020, accounting for 30% of global production, and double that of 2013.
  •  In 2016, China’s technical textile exports were worth USD 23.61 billion. Nine major products surpassed USD 1.5 billion worth of exports each: medical & hygiene textiles, coated textiles, nonwovens, canvas & tarp textiles, ropes, synthetic leather substrates and package textiles.
  • Growth will be seen especially in the following sectors in the coming five years               

                  Filtration & separation textiles
                  Medical & hygiene textiles
                  Geotechnical textil
                  Structural reinforcement textiles
                  Transportation textiles
                  Protective textiles

Nonwovens

  • China accounted for 10.5% of global nonwovens imports in 2015.
  • China alone will account for around 57% of the Asian consumption of nonwovens from 2016 to 2020.
  • According to the China Nonwovens & Industrial Textiles Association (CNITA), the following nonwoven sectors will experience the highest growth in this period:

                 Environmental protection
                 Medical, healthcare and elderly care
                 Emergency services and public security
                 New-energy automotive
                ‘Belt and Road’ supporting industries

Man-made fibres

  • China currently accounts for 65% of world market share of man-made fibres, with demand in the wider Asian region expected to remain strong in coming years thanks to growing populations and rising living standards in China and emerging Asian countries.
  • The driving force is not only clothing, but also new applications such as the filtration, construction, protection and transportation industries.