From the Sector

The ReHubs initiative brings together key European and world players to solve the European textile waste problem by transforming “waste” into a resource, and to boost textile circular business model at large scale.

This collaboration is set to turn the societal textile waste issue into a business opportunity and to fulfil the EU ambitions of the Green Deal, of the mandatory texile waste collection by end 2024 and the transition into Circular Economy.

In 2020 EURATEX launched the ReHubs initiative to promote collaboration across the extended textile value chain and considering all perspectives on chemicals, fibers making, textiles making, garments production, retail and distribution, textiles waste collection, sorting and recycling.

In June 2022 ReHubs completes a Techno Economic master Study (TES) which researches critical information on the feedstock (textile waste) data, on technology, organizational and financial needs to recycle 2.5 million tons of textile waste by 2030 and to effectively launch the ReHubs.

EURATEX’s ReHubs initiative plans to pursue fiber-to-fiber recycling for 2.5 million tons of textile waste by 2030
According ReHubs Techno Economic Master Study (TES), the textile recycling industry could generate in Europe around 15,000 direct new jobs by 2030, and increase need for nearshoring and reshoring of textile manufacturing.

The textile recycling industry in Europe could reach economic, social and environmental benefits for €3.5 billion to €4.5 billion by 2030
“Transform Waste into Feedstock” announced as first project supported by the ReHubs, and aiming at building up a first 50,000 tons capacity facility by 2024.

Europe has a 7-7.5 million tons textile waste problem, of which only 30-35% is collected today.  

Based on the ambitious European Waste law, all EU Member States must separately collect the textile waste in 2 years and half. While some countries are designing schemes to face the waste collection challenge, currently no large-scale plan exist to process the waste.

The largest source of textile waste (85%) comes from private households and approximately 99% of the textile waste was made using virgin fibers.

Euratex  assesses that to reach a fiber-to-fiber recycling rate of around 18 to 26 percent by 2030, a capital expenditure investment in the range of 6 billion € to 7 billion € will be needed, particularly to scale up sufficient sorting and processing infrastructure. The economic, social, and environmental value which could be realized, potentially total an annual impact of €3.5-4.5 billion by 2030.

Once matured and scaled, the textile recycling industry could become a profitable industry with a total market size of 6-8 billion € and around 15,000 direct new jobs by 2030.

Next steps of the ReHubs initiative

• A European textile recycling roadmap proposing Objectives and Key Results to recycle fiber-to-fiber 2.5 million of textile waste by 2030
• A leading collaboration hub with large players and SMEs from across an extended European textile recycling value chain
• A first concrete portfolio of 4 launching projects:
  - Transform textile waste into feedstock
  - Increase the adoption of mechanically recycled fibers in the value chain
  - Expand capacity by solving technical challenges for thermo-mechanical textiles recycling
  - Create capsule collection with post-consumer recycled products

The 1^st project addresses current sorting technologies which have limits to identify materials with sufficient accuracy for the subsequent circular recycling processes. The “Transform Waste into Feedstock” project will focus on further developing and scaling such sorting technologies. The project group led by Texaid AG aims on building up a first 50,000 tons facility by the end 2024.

C&S strengthens its position in the luxury segment with the acquisition of Texo S.R.L., a company based in Cagli (Pesaro and Urbino) with 10 years of experience in the production of fashion apparel for Texo and for third parties.

C&S enriches the offer of its Style Services Luxe division, the research and production solution for any kind of style needs, together with Style Services Denim and along with C&S Experience projects, initiatives in direct contact with retail such as the haikure brand and the license agreements for Europe for Jeckerson and Purple. C&S’s history begins over 40 years ago in Trestina, in the Perugia province, and is rooted in denim culture and in the limitless potential that comes with this fabric. The company has begun to establish itself as a partner for the creation of jackets, shirts, outerwear, and denim. Its know-how expresses the combination of the production souls that characterize its territory of origin, between Umbria and Marche: all the typical tradition of premium denim mixed with the culture of luxury apparel, intimately dedicated to beauty, quality, and attention to detail.

“We are proud to have achieved this new milestone” states Federico Corneli, C&S’s main shareholder. “We firmly believe that the added value that Texo S.R.L.’s specialization brings to the table will allow us to grow further and to be able to accelerate the strategic path that will lead us to establish ourselves as special partner for the most important luxury brands”.

POWERFIL, a business unit of recycling machine manufacturer EREMA GmbH, presents its 2/406 laserfilter.

"For applications with a focus on melt quality and filtration fineness, this increase in screen area ensures lower pressure and temperature at the same throughput rate, allowing even finer screens to be used for even better results in quality-intensive plastics applications," explains Robert Obermayr, Head of Business Unit POWERFIL, EREMA GmbH. If the throughput capacity of the recycling plant needs to be increased, a significantly higher rate of plastic melt can be filtered while maintaining the other parameters thanks to the larger surface area of the screen. Up to 9,000 kilogrammes of melt can be filtered per hour with the Quattro version of the new LF 406 laserfilter.

"Plastic recycling has become a must-have, even for input streams with higher levels of contamination. Efficient filtration systems are therefore indispensable for achieving the specified melt quality using existing extrusion systems," says Obermayr. That is why POWERFIL also offers the proven EREMA melt filters as individual components for existing EREMA machines and third-party extrusion systems. The product range includes the SW RTF partial area backflush system and the laserfilter. The range is aimed at manufacturers as well as recyclers, because the high-performance filters can be used to process post consumer plastics as well as post industrial films with paper labels and clean PET material. Both types of filter are particularly easy to integrate into an existing recycling plant and both are available in numerous sizes and variations. Whether the customer uses the robust backflush filter or the continuous high-performance laserfilter depends on the throughput and level of contamination of the material. The Laserfilter is ideal for heavy contamination. It handles impurity levels up to 5 percent and filtration as fine as 70 μm while continuously cleaning the screen with a scraper.

POWERFIL will also present the new 2/406 laserfilter and the full range of filters at the K 2022 trade fair stand for the EREMA Group.

Freudenberg Performance Materials (Freudenberg) is endorsing further sustainable products with its ECO-CHECK label introduced last year. These products comply with various environmental criteria. With immediate effect, five more solutions bear the label making the company’s commitment to sustainability visible.

Leather goods
The newly-endorsed ECO-CHECK products include one Evolon® microfilament textile application. This is a reinforcement material for leather goods that is manufactured with no solvent and no binder. It contains up to 80 percent recycled PET and is suitable for a broad range of applications. The material is produced at Freudenberg’s facility in Colmar, France, where the manufacturing process is highly sustainable: it is certified to STeP by OEKO-TEX® and fully complies with the DETOX TO ZERO by OEKO-TEX® criteria.

Healthcare applications
In the field of healthcare, the bio-based M 1714 wound pad with superior absorption for more challenging wounds has now been endorsed with the ECO-CHECK label. The dressing consists of a mix of bio-based fibers derived from natural sources and exhibits a smooth wound contact layer. The product has been evaluated for industrial compostability and conforms to ISO 13432.

Architectural applications
The sustainable TF 400 Eco F mesh fabric for textile architecture from Mehler Texnologies® now also bears the ECO-CHECK label. Its yarn is made of 100% recycled PET bottles and its characteristics are very similar to those of conventional mesh fabrics. In 2021, it was awarded first place by the Architectural Membrane Association (AMA) in the “product” category in recognition of its properties.

Shoes
In the shoe industry, the binder-free strobel insoles have been endorsed as particularly sustainable. They contain a high percentage of recycled green bottle flakes. Moreover, the insoles themselves are fully recyclable.

Filtration applications
The two layered, needle-punched nonwoven filter medium that has just been endorsed with the ECO-CHECK label has impressive sustainability characteristics. Made entirely of polyester, more than half the fibers consist of recycled material.

Monforts is introducing a range of modular upgrades that can be added to existing finishing lines already in production.

The Monforts universal Energy Tower – a flexible, free-standing air/air heat exchanger for recovering the heat from the exhaust air flow of thermal processes – can result in a 30% reduction in the energy consumed by a line, depending on the exhaust air volume and operating temperature.

A Monforts Eco Booster, completely integrated into the chamber design of the Montex stenter, is another retrofitting option. As a single state-of-the-art heat recovery system with automatic cleaning, it can be added to existing ranges. For ranges of up to eight chambers only one module is necessary to achieve significant energy savings.

On an eight-chamber stenter with an operating width of two metres carrying out a fixing process on a 150gsm woven fabric, for example, the energy savings have been calculated to be 35% over an annual schedule of 6,000 operating hours.

In addition, the Eco Booster consumes only minimal amounts of water during the cleaning cycle and the entire process is controlled and monitored automatically.

The Matex Eco Applicator is an alternative to the conventional padding process for energy-conscious finishing and achieving considerable savings in the energy required for drying treated fabrics. The precise amount of chemical can be applied to the fabric and with less residual moisture after application of only approximately 35% so that less drying capacity is required in the stenter, which leads to huge energy savings.

Finishes can be evenly applied on either or both sides of the fabric, and two separate treatments can be applied to front and back. This makes the unit ideal for the production of, for example, double-performance hydrophobic/hydrophilic fabrics for professional clothing, as well as the over dyeing or finishing of denim fabrics.

Trützschler Nonwovens & Man-Made Fibers GmbH started a cooperation with the Italian textile machinery manufacturer Texnology S.r.l. in the field of needle-punching technology. With immediate effect, the companies will offer complete production lines for needle-punched nonwovens under the name of T-SUPREMA.

Web bonding with steel needles represent the largest production process in the drylaid nonwovens segment. The areas of application are predominantly of a technical nature, with the largest applications being durable geotextiles, automotive textiles and filter media. The high adaptability of the needling and finishing processes as well as the broad material base result in a large number of different end products. Needle-punching is suitable for a wide range of man-made and natural fibers including mineral and high-performance fibers.  

Trützschler Nonwovens contributes its many years of experience in fiber preparation and web forming to the cooperation. Texnology is mainly responsible for the needle-punching process. Joint projects can thus build on a broad application expertise.

A first joint project has already been successfully completed, implemented and put into operation.

The Reifenhäuser Group will be represented with four booths at the world's leading trade fair for plastics processing, K 2022, from October 19 to 26. Under this year's Reifenhäuser motto "The Time is Now", the extrusion specialists will show producers of films and nonwovens solutions for the three major topics of the industry: sustainability, digitalization and productivity.

The main booth showcases the Reifenhäuser Blown Film, Cast Sheet Coating and Reicofil business units. With the help of machine exhibits, visual presentations and concrete solutions for end products, visitors will learn, among other things, how they can manufacture fully recyclable products economically, process recyclates safely, increase their output and network the entire production without becoming dependent on systems, specialists or manufacturers. To ensure smooth production even after purchase, Reifenhäuser Service shows how customers can get the best out of their Reifenhäuser products and increase their productivity with rework solutions, modifications, training programs and digital services.

The component specialists of the Reifenhäuser Extrusion Systems business unit will additionally present their portfolio at two other exhibition booths. Here, everything revolves around screws, barrels and extruders - and why, especially for processing recycled material, high-performance wear protection is essential for reliability and high economic efficiency. Reifenhäuser Extrusion Systems will also showcase its innovations for flat dies and coextrusion blocks and their coordinated interaction for maximum productivity.

In addition to its own booths, Reifenhäuser will also be present as a partner of the R-Cycle initiative as part of a joint pavilion on the open-air site in the so-called Circular Economy Forum. R-Cycle is a cooperation project of various technology companies and organizations along the entire life cycle of plastic packaging.

Aanother highlight for visitors to the Reifenhäuser trade fair booths is the opportunity to additionally participate in the in-house exhibition on October 20, 21 and 24 at the Reifenhäuser Technology Center.

TEXAID as a professional collector and sorter with roots in Switzerland contributes to this ecosystem to enable the textile-to-textile recycling.  The creation of Swiss Textile Recycling Ecosystem marks a key milestone in the upscaling of Worn Again Technologies’ recycling process technology with technology scale-up partner Sulzer Chemtech in Winterthur. It also supports its ambition to create a circular economy where non-reusable, hard-to-recycle textiles can be reintroduced into supply chains to become new fibers.

To cause a paradigm shift in the fashion industry and realize true circularity requires all members of the value chain to be on the same page and working towards the same goals. The Swiss Textile Recycling Ecosystem is a network comprising fabric and textile manufacturers, waste collectors and sorters, as well as retailers, brand owners and technology providers – all coordinated by Swiss Textiles. All these parties will cooperate to make their shared vision of a more sustainable fashion industry a reality, where used textiles can be recycled into new textiles.

TEXAID as a stakeholder in the Swiss Textile Recycling Ecosystem and as leading textile recycling company with over 40 years of experience will support the initiative through collecting, sorting, pre-processing and providing pre- and post-consumer feedstock to the Demonstration Plant. At its headquarters in Schattdorf (CH), TEXAID will investigate possibilities to automate the sorting and pre-processing of textile feedstock for recycling. Currently, TEXAID processes more than 80,000 tons of end-of-use textiles and footwear every year all over Europe and the US.

Yanfeng, a global automotive supplier, recognized the performance of its European suppliers with its annual Supplier Awards. During a ceremony at the company’s European Headquarters in Neuss, a total of 13 suppliers yesterday received the awards in two categories.

With one Distinguished Supplier award and twelve Supplier Excellence awards in five sub-categories, YF evaluated its suppliers according to several criteria. The company’s vision of technology and innovation, as well as sustainability, were particularly important. Moreover, quality, cost, service and customer satisfaction were also assessed.

The award recipients from Europe were:

Distinguished Supplier Award:
- BASF Polyurethanes GmbH, Germany

Supplier Excellence Award – Quality:
- Industrias Alegre S.A., Spain

Supplier Excellence Award – Customer Satisfaction:
- DSSI International, LLC, Slovakia
- SIGIT d.o.o., Serbia

Supplier Excellence Award – Sustainability:
- HOFFMANN + VOSS GmbH, Germany

Supplier Excellence Award – Technology and Innovation:
- SemsoTec GmbH, Germany
- Lightworks GmbH, Germany

Supplier Excellence Award – Service:
- CTP, Czech Republic
- Milsped d.o.o., Serbia
- Prewave GmbH, Austria
- Schneider Electric SE, France
- SPARETECH GmbH, Germany
- Weber GmbH & Co. KG, Germany

Bemberg™ is teaming up with MagnoLab, a network of Biella-based companies apt to carry out projects related to sustainability and circular economy, to create and display T-shirts that combine environmental responsibility and aesthetic research at the 102nd edition of Pitti Uomo.

Bemberg™ is used in shirts, cocktail dresses, dust coats, coordinates, outerwear and more by international brands operating in the fashion and luxury industries. To demonstrate its journey and evolution in contemporary style, Bemberg™ has collaborated with MagnoLab to develop a project that resulted in contemporary cut I-shirts presented both in sheer and blends with other certified fibers, including GOTS cottons and RWS wools, capable of enhancing both the hand of the final garment and the performance of the yarn.

The project conceived for Pitti Uomo 102 stems from the spirit of Bemberg™ and fits perfectly into the philosophy of MagnoLab, whose mission is to carry out projects related to environmental responsibility through a joint and participatory approach of partners, and to create value by developing innovative products and processes with rapid testing cycles, according to a lean management model.